CN112872812A - Equipment and method for industrial big data automatic processing - Google Patents
Equipment and method for industrial big data automatic processing Download PDFInfo
- Publication number
- CN112872812A CN112872812A CN202110043966.3A CN202110043966A CN112872812A CN 112872812 A CN112872812 A CN 112872812A CN 202110043966 A CN202110043966 A CN 202110043966A CN 112872812 A CN112872812 A CN 112872812A
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- drilling
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- polishing
- big data
- industrial big
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 86
- 238000005553 drilling Methods 0.000 claims abstract description 66
- 238000003672 processing method Methods 0.000 claims abstract description 8
- 238000005498 polishing Methods 0.000 claims description 55
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 38
- 239000002699 waste material Substances 0.000 claims description 29
- 238000004080 punching Methods 0.000 claims description 20
- 238000007605 air drying Methods 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 15
- 238000003825 pressing Methods 0.000 claims description 11
- 238000004458 analytical method Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 9
- 238000007517 polishing process Methods 0.000 description 6
- 238000005507 spraying Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000007769 metal material Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of processing equipment, in particular to equipment and a processing method for industrial big data automatic processing. Compared with the prior art, the equipment and the processing method for industrial big data automatic processing ensure the continuity of the drilling and grinding processes, save labor, improve efficiency, prevent material deviation in the drilling process and improve the drilling quality.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the technical field of processing equipment, in particular to equipment and a processing method for industrial big data automatic processing.
[ background of the invention ]
Punching and polishing are the processing technology who uses often in the industrial production, and prior art's punching and polishing equipment generally are the separate operation, need different staff to carry another process from one process, and efficiency is lower to often lead to the process of punching material skew because of lacking effective location at the in-process of punching, lead to punching the quality not good, influence whole processingquality.
[ summary of the invention ]
In order to overcome the problems, the invention provides equipment and a method for automatically processing industrial big data, which can effectively solve the problems.
The invention provides a technical scheme for solving the technical problems, which comprises the following steps: the equipment comprises a cabinet, wherein a conveyor belt is arranged on the upper surface of the cabinet, a punching area, a polishing area and an air drying area are sequentially arranged along the direction of the conveyor belt, and the punching area, the polishing area and the air drying area are integrally formed on the cabinet; the drilling area is used for drilling a material, the polishing area is used for polishing the drilling part on the material, and the air drying area is used for removing open water on the surface of the material; a drilling device is arranged above the drilling area, a translation rail is arranged on the outer side of the front end of the polishing area, the drilling device is movably connected to the translation rail, and the drilling device horizontally moves along the translation rail; the both sides of the punchhole area are provided with the dwang respectively, and the top of each dwang is fixed with the fixed disk, and the fixed disk is used for fixed material both sides.
Preferably, the fixed disk is semicircle, and the semicircle centre of a circle department of fixed disk is provided with the fixed orifices, and the dwang is fixed in the fixed orifices.
Preferably, the bottom of the fixed disk is provided with an arc-shaped inclined surface.
Preferably, the surface of the punching area is provided with a row of waste holes, the bottom of the drilling device is provided with a drill bit, and the waste holes are coplanar with the drill bit in the vertical direction.
Preferably, the bottom of the waste hole is communicated with a first waste box.
Preferably, the inside briquetting and the support rack down of being provided with in the district of polishing, seted up the mouth of polishing on the support rack, the bottom of the mouth of polishing is provided with the gyro wheel of polishing, and the top of the gyro wheel of polishing exposes from the mouth of polishing.
Preferably, the support net rack is uniformly provided with hollow grids, a second waste bin is arranged below the support net rack, and waste materials generated by polishing fall into the second waste bin from the hollow grids for collection and storage; the grinding roller is arranged in the second waste box.
Preferably, two rows of water spray guns are arranged in the second waste bin, and the two rows of water spray guns are respectively arranged on the front side and the rear side of the grinding roller.
Preferably, the bottom of one side of the lower pressing block close to the punching area is provided with a guide-in inclined plane.
Preferably, the industrial big data automatic processing method adopting the industrial big data automatic processing equipment of the invention comprises the following steps:
step S1, feeding the materials to a conveyor belt, conveying the materials to the punching area by the conveyor belt, stopping conveying by the conveyor belt, driving a fixed disc to rotate above the materials by a rotating rod until the materials are clamped and stopped rotating;
step S2, the drilling device simulates the processing path according to the analysis result of the controller, and performs drilling operation on different positions on the material by moving along the translation track, after the drilling operation of the same row is finished, the rotating rod drives the fixed disc to rotate outwards to release the material, the conveyor belt continues to convey the material forwards until the next drilling position enters the drilling area, and the material is fixed again to perform drilling;
step S3, the drilled material part enters a polishing channel, a lower pressing block is driven by an air cylinder to press downwards, a water spray gun sprays water to wet the material, and a polishing roller polishes the punched part to remove burrs;
step S4, enabling the polished material to enter an air drying area, starting a fan, and blowing open water on the surface of the material to a water collecting box;
and step S5, conveying the air-dried material part by a conveyor belt to enter the next processing procedure.
Compared with the prior art, the equipment and the processing method for the industrial big data automatic processing have the advantages that the hole drilling area, the polishing area and the air drying area are integrally formed on the machine cabinet, the continuity of the drilling and polishing process is guaranteed through the transmission of the conveyor belt, the labor is saved, and the efficiency is improved; during drilling, the dwang drive fixed disk rotates to the material top and with the material chucking, reaches the effect of fixed material, prevents the skew of drilling in-process material, improves drilling quality, and after drilling, the dwang drive fixed disk rotates to the outside, and the release material continues to advance. The bottom of the fixed disk is provided with the arc-shaped inclined surface, so that the fixed disk can be suitable for fixing materials with different thicknesses in a certain range, the fixing structure is simplified, and the equipment space and the cost are saved; two rows of water spray guns are arranged in the second waste bin, are respectively arranged on the front side and the rear side of the polishing roller and are used for spraying water to wet materials, particularly when the materials are made of metal materials, the temperature is too high when the materials are polished due to wetting of the water spray, deformation of drilling positions is prevented, dust generated in the polishing process can be reduced, and environmental protection is facilitated.
[ description of the drawings ]
FIG. 1 is a front view of the industrial big data automatic processing apparatus according to the present invention;
FIG. 2 is a top view of the industrial big data automatic processing device according to the present invention;
FIG. 3 is a view showing the internal structure of a polishing station of the industrial big data automatic processing apparatus according to the present invention;
FIG. 4 is a structural view of a supporting rack of the industrial big data automated processing apparatus of the present invention;
fig. 5 is a view showing a structure of a fixed disk of the industrial big data automated processing apparatus according to the present invention.
[ detailed description ] embodiments
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It should be noted that all directional indications (such as up, down, left, right, front, and back … …) in the embodiments of the present invention are limited to relative positions on a given view, not absolute positions.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
Referring to fig. 1 to 5, the industrial big data automatic processing equipment of the present invention is suitable for punching and processing a long continuous plate-shaped material, and includes a cabinet 10, wherein a conveyor belt 20 is disposed on an upper surface of the cabinet 10, a punching region 30, a polishing region 40, and an air drying region 50 are sequentially disposed along a direction of the conveyor belt 20, the punching region 30, the polishing region 40, and the air drying region 50 are integrally formed on the cabinet 10, and the conveyor belt 20 is used for transmission, thereby ensuring continuity of drilling and polishing processes, saving labor, and improving efficiency. The perforating area 30 is used for drilling a material, the polishing area 40 is used for polishing a drilling part on the material, and the air drying area 50 is used for removing open water on the surface of the material. The drilling device 60 is arranged above the drilling area 30, the translation rail 62 is arranged on the outer side of the front end of the polishing area 40, the drilling device 60 is movably connected to the translation rail 62, and the drilling device 60 can horizontally move along the translation rail 62 to adjust the drilling position. The both sides of the district of holing 30 are provided with dwang 70 respectively, and the top of each dwang 70 is fixed with fixed disk 71, and fixed disk 71 is used for fixed material both sides, prevents the skew of drilling in-process material, improves the drilling quality. The bottom of the cabinet 10 is provided with a plurality of support legs 11 for supporting.
In order to be applied to batch automatic production, the industrial big data automatic processing equipment comprises a controller and an acquisition group in the actual production process, collects data of the processing process through the acquisition group, transmits the acquired data to the controller for analysis, simulates the processing path by using the analysis result, and applies the simulation result to the automatic processing process.
The fixed disk 71 is semicircular, a fixed hole 711 is formed in the semicircular center of the fixed disk 71, and the rotating rod 70 is fixed in the fixed hole 711. During drilling, the rotating rod 70 drives the fixed disc 71 to rotate above the material and tightly clamp the material to achieve the effect of fixing the material, and after drilling is finished, the rotating rod 70 drives the fixed disc 71 to rotate to the outer side, so that the released material continues to advance. The bottom of the fixed disk 71 is provided with the arc-shaped inclined surface 712, so that the fixed disk 71 can be suitable for fixing materials with different thicknesses in a certain range, the fixing structure is simplified, and the equipment space and the cost are saved.
The surface of the drilling area 30 is provided with a row of waste material holes 31, the bottom of the drilling device 60 is provided with a drill bit 61, and the waste material holes 31 are coplanar with the drill bit 61 in the vertical direction and used for collecting waste materials generated in the drilling process. The bottom of the waste hole 31 is communicated with a first waste box for collecting and storing waste.
The inside briquetting 43 and the support rack 45 of being provided with down of district 40 of polishing, the mouth of polishing 451 has been seted up on the support rack 45, and the bottom of the mouth of polishing 451 is provided with the gyro wheel 47 of polishing, and the top of the gyro wheel 47 of polishing exposes from the mouth of polishing 451 for the processing of polishing, deburring are carried out to material drilling position. Form the passageway 44 of polishing between briquetting 43 and the support rack 45 down, convey to the passageway 44 of polishing after the material drilling, briquetting 43 pushes down when polishing down, makes and polishes more fully. The support net rack 45 is flush with the upper surface of the conveyor belt 20 and used for seamlessly butting the materials conveyed by the conveyor belt 20 and supporting the materials. Fretwork net 452 has evenly been seted up on the support rack 45, and support rack 45 below is provided with second dump box 46, and the waste material that the production of polishing falls into second dump box 46 from fretwork net 452 and collects the storage. The grinding roller 47 is disposed in the second waste bin 46. Two rows of water spray guns 48 are arranged in the second waste box 46, the two rows of water spray guns 48 are respectively arranged on the front side and the rear side of the polishing roller 47 and used for spraying water to wet materials, particularly when the materials are made of metal materials, the temperature is too high when the materials are polished due to the fact that the materials are sprayed with water, deformation of drilling positions is prevented, dust generated in the polishing process can be reduced, and environmental protection is facilitated. The water spray gun 48 is connected with a water pump, and the water pump is connected with a water tank for supplying water. The top of the lower pressing block 43 is connected with a lower pressing rod 42, the top of the lower pressing rod 42 is connected with an air cylinder 41, and the air cylinder 41 provides power for pressing. The bottom of one side of the lower pressing block 43 close to the punching area 30 is provided with a guide-in inclined plane 431, which is beneficial to smooth transition of materials from the punching area 30 to the polishing channel 44 and ensures continuous and stable processing.
The fan is arranged above the inside of the air drying area 50, the water collecting box is arranged below the inside of the air drying area, and the fan blows open water on the surface of the material into the water collecting box, so that the moisture is prevented from affecting the subsequent process.
The industrial big data automatic processing method adopts the industrial big data automatic processing equipment, and comprises the following steps:
step S1, the material is fed to the conveyor belt 20, the conveyor belt 20 conveys the material to the punching area 30, the conveyor belt 20 stops conveying, and the fixed disc 71 is driven to rotate to the position above the material by the rotating rod 70 until the material is clamped and stops rotating;
step S2, the drilling device 60 simulates the processing path according to the analysis result of the controller, and performs drilling operation on different positions on the material by moving along the translation track 62, after the drilling operation of the same row is finished, the rotating rod 70 drives the fixed disk 71 to rotate outwards to release the material, the conveyor belt 20 continues to convey the material forwards until the next drilling position enters the drilling area 30, and the material is fixed again to perform drilling;
step S3, the drilled material part enters a polishing channel 44, a lower pressing block 43 is driven by an air cylinder 41 to press downwards, a water spray gun 48 sprays water to wet the material, and a polishing roller 47 polishes the hole drilling part to remove burrs;
step S4, enabling the polished material to enter the air drying area 50, starting a fan, and blowing open water on the surface of the material to a water collecting box;
in step S5, the air-dried material portion is conveyed by the conveyor belt 20 to enter the next processing step.
Compared with the prior art, the equipment and the processing method for the industrial big data automatic processing have the advantages that the punching area 30, the polishing area 40 and the air drying area 50 are integrally formed on the cabinet 10, the continuity of the drilling and polishing processes is guaranteed through the transmission of the conveyor belt 20, the labor is saved, and the efficiency is improved; during drilling, the rotating rod 70 drives the fixed disc 71 to rotate above the material and tightly clamp the material to achieve the effect of fixing the material, and after drilling is finished, the rotating rod 70 drives the fixed disc 71 to rotate to the outer side, so that the released material continues to advance. The bottom of the fixed disk 71 is provided with the arc-shaped inclined surface 712, so that the fixed disk 71 can be suitable for fixing materials with different thicknesses in a certain range, the fixing structure is simplified, and the equipment space and the cost are saved; two rows of water spraying guns 48 are arranged in the second waste box 46, the two rows of water spraying guns 48 are respectively arranged on the front side and the rear side of the polishing roller 47 and are used for spraying water to wet materials, particularly when the materials are made of metal materials, the water spraying is wet, the temperature is too high when polishing can be prevented, the deformation of drilling positions is prevented, dust generated in the polishing process can be reduced, and the environment friendliness is facilitated.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and any modifications, equivalents, improvements, etc. made within the spirit of the present invention should be included in the scope of the present invention.
Claims (10)
1. The equipment for automatically processing the industrial big data is characterized by comprising a cabinet, wherein a conveyor belt is arranged on the upper surface of the cabinet, a punching area, a polishing area and an air drying area are sequentially arranged along the direction of the conveyor belt, and the punching area, the polishing area and the air drying area are integrally formed on the cabinet;
the drilling area is used for drilling a material, the polishing area is used for polishing the drilling part on the material, and the air drying area is used for removing open water on the surface of the material;
a drilling device is arranged above the drilling area, a translation rail is arranged on the outer side of the front end of the polishing area, the drilling device is movably connected to the translation rail, and the drilling device horizontally moves along the translation rail;
the both sides of the punchhole area are provided with the dwang respectively, and the top of each dwang is fixed with the fixed disk, and the fixed disk is used for fixed material both sides.
2. The industrial big data automatic processing device according to claim 1, wherein the fixed disk is semicircular, a fixed hole is formed at the center of the semicircular fixed disk, and the rotating rod is fixed in the fixed hole.
3. The industrial big data automatic processing device according to claim 1, wherein the bottom of the fixed disk is provided with an arc-shaped inclined surface.
4. The industrial big data automatic processing device according to claim 1, wherein the surface of the boring area is provided with a row of waste holes, the bottom of the boring device is provided with a drill, and the waste holes are coplanar with the drill in a vertical direction.
5. The industrial big data automatic processing device according to claim 4, wherein the bottom of the waste hole is communicated with a first waste box.
6. The industrial big data automatic processing device according to claim 1, wherein a lower pressing block and a supporting net rack are arranged inside the polishing area, a polishing opening is formed in the supporting net rack, a polishing roller is arranged at the bottom of the polishing opening, and the top of the polishing roller is exposed out of the polishing opening.
7. The industrial big data automatic processing equipment according to claim 6, wherein the support net rack is uniformly provided with hollow grids, a second waste bin is arranged below the support net rack, and waste materials generated by grinding fall into the second waste bin from the hollow grids to be collected and stored; the grinding roller is arranged in the second waste box.
8. The industrial big data automatic processing device according to claim 7, wherein two rows of water spray guns are arranged in the second waste bin, and the two rows of water spray guns are respectively arranged at the front side and the rear side of the grinding roller.
9. The industrial big data automatic processing device according to claim 6, wherein the bottom of the lower pressing block near the perforated area is provided with a lead-in slope.
10. The industrial big data automatic processing method is characterized in that the equipment for industrial big data automatic processing, which is provided by the invention, comprises the following steps:
step S1, feeding the materials to a conveyor belt, conveying the materials to the punching area by the conveyor belt, stopping conveying by the conveyor belt, driving a fixed disc to rotate above the materials by a rotating rod until the materials are clamped and stopped rotating;
step S2, the drilling device simulates the processing path according to the analysis result of the controller, and performs drilling operation on different positions on the material by moving along the translation track, after the drilling operation of the same row is finished, the rotating rod drives the fixed disc to rotate outwards to release the material, the conveyor belt continues to convey the material forwards until the next drilling position enters the drilling area, and the material is fixed again to perform drilling;
step S3, the drilled material part enters a polishing channel, a lower pressing block is driven by an air cylinder to press downwards, a water spray gun sprays water to wet the material, and a polishing roller polishes the punched part to remove burrs;
step S4, enabling the polished material to enter an air drying area, starting a fan, and blowing open water on the surface of the material to a water collecting box;
and step S5, conveying the air-dried material part by a conveyor belt to enter the next processing procedure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110043966.3A CN112872812A (en) | 2021-01-13 | 2021-01-13 | Equipment and method for industrial big data automatic processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110043966.3A CN112872812A (en) | 2021-01-13 | 2021-01-13 | Equipment and method for industrial big data automatic processing |
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| Publication Number | Publication Date |
|---|---|
| CN112872812A true CN112872812A (en) | 2021-06-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110043966.3A Pending CN112872812A (en) | 2021-01-13 | 2021-01-13 | Equipment and method for industrial big data automatic processing |
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| CN (1) | CN112872812A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107175553A (en) * | 2017-07-12 | 2017-09-19 | 信丰迅捷兴电路科技有限公司 | A kind of wiring board nog plate production system |
| CN107350818A (en) * | 2017-09-18 | 2017-11-17 | 苏州圣凡自动化科技有限公司 | One kind drilling grinding integrated device |
| CN109968065A (en) * | 2019-04-24 | 2019-07-05 | 合肥达因汽车空调有限公司 | A kind of clamp for machining for compressor casing |
| CN111315140A (en) * | 2020-03-09 | 2020-06-19 | 崔亮 | Multifunctional circuit board processing device |
| CN210818967U (en) * | 2019-08-07 | 2020-06-23 | 南京久扬家居有限公司 | Novel floor sanding equipment |
| CN211539534U (en) * | 2020-01-01 | 2020-09-22 | 上海佐悦工业设备有限公司 | Industrial automation has transport structure's equipment of polishing that punches |
| CN111842958A (en) * | 2020-07-28 | 2020-10-30 | 南京江宁区上峰国银标准件厂 | Perforating device for thin-wall plates |
-
2021
- 2021-01-13 CN CN202110043966.3A patent/CN112872812A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107175553A (en) * | 2017-07-12 | 2017-09-19 | 信丰迅捷兴电路科技有限公司 | A kind of wiring board nog plate production system |
| CN107350818A (en) * | 2017-09-18 | 2017-11-17 | 苏州圣凡自动化科技有限公司 | One kind drilling grinding integrated device |
| CN109968065A (en) * | 2019-04-24 | 2019-07-05 | 合肥达因汽车空调有限公司 | A kind of clamp for machining for compressor casing |
| CN210818967U (en) * | 2019-08-07 | 2020-06-23 | 南京久扬家居有限公司 | Novel floor sanding equipment |
| CN211539534U (en) * | 2020-01-01 | 2020-09-22 | 上海佐悦工业设备有限公司 | Industrial automation has transport structure's equipment of polishing that punches |
| CN111315140A (en) * | 2020-03-09 | 2020-06-19 | 崔亮 | Multifunctional circuit board processing device |
| CN111842958A (en) * | 2020-07-28 | 2020-10-30 | 南京江宁区上峰国银标准件厂 | Perforating device for thin-wall plates |
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Application publication date: 20210601 |
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