CN112873115A - Positioning mould, positioning assembly body, assembly method, car lamp optical assembly and car lamp module - Google Patents

Positioning mould, positioning assembly body, assembly method, car lamp optical assembly and car lamp module Download PDF

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Publication number
CN112873115A
CN112873115A CN202011358778.1A CN202011358778A CN112873115A CN 112873115 A CN112873115 A CN 112873115A CN 202011358778 A CN202011358778 A CN 202011358778A CN 112873115 A CN112873115 A CN 112873115A
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China
Prior art keywords
positioning
assembly
assembling
group
pin group
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Pending
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CN202011358778.1A
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Chinese (zh)
Inventor
张韬
陈兆禹
陈子维
张果
沈进
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HASCO Vision Technology Co Ltd
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HASCO Vision Technology Co Ltd
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Publication of CN112873115A publication Critical patent/CN112873115A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/24Light guides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S41/00Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps
    • F21S41/20Illuminating devices specially adapted for vehicle exteriors, e.g. headlamps characterised by refractors, transparent cover plates, light guides or filters
    • F21S41/29Attachment thereof

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)
  • Mounting And Adjusting Of Optical Elements (AREA)
  • Lens Barrels (AREA)

Abstract

The invention relates to a positioning mould, an assembling body, an assembling method, a car lamp optical assembly and a car lamp module. The positioning mould comprises a positioning base and a positioning component, wherein the positioning component is arranged on the surface of the positioning base and comprises a reference positioning pin group and an assembly positioning pin group, the reference positioning pin group can be inserted and arranged in a matched manner in the reference positioning hole group of the reference part to be positioned in the reference part, the assembly positioning pin group can be inserted and arranged in a matched manner in the assembly positioning hole group of the assembly part to be positioned in the assembly part. The degree of freedom of the part can be limited by using a positioning pin group of the positioning clamping fixture; on accomplishing a location mould with a plurality of locating pins is whole to the location mould is as the unified location benchmark in the spare part assembling process, each spare part can be fixed a position respectively, and the cooperation precision between the different parts improves, and the multiple parts assembles the precision stability each other, can effectual improvement product quality's uniformity, can not influence the quality of whole product because the size of benchmark part fluctuates.

Description

Positioning mould, positioning assembly body, assembly method, car lamp optical assembly and car lamp module
Technical Field
The invention relates to the field of manufacturing of optical parts, in particular to a positioning mould, an assembling body, an assembling method, a car lamp optical assembly and a car lamp module.
Background
With the rapid development of light source technology, light sources used in automotive lamps are also rapidly developed from halogen light sources to LED light sources. Because the LED light source is small and the luminance value is high, the requirements on the mounting precision of parts such as a reflector, a lens and the like and the LED are high.
Further, in a broad sense, the optical member for a vehicle lamp includes a light source (such as an LED light source, a laser light source, etc.), a primary optical element (such as a reflector, a condenser, etc.), a secondary optical element (such as a lens, etc.), and an assembly member (such as a heat sink, a lens holder, etc.) for positioning and mounting these parts, and the positions and assembly accuracy of the above parts with respect to each other have a great influence on the optical performance of the vehicle lamp product.
In actual production, a traditional positioning and assembling method for an optical element of a vehicle lamp generally selects one component as a reference part, and the other components matched with the component are used as assembling parts. Specifically, taking the assembly of the reflection structure as an example, a pin 1-1 is designed on a heat sink 1 (a reference part), a hole 2-1 (see fig. 1) is designed on a reflector 2 (an assembly part), and the reflector 2 is positioned and mounted on the heat sink 1 by pin-hole fit, as shown in fig. 2. The assembly process can limit the freedom of movement and the freedom of rotation of the assembly parts, and realize positioning.
With the continuous development of the technology, the traditional assembling mode is more and more difficult to meet the requirement of higher and higher vehicle lamp performance on the assembling precision of the optical element. This is because, first, the fitting accuracy between the parts is completely determined by the dimensions of the pin and hole positions and the dimensions of the part shapes, whereas in the art, the manufacturing tolerance of the pin is typically ± 0.05mm according to the industrial design and manufacturing capability, and this dimension is difficult to guarantee in the mass production process; secondly, as shown in fig. 1, the radiator is provided with a plurality of pins, the relative position degree of each pin is provided, and the general tolerance is also +/-0.05 mm, so that the assembly precision is difficult to guarantee after the reflector is arranged on the radiator, if the assembly precision needs to be improved, the pins need to be smaller in size tolerance or smaller in position tolerance, but the radiator is generally a die-casting piece, the difficulty of processing the high-precision pins on the radiator is high, once the processing is wrong, the parts are scrapped, the manufacturing and assembly cost is high, and the production efficiency and the economy are not satisfied; in addition, if the shape and the size of the reference part are deviated during preparation, the matching of the reference part and the assembly part is influenced, so that the quality of the whole product fluctuates, and the quality consistency of the products in the same batch is poor.
Disclosure of Invention
In view of the above, it is necessary to provide a positioning jig, an assembly body, an assembly method, a vehicle lamp optical assembly, and a vehicle lamp module, which are directed to the problems of low assembly accuracy between optical elements and poor uniformity of an assembled product.
A positioning fixture, comprising:
a positioning base;
the locating component is arranged on the surface of the locating base and comprises a reference locating pin group and an assembly locating pin group, the reference locating pin group can be inserted and arranged in a matched mode in the reference locating hole group of the reference part for locating the reference part, and the assembly locating pin group can be inserted and arranged in a matched mode in the assembly locating hole group of the assembly part for locating the assembly part.
The positioning mould at least has the following beneficial technical effects:
(1) the positioning mould belongs to a machined part independent of a product, the operation of machining a positioning pin group on the surface of the positioning mould is easy to realize, the machining precision can be very high, the tolerance can be +/-0.02 mm, and the position tolerance between positioning pins can also be +/-0.02 mm;
because the dimensional tolerance and the position tolerance of the positioning pin are reduced, the positioning precision of the existing single part can be effectively improved in the assembling process, and the product assembling precision is improved; because the reference part and the assembly part can be respectively positioned, the matching precision between different parts is improved, the output light shape easily meets the requirements of regulations, and the product quality is favorably improved.
(2) The positioning pin with high precision is easier to process on the positioning mould, the cost is relatively low, and the scrapped cost is also low even if processing errors exist, so that the processing cost is lower and the economical efficiency is better when the positioning pin is processed on the positioning mould and the positioning precision of the pin on the reference part is the same.
In one embodiment, the assembling positioning pin sets are multiple, each assembling positioning pin set corresponds to one assembling part, and the assembling positioning pin sets penetrate through the assembling positioning hole sets on the assembling parts respectively so as to position the assembling parts.
In one embodiment, the set of reference locator pins includes at least two reference locator pins and the set of assembly locator pins includes at least two assembly locator pins.
In one embodiment, the length direction of the assembling positioning pin group is parallel to the assembling direction of the assembling part.
In one embodiment, the reference positioning hole group comprises a matching hole and a one-way clearance hole, the reference positioning pin group comprises two positioning pins, the matching hole is matched with one positioning pin in size, and the one-way clearance hole is in clearance fit with the other positioning pin.
An assembly body comprises a reference part and an assembly part arranged on the assembly side of the reference part; the assembly fixture is characterized in that a reference positioning hole group is formed in the reference part and is used for being in plug-in fit with a reference positioning pin group of the positioning fixture to position the reference part, an assembly positioning hole group is formed in the assembly part and is used for being in plug-in fit with the assembly positioning pin group of the positioning fixture to position the assembly part.
The assembly body does not need to be provided with a high-precision positioning pin on the reference part, and is replaced by a reference positioning hole group matched with the positioning pin group of the positioning mould, so that the processing cost of the reference part is reduced. Each part can be positioned by the positioning mould respectively, and the deviation of the position of the assembly part matched with the reference part caused by the deviation of the shape and the size of the reference part can be avoided, so that the stability of the assembly precision of multiple parts can be effectively ensured, and the stability of the quality of the whole product is good.
A method of assembly comprising:
operating a reference part to enable the reference side of the reference part to face a positioning clamping fixture, and enabling a reference positioning hole group of the reference part to be matched and sleeved on a reference positioning pin group of the positioning clamping fixture;
operating an assembling part to approach to the assembling side of the reference part according to the assembling sequence and enabling an assembling positioning hole group of the assembling part to be matched and sleeved on an assembling positioning pin group of the positioning clamping fixture, so that the assembling part is positioned and installed on the reference part;
tightly connecting the reference part and the assembly part to form an assembly body;
and separating the assembly body from the positioning mould.
In this assembling method, the degree of freedom of the component can be restricted by the set of positioning pins of the positioning jig. Simultaneously, with among the prior art between each part through the round pin of part itself, the hole location structure assembles the difference, the technical scheme of this application is all accomplished a location mould with a plurality of locating pins, regard as the unified location benchmark in car light spare part assembling process with the location mould, each spare part can be fixed a position respectively, can not appear the deviation owing to the shape and size of benchmark part and lead to the skew rather than the complex assembly part position, thereby can effectively guarantee the stability of many parts assembly precision each other, consequently, the uniformity of product quality can effectually be improved, can not influence the quality of whole product owing to the size fluctuation of benchmark part. And the separated positioning mould can also be used for installing the next assembly.
A car light optical assembly comprises a radiator, a circuit board and a light distribution component; set up on the radiator benchmark pilot hole group, benchmark pilot hole group be used for with the location mould benchmark pilot pin group is pegged graft to cooperate in order to fix a position the radiator, circuit board and grading subassembly are located the assembly side of radiator, just set up on circuit board and the grading subassembly assembly pilot hole group, assembly pilot hole group be used for with the location mould assembly pilot pin group is pegged graft to cooperate in order to fix a position circuit board and grading subassembly.
In one embodiment, the light distribution assembly is one or more of a reflecting element, a light condensing element and a lens.
In one embodiment, the heat sink has a channel formed therein for passage of the set of mounting dowels.
In one embodiment, the light distribution assembly comprises a first reflector and a second reflector, the first reflector and the second reflector are respectively provided with the assembling positioning hole groups, and the two assembling positioning hole groups are respectively matched with the assembling positioning pin group of the positioning clamping fixture in an inserting manner.
A car light module is positioned by utilizing a positioning mould and comprises a light screen assembly, a lens bracket and a car light optical assembly, wherein the light screen assembly is provided with a reference positioning hole group which is used for being in plug-in fit with a reference positioning pin group of the positioning mould to position the light screen assembly; the lens support is arranged on the assembling side of the light screen assembly, the lens support is provided with the assembling and positioning hole group, and the assembling and positioning hole group is used for being in inserting fit with the assembling and positioning pin group of the positioning mould so as to position the lens support; and a positioning pin is arranged on the car lamp optical assembly and can penetrate through the light screen assembly and be matched with the assembling and positioning hole group of the lens support.
A car light module comprises a lens support, a light screen assembly and a car light optical assembly, wherein the lens support is provided with a reference positioning hole group which is used for being in plugging fit with a reference positioning pin group of a positioning mould so as to position the lens support; the light screen assembly reaches car light optics assembly locates in proper order the assembly side of lens support, just the light screen assembly reaches set up the assembly positioning punch combination on the car light optics assembly respectively, the assembly positioning punch combination be used for with the assembly positioning pin group grafting cooperation of location mould is in order to fix a position the light screen assembly reaches car light optics assembly.
The lamp module of this embodiment uses the lens holder as a reference component. The assembly positioning pin group of the positioning clamping fixture can limit the moving freedom degree and the rotating freedom degree of the shading plate assembly and the car lamp optical assembly, and accurate positioning is realized. The positioning clamping fixture is used as the only positioning reference, and the lens support, the light screen assembly and the car lamp optical assembly can be respectively and independently positioned on the positioning clamping fixture, so that the deviation of the shape and the size of the selected reference part, which causes the position of the assembling part matched with the selected reference part, can be avoided, the stability of the assembling precision of the parts can be effectively guaranteed, and the output light shape can meet the requirements of regulations.
A car light module comprises a car light optical assembly, a light screen assembly and a lens bracket, wherein a reference positioning hole group is formed in a radiator and is used for being in plug-in fit with a reference positioning pin group of a positioning mould to position the radiator; the circuit board, the light distribution assembly, the light screen assembly and the lens support are sequentially arranged on the assembling side of the radiator, and the circuit board, the light distribution assembly, the light screen assembly and the lens support are respectively provided with an assembling positioning hole group which is used for being in plug-in fit with an assembling positioning pin group of the positioning clamping fixture so as to position the circuit board, the light distribution assembly, the light screen assembly and the lens support.
The lamp module of the present embodiment uses the heat sink as a reference component. The assembly positioning pin group of the positioning clamping fixture can limit the freedom degree of movement and the freedom degree of rotation of other components contained in the car lamp module relative to the radiator, so that accurate positioning is realized; the positioning mould is used as the only positioning reference, and each part can be respectively and independently positioned on the positioning mould, so that the stability of the assembly precision of each part can be effectively ensured, and the output light form can meet the requirements of regulations. Compared with the car lamp module of the previous embodiment, the car lamp module can be respectively positioned by one positioning mould for a plurality of scattered components such as a radiator, a circuit board, an auxiliary reflector, a main reflector, a light screen assembly and a lens bracket, the freedom degree of each component and the assembly precision among the components are limited, the manufacturing cost of the positioning mould is saved, and the assembly speed is also improved.
Drawings
FIG. 1 is a schematic view of an assembly of a prior art reflective structure;
FIG. 2 is a perspective view of the assembled reflective structure of FIG. 1;
FIG. 3 is a schematic view of a positioning mold according to an embodiment of the present invention;
FIG. 4 is a schematic view of positioning a vehicle lamp optical assembly using the positioning fixture of FIG. 3;
FIG. 5 is an exploded view of FIG. 4;
FIG. 6 is a top view of a heat sink in the optical assembly of the vehicle lamp;
FIG. 7 is a schematic view of the positioning fixture of FIG. 3 with the heat sink positioned and mounted thereon;
FIG. 8 is a schematic view of a positioning fixture according to a second embodiment of the present invention;
FIG. 9 is a schematic view of positioning a lens holder and visor assembly using the positioning fixture of FIG. 8;
FIG. 10 is an exploded view of FIG. 9;
FIG. 11 is a schematic view of the positioning of the visor assembly using the positioning fixture of FIG. 8;
FIG. 12 is a schematic view of the components of the visor assembly, lens mount and vehicle lamp optical assembly in positioned connection;
FIG. 13 is a schematic view of a positioning fixture according to a third embodiment of the present invention;
FIG. 14 is a schematic view of positioning a lens holder, a visor assembly and a vehicle lamp optical assembly using the positioning fixture of FIG. 13;
FIG. 15 is an exploded view of FIG. 14;
FIG. 16 is a schematic view of the lens holder positioned in the positioning fixture of FIG. 13;
FIG. 17 is a schematic view of the visor assembly positioned in the positioning fixture of FIG. 13;
FIG. 18 is a schematic view of a vehicle lamp module according to the third embodiment;
FIG. 19 is a schematic view of a positioning fixture according to a fourth embodiment of the present invention;
FIG. 20 is a schematic view of a positioning fixture of FIG. 19 for positioning a circuit board, a first reflector and a visor assembly;
fig. 21 is a schematic view of the positioning jig of fig. 19 for positioning and assembling the lamp module.
Detailed Description
The invention will be further explained with reference to the drawings.
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Those of ordinary skill in the art will recognize that variations and modifications of the various embodiments described herein can be made without departing from the scope of the invention, which is defined by the appended claims. Moreover, descriptions of well-known functions and constructions may be omitted for clarity and conciseness.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present; when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. It should be noted that the reference side mentioned in the following description is a side where the reference component is fitted to the positioning jig, and the fitting side is a side where the reference component is fitted to the fitting component.
The invention provides a positioning mould, which comprises a positioning base and a positioning component, wherein the positioning component is arranged on the surface of the positioning base and comprises a reference positioning pin group and an assembly positioning pin group, the reference positioning pin group can be inserted into a reference positioning hole group arranged on a reference part in a matched mode to position a reference part, and the assembly positioning pin group can be inserted into an assembly positioning hole group arranged on an assembly part in a matched mode to position the assembly part assembled with the reference part. In order to reduce the number of positioning pins of the positioning jig and facilitate processing, the assembly positioning pin group and the reference positioning pin group may share one positioning pin group, such as the assembly positioning hole group 201 'of the lamp optical assembly 200' in the third embodiment below, that is, the assembly positioning hole group 120c of the positioning jig 100 c.
The positioning mould is a positioning tool for uniformly positioning each part of the assembly body, and is a positioning reference of the whole assembly body. The assembly body comprises a reference part and an assembly part arranged on the assembly side of the reference part, wherein the reference part is a part firstly positioned on the positioning mould, and the assembly part is a part assembled with the reference part in a matching way; the assembly jig is characterized in that a reference positioning hole group is formed in the reference part and used for being in plug-in fit with a reference positioning pin group of the positioning jig so as to position the reference part, an assembly positioning hole group is formed in the assembly part and used for being in plug-in fit with an assembly positioning pin group of the positioning jig so as to position the assembly part.
The positioning mold can be a positioning mold for assembling a car lamp module, and can be applied to various assembling bodies in the car lamp module, for example, assembling bodies such as a car lamp optical assembly, an assembling assembly of a lens and a light screen or the car lamp module, and the positioning mold has different structures according to different assembling bodies.
Example one
Referring to fig. 4-7, the present embodiment provides an optical assembly for a vehicle lamp, where the optical assembly 200 for a vehicle lamp includes a heat sink 210, a circuit board 240 and a light distribution component, a light source is disposed on the circuit board 240, light emitted from the light source needs to be distributed by the light distribution component, and the light distribution component may be one or a combination of a reflecting element, a condensing element and a lens. The reflecting element has various forms, and can be a bowl-shaped reflecting bowl or a plate-shaped reflecting plate; the light-gathering element can be a light-gathering device which is a total internal reflection lens and belongs to a common light-gathering element, and light rays can be totally collected and collimated in the light-gathering element and then emitted out; the lens can be selected from plano-convex lens, biconvex lens, meniscus lens, etc. In some light emitting modules, such as a vehicle lamp module, the light distribution assembly may include a first reflector 220 and a second reflector 230, and as one mode, the first reflector 220 may be used to form a main low beam located in a central region of the low beam, and the second reflector 230 may be used to form an auxiliary low beam located in a widening region of the low beam; alternatively, the first reflector 220 may be used to form a high beam shape, and the second reflector 230 may be used to form a low beam shape, but the light distribution assembly may also include only one reflector, so the configuration and structure of the light distribution assembly may be selected according to the function of the lamp module, but in any configuration, the first reflector 220 and the second reflector 230 need to be accurately installed with respect to the light source in order to obtain a light shape meeting the statutory requirements.
In view of this, as shown in fig. 3, in the first embodiment of the present invention, there is provided a positioning jig 100a, including a positioning base 110a and a positioning component, the positioning component is provided on a surface of the positioning base 110a, and includes a reference positioning pin group 120a and an assembly positioning pin group 130a, the reference positioning pin group 120a includes two reference positioning pins, the reference positioning pin group 120a is fittingly insertable into a reference positioning hole group provided on a reference part to position the reference part, the assembly positioning pin group 130a is divided into a first assembly positioning pin group 131a and a second assembly positioning pin group 132a, the first assembly positioning pin group 131a and the second assembly positioning pin group 132a respectively include two assembly positioning pins, and the assembly positioning pin group 130a is fittingly insertable into an assembly positioning hole group provided on an assembly part to position an assembly part fittingly assembled with the reference part.
As shown in fig. 5 and 6, the heat sink 210, the circuit board 240, and the light distribution unit of the optical assembly 200 are collectively positioned by the positioning jig 100a, and the heat sink 210 is used as a reference component, and the circuit board 240, the first reflecting mirror 220, and the second reflecting mirror 230 are used as assembly components. The heat sink 210 is provided with a reference positioning hole set 211 for plugging and matching with the reference positioning pin set 120a of the positioning jig 100a to position the heat sink 210, and the circuit board 240, the first reflector 220 and the second reflector 230 are provided with assembly positioning hole sets for plugging and matching with the assembly positioning pin set 130a of the positioning jig 100a to position the circuit board 240, the first reflector 220 and the second reflector 230. Since the assembly direction of heat sink 210, circuit board 240, first reflecting mirror 220, and second reflecting mirror 230 is the up-down direction, reference dowel pin group 120a and assembly dowel pin group 130a may each extend in the up-down direction.
The specific assembling method for assembling the optical assembly 200 of the car lamp by the positioning clamping fixture 100a is as follows:
as shown in fig. 7, the heat sink 210 is operated to make the reference side thereof face the positioning jig 100a, and the reference positioning hole group 211 on the heat sink 210 is fitted over the reference positioning pin group 120a of the positioning jig 100 a;
as shown in fig. 5, according to the assembly sequence of the assembly components, the circuit board 240 is positioned and installed on the assembly side of the heat sink 210 through the assembly positioning hole set 241 formed on the surface thereof and the first assembly positioning pin set 131a, and then the first reflector 220 and the second reflector 230 are sequentially operated to approach the assembly side of the heat sink 210 and the assembly positioning hole sets of the first reflector 220 and the second reflector 230 are fitted and sleeved on the second assembly positioning pin set 132a of the positioning jig 100a, so as to position and install the first reflector 220 and the second reflector 230 on the heat sink 210;
as shown in fig. 4, the circuit board 240, the first reflector 220, the second reflector 230 and the heat sink 210 are fastened and connected by bolts to form an assembly, i.e., the optical assembly 200 for the vehicle lamp, and after separating the optical assembly 200 for the vehicle lamp from the positioning mold 100a, the positioning mold 100a can be used for mounting the next optical assembly 200 for the vehicle lamp.
In the above assembling process, with the heat sink 210 as a reference component, the first assembling alignment pin group 131a of the alignment jig 100a can limit the freedom of movement and the freedom of rotation of the circuit board 240, and the second assembling alignment pin group 132a can limit the freedom of movement and the freedom of rotation of the first reflecting mirror 220 and the second reflecting mirror 230; because circuit board 240, first speculum 220 and second speculum 230 can be located location mould 100a respectively, and location mould 100a is the machine tooling part, relatively easy realization on its surface processing dowel group operation, the machining precision can be accomplished very highly, car light optics assembly 200 can not lead to the skew rather than complex assembly part position owing to the deviation appears in the overall dimension of radiator 210, thereby can effectively guarantee the stability of many parts assembly precision each other, whole product quality stability is good, the car light shape that forms satisfies the legislation requirement more easily, user experience in use has been promoted.
In the above-described embodiment, the heat sink 210 is not provided with any positioning pins for positioning the optical member, in which only the reference positioning hole group 211 and the passage 212 for passing each assembling positioning pin group 130a are formed, and the processing of the heat sink 210 is easy without processing the positioning pins, and the processing cost is greatly reduced. The assembly alignment pin set 130a can pass through the heat sink 210, and this arrangement can make full use of the space inside the heat sink 210, resulting in a compact overall structure of the lamp optical assembly 200. Of course, in other embodiments, the set of assembly locator pins may not pass through the heat sink 210, and is not limited thereto.
In the above embodiment, the reference positioning hole group 211 includes one fitting hole 2111 and one-way clearance hole 2112, and the reference positioning pin group 120a includes two positioning pins. The matching hole 2111 is matched with one positioning pin in size, so that the positioning pin inserted into the matching hole 2111 has no moving space in the matching hole 2111, the moving freedom degree of the assembled part is limited, the positioning is accurate and stable, and the matching hole 2111 is preferably circular; the one-way clearance hole 2112 is in clearance fit with another positioning pin, the rotation freedom degree of the assembly part is limited together with the matching hole 2111, the reference part is conveniently positioned on the positioning clamping fixture, the one-way clearance hole 2112 is preferably a waist-shaped hole, and the positioning pin matched with the one-way clearance hole is contacted with two sides of the waist-shaped hole. Also, the reference positioning hole group and the fitting positioning hole group in other embodiments may take the above-described forms.
In the above assembling method, the first reflector 220 and the second reflector 230 are inserted into the second assembling positioning pin set 132a of the positioning jig 100 a. In other embodiments, first mirror 220 and second mirror 230 may correspond to a set of assembly alignment pins, respectively, and are not limited herein.
Above-mentioned car light optical assembly 200 is applied to the car light module more, of course, above-mentioned grading subassembly can also be changed into other reflection element, spotlight element, during lens etc. were applied to the car light module as the optical member, the car light module still includes the lens support, install lens on the lens support, when this car light module has short-distance beam illumination mode function, it still includes the light screen assembly, the light screen assembly includes the light screen and is used for driving parts such as light screen pivoted motor, pivot, wherein, the light screen is used for blockking part light in order to be used for forming short-distance beam light shape cut-off line. The light-emitting principle of the car lamp module is as follows: when the car light module is in a high beam illumination mode, light emitted by a light source in the car light optical assembly 200 is reflected to a lens on the lens support through the first reflector 220, and is refracted through the lens to form a high beam of the car; when the vehicle lamp module is in the low beam illumination mode, after the light emitted from the light source is partially blocked by the light blocking plate, other light is reflected to the lens by the second reflecting mirror 230, and the light is refracted by the lens to form the low beam of the vehicle. Therefore, the installation positions of the lamp optical assembly, the shading plate assembly and the lens bracket are very important for forming far and near light. The positioning clamping fixture can be used for improving the positioning and mounting precision of all parts of the car lamp module, and specifically, the car lamp module has at least the following three implementation modes.
Example two
Referring to fig. 9-12, the vehicle lamp module of the present embodiment includes a lens holder 400, a visor assembly 300 and the vehicle lamp optical assembly 200, wherein the lens 410 is mounted on the lens holder 400, the vehicle lamp optical assembly 200 can be positioned and assembled by using the positioning fixture 100a, since the positioning pins on the positioning fixture 100a extend in the vertical direction and the assembly direction of the visor assembly 300 and the lens holder 400 is the front-back direction, the lens holder 400 and the visor assembly 300 can be positioned and assembled by using the positioning fixture 100b as shown in fig. 8, which uses the visor assembly 300 as a reference component and the lens holder 400 as an assembly component.
Specifically, as shown in fig. 8, the positioning mold 100b includes a positioning base 110b and a positioning component, the positioning component is disposed on the surface of the positioning base 110b and includes a reference positioning pin group 120b and an assembly positioning pin group 130b, the reference positioning pin group 120b includes two reference positioning pins, and the assembly positioning pin group 130b includes two assembly positioning pins.
Correspondingly, as shown in fig. 10, the light shielding plate assembly 300 is provided with a reference positioning hole group 301 for being inserted and matched with the reference positioning pin group 120b of the positioning mold 100b to position the light shielding plate assembly 300; the lens support 400 is provided with an assembling positioning hole set 401 for inserting and matching with the assembling positioning pin set 130b of the positioning clamping fixture 100b to position the lens support 400. Since the assembling direction of the light blocking plate assembly 300 and the lens holder 400 is the front-rear direction, the reference dowel pin group 120b and the assembling dowel pin group 130b may both extend in the front-rear direction.
The specific assembly method of the vehicle lamp module of the embodiment is as follows:
first, the positioning jig 100a of the first embodiment can be used to complete the assembly of the optical assembly 200 of the vehicle lamp in advance, and the assembly method is the same as that of the first embodiment.
As shown in fig. 11, the light shielding plate assembly 300 is operated to make the reference side face the positioning jig 100b, and the reference positioning hole group 301 on the light shielding plate assembly 300 is fitted over the reference positioning pin group 120b of the positioning jig 100 b;
as shown in fig. 9, the lens holder 400 with the lens 410 mounted thereon is operated to approach the assembling side of the visor assembly 300 and the assembling positioning hole group 401 of the lens holder 400 is fitted over the assembling positioning pin group 130b of the positioning jig 100b, thereby positioning the lens holder 400 on the visor assembly 300; as shown in fig. 11, a through hole 302 through which the assembling positioning pin group 130b passes is formed on the light shielding plate assembly 300, the assembling positioning pin group 130b is in clearance fit with the through hole 302 to prevent the light shielding plate assembly 300 from being over-positioned, and the assembling positioning pin group 130b sequentially passes through the through hole 302 of the light shielding plate assembly 300, the assembling positioning hole group 401 of the lens support 400 and is matched with the assembling positioning hole group 401 of the lens support 400;
as shown in fig. 12, the lens holder 400 and the visor assembly 300 are fastened and connected by using a bolt 10a, and the positioning fixture 100b is separated for mounting the next lens holder 400 and visor assembly 300, and then the above-mentioned vehicle lamp optical assembly 200 is connected with the component composed of the visor assembly 300 and the lens holder 400 in a positioning manner, specifically, as shown in fig. 7, the heat sink 210 is provided with a positioning pin 213, the positioning pin 213 can sequentially pass through the through hole 302 of the visor assembly 300, the assembly positioning hole group 401 of the lens holder 400 and is matched with the assembly positioning hole group 401 of the lens holder 400, and finally, the vehicle lamp optical assembly 200, the visor assembly 300 and the lens holder 400 mounted with the lens 410 are fastened and connected by using a bolt 10 b.
In this embodiment, the reference positioning pin set 120b of the positioning jig 100b can limit the degree of freedom of movement and the degree of freedom of rotation of the light shielding plate assembly 300; the assembly of the positioning pin set 130b can limit the freedom of movement and the freedom of rotation of the lens holder 400 with respect to the light shielding plate assembly 300, thereby achieving precise positioning. The positioning clamping fixture 100b is used as the only positioning reference, the light screen assembly 300 and the lens support 400 can be respectively and independently positioned on the positioning clamping fixture, the positioning clamping fixture 100b is a machining part and can be easily machined on the surface of a positioning pin group, the machining precision can be very high, the deviation of the position of a part matched with the selected reference part due to the deviation of the shape and the size of the selected reference part can be avoided, the stability of the assembly precision of the parts can be effectively guaranteed, and the formed light shape of the car lamp can meet the requirements of regulations.
EXAMPLE III
Referring to fig. 14 to 18, this embodiment is different from the second embodiment in that it uses a lens holder 400' as a reference component, a shade plate assembly 300' and a lamp optical assembly 200' as assembling components,
specifically, the reference positioning pin group 120c of the positioning jig 100c includes two reference positioning pins, and the fitting positioning pin group 130c includes two fitting positioning pins.
Correspondingly, as shown in fig. 15, a reference positioning hole set 401' is formed on the lens support 400' for being inserted into and matched with the reference positioning pin set 120c of the positioning mold 100c to position the lens support 400 '; the light screen assembly 300' is provided with an assembling positioning hole group 301' for being in inserting fit with an assembling positioning pin group 130c of the positioning mould 100c so as to position the light screen assembly 300 '; the car light optical assembly 200 'is provided with an assembling positioning hole group 201', and the assembling positioning hole group 201 'can be directly inserted and matched with the reference positioning pin group 120c of the positioning clamping fixture 100c so as to position the car light optical assembly 200'. Here, the fitting positioning pin group corresponding to the optical unit 200' and the reference positioning pin group 102c share one positioning pin group, and the structure of the positioning jig is simplified, but as an alternative, a fitting positioning pin group that is not the same as the reference positioning pin group 120c and that fits with the fitting positioning hole group 201' of the optical unit 200' may be provided to the positioning jig 100 c. Since the fitting direction of the lamp optical assembly 200', the light shielding plate assembly 300', and the lens holder 400' is the front-rear direction, the reference dowel pin group 120c and the fitting dowel pin group 130c extend in the front-rear direction.
The specific assembly method of the vehicle lamp module of the embodiment is as follows:
first, the positioning fixture 100a of the first embodiment can be used to complete the assembly of the optical assembly of the vehicle lamp in advance, and the assembly method is the same as that of the first embodiment.
As shown in fig. 16, the lens holder 400' is operated to have its reference side directed to the positioning jig 100c, and the reference positioning hole group 401' of the lens holder 400' is fitted over the reference positioning pin group 120c of the positioning jig 100 c;
as shown in fig. 17 and fig. 18, in the assembling sequence, the light shielding plate assembly 300 'and the vehicle lamp optical assembly 200' are sequentially operated to approach the assembling side of the lens holder 400', and the assembling positioning hole set 301' of the light shielding plate assembly 300 'and the assembling positioning hole set 201' of the vehicle lamp optical assembly 200 'are sequentially fitted and sleeved on the corresponding positioning pin set of the positioning jig 100c, so as to position the light shielding plate assembly 300' and the vehicle lamp optical assembly 200 'on the lens holder 400'; as shown in fig. 15, a through hole 302 'through which the reference positioning pin group 120c passes is formed in the light shielding plate assembly 300', the reference positioning pin group 120c is in clearance fit with the through hole 302 'to prevent the light shielding plate assembly 300' from being over-positioned, and the reference positioning pin group 120c passes through the reference positioning hole group 401 'of the lens holder 400', the through hole 302 'of the light shielding plate assembly 300', and the assembly positioning hole group 201 'of the vehicle lamp optical assembly 200' in sequence;
as shown in fig. 14, the light optical assembly 200', the visor assembly 300' and the lens support 400 'are fastened and connected by bolts 10a' to form an assembly, and then separated from the positioning jig 100c, the positioning jig 100c can be used for mounting the next vehicle lamp module, and then the lens 410 'is placed on the lens support 400' to form the vehicle lamp module.
The above assembly process takes the lens holder 400' as a reference part. The assembling positioning pin group 130c of the positioning clamping fixture 100c can limit the freedom of movement and the freedom of rotation of the light screen assembly 300', so as to realize accurate positioning; the reference positioning pin group 120c can restrict the freedom of movement and the freedom of rotation of the lens holder 400 'and the lamp optical assembly 200' at the same time. The positioning clamping fixture 100c is used as the only positioning reference, the lens support 400', the light shielding plate assembly 300' and the vehicle lamp optical assembly 200' can be respectively and independently positioned on the positioning clamping fixture 100c, the positioning clamping fixture 100c is a machined part, and the positioning pin group is easily machined on the surface of the positioning clamping fixture, so that the machining precision can be very high, the position of a part matched with the selected reference part cannot deviate due to the deviation of the shape and the size of the selected reference part, the stability of the assembly precision of the parts can be effectively ensured, and the formed vehicle lamp optical shape can meet the requirements of regulations.
In the third embodiment, the optical assembly 200' for the vehicle lamp is pre-assembled according to the first embodiment, so that the assembly accuracy of all the components included in the vehicle lamp module can be fully ensured. Of course, in other embodiments, the optical assembly of the vehicle lamp can be assembled in a conventional manner, and is not limited herein.
Example four
In the second and third embodiments, two positioning jigs are needed to position a plurality of parts of the vehicle lamp module, and the assembly steps are further simplified, for example, the assembly directions of the vehicle lamp optical assembly, the light screen assembly and the lens support can be designed to be the vertical direction, so that the positioning of all the parts can be realized by using one positioning jig.
Specifically, referring to fig. 19 to 21, the heat sink 210 "is used as a reference component, and the circuit board 240", the first reflector 220 ", the second reflector 230", the visor assembly 300 ", and the lens holder 400" are used as assembly components, and are positioned and mounted by using the positioning jig 100d shown in fig. 19.
Specifically, as shown in fig. 19, the positioning jig 100d is provided with a reference positioning pin group 120d, a first assembling positioning pin group 131d, a second assembling positioning pin group 132d, and a third assembling positioning pin group 133d, and the first assembling positioning pin group 131d, the second assembling positioning pin group 132d, and the third assembling positioning pin group 133d respectively include two assembling positioning pins; similarly, the heat sink 210 ", the circuit board 240", the first reflector 220 ", the second reflector 230", the light shielding plate assembly 300 "and the lens holder 400" are provided with corresponding reference positioning hole sets or assembling positioning hole sets. Because the same positioning mould is adopted, the reference positioning pin group and the assembly positioning pin group both extend along the up-down direction.
The specific assembly method of the vehicle lamp module of the embodiment is as follows:
operating the radiator 210 "to make the reference side of the radiator face the positioning clamping fixture 100d, and making the reference positioning hole group on the radiator 210" fit and sleeve on the reference positioning pin group 120d of the positioning clamping fixture 100 d;
according to the method for assembling the lamp optical assembly described in the first embodiment, the circuit board 240 "is engaged with the first assembling alignment pin set 131d, and the first reflector 220" and the second reflector 230 "are engaged with the second assembling alignment pin set 132d and positioned and mounted on the heat sink 210" to form the lamp optical assembly; then, the light screen assembly 300 ″ and the lens support 400 ″ mounted with the lens 410 ″ are sequentially operated to be close to the assembling side of the heat sink 210 ″ and the assembling positioning hole groups on the light screen assembly 300 ″ and the lens support 410 ″ are matched and sleeved on the third assembling positioning pin group 133d of the positioning mould 100d, so that the light screen assembly 300 ″ and the lens support 400 ″ are positioned and mounted on the vehicle lamp optical assembly, and refer to fig. 20 and 21;
the bolt 10a is used for fastening and connecting the lens support 400, the shading plate assembly 300 and the vehicle lamp optical assembly to form an assembly body, the assembly body is a vehicle lamp module, and after the vehicle lamp module is separated from the positioning clamping fixture 100d, the positioning clamping fixture 100d can be used for mounting the next vehicle lamp module.
The assembly process described above uses the heat sink as a reference part. The assembly positioning pin group of the positioning clamping fixture 100d can limit the freedom of movement and the freedom of rotation of other components contained in the car lamp module relative to the radiator 210 ″ so as to realize accurate positioning; the positioning clamping fixture 100d is used as the only positioning reference, and each part can be respectively and independently positioned on the positioning clamping fixture 100d, the positioning clamping fixture 100d is a machined part, the positioning pin group is easily machined on the surface of the positioning clamping fixture 100d, the machining precision can be very high, the stability of the assembly precision of each part can be effectively guaranteed, and the light shape of the formed car lamp can meet the requirements of regulations. Compared with the assembly method of the previous embodiment, the present embodiment can separately position a plurality of scattered components, such as the heat sink 210 ", the circuit board 240", the first reflector 220 ", the second reflector 230", the visor assembly 300 "and the lens support 400", included in the vehicle lamp module by using one positioning jig, so that the degree of freedom of each component and the assembly precision between each component are limited, thereby saving the manufacturing cost of the positioning jig and also improving the assembly speed.
In the above-described respective embodiments, the reference positioning pin group includes two reference positioning pins, and the fitting positioning pin group includes two fitting positioning pins. It will be appreciated that in other embodiments, the reference dowel set may include more than two reference dowels, and the assembly dowel set may include more than two assembly dowels, without affecting the normal implementation of the solution, and is not limited herein.
Preferably, the length direction of the assembling dowel pin set in each of the above embodiments is parallel to the assembling direction of the assembling parts. The assembly direction is the direction that the assembly part is close to the benchmark part during the assembly, after adopting this preferred scheme, the assembly part can insert the assembly locating pin group when being close to the benchmark part, makes things convenient for the assembly of assembly part and benchmark part.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (14)

1. A positioning fixture, comprising:
a positioning base;
the locating component is arranged on the surface of the locating base and comprises a reference locating pin group and an assembly locating pin group, the reference locating pin group can be inserted into a reference locating hole group arranged on a reference part in a matched mode to locate the reference part, and the assembly locating pin group can be inserted into an assembly locating hole group arranged on an assembly part in a matched mode to locate the assembly part.
2. The positioning jig according to claim 1, wherein a plurality of the fitting positioning pin groups are provided, and each of the fitting positioning pin groups corresponds to the fitting component in one-to-one correspondence, and passes through the fitting positioning hole group of each of the fitting components, respectively, to position the fitting component.
3. The positioning jig of claim 1, wherein the set of reference positioning pins comprises at least two reference positioning pins and the set of assembly positioning pins comprises at least two assembly positioning pins.
4. The positioning jig according to claim 1, wherein the length direction of the fitting positioning pin group is parallel to the fitting direction of the fitting part.
5. The positioning jig of claim 1 wherein the set of reference positioning holes comprises a mating hole and a one-way clearance hole, the set of reference positioning pins comprises two positioning pins, the mating hole is sized to match one of the positioning pins, and the one-way clearance hole is in clearance fit with the other of the positioning pins.
6. An assembly body characterized by being positioned by using the positioning jig of any one of claims 1 to 5, the assembly body comprising the reference part and an assembly part provided on an assembly side of the reference part; the assembly jig is characterized in that the reference part is provided with a reference positioning hole group, the reference positioning hole group is used for being in plug-in fit with the reference positioning pin group of the positioning jig so as to position the reference part, the assembly part is provided with an assembly positioning hole group, and the assembly positioning hole group is used for being in plug-in fit with the assembly positioning pin group of the positioning jig so as to position the assembly part.
7. A method of assembling an assembly as claimed in claim 6, comprising:
operating a reference part to enable the reference side of the reference part to face a positioning clamping fixture, and enabling a reference positioning hole group of the reference part to be matched and sleeved on a reference positioning pin group of the positioning clamping fixture;
operating an assembling part to approach to the assembling side of the reference part according to the assembling sequence and enabling an assembling positioning hole group of the assembling part to be matched and sleeved on an assembling positioning pin group of the positioning clamping fixture, so that the assembling part is positioned and installed on the reference part;
tightly connecting the reference part and the assembly part to form an assembly body;
and separating the assembly body from the positioning mould.
8. An optical assembly of a car lamp, characterized in that, the positioning clamping fixture of any one of the claims 1-5 is used for positioning, and the optical assembly of the car lamp comprises a radiator, a circuit board and a light distribution component; set up on the radiator benchmark pilot hole group, benchmark pilot hole group be used for with the location mould benchmark pilot pin group is pegged graft to cooperate in order to fix a position the radiator, circuit board and grading subassembly are located the assembly side of radiator, just set up on circuit board and the grading subassembly assembly pilot hole group, assembly pilot hole group be used for with the location mould assembly pilot pin group is pegged graft to cooperate in order to fix a position circuit board and grading subassembly.
9. The vehicle lamp optical assembly according to claim 8, wherein the light distribution component is one or more of a reflecting element, a condensing element and a lens.
10. The vehicle lamp optical assembly according to claim 8, wherein a channel is formed in the heat sink for passing the set of mounting dowels therethrough.
11. The vehicle lamp optical assembly according to claim 8, wherein the light distribution component comprises a first reflector and a second reflector, the first reflector and the second reflector are respectively provided with the assembling positioning hole group, and both the assembling positioning hole groups are in insertion fit with the assembling positioning pin group of the positioning clamping fixture.
12. A car light module is characterized in that the positioning mould of any one of claims 1 to 5 is used for positioning, the car light module comprises a light screen assembly, a lens bracket and a car light optical assembly of any one of claims 8 to 11, the light screen assembly is provided with the reference positioning hole group which is used for being in plug-in fit with the reference positioning pin group of the positioning mould to position the light screen assembly; the lens support is arranged on the assembling side of the light screen assembly, the lens support is provided with the assembling and positioning hole group, and the assembling and positioning hole group is used for being in inserting fit with the assembling and positioning pin group of the positioning mould so as to position the lens support; and a positioning pin is arranged on the car lamp optical assembly and can penetrate through the light screen assembly and be matched with the assembling and positioning hole group of the lens support.
13. A car lamp module is characterized in that the positioning mould of any one of claims 1 to 5 is used for positioning, the car lamp module comprises a lens bracket, a light screen assembly and a car lamp optical assembly of any one of claims 8 to 11, the lens bracket is provided with the reference positioning hole group which is used for being in plug-in fit with the reference positioning pin group of the positioning mould so as to position the lens bracket; the light screen assembly reaches car light optics assembly locates in proper order the assembly side of lens support, just the light screen assembly reaches set up respectively on the car light optics assembly the positioning hole group, the positioning hole group be used for with the location mould the assembly locating pin group is pegged graft the cooperation in order to fix a position the light screen assembly reaches car light optics assembly.
14. A car lamp module is characterized in that the positioning mould of any one of claims 1 to 5 is used for positioning, the car lamp module comprises a light screen assembly, a lens bracket and a car lamp optical assembly of any one of claims 8 to 11, and the radiator is provided with the reference positioning hole group which is used for being in plug-in fit with the reference positioning pin group of the positioning mould to position the radiator; the circuit board, the light distribution assembly, the light screen assembly and the lens support are sequentially arranged on the assembling side of the radiator, the assembling positioning hole groups are respectively arranged on the circuit board, the light distribution assembly, the light screen assembly and the lens support, and the assembling positioning hole groups are used for being in plug-in fit with the assembling positioning pin groups of the positioning clamping fixture so as to position the circuit board, the light distribution assembly, the light screen assembly and the lens support.
CN202011358778.1A 2019-11-29 2020-11-27 Positioning mould, positioning assembly body, assembly method, car lamp optical assembly and car lamp module Pending CN112873115A (en)

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