CN112895153A - Pouring and vibrating all-in-one machine and construction method thereof - Google Patents
Pouring and vibrating all-in-one machine and construction method thereof Download PDFInfo
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- CN112895153A CN112895153A CN202110052794.6A CN202110052794A CN112895153A CN 112895153 A CN112895153 A CN 112895153A CN 202110052794 A CN202110052794 A CN 202110052794A CN 112895153 A CN112895153 A CN 112895153A
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- vibrating
- concrete
- frame body
- template
- pouring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/04—General arrangement or layout of plant the plant being mobile, e.g. mounted on a carriage or a set of carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/142—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis the stirrer shaft carrying screw-blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
- B28C7/167—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure by means of a screw conveyor
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/04—Devices for both conveying and distributing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/02—Conveying or working-up concrete or similar masses able to be heaped or cast
- E04G21/06—Solidifying concrete, e.g. by application of vacuum before hardening
- E04G21/063—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools
- E04G21/065—Solidifying concrete, e.g. by application of vacuum before hardening making use of vibrating or jolting tools acting upon the shuttering
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention provides a pouring and vibrating all-in-one machine, which is used for pouring to form a secondary structure, wherein a template is arranged around the position of the secondary structure to be formed, and the all-in-one machine comprises: the bottom of the frame body is provided with a plurality of trundles, and the trundles are used for driving the frame body to move; the storage hopper is fixedly arranged at the top of the frame body, and an opening for adding concrete is formed in the top of the storage hopper; an ash pipe vertically arranged on the frame body and one end of the ash pipe is communicated with the storage hopper; a discharge pipe rotatably connected to the other end of the ash pipe; and the position of the vibrating part is adjusted, so that the vibrating part is attached to the surface of the template to vibrate the template, and the poured concrete is vibrated. The invention solves the technical problems that large equipment in the prior art is limited in space and cannot be used, and the manual pouring work efficiency is low, and achieves the purposes of conveniently using mechanical equipment and liberating manpower.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to a pouring and vibrating all-in-one machine and a construction method thereof.
Background
The construction method is limited by the design of the building structure, and after the construction of the main structure is finished, the casting space is limited, and the pump truck cannot be used for secondary structure concrete casting.
The existing secondary structure concrete pouring device is provided with various types such as a hydraulic pump, a screw pump, a spiral feeding device and the like, but the mode has large mechanical volume in a building and is difficult to arrange and inconvenient to use; after transporting the concrete to the secondary structure, need use the manpower to vibrate, perhaps the manual work adds the template work efficiency who gets into the secondary structure with the concrete and low and wearing and tearing are big, all are difficult to the wide use.
At present, the construction secondary structure still mainly adopts manual concrete pouring operation. The secondary structure concrete is poured manually, the concrete needs to be transported back and forth for many times, a large amount of labor and mechanical equipment are consumed, the labor construction cost is high, and the working efficiency is low; and the repeated back-and-forth transportation prolongs the mold entering time of the concrete, influences the concrete material-water ratio, easily causes the phenomena of unqualified quality such as secondary structure concrete broken layer, honeycomb and the like, causes a large amount of reworking repair, and reduces the engineering quality.
Disclosure of Invention
In view of the above situation, the invention provides a secondary structure concrete pouring and vibration integrated device and a construction method thereof, solves the technical problems that in the prior art, large-scale equipment is limited in space and cannot be used, and the manual pouring work efficiency is low, achieves the purposes of conveniently using mechanical equipment and liberating manpower, and greatly improves the construction quality by using the mechanical equipment.
In order to achieve the purpose, the invention adopts the technical scheme that:
the utility model provides a pour vibration all-in-one for pour and form the secondary structure, treat to form the position of secondary structure encloses and is equipped with the template, the all-in-one includes:
the bottom of the frame body is provided with a plurality of trundles for being placed on the ground, and the frame body is driven to move through the trundles;
the storage hopper is fixedly arranged at the top of the frame body and used for storing concrete, and an opening for adding concrete is formed in the top of the storage hopper;
the ash pipe is vertically arranged on the frame body, and one end of the ash pipe is communicated with the storage hopper;
the discharge pipe is rotatably connected to the other end of the ash pipe and extends into the formwork by rotating the discharge pipe so as to pour concrete and form the secondary structure; and
the position is adjustably installed in the vibrating piece of support body, through adjusting the position of vibrating piece makes the vibrating piece laminating in the surface of template, in order to vibrate the template, thereby realize vibrating the concrete of pouring.
The pouring and vibrating all-in-one machine is further improved in that the pouring and vibrating all-in-one machine further comprises a stirring hopper which is fixedly arranged on the frame body and connected between the storage hopper and the ash pipe, stirring blades are arranged inside the stirring hopper, and concrete in the stirring hopper is stirred by rotating the stirring blades.
The pouring and vibrating integrated machine is further improved in that the ash pipe is formed by splicing a plurality of unit pipes end to end; the height of the ash pipe is matched with the height of a secondary structure to be poured by splicing the unit pipes.
The pouring and vibrating integrated machine is further improved in that the pouring and vibrating integrated machine further comprises an auger which is arranged in the ash pipe in a penetrating mode, and the auger is formed by splicing a plurality of unit sections end to end; through splicing a plurality of the unit sections, so that the height of the packing auger is matched with the height of the ash pipe, and then the packing auger is rotated, so that concrete in the ash pipe is conveyed to the discharge pipe.
The pouring and vibrating all-in-one machine is further improved in that one end of the unit section is provided with a convex screw, and the other end of the unit section is provided with an embedded nut matched with the convex screw; and the convex screw of one unit section is screwed into the embedded nut of the other unit section, so that two adjacent unit sections are fixedly connected.
The pouring and vibrating integrated machine is further improved in that the pouring and vibrating integrated machine further comprises an expansion part vertically arranged on the frame body, and the vibrating part is adjustably arranged on the expansion part; through flexible regulation the extensible member, and then follow the extensible member removes the regulation the vibration piece, so that the vibration piece laminate in the template.
The casting and vibrating integrated machine is further improved in that the vibrating element comprises a fastener detachably mounted on the telescopic element, a connecting rod fixed on the fastener and perpendicular to the telescopic element, an L-shaped rod mounted on the connecting rod in a position-adjustable manner, and a vibrating plate fixedly connected to the end part, far away from the connecting rod, of the L-shaped rod; through along the extensible member removes the regulation the position of fastener, and then follow the connecting rod removes the regulation the position of L type pole for vibration board laminating in the template, thereby the realization vibrates the concrete of pouring.
The two-pouring and vibrating all-in-one machine is further improved in that a threaded section is formed at the end part of the L-shaped rod connected with the connecting rod, and a plurality of through holes matched with the threaded section are formed in the connecting rod at intervals; the position of the L-shaped rod is adjusted through movement, the thread section penetrates through the corresponding through hole, and then a nut is screwed on the thread section, so that the L-shaped rod is fixedly connected with the connecting rod.
The pouring and vibrating all-in-one machine is further improved in that the pouring and vibrating all-in-one machine further comprises an electric box fixed to the top of the frame body, and the electric box is electrically connected with the vibrating plate.
A construction method for pouring and vibrating an all-in-one machine comprises the following steps:
providing the all-in-one machine, adding concrete into the storage hopper from the opening, and pushing the frame body to enable the frame body to be located at a position close to the formwork;
rotating the discharge pipe to enable the discharge pipe to extend into the template, and movably adjusting the vibrating piece to enable the vibrating piece to be attached to the surface of the template;
and pouring concrete into the template by using the ash pipe and the discharge pipe, and vibrating the template by using the vibrating part to vibrate the poured concrete so as to pour and form a secondary structure.
The frame body and the trundles of the pouring and vibrating all-in-one machine provide a moving foundation and a mounting foundation of the storage hopper, the stirring hopper, the ash pipe and the vibrating piece of the all-in-one machine, and the problems that the manual transportation engineering efficiency is low and the mechanical equipment is large in size and difficult to use in the traditional construction are solved; the storage hopper provides a foundation for storing concrete, and the transportation and transfer of the concrete are facilitated; the stirring hopper provides secondary stirring for the concrete, and prevents the concrete from being unbalanced in proportion in the transfer and transportation process of the concrete and influencing the quality of a formed secondary structure; the ash pipe provides a foundation for pouring concrete, so that the concrete is conveniently and directly conveyed to a template of a secondary structure, construction is convenient, and the problem of low construction efficiency in manual addition is solved; the discharge pipe is arranged, so that the output position of the concrete can be conveniently adjusted according to the position of the secondary structure template, and the problem that the all-in-one machine is difficult to use or difficult to pour due to limited use caused by the position of the template is solved; the vibrating piece is arranged to facilitate the vibration of the concrete in the secondary structure pouring process, the problem that the secondary structure is pitted due to bubbles when the concrete is directly poured is avoided, or the problem that the engineering quality is uneven due to the fact that the secondary structure concrete is poured is solved, the overall stability and the attractiveness of a building are influenced, the problem that the engineering quality is reduced due to reworking repair is caused, and the acceptance rate of the secondary structure is greatly improved.
Drawings
FIG. 1 is an elevational view of the cast vibration kiosk of the present invention.
FIG. 2 is a cross-sectional view of the cast vibration all-in-one machine of the present invention.
FIG. 3 is a partial enlarged view of the auger of the casting and vibrating all-in-one machine of the invention.
FIG. 4 is a partial enlarged view of the vibrating element of the cast vibration all-in-one machine of the invention.
FIG. 5 is a partial enlarged view of an electrical box in the cast vibration all-in-one machine of the present invention.
The correspondence of reference numerals to components is as follows: the device comprises a frame body 1, universal wheels 12, a directional wheel 13, a mobile switch 14, a storage hopper 2, a hopper base 21, an L-shaped pipe 22, a stirring hopper 3, a connecting pipe 31, an ash pipe 4, a pipe clamp 41, an auger 42, a convex screw 421, an embedded nut 422, a unit section 423, a spiral blade 424, a discharging pipe 5, a vibrating piece 6, a fastener 61, a connecting rod 611, an L-shaped rod 612, a vibrating plate 613, a telescopic piece 62, a first upright rod 621, a second upright rod 622, an electric box 7, a power switch 71, a stirring switch 72, an auger switch 73 and a vibration frequency modulator 74.
Detailed Description
To facilitate an understanding of the present invention, the following description is made in conjunction with the accompanying drawings and examples.
The invention provides a pouring and vibrating all-in-one machine which is used for pouring to form a secondary structure, and a template is arranged around the position where the secondary structure is to be formed, as shown in figure 1, the all-in-one machine comprises a frame body 1, a storage hopper 2, an ash pipe 4, a discharge pipe 5 and a vibrating piece 6; wherein, the bottom of the frame body 1 is provided with a plurality of trundles for being arranged on the ground, and the trundles are used for driving the frame body 1 to move; the storage hopper 2 is fixedly arranged at the top of the frame body 1 and used for storing concrete, and an opening used for adding concrete is formed in the top of the storage hopper 2; an ash pipe 4 vertically arranged on the frame body 1 and one end of which is communicated with the storage hopper 2; the discharge pipe 5 is rotatably connected to the other end of the ash pipe 4, and the discharge pipe 5 extends into the formwork by rotating the discharge pipe 5 so as to pour concrete and form a secondary structure; and the position is adjustably installed on the vibrating part 6 of the frame body 1, and the vibrating part 6 is attached to the surface of the formwork by adjusting the position of the vibrating part 6 so as to vibrate the formwork, thereby realizing the vibration of the poured concrete.
The casting vibration integrated machine is small in size, and the problems that mechanical equipment is large in size and is difficult to adapt to a secondary structure casting space in the traditional construction are solved; the frame body 1 and the caster wheels provide a moving foundation of the all-in-one machine and an installation foundation of the storage hopper 2, the ash pipe 4 and the vibrating piece 6; the storage hopper 2 provides a foundation for storing concrete, and the transportation and transfer of the concrete are facilitated; the ash pipe 4 provides a foundation for pouring concrete, so that the concrete is conveniently and directly conveyed into a template of a secondary structure, construction is convenient, and the problem of low construction efficiency during manual addition is solved; the discharge pipe 5 is arranged, so that the output position of the concrete can be conveniently adjusted according to the position of the secondary structure template, and the problem that the all-in-one machine is difficult to use or difficult to pour due to limited use caused by the position of the template is solved; the vibrating piece 6 is convenient for the vibrating of the concrete in the secondary structure pouring process, the problem that the secondary structure has a pitted surface due to bubbles when the concrete is directly poured is avoided, or the problem that the engineering quality is uneven due to the fact that the secondary structure concrete is poured is solved, the overall stability and the attractiveness of a building are influenced, the problem that the engineering quality is reduced due to reworking repair is caused, and the acceptance rate of the secondary structure is greatly improved.
Preferably, as shown in fig. 1, the frame body 1 is rectangular, the four caster wheels are respectively installed at the bottom of the rectangular frame body, wherein two universal wheels 12 are oppositely arranged at one side of the frame body 1 in the moving direction, and two directional wheels 13 are oppositely arranged at the other side of the frame body in the moving direction, so that the frame body 1 can be conveniently moved.
Preferably, as shown in fig. 1, the storage hopper 2 is funnel-shaped, and two funnel bases 21 for supporting the storage hopper 2 are disposed between the bottom of the storage hopper 2 and the frame body, so that the storage hopper 2 is always kept in a stable state, and the breakage of the over-stressed fixing position is prevented.
Preferably, as shown in fig. 2, a predetermined angle is formed between the discharging pipe 5 and the ash pipe 4 so that the discharging pipe 5 can be inserted into the formwork for concrete casting.
Further, as shown in fig. 1 and 2, the concrete mixer further comprises a mixing hopper 3 fixedly arranged on the frame body 1 and connected between the storage hopper 2 and the ash pipe 4, wherein a mixing blade is arranged inside the mixing hopper 3, and the mixing blade is rotated to mix concrete in the mixing hopper 3.
Preferably, the stirring blades can rotate forwards and backwards, and when the stirring blades rotate forwards, concrete can be stirred, so that the concrete keeps uniform slurry, and the quality of the formed secondary structure is prevented from being influenced due to the fact that the proportion of the concrete is unbalanced in the concrete transferring and transporting process; when the stirring blades rotate reversely, the concrete in the stirring hopper can be transported into the ash pipe, so that the concrete is transported conveniently.
Preferably, as shown in fig. 1, the stirring hopper 3 is connected with the storage hopper 2 through an L-shaped pipe 22, and this connection way can efficiently utilize the area of the frame body 1 and reduce the volume of the integrated machine; the stirring hopper 3 is connected with the ash pipe 4 through a connecting pipe 31 and is connected with the side wall of the bottom of the ash pipe 4; the kneck of the pipeline between stirring hopper 3 and storage hopper 2 and the ash pipe 4 is connected through the ring flange to guarantee the stability of connecting, keep being the state of intercommunication between storage hopper 2, stirring hopper 3 and the ash pipe 4 simultaneously.
Further, as shown in fig. 2, the ash pipe 4 is formed by splicing a plurality of unit pipes end to end; by splicing the plurality of unit pipes, the height of the ash pipe 4 is matched with the height of a secondary structure to be poured.
Preferably, two adjacent unit tubes are connected with each other through a tube clamp 41; the bottom end of one unit pipe positioned at the bottommost part is fixed with the frame body 1; the bottom end of the unit pipe at the bottommost part is provided with a circular hole facing the side part of the stirring hopper 3 for connecting with the stirring hopper, or is provided with a circular connector protruding outwards for connecting with the stirring hopper 3.
Further, as shown in fig. 3, the ash pipe device further comprises an auger 42 penetrating through the ash pipe 4, wherein the auger 42 is formed by splicing a plurality of unit sections 423 end to end; through splicing a plurality of unit sections 423, the height of the packing auger 42 is matched with the height of the ash pipe 4, and then the packing auger 42 is rotated to convey concrete in the ash pipe 4 to the discharge pipe 5.
Preferably, concrete can be conveniently transported to the upper part from the lower part of the ash pipe 4 through the auger 42, so that the pipeline of the all-in-one machine is prevented from being blocked, and the length of the auger 42 is equal to that of the ash pipe 4.
Specifically, as shown in fig. 3, one end of the unit segment 423 is provided with a convex screw 421, and the other end is provided with an embedded nut 422 matched with the convex screw 421; the adjacent two unit segments 423 are fixedly connected by screwing the convex screw 421 of one unit segment 423 into the embedded nut 422 of the other unit segment.
Preferably, as shown in fig. 3, each unit segment 423 includes a rotating shaft and a spiral blade 424 spirally fixed on a surface of the rotating shaft, the rotating shaft facilitates installation of the spiral blade 424, and concrete is transported from bottom to top by the spiral blade.
Further, as shown in fig. 1, the vibration device further comprises an expansion member 62 vertically arranged on the frame body 1, and the vibration member 6 is adjustably mounted on the expansion member 62; by adjusting the telescopic member 62 in a telescopic manner, the vibrating member 6 is moved and adjusted along the telescopic member 62, so that the vibrating member 6 is attached to the formwork.
Preferably, as shown in fig. 2, the extensible member 62 includes a first vertical rod 621 and a second vertical rod 622, wherein the first vertical rod 621 is sleeved on the second vertical rod 622, the first vertical rod 621 and the second vertical rod 622 are correspondingly provided with a plurality of holes, wherein a spring is disposed on the inner wall of the second vertical rod 622 at a position corresponding to the holes, and a protrusion is fixed at an end of the spring, and the protrusion protrudes out of the holes of the first vertical rod 621 and the second vertical rod 622, so that the first vertical rod 621 and the second vertical rod 622 are fixedly connected; when the projection is pressed, the spring contracts, so that the projection can contract inside the second pole 622, so that the first pole 621 can move back and forth along the shaft of the second pole 622 to adjust, thereby adjusting the height of the telescopic member 62.
Preferably, the telescopic member 62 may also be two steel pipes sleeved with each other, a plurality of threaded holes are formed in corresponding positions of the two steel pipes, and fastening bolts are inserted into the threaded holes to fixedly connect the two steel pipes; the length of the overlapped part of the two steel pipes is changed by pulling the steel pipe on the outer layer, and then the bolts are screwed in the corresponding threaded holes of the two steel pipes to fixedly connect the two steel pipes, so that the height of the telescopic piece 62 is changed.
Further, as shown in fig. 4, the vibrating member 6 includes a fastener 61 detachably mounted to the telescopic member 2, a connecting rod 611 fixed to the fastener 61 and perpendicular to the telescopic member 62, an L-shaped rod 612 position-adjustably mounted to the connecting rod 611, and a vibrating plate 613 fixedly attached to an end of the L-shaped rod 612 away from the connecting rod 611; the position of the adjusting fastener 61 is moved along the extension member 62, and then the position of the L-shaped rod 612 is moved along the connecting rod 611, so that the vibrating plate 613 is attached to the formwork, and the concrete poured is vibrated.
Preferably, the fastener 61 is U-shaped, and two opposite sides of the U-shaped are correspondingly provided with through holes, and a connecting bolt is inserted into the two through holes, and the fastener is fixed with the telescopic rod through the connecting bolt by setting the fastener of the U-shaped at different heights of the telescopic member, so as to adjust the position of the fastener.
Specifically, a threaded section is formed at the end of the L-shaped rod 612 connected to the connecting rod 611, and a plurality of through holes matched with the threaded section are arranged on the connecting rod 611 at intervals; the position of the L-shaped rod 612 is adjusted by moving, and the threaded section passes through the corresponding through hole, so that a nut is screwed on the threaded section, so that the L-shaped rod 612 is fixedly connected with the connecting rod 611.
Preferably, the middle portion of the connecting rod 611 is fixed to the fastener 61, and a plurality of through holes are uniformly spaced at both sides thereof.
Preferably, as shown in fig. 4, two L-shaped rods are symmetrically connected to the connecting rod 611 at two sides of the fastener, and the L-shaped rods are bent toward the direction close to the other L-shaped rod; the end that L type pole 612 is relative is connected with vibration board 613, adjusts the position of L type pole 612 and makes two vibration boards 613 set up relatively and all support the template, and the template presss from both sides and locates between two vibration boards 613 promptly, sets up the vibrating template that the purpose of two vibration boards 613 lies in can be better to make the even and abundant discharge bubble of concrete of pouring entering template, in order to improve the quality after the secondary structure shaping.
Further, as shown in fig. 1, the electronic box 7 is fixed on the top of the frame body, and the electronic box is provided with a power supply and a vibration frequency modulator 74 electrically connected to the vibration plate 613, so as to control and adjust the vibration frequency of the vibration plate 613 by adjusting the vibration frequency of the vibration frequency modulator 74.
Preferably, as shown in fig. 5, the vibration frequency modulator 74 has a plurality of buttons for controlling different vibration frequencies of the vibration plate, so as to adjust the vibration frequency of the vibration plate 613.
Preferably, as shown in fig. 1, the electric box 7 is electrically connected to two directional wheels of the frame, and a moving switch 14 for controlling the directional wheels is disposed at a side of the storage hopper 2 for conveniently controlling the movement of the frame.
Preferably, a stirring switch 72 for controlling the rotation of the stirring blade of the stirring bucket 3 is further disposed in the electric box 7, and the stirring switch 72 is a three-phase switch so as to realize the forward rotation, the reverse rotation and the stop of the stirring blade.
Preferably, an auger switch 73 for controlling the rotation of the auger 42 is further provided in the electric box 7.
Preferably, a power switch 71 for controlling power output is further arranged in the electric box 7, so that the power utilization safety of constructors is guaranteed, the all-in-one machine is protected, and the all-in-one machine is prevented from being damaged due to idling or direct electric connection starting.
In a preferred embodiment of the present invention, the construction method of the casting vibration all-in-one machine includes the following steps: providing an all-in-one machine, adding concrete into the storage hopper 2 from the opening, and pushing the frame body 1 to enable the frame body 1 to be located at a position close to the formwork; rotating the discharge pipe 5 to enable an outlet of the discharge pipe 5 to extend into the template, and moving the adjusting vibration piece 6 to enable the vibration piece 6 to be attached to the surface of the template; concrete is poured into the formwork by using the ash pipes 4 and the discharge pipes 5, and the formwork is vibrated by using the vibrating member 6 to vibrate the poured concrete, thereby forming a secondary structure by pouring.
The technical scheme of the invention can well solve the problems that the traditional technology adopts mechanical equipment to be difficult to adapt to the pouring space of the secondary structure, and when the secondary structure is formed by using artificial pouring concrete, the construction cost is high, the working efficiency is low, and the quality problems of concrete broken layers, honeycombs and the like after the secondary structure is formed due to long concrete transportation time interval are solved, so that the mechanical equipment can be used for releasing manpower in the concrete pouring process of the secondary structure, the construction efficiency is improved, and the construction cost is reduced; meanwhile, the strength of each part after the secondary structure is formed can be consistent by adopting the equipment, and the fault is avoided; the vibration mechanism of the equipment can well avoid the honeycomb phenomenon after the secondary structure is formed, and the qualification rate and the construction quality of the engineering are improved.
While the present invention has been described in detail and with reference to the accompanying drawings and examples, it will be apparent to one skilled in the art that various changes and modifications can be made therein. Therefore, certain details of the embodiments are not to be interpreted as limiting, and the scope of the invention is to be determined by the appended claims.
Claims (10)
1. The utility model provides a pour vibration all-in-one for pour and form the secondary structure, treat to form the position of secondary structure encloses and is equipped with the template, its characterized in that, the all-in-one includes:
the bottom of the frame body is provided with a plurality of trundles for being placed on the ground, and the frame body is driven to move through the trundles;
the storage hopper is fixedly arranged at the top of the frame body and used for storing concrete, and an opening for adding concrete is formed in the top of the storage hopper;
the ash pipe is vertically arranged on the frame body, and one end of the ash pipe is communicated with the storage hopper;
the discharge pipe is rotatably connected to the other end of the ash pipe and extends into the formwork by rotating the discharge pipe so as to pour concrete and form the secondary structure; and
the position is adjustably installed in the vibrating piece of support body, through adjusting the position of vibrating piece makes the vibrating piece laminating in the surface of template, in order to vibrate the template, thereby realize vibrating the concrete of pouring.
2. The casting and vibrating all-in-one machine is characterized by further comprising a stirring hopper fixedly arranged on the frame body and connected between the storage hopper and the ash pipe, wherein stirring blades are arranged inside the stirring hopper, and the concrete in the stirring hopper is stirred by rotating the stirring blades.
3. The all-in-one casting and vibrating machine according to claim 1, wherein the ash pipe is formed by splicing a plurality of unit pipes end to end;
the height of the ash pipe is matched with the height of a secondary structure to be poured by splicing the unit pipes.
4. The pouring and vibrating all-in-one machine is characterized by further comprising an auger penetrating through the ash pipe, wherein the auger is formed by splicing a plurality of unit sections end to end;
through splicing a plurality of the unit sections, so that the height of the packing auger is matched with the height of the ash pipe, and then the packing auger is rotated, so that concrete in the ash pipe is conveyed to the discharge pipe.
5. The all-in-one casting and vibrating machine is characterized in that one end of each unit section is provided with a convex screw, and the other end of each unit section is provided with an embedded nut matched with the convex screw;
and the convex screw of one unit section is screwed into the embedded nut of the other unit section, so that two adjacent unit sections are fixedly connected.
6. The all-in-one casting and vibrating machine is characterized by further comprising an expansion piece vertically arranged on the frame body, wherein the vibrating piece is arranged on the expansion piece in a position-adjustable mode;
through flexible regulation the extensible member, and then follow the extensible member removes the regulation the vibration piece, so that the vibration piece laminate in the template.
7. The casting and vibrating all-in-one machine according to claim 6, wherein the vibrating element comprises a fastener detachably mounted on the telescopic element, a connecting rod fixed on the fastener and perpendicular to the telescopic element, an L-shaped rod mounted on the connecting rod in a position-adjustable manner, and a vibrating plate fixedly connected to the end of the L-shaped rod far away from the connecting rod;
through along the extensible member removes the regulation the position of fastener, and then follow the connecting rod removes the regulation the position of L type pole for vibration board laminating in the template, thereby the realization vibrates the concrete of pouring.
8. The casting and vibrating all-in-one machine according to claim 7, wherein a threaded section is formed at the end part of the L-shaped rod connected with the connecting rod, and a plurality of through holes matched with the threaded section are formed in the connecting rod at intervals;
the position of the L-shaped rod is adjusted through movement, the thread section penetrates through the corresponding through hole, and then a nut is screwed on the thread section, so that the L-shaped rod is fixedly connected with the connecting rod.
9. The all-in-one casting and vibrating machine according to claim 7, further comprising an electric box fixed to the top of the frame body, wherein the electric box is electrically connected with the vibrating plate.
10. A construction method for casting a vibration all-in-one machine according to claim 1, comprising the following steps:
providing the all-in-one machine, adding concrete into the storage hopper from the opening, and pushing the frame body to enable the frame body to be located at a position close to the formwork;
rotating the discharge pipe to enable the discharge pipe to extend into the template, and movably adjusting the vibrating piece to enable the vibrating piece to be attached to the surface of the template;
and pouring concrete into the template by using the ash pipe and the discharge pipe, and vibrating the template by using the vibrating part to vibrate the poured concrete so as to pour and form a secondary structure.
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