CN112895039B - Bamboo batten processing method capable of saving bamboo materials - Google Patents
Bamboo batten processing method capable of saving bamboo materials Download PDFInfo
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- CN112895039B CN112895039B CN202110060962.6A CN202110060962A CN112895039B CN 112895039 B CN112895039 B CN 112895039B CN 202110060962 A CN202110060962 A CN 202110060962A CN 112895039 B CN112895039 B CN 112895039B
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- bamboo
- cutter
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- strip
- batten
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Milling, Drilling, And Turning Of Wood (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The invention relates to the field of machining, in particular to a bamboo batten machining method which comprises the following steps: the processing depth of the cutter on one side surface of the bamboo strip is gradually increased from one end of the bamboo strip close to the tip part to one end of the bamboo strip close to the root part. According to the processing method of the bamboo strips, the processing direction conforms to the production lines of bamboo, according to the structural characteristics of thin tips and thick roots of the bamboo, the bamboo is processed from one side of the bamboo strips close to the tips to one side of the bamboo strips close to the roots, one side surface of each bamboo strip is processed into an inclined surface or an arc surface by a cutter, the other side surface of each bamboo strip is processed into a straight surface by the cutter, and the processed bamboo strips can be stacked or spliced to form bamboo materials with different structures. The bamboo batten processing method provided by the invention saves bamboo materials and improves the processing efficiency.
Description
The scheme is divided into separate applications by taking an invention patent with the application date of 2018-06-04, the application number of 201810560997.4 and the name of 'a bamboo batten processing method' as a parent application.
Technical Field
The invention relates to the field of machining, in particular to a bamboo batten machining method capable of saving bamboo materials.
Background
At present, the bamboo batten rough blank is further processed in a two-sided planing or four-sided planing mode in the production and processing process of the bamboo batten, the side faces of the processed bamboo battens are parallel pairwise, the thickness of the bamboo battens is constant, and the processing method has the defects of raw material waste, labor hour consumption and the like. Therefore, it is necessary to provide a bamboo cane processing method which has high processing efficiency and saves materials.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: provides a bamboo batten processing method with high processing efficiency and material saving.
In order to solve the technical problems, the invention adopts the technical scheme that: a bamboo batten processing method comprises the following steps:
the processing depth of the cutter on one side surface of the bamboo strip is gradually increased from one end of the bamboo strip close to the tip part to one end of the bamboo strip close to the root part.
The invention has the beneficial effects that: the processing method of the bamboo batten has the advantages that the processing direction conforms to the production lines of bamboo, according to the structural characteristics of thin tips and thick roots of the bamboo, the bamboo batten is processed from one side of the bamboo batten close to the tips to one side of the bamboo batten close to the roots, one side surface of the bamboo batten is processed into an inclined surface or an arc surface by a cutter, the other side surface of the bamboo batten is processed into a straight surface by the cutter, and the bamboo battens with different structures can be formed by stacking or splicing. The bamboo batten processing method provided by the invention saves bamboo materials and improves the processing efficiency.
Detailed Description
In order to explain the technical content, the objects and the effects of the present invention in detail, the following description will be given with reference to the embodiments.
The most key concept of the invention is as follows: according to the growth characteristics and the structural characteristics of the bamboo, the side of the bamboo strip near the tip part is processed to the side of the bamboo strip near the root part, one side surface of the bamboo strip is processed into an inclined surface or an arc surface, and the other side surface of the bamboo strip is processed into a straight surface.
The invention provides a bamboo batten processing method which comprises the following steps:
the processing depth of the cutter on one side surface of the bamboo strip is gradually increased from one end of the bamboo strip close to the tip part to one end of the bamboo strip close to the root part.
From the above description, the beneficial effects of the present invention are: the bamboo material is generally processed by taking the middle of the bamboo material for processing, the bamboo material is thin in head and thick in root, the hardness of the bamboo material close to the tip is larger, the processing depth of a cutter is adjusted, the bamboo material is processed from one end close to the tip to one end close to the root, a certain side surface of the bamboo material can be processed into an inclined plane or an arc surface, bamboo strips with different structural shapes can be formed by relatively superposing or splicing the inclined planes or the arc surfaces between the processed bamboo materials, the processing cost is saved, the processing efficiency is improved, and the service life of the cutter is prolonged.
Further, the feed amount and the feed amount of the tool are controlled by a controller, respectively.
According to the above description, the feeding speed and the feed speed of the cutter are controlled by the controller to realize the automatic processing of the bamboo strips, so that the processing precision and the processing efficiency are improved.
Further, the bamboo strip processing method specifically comprises the following steps:
s1: before processing, presetting the processing thickness of two ends of the bamboo strips and the inclination or radian of the side surface to be processed in a controller, calculating the feeding speed of a cutter and the feeding speed of the bamboo strips through a PID algorithm, connecting the cutter with a lifting device, and connecting the bamboo strips with a feeding device;
s2: and during processing, the controller is used for controlling the lifting device to enable the cutter to feed at the feeding speed, and the controller is used for simultaneously controlling the feeding device to enable the bamboo strips to be fed at the feeding speed.
According to the description, the processing thickness and the processing radian or inclination are preset in the controller, the processing parameters of the cutter are calculated by utilizing a PID algorithm built in the controller, and when the cutter is fixed, the feeding speed of the bamboo strips is equal to the relative feed speed of the cutter; then, the lifting device controls the cutter to feed and retract, and the feeding device controls the feeding speed and direction of the bamboo strips.
Further, the feeding direction of the cutter is perpendicular to the radial direction of the bamboo strips.
As can be seen from the above description, the design can ensure that the cutter does not deviate, and the processing quality and efficiency are ensured.
Further, the feeding direction of the cutter is from one end of the tip part close to the bamboo strip to one end of the root part close to the bamboo strip.
As can be seen from the above description, the bamboo rough embryo has a narrow top and a wide bottom due to the growth characteristics of bamboo, and the processing from the end close to the tip of the bamboo strip to the end close to the root of the bamboo strip can save materials and shorten working hours.
Further, the method also comprises the following steps:
the processing depth of the cutter on the other side surface opposite to one side surface of the bamboo strip is kept unchanged.
As can be seen from the above description, processing the other side of the bamboo strip into a straight surface can provide a corresponding reference plane for the subsequent processes, and facilitate the sorting, transportation and storage of the bamboo strip.
Furthermore, the feeding direction of the cutter on the other side surface opposite to one side surface of the bamboo strip is vertical to the radial direction of the bamboo strip.
As can be seen from the description, the design can ensure that the cutter does not deviate, and the processing quality and efficiency are ensured.
Further, the cutter is arranged from one end of the tip part close to the bamboo strip to one end of the root part close to the bamboo strip in the feeding direction of the other side surface of the bamboo strip opposite to the side surface.
From the above description, it can be seen that the bamboo is narrow at the top and wide at the bottom, and the hardness of the bamboo is higher as it gets closer to the head, and the processing from the end of the top close to the bamboo strip to the end of the root close to the bamboo strip can save materials and shorten working hours.
Further, the bamboo strip processing method further comprises the following steps:
one side surface of each bamboo strip is machined by a cutter to form an inclined surface or an arc surface, and the inclined surfaces or the arc surfaces are oppositely spliced to form bamboo blocks with different thicknesses by two same bamboo strips.
As can be seen from the above description, if the bamboo strips are processed into the inclined surfaces, the bamboo strips are approximately trapezoidal, and the two bamboo strips are oppositely and crossly spliced by the inclined surfaces, so that bamboo blocks with different thicknesses can be formed to adapt to the use requirements of subsequent production processing.
Further, the bamboo batten processing method also comprises the following steps:
one side of the bamboo strip is processed by a cutter to form an inclined plane or a cambered surface, the bamboo strip is cut off along the direction vertical to the radial direction, and the cut bamboo strips are mutually combined and connected to form bamboo blocks with different structures.
It can be known from the above description that if the bamboo strips are processed into inclined planes, the bamboo strips are approximately trapezoidal in shape, the bamboo strips are cut into independent bamboo blocks, and the two bamboo blocks are oppositely and crossly spliced by the inclined planes or the straight planes, so that new bamboo blocks with different structures can be formed to adapt to the use requirements of subsequent production and processing.
The first embodiment of the invention is as follows: a bamboo batten processing method comprises the following steps:
the processing depth of the cutter on one side surface of the bamboo strip is gradually increased from one end of the bamboo strip close to the tip part to one end of the bamboo strip close to the root part, and the cutter is a planer tool. Before processing, one end of the bamboo batten close to the tip is set as a processing original point, one end of the bamboo batten close to the root is set as a processing terminal point, the direction of the bamboo batten, which is located in the radial direction and faces to the tip from the root is set as a Y direction, the direction of feeding of the planer tool is set as an X direction, and the planer tool is tangent to the side face of the bamboo batten through a tool bit at the position of the processing original point. After the processing is started, the bamboo strips are fed at a constant speed along the Y direction, meanwhile, the planer tool deviates from the X direction and retreats, the feeding amount is gradually reduced, after the planer tool moves to a processing terminal point, the bamboo strips deviate from the Y direction and are retreated quickly, the planer tool is fed quickly along the X direction and is reset to the original point position, and a processing period is completed. The processing precision of the surface of the bamboo batten is further improved through multiple cycles of the processing period.
The difference between the second embodiment of the present invention and the first embodiment is:
the feeding amount and the feed amount of the planing tool are respectively controlled by a controller. The bamboo strip processing method specifically comprises the following steps: s1: before processing, the processing thickness of the two ends of the bamboo strips and the inclination and the radian of the side surface to be processed or the length of the bamboo strips are preset in the controller, and the feeding rate of the planer tool and the feeding rate of the bamboo strips are calculated according to the thickness of the two ends of the bamboo strips, the inclination and the radian of the side surface or the length of the bamboo strips through a PID algorithm built in the controller. Connecting a planer tool with a lifting device, and connecting the bamboo strips with a feeding device, wherein the lifting device is an air cylinder, a hydraulic cylinder or an electric cylinder, and the feeding device is an air cylinder, an electric cylinder, a conveying roller set or a wheel set; s2: when the bamboo strip planer is used for machining, the controller is used for controlling the lifting device to enable the planer tool to feed at the feeding rate, the controller is used for simultaneously controlling the feeding device to enable the bamboo strips to feed at the feeding rate, the bamboo strips are enabled to feed at a constant speed in a machining period, and meanwhile, the planer tool retracts at a constant speed or at a variable speed according to the shape of a machined surface.
The difference between the third embodiment of the present invention and the second embodiment is: the processing depth of the planing tool on the other side surface opposite to one side surface of the bamboo strip is kept unchanged. The feeding direction of the planing tool on the other side surface opposite to one side surface of the bamboo strip is the X direction. And the cutting direction of the planing tool on the other side surface of the bamboo strip relative to the one side surface is from one end of the tip part close to the bamboo strip to one end of the root part close to the bamboo strip. The bamboo strip processing method also comprises the following steps: one side surface of each bamboo strip is processed by a planer tool to form an inclined surface or an arc surface, and the inclined surfaces or the arc surfaces are oppositely spliced to form bamboo blocks with different thicknesses.
The fourth embodiment of the present invention is different from the third embodiment in that: the bamboo strip processing method also comprises the following steps: one side surface of the bamboo strip is processed by a planer tool to form an inclined surface or an arc surface, the bamboo strip is cut off along the direction vertical to the radial direction, and the cut bamboo strips are mutually combined and connected to form bamboo blocks with different structures.
In summary, according to the processing method of the bamboo cane provided by the invention, the processing direction conforms to the production lines of bamboo, according to the structural characteristics of thin tip part and thick root part of the bamboo, the bamboo is processed from one side of the bamboo cane close to the tip part to one side of the bamboo cane close to the root part, one side surface of the bamboo cane is processed into an inclined surface or an arc surface by using a cutter, the other side surface of the bamboo cane is processed into a straight surface by using the cutter, and the processed bamboo cane can be formed into bamboo with different structures by superposition or splicing combination. The bamboo batten processing method provided by the invention saves bamboo materials and improves the processing efficiency.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent modifications made by the present invention in the specification or directly or indirectly applied to the related technical field are included in the scope of the present invention.
Claims (7)
1. A bamboo strip processing method capable of saving bamboo materials is characterized by comprising the following steps:
s1: before processing, setting one end of a bamboo batten close to a tip as a processing origin, setting one end of the bamboo batten close to a root as a processing end point, setting the direction of the bamboo batten from the root to the tip in the radial direction as a Y direction, setting the feeding direction of a cutter as an X direction, enabling the cutter head to be tangent to the side face of the bamboo batten at the processing origin, presetting the processing thicknesses of the two ends of the bamboo batten and the inclination or radian of the side face to be processed in a controller, calculating the feeding rate of the cutter and the feeding rate of the bamboo batten according to the thicknesses of the two ends of the bamboo batten, the inclination and the radian of the side face or the length of the bamboo batten through a PID algorithm built in the controller, connecting the cutter with a lifting device, and connecting the bamboo batten with a feeding device;
s2: during processing, use controller control elevating gear to make the cutter with feed rate deviates from the X direction at the uniform velocity or the variable speed and moves back the sword, and the amount of feed reduces gradually to use controller simultaneous control material feeding unit to make the bamboo strip with pay-off rate is along the Y direction at the uniform velocity pay-off, make the one end that the cutter on bamboo strip one side is close to the root from the one end that the bamboo strip is close to the tip to the bamboo strip crescent, the processing depth of cutter on the relative another side in bamboo strip one side remains unchanged, after the planer tool removes to the processing terminal point, the bamboo strip deviates from the quick material returned of Y direction, and the planer tool resets to the processing initial point along the quick cutting of X direction.
2. The bamboo cane processing method for saving bamboo material as claimed in claim 1, wherein the feeding direction of the cutter is perpendicular to the radial direction of the bamboo cane.
3. The bamboo cane processing method for saving bamboo material as claimed in claim 1, wherein the direction of the cutter is from the end of the bamboo cane near the tip portion to the end of the bamboo cane near the root portion.
4. The bamboo cane processing method for saving bamboo material as claimed in claim 1, wherein a feeding direction of the cutter on the other side surface opposite to one side surface of the bamboo cane is perpendicular to a radial direction of the bamboo cane.
5. The bamboo cane processing method for saving bamboo material as claimed in claim 1, wherein the cutter is moved in a feeding direction on the other side of the bamboo cane with respect to the one side from one end of the tip portion of the bamboo cane to one end of the bamboo cane near the root portion.
6. The bamboo cane processing method for saving bamboo material as claimed in claim 1, further comprising the steps of:
one side surface of each bamboo strip is machined by a cutter to form an inclined surface or an arc surface, and the inclined surfaces or the arc surfaces are oppositely spliced to form bamboo blocks with different thicknesses.
7. The bamboo cane processing method for saving bamboo material as claimed in claim 1, further comprising the steps of:
one side surface of the bamboo strip is processed by a cutter to form an inclined surface or a cambered surface, the bamboo strip is cut off along the direction vertical to the radial direction, and the cut bamboo strips are mutually combined and connected to form bamboo blocks with different structures.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110060962.6A CN112895039B (en) | 2018-06-04 | 2018-06-04 | Bamboo batten processing method capable of saving bamboo materials |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110060962.6A CN112895039B (en) | 2018-06-04 | 2018-06-04 | Bamboo batten processing method capable of saving bamboo materials |
| CN201810560997.4A CN108638243B (en) | 2018-06-04 | 2018-06-04 | Bamboo strip processing method |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810560997.4A Division CN108638243B (en) | 2018-06-04 | 2018-06-04 | Bamboo strip processing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112895039A CN112895039A (en) | 2021-06-04 |
| CN112895039B true CN112895039B (en) | 2022-07-19 |
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ID=63759284
Family Applications (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110060962.6A Active CN112895039B (en) | 2018-06-04 | 2018-06-04 | Bamboo batten processing method capable of saving bamboo materials |
| CN201810560997.4A Active CN108638243B (en) | 2018-06-04 | 2018-06-04 | Bamboo strip processing method |
| CN202110060731.5A Active CN112692942B (en) | 2018-06-04 | 2018-06-04 | Efficient bamboo strip processing method |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810560997.4A Active CN108638243B (en) | 2018-06-04 | 2018-06-04 | Bamboo strip processing method |
| CN202110060731.5A Active CN112692942B (en) | 2018-06-04 | 2018-06-04 | Efficient bamboo strip processing method |
Country Status (1)
| Country | Link |
|---|---|
| CN (3) | CN112895039B (en) |
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| JPH11268007A (en) * | 1998-03-20 | 1999-10-05 | Nippon Blower Kogyo Kk | Bamboo outer face and inner face continuous cutting device |
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2018
- 2018-06-04 CN CN202110060962.6A patent/CN112895039B/en active Active
- 2018-06-04 CN CN201810560997.4A patent/CN108638243B/en active Active
- 2018-06-04 CN CN202110060731.5A patent/CN112692942B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BR0104919A (en) * | 2001-10-18 | 2002-06-18 | Louremar Zanella | Manufacturing process of elongated bamboo stems |
| CN201405420Y (en) * | 2009-05-09 | 2010-02-17 | 曾樟清 | Assembly structure of bamboo laminated material |
| CN202174616U (en) * | 2011-08-25 | 2012-03-28 | 刘佐财 | Planing and milling machine for non-equal thickness bamboo chip |
| CN202318495U (en) * | 2011-11-22 | 2012-07-11 | 湖南省林业科学院 | Multistage finely roll-splitting and spreading planer for raw bamboos |
| CN103753658A (en) * | 2014-01-28 | 2014-04-30 | 湖南省林业科学院 | Bamboo shoot type wedge bamboo chip integrated panel and production technological method thereof |
| CN203831520U (en) * | 2014-05-12 | 2014-09-17 | 江西省远南竹材集团有限公司 | Long seamless connection bamboo board |
| CN206011329U (en) * | 2016-08-25 | 2017-03-15 | 杭州新竹文化创意有限公司 | Bamboo board |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112692942A (en) | 2021-04-23 |
| CN112692942B (en) | 2022-05-06 |
| CN112895039A (en) | 2021-06-04 |
| CN108638243B (en) | 2020-12-18 |
| CN108638243A (en) | 2018-10-12 |
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