CN112874121B - Production line for wide cold glue wall cloth - Google Patents

Production line for wide cold glue wall cloth Download PDF

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Publication number
CN112874121B
CN112874121B CN202110218584.XA CN202110218584A CN112874121B CN 112874121 B CN112874121 B CN 112874121B CN 202110218584 A CN202110218584 A CN 202110218584A CN 112874121 B CN112874121 B CN 112874121B
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wall cloth
roller
forming
wall
supporting
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CN112874121A (en
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卜晓华
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Zhejiang Leadshow Smart Home Co ltd
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Zhejiang Leadshow Smart Home Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/008Sewing, stitching

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to a cold glue wall cloth production line which comprises an automatic wall cloth unwinding mechanism, a first continuous sewing mechanism, a first processing and storing mechanism, a weft straightening mechanism, a film laminating forming mechanism, a cooling mechanism and an automatic winding mechanism which are sequentially arranged in sequence, wherein a second processing and storing mechanism, a second continuous sewing mechanism and an automatic non-woven fabric unwinding mechanism which are close to one side of the film laminating forming mechanism are sequentially arranged above the cooling mechanism, the film laminating forming mechanism comprises a forming table, a working cavity is arranged on the forming table, a forming roller and an extruding roller are arranged in the working cavity, a film laminating extruder is arranged above the forming roller and the extruding roller, a control assembly is arranged on the forming table, a plurality of first tensioning rollers are arranged on the forming table, a second tensioning roller is arranged on the forming table, and a hot air heater for heating the wall cloth is arranged on the forming table. The invention has the characteristics of no glue overlapping position and strip-shaped glue permeation defect on the wall cloth, uniform glue film distribution on the wall cloth and the like.

Description

Production line for wide cold glue wall cloth
Technical Field
The invention relates to a production line of wide cold glue wall cloth, and belongs to the technical field of wall cloth production and processing.
Background
In the production process of the existing wide-width cold glue wall cloth, the width of the wall cloth reaches 2.7-3.4 meters, in order to compound non-woven fabrics on the back of the wall cloth, in the existing cold glue process in the industry, a supplier firstly melts EVA (ethylene vinyl acetate) colloidal particles and then coats the EVA colloidal particles on release paper with the width of 1.1-1.2 meters to form an adhesive film layer, then the adhesive film layer is rolled, an adhesive film on the wall cloth is formed by compounding the adhesive film layer on the release paper onto wall cloth base cloth through hot pressing, and the non-woven fabrics and the wall cloth are compounded after the adhesive film is melted. The manufacturer compounds the wall cloth base cloth and the release paper with adhesive through the hot-pressing compounding of a compound machine. When the three rolls are spliced together, the width of a door is 2.8-3.4 meters, 2 superposed glue receiving positions can appear, when the wall cloth is compounded with the non-woven fabric, the excessive glue can seep to the surface of the wall cloth, the defect of strip glue seepage is caused, and the quality of the wall cloth is influenced.
CN201910715235.1 provides a method for preparing wide seamless wall cloth, which comprises the following steps: after weft straightening treatment, the wide seamless base fabric is transmitted to a laminating station; the EVA rubber powder is automatically fed, plasticized and extruded into a die by a screw at the temperature of 60-120 ℃, a film is extruded from a knife edge of the die to be molded and laminated to the back of the base cloth to be compounded with the base cloth, and then the base cloth compounded with the laminated film is extruded and cooled to obtain the wide seamless wall cloth. However, no production equipment is available in the prior art for manufacturing the wide-width thermal adhesive wall cloth by the production method.
Disclosure of Invention
The invention aims to provide a wide-width cold glue wall cloth production line which can not generate glue laminating positions on wall cloth and strip-shaped glue seepage defects and can uniformly distribute glue films on the wall cloth, and the production line solves the problems that in the prior art, equipment is shut down, production time is wasted, labor cost is increased, the equipment is easy to idle, and the like.
The technical purpose of the invention is mainly solved by the following technical scheme: a cold glue wall cloth production line comprises a wall cloth automatic unwinding mechanism, a first continuous sewing mechanism, a first processing storage mechanism, a weft straightening mechanism, a film coating forming mechanism, a cooling mechanism and an automatic winding mechanism which are sequentially arranged, wherein a second processing storage mechanism, a second continuous sewing mechanism and a non-woven fabric automatic unwinding mechanism which are close to one side of the film coating forming mechanism are sequentially arranged above the cooling mechanism, the first continuous sewing mechanism and the second continuous sewing mechanism are equivalent in structure, the first processing storage mechanism and the second processing storage mechanism are equivalent in structure, the film coating forming mechanism comprises a forming table, a working chamber is arranged on the forming table, a forming roller and an extruding roller which are used for compounding wall cloth and non-woven fabric are arranged in the working chamber, a film coating extruder is arranged above the forming roller and the extruding roller, and a control assembly which is used for controlling the extruding roller to be far away from and close to the forming roller is arranged on the forming table, a plurality of first tensioning rollers are arranged at positions, close to the extrusion rollers, on the forming table, a second tensioning roller is arranged at a position, close to the forming rollers, on the forming table, a hot air blower for heating wall cloth is arranged at a position, close to the extrusion rollers, on the forming table, and an air outlet of the hot air blower is arranged towards the position where the wall cloth is located; the extruder is arranged so as to melt the colloidal particles into liquid and automatically spray the colloidal particles on the wall cloth, the laminating extruder can carry out laminating molding at one time without secondary processing, the manufacturing cost of release paper can be reduced or omitted, the whole breadth is free of adhesive connection, and the film forming thickness is uniform and consistent, so that the problem of offset printing by scientific contact is thoroughly solved, meanwhile, after the film layer is sprayed on the back of the wall cloth, all contact points are the highest points of the texture of the wall cloth, and the film layer can not penetrate into the low points of the longitude and latitude lattices after being cooled by the cooling roller, so that the front of the cloth can not be penetrated, and the problem of adhesive leakage is solved; the forming roller and the first feeding roller are arranged, so that after the glue solution is coated on the wall cloth, the glue solution can be rapidly solidified through the forming roller, forming and conveying are accelerated, and the hot air blower is arranged, so that the wall cloth is preheated before the glue solution is coated on the wall cloth, the problem that the glue solution is not completely coated on the wall cloth and is cooled in advance due to too low temperature of the wall cloth is avoided, and the glue solution can be completely coated on the wall cloth in a high-quality manner is guaranteed.
Preferably, the first processing and storing mechanism comprises a rectangular supporting frame, the supporting frame comprises a plurality of vertically arranged supporting columns, a fixed frame is arranged at the top of each supporting column, a plurality of first conveying rollers which are distributed at equal intervals and arranged along the front-back direction are arranged on the fixed frame, a plurality of second conveying rollers corresponding to the first conveying rollers are arranged below the fixed frame corresponding to the first conveying rollers, a vertically movable moving frame is arranged below the bottom of each supporting column corresponding to the second conveying rollers, a plurality of third conveying rollers corresponding to the first conveying rollers are arranged on the moving frame, and a plurality of fourth conveying rollers corresponding to the third conveying rollers are arranged below the third conveying rollers; the matching arrangement of the mechanisms is convenient for finishing the composite processing of the wall cloth, the stable production processing of the composite wall cloth is ensured, the production quality and the efficiency of the composite wall cloth are improved, the arrangement of the fixed frame is convenient for arranging the fixed first conveying roller and the fixed second conveying roller, the wall cloth can be stably conveyed and can be matched with the third conveying roller and the fourth conveying roller, the wall cloth needs to sequentially bypass the conveying rollers for conveying, the movable distance of the wall cloth is increased as much as possible in the fixed space, so that the wall cloth can be kept longer in the fixed space, the storage effect of the wall cloth is realized, after the end part of the wall cloth stops moving, the subsequent equipment can continuously keep running, the wall cloth wound on each conveying roller is pulled out and processed by upward movement of the movable frame, and the continuous and uninterrupted production of the wall cloth can be kept, the length of disposable roll-up wall paper is increased, the number of times that the wall paper rolling was lifted off is reduced, the human cost is reduced, and the equipment idle running is prevented, simultaneously need not equipment shut down alright continue to connect with the tip of direct wall paper, avoid the waste of unnecessary time.
Preferably, the movable frame comprises a first fixed plate and a second fixed plate which are respectively arranged at two ends of a third conveying roller, a gear set which is close to the supporting column and is matched with a single supporting column is arranged on the front end face of the first fixed plate, a rack which is meshed with the gear set and is vertically arranged is arranged on the side wall of the supporting column, a guide rod which is vertically arranged is arranged on the inner side of each supporting column, guide sliders which are sleeved on the guide rods are arranged on the front end face of the first fixed plate and the rear end face of the second fixed plate, and a rack which is arranged in a suspended mode is arranged at the top of the supporting frame corresponding to the outer side of the supporting column; the cooperation setting of above-mentioned rack and gear train, through the interlock between tooth and the tooth, increase certain spacing holding power, make the moving frame more steady when reciprocating, avoid excessively dragging wall cloth and cause the wall cloth to damage, the cooperation setting of above-mentioned direction slider and guide bar, so that when moving frame shifts up, it is spacing to lead to moving frame, guarantee the smooth and easy nature when moving frame shifts up, and each support column all has the setting, can guarantee the stationarity when moving frame shifts up, the emergence slope when avoiding moving frame to shift up, the setting of above-mentioned rack, so that the staff climbs up and down, make that the staff can be convenient with wall cloth around on each conveying roller.
Preferably, the outer sides of two support columns positioned on the right side of the support frame are provided with first driven rollers arranged along the front-back direction, a first driving roller matched with the first driven rollers is arranged below the first driven rollers, two ends of the first driving roller are respectively provided with a fixed seat fixed on the support columns, a first driving group used for controlling the first driving roller to rotate is arranged on one side of each fixed seat, second driven rollers arranged along the front-back direction are arranged on the outer sides of two support columns positioned on the left side of the support frame, a second driving roller matched with the second driven rollers is arranged below the second driven rollers, two ends of each second driving roller are respectively provided with a fixed seat fixed on the support columns, and one side of each fixed seat is provided with a second driving group used for controlling the second driving roller to rotate; above-mentioned first drive roller's setting can be through the removal of first drive group control wall paper, and first driven voller can press from both sides tight wall paper with first drive roller cooperation to the transport of wall paper, the setting of above-mentioned second drive roller and second driven voller, so that press from both sides tight wall paper, with wall paper outer output, control the continuous removal of wall paper.
Preferably, support shafts rotatably connected with the first driven roller are arranged at two ends of the first driven roller, a first strip-shaped groove for the support shafts to move is formed in the inner end face of the fixing seat, the support shafts penetrate through the first strip-shaped groove, a horizontal fixing plate is arranged at the top of the fixing seat, a control cylinder is arranged at the bottom of the fixing plate and above the support shafts, the output end of the control cylinder faces downwards, a groove corresponding to the control cylinder is formed in the top of the support shafts, a connecting block located in the fixing seat is arranged on the support shafts, the connecting block is rotatably connected with the support shafts, a second strip-shaped groove for the connecting block to move is formed in the fixing seat, and an elastic piece connected with the connecting block is arranged at the bottom of the second strip-shaped groove; the control cylinder and the groove are arranged so that before the wall cloth is connected, a cylinder rod of the control cylinder is inserted into the groove to press the driven roller down and play a certain limiting role to prevent the driven roller from rotating, the driven roller can be matched with the stopped driving roller to press the wall cloth, the connecting end of the wall cloth cannot move, and then the wall cloth is connected continuously, the first strip-shaped groove reserves a space for the movement of the supporting shaft, the connecting block is arranged so as to support the supporting shaft and keep the rotation of the supporting shaft and the driven roller, the elastic piece is arranged so as to support the connecting block, a certain gap is kept between the driving roller and the driven roller so as to facilitate the entry and the conveying of the wall cloth, and meanwhile, when the control cylinder is pressed down, the gap between the driven roller and the driving roller is reduced through shrinkage so as to facilitate the further pressing of the wall cloth, and cooperate with the connecting block, do not form the interference to the rotation of driven roller.
Preferably, the first continuous sewing mechanism comprises a first upright and a second upright arranged on one side of the first upright, a support table arranged along the width direction of the wall cloth is horizontally arranged on the inner side wall of the first upright, a base and an automatic sewing machine arranged on the base are arranged above the support table, a press block used for pressing the wall cloth to be continuous is arranged between the first upright and the automatic sewing machine and corresponding to the upper part of the base, the automatic sewing machine can move along the length direction of the support table, a control cylinder is arranged on the inner side wall of the first upright, a cylinder rod of the control cylinder extends downwards and is connected with the press block, a pressing table fixed on the side wall of the first upright is arranged below the press block, the top surface of the pressing table and the top surface of the base are positioned on the same horizontal plane, and a first press roller is arranged on one side of the first upright corresponding to the automatic sewing machine, a second compression roller matched with the first compression roller is arranged above the first compression roller, a plurality of groups of first guide rollers are arranged below the first compression roller, and a plurality of groups of second guide rollers are arranged above the second compression roller; the arrangement of the pressing block is convenient for pressing the end parts of the two pieces of wall cloth, so that the automatic sewing machine can perform orderly splicing on the wall cloth, the automatic sewing machine can directly sew the two pieces of wall cloth when moving, the operation is rapid and efficient, the automatic mechanical sewing of the wall cloth is realized, the sewing efficiency of the wall cloth is effectively improved, the pressing table and the pressing block are mutually matched, the two pieces of wall cloth can be pressed through the driving of the control cylinder, so that the automatic sewing machine can directly sew the wall cloth, simultaneously the pressing table and the pressing block can press the wall cloth, the phenomenon that the wall cloth moves due to the rotation of the roller during sewing and the sewing quality is influenced can be avoided, the arrangement of the first pressing roller and the second pressing roller is convenient for drawing in the wall cloth, so that the two pieces of wall cloth extend out from the same direction, the two pieces of wall cloth are convenient to press, the conveying of the subsequent wall cloth is not influenced, the arrangement of the guide roller is convenient for changing the conveying direction of the wall cloth, the wall cloth can be stably conveyed to the subsequent working procedures for processing while the smooth connection of the wall cloth is ensured.
Preferably, a driving motor is arranged at the bottom of the base, a worm assembly is arranged on an output shaft of the driving motor, a transmission gear is arranged on the output shaft of the worm assembly, a rack which is meshed with the transmission gear and is arranged along the length direction of the supporting table is arranged on the supporting table, a boss is arranged on one side, corresponding to the rack, of the top surface of the supporting table, a sliding rail which is arranged along the length direction of the supporting table is arranged on the boss, a sliding block which is matched with the sliding rail is arranged at the bottom of the base, a caterpillar track which is arranged along the length direction of the supporting table is arranged on one side, corresponding to the boss, of the supporting table, one end of the caterpillar track is connected with the base, and the other end of the caterpillar track is connected with the supporting table; above-mentioned drive gear can pass through driving motor's drive, rotate on the rack, thereby can drive automatic sewing machine synchronous motion, the realization is to sewing up of wall cloth, and the setting of worm subassembly, can play the effect of speed reduction, adjust automatic sewing machine's translation rate, avoid automatic sewing machine to remove too fast and sew up not in place, guarantee to continue the sutural quality, the cooperation setting of above-mentioned slide rail and slider, so that assist spacingly to automatic sewing machine's removal, keep the automatic sewing machine to remove the stability when sewing up, skew and influence when avoiding removing and sew up the quality.
Preferably, the cooling mechanism comprises a feeding platform and a cooling cavity arranged below the feeding platform, a plurality of air dryers are arranged at the bottom of the cooling cavity along the conveying direction of the wall cloth, a plurality of feeding rollers are arranged above the air dryers along the conveying direction of the wall cloth, and the cooling cavity penetrates through the wall cloth along the conveying direction of the wall cloth; above-mentioned air dryer's setting to wall cloth to the feed roll is cooled off by blowing, drenches the membrane solidification with higher speed, improves the shaping efficiency of this wall cloth.
Therefore, the invention has the characteristics of no glue laminating position and strip-shaped glue permeation defect on the wall cloth, uniform glue film distribution on the wall cloth and the like.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the first continuous stitching mechanism of FIG. 1;
FIG. 3 is a top view of the support table of FIG. 1;
fig. 4 is a schematic structural view of the first work stocker mechanism in fig. 1;
FIG. 5 is a perspective view of the alternate view of FIG. 4;
FIG. 6 is a schematic view of the fixing base of FIG. 1 engaged with the supporting shaft;
figure 7 is a schematic view of the wall covering winding roller when the mechanism is in operation.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
As shown in fig. 1-7, a wide cold glue wall cloth production line comprises an automatic wall cloth unwinding mechanism a, a first continuous sewing mechanism b, a first processing storage mechanism c, a weft straightening mechanism d, a film coating forming mechanism e, a cooling mechanism f and an automatic winding mechanism g which are sequentially arranged in sequence, wherein a second processing storage mechanism h, a second continuous sewing mechanism i and an automatic non-woven fabric unwinding mechanism j which are close to one side of the film coating forming mechanism e are sequentially arranged above the cooling mechanism f, the first continuous sewing mechanism b and the second continuous sewing mechanism i have equivalent structures, the first processing storage mechanism c and the second processing storage mechanism h have equivalent structures, the film coating forming mechanism comprises a forming table 5, a working chamber 51 is arranged on the forming table 5, a forming roller 52 and an extruding roller 53 for synthesizing wall cloth and non-woven fabric are arranged in the working chamber 51, a film coating extruder 54 is arranged above the forming roller 52 and the extruding roller 53, the forming table 5 is provided with a control component for controlling the extrusion roller 53 to be far away from and close to the forming roller 52, the forming table 5 is provided with a plurality of first tensioning rollers 55 at positions close to the extrusion roller 53, the forming table 5 is provided with second tensioning rollers 56 at positions close to the forming rollers 52, the forming table 5 is provided with a hot air blower 57 at positions close to the extrusion roller 53 for heating the wall cloth, an air outlet of the hot air blower 57 is arranged towards the position where the wall cloth is positioned, the extruder is arranged so as to melt the colloidal particles into liquid and automatically spray the liquid on the wall cloth, the film spraying extruder can perform film spraying forming at one time without secondary processing, the manufacturing cost of release paper can be reduced or omitted, the whole breadth is free from adhesive, the film forming thickness is uniform and consistent, the problem of joint offset printing is thoroughly solved, and simultaneously, all contact points are the highest points of the texture of the wall cloth after the film layer is sprayed on the back of the wall cloth, the fabric can not penetrate into the front surface of the fabric even if the fabric is cooled by the cooling roller and can not penetrate into the low points of the longitude and latitude grids, so that the problem of glue penetration is solved; the forming roller and the first feeding roller are arranged, so that after the glue solution is coated on the wall cloth, the glue solution can be rapidly solidified through the forming roller, forming and conveying are accelerated, and the hot air blower is arranged, so that the wall cloth is preheated before the glue solution is coated on the wall cloth, the problem that the glue solution is not completely coated on the wall cloth and is cooled in advance due to too low temperature of the wall cloth is avoided, and the glue solution can be completely coated on the wall cloth in a high-quality manner is guaranteed.
The control component is the prior art, the squeeze roll can be controlled to move so as to change the distance between the squeeze roll and the forming roll, the hot air blower is an existing product in the current market and is not repeated herein, the forming roll is a cooling roll and can accelerate the cooling forming of the laminating film after the wall cloth and the non-woven fabric are synthesized, the wall cloth passes through each first tensioning roll after weft straightening, bypasses the squeeze roll, enters between the squeeze roll and the forming roll and is transported towards the cooling mechanism, the non-woven fabric enters into the forming roll, the laminating film extruder extrudes the laminating film at the moment, flows into the space between the wall cloth and the non-woven fabric and extrudes the laminating film along with the squeezing between the squeeze roll and the forming roll, so that the compounding of the cold glue wall cloth is realized, the compounded wall cloth enters into the cooling mechanism and is wound on each feed roll and is transported towards the automatic winding mechanism, and the laminating film extruder can laminate the wider wall cloth, part of wall cloth in the market is widened through glue solution bonding after drenching the membrane shaping, influences the wall cloth quality, and this wall cloth drenches the membrane shaping in proper order, has guaranteed integrity and the aesthetic property of wall cloth.
The wall cloth automatic unwinding mechanism, the weft straightening mechanism, the automatic winding mechanism and the non-woven fabric automatic unwinding mechanism are all existing products in the current market, and are not repeated in the prior art, the wall cloth sequentially passes through the wall cloth automatic unwinding mechanism a, the first continuous sewing mechanism b, the first processing storage mechanism c and the weft straightening mechanism d until reaching the film laminating forming mechanism e, the non-woven fabric sequentially passes through the non-woven fabric automatic unwinding mechanism j, the second continuous sewing mechanism i and the second processing storage mechanism h until reaching the film laminating forming mechanism e, the wall cloth and the non-woven fabric are combined together through the film laminating forming mechanism, the combined wall cloth enters the cooling mechanism for cooling forming, and finally, the automatic winding mechanism is used for automatic winding, so that the processing is completed.
The first processing and storing mechanism c comprises a rectangular supporting frame 1, the supporting frame 1 comprises a plurality of vertically arranged supporting columns 11, the top of each supporting column 11 is provided with a fixed frame 12, the fixed frame 12 is provided with a plurality of first conveying rollers 13 which are distributed at equal intervals and arranged along the front-back direction, a plurality of second conveying rollers 14 corresponding to the first conveying rollers 13 are arranged below the fixed frame 12 corresponding to the first conveying rollers 13, the bottom of each supporting column 11 is provided with a vertically movable moving frame 2 corresponding to the lower parts of the second conveying rollers 14, the moving frame 2 is provided with a plurality of third conveying rollers 21 corresponding to the first conveying rollers 13, a plurality of fourth conveying rollers 22 corresponding to the third conveying rollers 21 are arranged below the third conveying rollers 21, and the mechanisms are matched with each other to complete the composite processing of the wall cloth and ensure the stable production and processing of the composite wall cloth, the production quality and efficiency of the composite wall cloth are improved, the fixed frame is arranged so as to be convenient for arranging the fixed first conveying roller and the fixed second conveying roller, the wall cloth can be stably conveyed and can be matched with the third conveying roller and the fourth conveying roller, the wall cloth needs to be conveyed by bypassing all the conveying rollers in sequence, the movable distance of the wall cloth is increased as far as possible in a fixed space, so that longer wall cloth can be kept in the fixed space, the wall cloth storage effect is realized, after the end part of the wall cloth stops moving, subsequent equipment can be continuously kept in operation, the wall cloth wound on all the conveying rollers is pulled out and processed by upward moving of the movable frame, the continuous and uninterrupted production of the wall cloth can be kept, the length of the disposable foldable wall cloth is increased, the times of dismounting the wall cloth in rolling is reduced, the labor cost is reduced, and the equipment is prevented from idling, meanwhile, the end part of the wall cloth can be directly spliced without stopping the equipment, so that the waste of redundant time is avoided.
The movable frame 2 comprises a first fixed plate 23 and a second fixed plate 24 which are respectively arranged at two ends of a third conveying roller 21, a gear set 231 which is close to the supporting column 11 and is matched with a single supporting column 11 is arranged on the front end surface of the first fixed plate 23, a first rack 111 which is meshed with the gear set 231 and is vertically arranged is arranged on the side wall of the supporting column 11, a guide rod 112 which is vertically arranged is arranged on the inner side of each supporting column 11, a guide slider 25 which is sleeved on the guide rod 112 is arranged on the front end surface of the first fixed plate 23 and the rear end surface of the second fixed plate 24, a suspended rack 15 is arranged at the top of the supporting frame 1 corresponding to the outer side of the supporting column 11, the racks and the gear set are matched, a certain limit supporting force is increased through the meshing between teeth, the movable frame is more stable when moving up and down, and the damage to the wall cloth caused by excessive pulling of the wall cloth is avoided, the cooperation setting of above-mentioned direction slider and guide bar to when moving frame shifts up, it is spacing to lead to moving frame, the smooth and easy nature when guaranteeing moving frame and moving upward, and each support column all has the setting, and the stationarity when can guaranteeing moving frame and shifting up takes place the slope when avoiding moving frame to move upward, the setting of above-mentioned rack, so that the staff climbs and climbs down, make that the staff can be convenient with wall cloth around on each conveying roller.
Carry out the mechanism of sewing up that continues at the wall paper, the staff need stand on the rack, the wall paper one end of carrying out is around first conveying roller earlier, then draw the wall paper to third conveying roller department, walk around the third conveying roller and draw second conveying roller department, walk around the second conveying roller and stimulate fourth conveying roller department, upwards draw first conveying roller department at last, so reciprocal, wind the wall paper on all conveying rollers, pull out from the bottom of fourth conveying roller at last, the quantity of above-mentioned conveying roller can set up a plurality ofly as required, the conveying roller sets up more, the wall paper can store the length longer, wall paper one end that pulls out from processing storage mechanism pulls gets into in the whole latitude mechanism.
After the one end of wall paper is fixed, this end can't be removed, because the other end of wall paper is carried outwards by the roller, fixed frame and the wall paper between the moving frame begin to tighten up, when the wall paper tightens up, can stimulate third conveying roller and fourth conveying roller on the moving frame, make third conveying roller and fourth conveying roller drive the moving frame and shift up, the moving frame constantly is close to fixed frame, until the wall paper by fixed one end cancellation fixed back, the wall paper begins to carry towards the conveying roller, the moving frame moves down continuously along with the transport of wall paper, realize the storage to the wall paper.
The outer sides of two supporting columns 11 positioned on the right side of the supporting frame 1 are provided with first driven rollers 31 arranged along the front-back direction, a first driving roller 32 matched with the first driven rollers 31 is arranged below the first driven rollers 31, both ends of the first driving roller 32 are respectively provided with a fixed seat 33 fixed on the supporting column 11, one side of the fixed seat 33 is provided with a first driving group 34 used for controlling the first driving roller 32 to rotate, the outer sides of two supporting columns 11 positioned on the left side of the supporting frame 1 are provided with second driven rollers 35 arranged along the front-back direction, a second driving roller 36 matched with the second driven roller 35 is arranged below the second driven roller 35, both ends of the second driving roller 36 are respectively provided with a fixed seat 33 fixed on the supporting column 11, one side of the fixed seat 33 is provided with a second driving group 37 used for controlling the second driving roller 36 to rotate, the arrangement of the first driving roller can control the wall cloth to move through the first driving group, and first driven roller can press from both sides tight wall cloth with first drive roller cooperation to the transport of wall cloth, the setting of above-mentioned second drive roller and second driven roller, so that press from both sides tight wall cloth, with wall cloth outer defeated, the continuous removal of control wall cloth.
The two ends of the first driven roller 31 are both provided with a supporting shaft 311 rotatably connected with the first driven roller 31, the inner end surface of the fixed seat 33 is provided with a first bar-shaped groove 331 for the supporting shaft 311 to move, the supporting shaft 311 is arranged on the first bar-shaped groove 331 in a penetrating way, the top of the fixed seat 33 is provided with a horizontal fixed plate 38, the bottom of the fixed plate 38 is provided with a first control cylinder 381 corresponding to the upper part of the supporting shaft, the output end of the first control cylinder 381 is arranged downwards, the top of the supporting shaft 311 is provided with a groove 312 corresponding to the first control cylinder 381, the supporting shaft 311 is provided with a connecting block 313 positioned in the fixed seat 33, the connecting block 313 is rotatably connected with the supporting shaft 311, the fixed seat 33 is provided with a second bar-shaped groove 332 for the connecting block 313 to move, the bottom of the second bar-shaped groove 332 is provided with an elastic element 333 connected with the connecting block 313, the arrangement of the control cylinder and the groove 333 is convenient for connecting with wall cloth, the cylinder rod of the control cylinder is inserted into the groove to press the driven roller, and plays a certain limiting role, so that the driven roller can not rotate, the driven roller can be matched with the stopped driving roller to press the wall cloth tightly, the splicing end of the wall cloth can not move, and then splicing of the wall cloth is realized, the first strip-shaped groove is a space reserved for the movement of the supporting shaft, the connecting block is arranged so as to support the supporting shaft and keep the rotation of the supporting shaft and the driven roller, the elastic element is arranged to support the connecting block, so that a certain gap is kept between the driving roller and the driven roller to facilitate the entering and conveying of the wall cloth, when the control cylinder pushes down simultaneously, reduce the clearance between driven roller and the drive roller through the shrink to the driven roller further compresses tightly the wall paper, and with the connecting block cooperation, does not form the interference to the rotation of driven roller.
Above-mentioned elastic component adopts coil spring setting, when needs continue to connect to the wall cloth, can control the drive roller stall through the drive group, and before the stall, drive the driven voller and rotate, make the recess of back shaft face up to the cylinder pole, then control cylinder pole inserts the recess and continuously pushes down, make the driven voller unable removal, and compress tightly the wall cloth on the drive roller, the elastic component shrink this moment, the cancellation is to the back that compresses tightly of wall cloth, the elastic component can drive the driven voller and reply the normal position, keep the removal and the transport of wall cloth.
As shown in fig. 1 to 3, the first continuous sewing mechanism b includes a first column 41 and a second column 42 disposed at one side of the first column 41, a support 43 disposed along the width direction of the wall cloth is horizontally disposed on the inner sidewall of the first column 41, a base 431 and an automatic sewing machine 432 disposed on the base 431 are disposed above the support 43, a press block 433 for pressing the wall cloth to be continuous is disposed between the first column 41 and the automatic sewing machine 432 corresponding to the upper side of the base 431, the automatic sewing machine 432 is movable along the length direction of the support 43, a second control cylinder 411 is disposed on the inner sidewall of the first column 41, a cylinder rod of the second control cylinder 411 extends downward and is connected to the press block 433, a press table 434 fixed on the sidewall of the first column 41 is disposed below the press block 433, the top surface of the press table 434 and the top surface of the base 431 are at the same horizontal plane, a first press roller 412 is disposed at one side of the first column 41 corresponding to the automatic sewing machine 432, the second press roll 413 matched with the first press roll 412 is arranged above the first press roll 412, a plurality of groups of first guide rolls 414 are arranged below the first press roll 412, a plurality of groups of second guide rolls 415 are arranged above the second press roll 413, the arrangement of the pressing block is convenient for pressing the end parts of the two pieces of wall cloth, the automatic sewing machine is convenient for neatly splicing the wall cloth, the automatic sewing machine can directly sew the two pieces of wall cloth when moving, the speed and the efficiency are high, the automatic mechanical sewing of the wall cloth is realized, the sewing efficiency of the wall cloth is effectively improved, the pressing table and the pressing block are matched with each other, the two pieces of wall cloth can be pressed through the driving of the control cylinder, the automatic sewing machine can directly sew the wall cloth, the pressing table and the pressing block can press the wall cloth simultaneously, the phenomenon that the wall cloth moves due to the rotation of the rolls when sewing, the sewing quality is influenced can be avoided, and the arrangement of the first press roll and the second press roll, so that draw in the wall paper in for two wall papers stretch out from same direction, conveniently compress tightly two wall papers, and do not influence the transport of follow-up wall paper, the setting of guide roll, so that change the direction of delivery of wall paper, when guaranteeing that the wall paper can continue smoothly, guarantee that the wall paper can stably carry and process to the follow-up procedure in.
The automatic sewing machine is a product existing in the market at present, is the prior art, and is not repeated herein, the operation mode of continuous sewing is suitable for wider wall cloth, the common manual sewing mode is time-consuming and labor-consuming, the end parts of the wall cloth are guided and conveyed between the upper part of a first press roller and the lower part of a second press roller through a plurality of first guide rollers and second guide rollers, the wall cloth is integrated through the first press roller and the second press roller, after the two wall cloths are pressed tightly through a press, the two wall cloths are sewn together through the automatic sewing machine and move along the width direction of the wall cloth while sewing, when the wall cloth in the processing and storing mechanism is continuously conveyed for subsequent composite forming work, the moving frame is continuously close to the fixed frame, the wall cloths stored in the processing and storing mechanism are less and less, and less, before the moving frame is contacted with the fixed frame, the continuous sewing of the wall cloth is completed, and the wall cloth can continuously enter the processing and storing mechanism to store materials again after being continuous so as to be convenient for continuous sewing of the wall cloth without stopping next time.
A driving motor is arranged at the bottom of the base 431, a worm component 4312 is arranged on an output shaft of the driving motor, a transmission gear 4313 is arranged on the output shaft of the worm component 4312, a second rack 435 which is meshed with the transmission gear 4313 and is arranged along the length direction of the supporting platform 43 is arranged on the supporting platform 43, a boss 436 is arranged on one side of the top surface of the supporting platform 43 corresponding to the second rack 435, a sliding rail 4361 which is arranged along the length direction of the supporting platform 43 is arranged on the boss 436, a sliding block 4314 which is matched with the sliding rail 4361 is arranged at the bottom of the base 431, a chain rail 437 which is arranged along the length direction of the supporting platform 43 is arranged on one side of the supporting platform 43 corresponding to the boss 436, one end of the chain rail 437 is connected with the base 431, the other end of the chain rail 437 is connected with the supporting platform 43, the transmission gear can rotate on the rack through the driving of the driving motor, so that the automatic sewing machine can be driven to synchronously move, and realize the sewing to the wall cloth, the arrangement of the worm component can play a role in reducing speed, the moving speed of the automatic sewing machine is adjusted, the automatic sewing machine is prevented from moving too fast and sewing is not in place, the quality of continuous sewing is guaranteed, the sliding rail and the sliding block are arranged in a matched mode, so that the automatic sewing machine is convenient to move to assist in limiting, the stability of the automatic sewing machine during moving and sewing is kept, and the sewing quality is prevented from being influenced by deviation during moving.
Above-mentioned caterpillar track and worm subassembly are the existing product in the existing market, for prior art, it is no longer repeated here, place the tip of two wall cloths in automatic sewing machine department after, start driving motor, driving motor transmission worm subassembly, worm subassembly control drive gear rotates, drive gear rolls on the rack, thereby realize moving along the length direction of rack, drive gear takes automatic sewing machine to move along the length direction of rack simultaneously, thereby realize sewing up the wall cloth, and the slider removes on the slide rail along with automatic sewing machine this moment, the one end of caterpillar track moves along with automatic sewing machine's removal.
As shown in fig. 1, the cooling mechanism includes a feeding platform 6 and a cooling cavity 61 arranged below the feeding platform 6, the bottom of the cooling cavity 61 is provided with a plurality of air dryers 62 along the conveying direction of the wall cloth, a plurality of feed rollers 63 are arranged above the air dryers 62 along the conveying direction of the wall cloth, the cooling cavity 61 is arranged in a penetrating manner along the conveying direction of the wall cloth, and the air dryers are arranged so as to blow and cool the wall cloth on the feed rollers, accelerate the film coating solidification and improve the forming efficiency of the wall cloth; above-mentioned air dryer can adopt the air-blower setting, drenches the membrane in the wall cloth after the complex and has not accomplished the solidification shaping yet, needs blow through wind-force, cooling down with higher speed for drench the membrane and cool off the shaping fast, avoid spilling, the wall cloth after the complex is carried on the feed roll, the air dryer of below constantly bloies, to drenching the membrane cooling, when the wall cloth is about to carry to automatic winding mechanism in, drench the membrane and air-dry completely and finish, just carry out the rolling after that.

Claims (8)

1. The utility model provides a wide width cold glue wall paper production water line which characterized in that: comprises a wall cloth automatic unreeling mechanism (a), a first continuous sewing mechanism (b), a first processing storage mechanism (c), a weft straightening mechanism (d), a film laminating forming mechanism (e), a cooling mechanism (f) and an automatic reeling mechanism (g) which are sequentially arranged, wherein a second processing storage mechanism (h), a second continuous sewing mechanism (i) and a non-woven fabric automatic unreeling mechanism (j) which are close to one side of the film laminating forming mechanism (e) are sequentially arranged above the cooling mechanism (f), the first continuous sewing mechanism (b) and the second continuous sewing mechanism (i) are equivalent in structure, the first processing storage mechanism (c) and the second processing storage mechanism (h) are equivalent in structure, the film laminating forming mechanism comprises a forming table (5), a working chamber (51) is arranged on the forming table (5), a forming roller (52) and an extruding roller (53) which are used for synthesizing wall cloth and non-woven fabric are arranged in the working chamber (51), the top of forming roll (52) and squeeze roll (53) is equipped with drenches membrane extruder (54), be equipped with on forming table (5) and be used for controlling squeeze roll (53) to keep away from and be close to the control assembly of forming roll (52), the position department that is close to squeeze roll (53) on forming table (5) is equipped with a plurality of first tensioning rollers (55), the position department that is close to forming roll (52) on forming table (5) is equipped with second tensioning roller (56), the position department that is close to squeeze roll (53) on forming table (5) is equipped with hot-air blower (57) that are used for heating wall paper, the air outlet of hot-air blower (57) sets up towards the direction of wall paper position.
2. The production line of wide-width cold-glue wall cloth according to claim 1, characterized in that: the first processing and storing mechanism (c) comprises a rectangular supporting frame (1), the supporting frame (1) comprises a plurality of vertically arranged supporting columns (11), the top of the supporting column (11) is provided with a fixed frame (12), the fixed frame (12) is provided with a plurality of first conveying rollers (13) which are distributed at equal intervals and arranged along the front-back direction, a plurality of second conveying rollers (14) corresponding to the first conveying rollers (13) are arranged below the fixed frame (12) corresponding to the first conveying rollers (13), a movable frame (2) which can move vertically is arranged at the bottom of the supporting column (11) corresponding to the lower part of the second conveying roller (14), a plurality of third conveying rollers (21) corresponding to the first conveying rollers (13) are arranged on the movable frame (2), a plurality of fourth conveying rollers (22) corresponding to the third conveying rollers (21) are arranged below the third conveying rollers (21).
3. The production line of wide-width cold-glue wall cloth according to claim 2, characterized in that: moving frame (2) are including locating first fixed plate (23) and second fixed plate (24) at third conveying roller (21) both ends respectively, be equipped with on the preceding terminal surface of first fixed plate (23) and be close to support column (11) and with single support column (11) matched with gear train (231), be equipped with on the lateral wall of support column (11) with gear train (231) meshing and vertical first rack (111) that set up, each all be equipped with guide bar (112) of vertical setting on the inboard of support column (11), the preceding terminal surface of first fixed plate (23) and the rear end face of second fixed plate (24) all are equipped with guide slider (25) that the cover was located on guide bar (112), the top of braced frame (1) is equipped with rack (15) of unsettled setting corresponding to the outside of support column (11).
4. The production line of wide-width cold-glue wall cloth according to claim 2, characterized in that: be located the outside of two support columns (11) on braced frame (1) right side is equipped with first driven roller (31) that set up along the fore-and-aft direction, the below of first driven roller (31) is equipped with first drive roller (32) with first driven roller (31) complex, the both ends of first drive roller (32) all are equipped with fixing base (33) of fixing on braced column (11), one side of fixing base (33) is equipped with and is used for controlling first drive roller (32) pivoted first drive group (34), lie in the outside of two support columns (11) on braced frame (1) left is equipped with second driven roller (35) that set up along the fore-and-aft direction, the below of second driven roller (35) is equipped with second drive roller (36) with second driven roller (35) complex, the both ends of second drive roller (36) all are equipped with fixing base (33) of fixing on support column (11), and a second driving group (37) for controlling the second driving roller (36) to rotate is arranged on one side of the fixed seat (33).
5. The production line of wide-width cold-glue wall cloth according to claim 4, characterized in that: the both ends of first driven voller (31) all are equipped with and rotate back shaft (311) of being connected with first driven voller (31), be equipped with on the interior terminal surface of fixing base (33) and be used for supplying first bar groove (331) that back shaft (311) removed, back shaft (311) wear to locate on first bar groove (331), the top of fixing base (33) is equipped with horizontally fixed plate (38), the bottom of fixed plate (38) is equipped with first control cylinder (381) corresponding to the top of back shaft, the output of first control cylinder (381) sets up down, the top of back shaft (311) is equipped with recess (312) corresponding with first control cylinder (381), be equipped with connecting block (313) that is located fixing base (33) on back shaft (311), be connected for rotating between connecting block (313) and back shaft (311), be equipped with second bar groove (332) that are used for supplying connecting block (313) to remove on fixing base (33), and an elastic piece (333) connected with the connecting block (313) is arranged at the bottom of the second strip-shaped groove (332).
6. The production line of wide-width cold-glue wall cloth according to claim 1, characterized in that: the first continuous sewing mechanism (b) comprises a first upright post (41) and a second upright post (42) arranged on one side of the first upright post (41), a supporting table (43) arranged along the width direction of the wall cloth is horizontally arranged on the inner side wall of the first upright post (41), a base (431) and an automatic sewing machine (432) arranged on the base (431) are arranged above the supporting table (43), a pressing block (433) used for pressing the wall cloth to be continuous is arranged between the first upright post (41) and the automatic sewing machine (432) and corresponding to the upper part of the base (431), the automatic sewing machine (432) can move along the length direction of the supporting table (43), a second control cylinder (411) is arranged on the inner side wall of the first upright post (41), a cylinder rod of the second control cylinder (411) extends downwards and is connected with the pressing block (433), a pressing table (434) fixed on the side wall of the first upright post (41) is arranged below the pressing block (433), the top surface that compresses tightly platform (434) and the top surface of base (431) are in same horizontal plane, one side corresponding to automatic sewing machine (432) on first stand (41) is equipped with first compression roller (412), the top of first compression roller (412) is equipped with second compression roller (413) with first compression roller (412) matched with, the below of first compression roller (412) is equipped with first guide roll of multiunit (414), the top of second compression roller (413) is equipped with multiunit second guide roll (415).
7. The production line of wide-width cold-glue wall cloth according to claim 6, characterized in that: the bottom of the base (431) is provided with a driving motor, an output shaft of the driving motor is provided with a worm assembly (4312), an output shaft of the worm assembly (4312) is provided with a transmission gear (4313), the supporting table (43) is provided with a second rack (435) which is meshed with the transmission gear (4313) and is arranged along the length direction of the supporting table (43), one side of the top surface of the supporting table (43) corresponding to the second rack (435) is provided with a boss (436), the boss (436) is provided with a sliding rail (4361) arranged along the length direction of the supporting table (43), the bottom of the base (431) is provided with a sliding block (4314) matched with the sliding rail (4361), one side of the supporting table (43) corresponding to the boss (436) is provided with a chain rail (437) arranged along the length direction of the supporting table (43), and one end of the chain rail (437) is connected with the base (431), the other end of the caterpillar track (437) is connected with the support platform (43).
8. The production line of wide-width cold-glue wall cloth according to claim 1, characterized in that: cooling body (f) include feeding platform (6) and locate cooling chamber (61) of feeding platform (6) below, the bottom in cooling chamber (61) is equipped with a plurality of air dryers (62) along the direction of delivery of wall paper, the direction of delivery of wall paper is followed to the top of air dryer (62) is equipped with a plurality of feed rolls (63), cooling chamber (61) runs through the setting along the direction of delivery of wall paper.
CN202110218584.XA 2021-02-26 2021-02-26 Production line for wide cold glue wall cloth Active CN112874121B (en)

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