CN112902018A - Energy-saving method for industrial air compressor system - Google Patents
Energy-saving method for industrial air compressor system Download PDFInfo
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- CN112902018A CN112902018A CN202110039017.8A CN202110039017A CN112902018A CN 112902018 A CN112902018 A CN 112902018A CN 202110039017 A CN202110039017 A CN 202110039017A CN 112902018 A CN112902018 A CN 112902018A
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008719 thickening Effects 0.000 claims abstract description 6
- 238000005452 bending Methods 0.000 claims description 6
- 238000005265 energy consumption Methods 0.000 abstract description 15
- 238000004134 energy conservation Methods 0.000 abstract description 4
- 230000009467 reduction Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000002715 modification method Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D1/00—Pipe-line systems
- F17D1/02—Pipe-line systems for gases or vapours
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/01—Arrangements for supervising or controlling working operations for controlling, signalling, or supervising the conveyance of a product
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D3/00—Arrangements for supervising or controlling working operations
- F17D3/14—Arrangements for supervising or controlling working operations for eliminating water
- F17D3/145—Arrangements for supervising or controlling working operations for eliminating water in gas pipelines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention discloses an energy-saving method for an industrial air compressor system, which comprises the following steps: step 1), the air storage tank is at least provided with two air storage tanks, and the air compressor is at least provided with two air compressors; one of the air compressors is connected with the two air storage tanks through a pipeline; the other air compressor is also connected with the two air storage tanks; step 2), increasing the volume of the gas storage tank; step 3), thickening the pipeline; and 4), interconnecting and communicating the air compressor and the air storage tank. The invention provides an energy-saving method for an industrial air compressor system, which has the advantages of simple structure, lower cost, energy consumption reduction and realization of energy conservation of the compressed air system.
Description
Technical Field
The invention belongs to the technical field of air compressors, and particularly relates to an energy-saving method for an industrial air compressor system.
Background
An industrial compressed air system generally comprises an air compressor, an air storage tank, drying equipment, a control valve and a connecting pipeline thereof. The industrial air compressor generally adopts a screw compressor or a centrifugal compressor, or consists of the screw compressor and the centrifugal compressor together.
The air compressor system has a large power consumption proportion in industrial enterprises, and in general electronic and food factories, the energy consumption of the air compressor system accounts for about 10% -20% of the power consumption of the enterprises; in large-scale factories such as paper mills, textile factories, and ship factories, the energy consumption of an air compressor system is higher, and accounts for about 20% -45% of the total power consumption.
The energy consumption factor that influences the air compressor machine is more, like centrifugal air compressor's energy consumption principle as follows:
W＝ρVkR’Tln(P2/P1)/3600ηTηM
■ rho is the air density under standard state 1.293kg/m3
■ Vk is the displacement of the air compressor, m3H, R' gas constant 0.278Kkj/(kg.k)
■ T is ambient temperature, K;
■ P2 is exhaust pressure, MPa, P1 is intake pressure, MPa
■ eta tau is the isothermal efficiency of the air compressor,
■ η M is the mechanical efficiency of the air compressor.
The air compressor machine system power saving has very important meaning, can not only reduce the energy consumption, but also can promote the compressed air quality, prolong the life of air compressor machine equipment.
The energy-saving modification method for the air compressor system can save energy consumption of the air compressor system by 15% -30%. The invention solves the problems of air inlet temperature, air outlet pressure and flow rate which affect the energy consumption of the air compressor, and the system comprehensively solves the energy consumption of the air compressor, thereby realizing the energy saving of the compressed air system.
The Chinese patent application numbers are: 201710178889.6, application date is 03 and 23 in 2017, publication date is: year 2017, month 08, 18, with patent names: the invention discloses an energy-saving system and method for an air compressor, wherein the system comprises the air compressor, an air storage tank, a pressure sensor, a vehicle control unit and an electromagnetic clutch; the air storage tank is connected with the air compressor and used for storing compressed air output by the air compressor; the pressure sensor is arranged in the air storage tank and used for monitoring the air pressure value in the air storage tank; the pressure sensor is also connected with the vehicle control unit and used for transmitting the monitored air pressure value in the air storage tank to the vehicle control unit; the vehicle control unit is also connected with the electromagnetic clutch and used for controlling the opening and closing of the electromagnetic clutch; the electromagnetic clutch is also connected with the air compressor and used for controlling the starting and stopping of the air compressor. When the pressure sensor monitors that the air pressure value in the air storage tank reaches a maximum threshold value, the vehicle control unit sends a corresponding off signal to control the electromagnetic clutch to be switched off; when the pressure sensor monitors that the air pressure value in the air storage tank does not reach the maximum threshold value, the vehicle control unit sends a corresponding closing signal to control the electromagnetic clutch to be closed.
The patent literature discloses an intelligent group control energy-saving system for air compressors, but the system has a complex structure and high cost, and cannot meet the energy-saving requirement of an industrial air compressor system.
Disclosure of Invention
The invention mainly aims to provide an energy-saving method for an industrial air compressor system, which has the advantages of simple structure, lower cost, energy consumption reduction and realization of energy conservation of a compressed air system.
In order to achieve the purpose, the invention provides an energy-saving method for an industrial air compressor system, which comprises the following steps:
step 1), the air storage tank is at least provided with two air storage tanks, and the air compressor is at least provided with two air compressors; one of the air compressors is connected with the two air storage tanks through a pipeline; the other air compressor is also connected with the two air storage tanks;
step 2), increasing the volume of the gas storage tank;
step 3), thickening the pipeline;
and 4), interconnecting and communicating the air compressor and the air storage tank.
The step 1) also comprises that 2 air storage tanks are arranged, and 4 air compressors are arranged; and each air compressor is connected with each air storage tank through a pipeline.
The step 1) also comprises a heat removal device arranged at the top of the air compressor.
The heat removal device is a heat removal pipe.
Step 2) increasing the volume of the gas storage tank to 6m3～60m3。
And in the step 3), the diameter of the outlet pipe of the pipeline is thickened to DN 125-DN 250.
And the step 3) also comprises the step of thickening the bending radius of the pipeline to 4D-5D.
The step 4) further comprises setting the valve to be a ball valve.
The technical scheme provided by the invention has the beneficial effects that 1) the air storage tank, the air compressor and the drying equipment are mutually communicated, the bypass of the traditional design is eliminated, the air exhaust capacity of the air compressor for generating air is improved and enhanced, the air pressure balance of compressed air is kept, and the energy-saving effect can be better and prominently shown. 2) The heat extraction device is additionally arranged on the air compressor, so that the temperature of compressed air of the air compressor is reduced, and the energy consumption of the air compressor is better saved; 3) the invention increases the outlet pipe diameter of the pipeline, increases the bending radius of the pipeline, greatly increases the air displacement, reduces the energy consumption time of the air compressor system and realizes energy conservation; 4) the invention has simple structure, more convenient energy saving, safety and reliability and is suitable for general popularization.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an energy-saving method for an industrial air compressor system according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of an energy-saving method for an industrial air compressor system according to another embodiment of the present invention;
FIG. 3 is a schematic view of a pipe outlet pipe diameter structure of an energy-saving method of an industrial air compressor system according to an embodiment of the present invention;
FIG. 4 is a structural diagram of a pipe bending radius of an energy-saving method for an industrial air compressor system according to an embodiment of the present invention;
fig. 5 is a schematic view of a valve structure of an energy saving method of an industrial air compressor system according to an embodiment of the present invention.
The reference numbers illustrate:
| reference numerals | Name (R) | Reference numerals | Name (R) |
| 11 | The first |
3 | |
| 12 | The second |
31 | Pipe bend radius |
| 13 | Third gas storage tank | 4 | Valve |
| 14 | Fourth gas storagePot for storing food | 41 | First valve |
| 21 | |
42 | |
| 22 | |
43 | |
| 23 | |
44 | |
| 24 | Fourth air compressor | 51 | First heat-discharging pipe |
| 25 | |
52 | Second heat- |
| 26 | Sixth air compressor | 53 | Third heat-discharging |
| 27 | Seventh air compressor | 54 | Fourth heat-discharging |
| 28 | Eighth air compressor |
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions between various embodiments may be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides an energy-saving method for an industrial air compressor system.
Referring to fig. 1 and 2, in an embodiment of the present invention, the energy saving method for an industrial air compressor system includes the following steps:
step 1), the air storage tank is at least provided with two air storage tanks, and the air compressor is at least provided with two air compressors; one of the air compressors is connected with the two air storage tanks through a pipeline; the other air compressor is also connected with the two air storage tanks;
step 2), increasing the volume of the gas storage tank;
step 3), thickening the pipeline;
and 4), interconnecting and communicating the air compressor and the air storage tank.
In this embodiment, the industrial air compressor system includes an air compressor and an air storage tank, the air compressor is connected with the air storage tank through a pipeline 3, a valve 4 is arranged on the pipeline 3, the air storage tank is at least provided with two air storage tanks 13 and 14, and the air compressor is at least provided with two first air compressors 21 and two second air compressors 22; the first air compressor 21 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the second air compressor 22 is also connected to the third air tank 13 and the fourth air tank 14 through pipes 3, respectively.
In this embodiment, a plurality of valves 4 are preferably provided on the pipe 3.
In this embodiment, preferably, the step 1) further includes setting 2 air storage tanks and 4 air compressors; and each air compressor is connected with each air storage tank through a pipeline.
In this embodiment, preferably, the air tank is provided with 2 air tanks including a third air tank 13 and a fourth air tank 14; the air compressors are provided with 4 first air compressors 21, 4 second air compressors 22, 4 third air compressors 23 and 4 fourth air compressors 24; the first air compressor 21 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the second air compressor 22 is also connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the third air compressor 23 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the fourth air compressor 24 is also connected to the third air tank 13 and the fourth air tank 14 through pipes 3, respectively.
Further, preferably, the air tanks are 4 air tanks including a first air compressor 11, a second air tank 12, a third air tank 13 and a fourth air tank, and the air compressors include 8 air compressors including a first air compressor 21, a second air compressor 22, a third air compressor 23, a fourth air compressor 24, a fifth air compressor 25, a sixth air compressor 26, a seventh air compressor 27 and an eighth air compressor 28; the fifth air compressor 25 is respectively connected with the first air storage tank 11 and the second air storage tank 12 through a pipeline 3; the sixth air compressor 26 is respectively connected with the first air storage tank 11 and the second air storage tank 12 through a pipeline 3; the seventh air compressor 27 is respectively connected with the first air storage tank 11 and the second air storage tank 12 through a pipeline 3; the eighth air compressor 28 is connected with the first air storage tank 11 and the second air storage tank 12 through a pipeline 3 respectively;
the fifth air compressor 25 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the sixth air compressor 26 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the seventh air compressor 27 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the eighth air compressor 28 is connected to the third air tank 13 and the third air tank 14 through pipes 3, respectively. Of course, the first air compressor 21 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through the pipeline 3; the second air compressor 22 is also connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the third air compressor 23 is respectively connected with the third air storage tank 13 and the fourth air storage tank 14 through pipelines 3; the fourth air compressor 24 is also connected to the third air tank 13 and the fourth air tank 14 through pipes 3, respectively.
The air compressor system provided by the invention has the advantages that the air storage tank, the air compressor and the drying equipment are mutually communicated, the bypass of the traditional design is eliminated, the air exhaust capacity of the air compressor for generating air is improved and enhanced, the air pressure balance of compressed air is kept, and the energy-saving effect can be better and prominently shown.
In this embodiment, preferably, step 1) further includes that a heat removal device is disposed at the top of the air compressor. Referring to fig. 2, a first heat discharging pipe 51 of a heat discharging device is arranged on the first air compressor 21, a second heat discharging pipe 52 is arranged on the second air compressor 22, a third heat discharging pipe 53 is arranged on the third air compressor 23, and a fourth heat discharging pipe 54 is arranged on the fourth air compressor 24; of course, other air compressors may be provided with a heat removal device.
The heat extraction device is arranged on the air compressor, so that the temperature of compressed air of the air compressor is reduced, and the energy consumption of the air compressor is better saved.
In this embodiment, preferably, in the step 2), the volume of the air storage tank is increased to 6m 3-60 m 3.
In this embodiment, the gas storage tank configuration is proportioned according to the gas production capacity of all air compressors forming the air compressor system, and if the gas production per minute is taken as a unit, if the total gas production capacity of 4 20 cubic air compressors is 80 cubic, the gas storage tank configuration proportion is 30-80%; preferably, the volume of the air storage tank is set to be 6m 3-60 m 3.
Referring to fig. 3, in the present embodiment, preferably, in step 3), the outlet pipe diameter of the pipeline 3 is thickened to DN 125-DN 250.
The general pipe diameter of the existing air compressor exhaust pipeline is DN50 (including an outlet pipeline and a process flow pipeline), in the embodiment, the diameter-changing principle of the pipeline 3 is configured according to the gas production capacity of the air compressor per minute, for example, a 10-cube air compressor, the outlet pipe diameter is changed from DN50 to DN80, and the like; in this embodiment, preferably, the outlet pipe diameter of the pipeline 3 is set to DN 125-DN 250
Referring to fig. 4, in the present embodiment, preferably, the step 3) further includes increasing 31 the bending radius of the pipe 3 to 4D to 5D.
The invention increases the bending radius 31 of the pipeline 3, greatly increases the air displacement, reduces the energy consumption time of the air compressor system and realizes energy conservation.
Referring to fig. 5, in the present embodiment, preferably, the step 4) further includes setting the valve 5 as a ball valve. The valve 5 is set to be a ball valve, so that air resistance is reduced, other circulation is smoother, and energy consumption is greatly reduced.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and various changes and modifications may be made therein without departing from the spirit and scope of the present invention, and all changes and modifications that come within the meaning and range of equivalency of the specification and drawings are intended to be embraced therein.
Claims (8)
1. An energy-saving method for an industrial air compressor system is characterized by comprising the following steps:
step 1), the air storage tank is at least provided with two air storage tanks, and the air compressor is at least provided with two air compressors; one of the air compressors is connected with the two air storage tanks through a pipeline; the other air compressor is also connected with the two air storage tanks;
step 2), increasing the volume of the gas storage tank;
step 3), thickening the pipeline;
and 4), interconnecting and communicating the air compressor and the air storage tank.
2. The energy-saving method for the industrial air compressor system as claimed in claim 1, wherein: the step 1) also comprises that 2 air storage tanks are arranged, and 4 air compressors are arranged; and each air compressor is connected with each air storage tank through a pipeline.
3. The energy-saving method for the industrial air compressor system as claimed in claim 1, wherein: the step 1) also comprises a heat removal device arranged at the top of the air compressor.
4. The energy-saving method for the industrial air compressor system as claimed in claim 3, wherein: the heat removal device is a heat removal pipe.
5. The energy-saving method for the industrial air compressor system as claimed in claim 1, wherein: step 2) increasing the volume of the gas storage tank to 6m3～60m3。
6. The energy-saving method for the industrial air compressor system as claimed in claim 1, wherein: and in the step 3), the diameter of the outlet pipe of the pipeline is thickened to DN 125-DN 250.
7. The energy-saving method for the industrial air compressor system as claimed in claim 1, wherein: and the step 3) also comprises the step of thickening the bending radius of the pipeline to 4D-5D.
8. The energy-saving method for the industrial air compressor system as claimed in claim 1, wherein: the step 4) further comprises setting the valve to be a ball valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110039017.8A CN112902018A (en) | 2021-01-12 | 2021-01-12 | Energy-saving method for industrial air compressor system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110039017.8A CN112902018A (en) | 2021-01-12 | 2021-01-12 | Energy-saving method for industrial air compressor system |
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| CN112902018A true CN112902018A (en) | 2021-06-04 |
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| CN202110039017.8A Pending CN112902018A (en) | 2021-01-12 | 2021-01-12 | Energy-saving method for industrial air compressor system |
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2021
- 2021-01-12 CN CN202110039017.8A patent/CN112902018A/en active Pending
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Application publication date: 20210604 |