CN112862441A - Equipment point inspection system using two-dimensional code - Google Patents

Equipment point inspection system using two-dimensional code Download PDF

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Publication number
CN112862441A
CN112862441A CN202110180824.1A CN202110180824A CN112862441A CN 112862441 A CN112862441 A CN 112862441A CN 202110180824 A CN202110180824 A CN 202110180824A CN 112862441 A CN112862441 A CN 112862441A
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China
Prior art keywords
equipment
point inspection
dimensional code
abnormal
inspection
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CN202110180824.1A
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Inventor
陈业欢
温权
刘业通
莫德友
玉兴华
蒋灵敏
刘中森
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Guangxi Yuchai Machinery Co Ltd
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Guangxi Yuchai Machinery Co Ltd
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Priority to CN202110180824.1A priority Critical patent/CN112862441A/en
Publication of CN112862441A publication Critical patent/CN112862441A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/103Workflow collaboration or project management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K19/00Record carriers for use with machines and with at least a part designed to carry digital markings
    • G06K19/06Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
    • G06K19/06009Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking
    • G06K19/06037Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code with optically detectable marking multi-dimensional coding

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  • Engineering & Computer Science (AREA)
  • Human Resources & Organizations (AREA)
  • Strategic Management (AREA)
  • Theoretical Computer Science (AREA)
  • Entrepreneurship & Innovation (AREA)
  • General Physics & Mathematics (AREA)
  • Physics & Mathematics (AREA)
  • Operations Research (AREA)
  • Quality & Reliability (AREA)
  • Tourism & Hospitality (AREA)
  • Marketing (AREA)
  • General Business, Economics & Management (AREA)
  • Economics (AREA)
  • Data Mining & Analysis (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

An equipment point inspection system using a two-dimensional code comprises an equipment body, wherein the equipment body generates the two-dimensional code according to the serial number and the name of a production equipment body, the two-dimensional code is pasted on the equipment body, an operator can enter a point inspection module by scanning the two-dimensional code, and the module is used for displaying the requirement of an equipment point inspection project machine; when the point inspection operation is performed in the point inspection module, two situations are included: equipment is normal or abnormal; if the equipment is normal, the equipment point inspection is finished; if the equipment is abnormal, abnormal information needs to be filled in, and the equipment enters a judgment module which is used for carrying out grading processing on the abnormal information and processing the abnormal information; the invention has the technical key points that the defects that when the operator of the existing engine production equipment performs point inspection before the equipment runs, the operator needs to perform point inspection recording according to table contents, the operation is inconvenient, and the point inspection time of the equipment cannot be monitored in real time are overcome, the real-time monitoring of the point inspection of the equipment can be realized, the point inspection efficiency is improved, and the point inspection effect is real.

Description

Equipment point inspection system using two-dimensional code
Technical Field
The invention belongs to the technical field of equipment point inspection, and particularly relates to an equipment point inspection system using a two-dimensional code.
Background
The equipment spot inspection is a process of performing preventive and thorough inspection on specified parts (spots) on equipment for the purpose of improving and maintaining the original performance of production equipment by human five senses (visual, auditory, olfactory, odor and touch) or by means of tools and instruments according to a preset period and method, so that the hidden danger and defects of the equipment can be found, prevented and treated early, and the equipment inspection is called spot inspection;
production facility of engine need carry out the point before the start and examine every day, however when present operating personnel point was examined before equipment operation, needs operating personnel to use the cardboard point to examine the table and carry out the point and examine the record, and work is inconvenient, unable real time monitoring.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an equipment point inspection system using a two-dimensional code.
In order to achieve the purpose, the invention adopts the following technical scheme:
an equipment point inspection system using two-dimensional codes comprises an equipment body,
the equipment body generates a two-dimensional code according to the serial number and the name of the production equipment body, the two-dimensional code is pasted on the equipment body, an operator can enter a point inspection module by scanning the two-dimensional code, and the module is used for displaying the requirement of the point inspection project machine of the equipment;
when the point inspection operation is performed in the point inspection module, two situations are included: equipment is normal or abnormal;
if the equipment is normal, the equipment point inspection is finished;
if the equipment is abnormal, abnormal information needs to be filled in, and the equipment enters a judgment module, wherein the judgment module is used for carrying out grading processing on the abnormal information, and after the abnormal information is processed, the equipment point inspection is finished, and other technicians carry out remote inspection.
Preferably, a camera probe is arranged in the point inspection module and used for photographing the equipment condition and uploading the equipment condition to the system. .
Preferably, after the point inspection, if the equipment is normal, the operator performs the following steps:
step one, photographing and uploading a system;
step two, completing the point inspection of the equipment, which specifically comprises the following steps: an operator clicks a submission button on the equipment main body to finish the point inspection of the equipment;
and step three, other equipment technicians remotely check the point inspection condition and the point inspection picture through the PC terminal.
Preferably, the following treatment also exists between the steps two and three:
entering a storage and printing module: simultaneously storing the equipment point inspection condition in a network far end and a storage device, then printing the point inspection condition information, and forming a paper receipt;
the receipt is printed only in the case of an abnormality of the apparatus.
Preferably, the storage device includes a memory card and a hard disk.
Preferably, when the equipment is abnormal after the spot inspection, the operation performed by the operator is:
firstly, filling abnormal information on a device main body;
secondly, solving the post-filling processing condition, photographing and uploading the image to the system;
and thirdly, finishing the spot inspection of the equipment.
Preferably, in the first operation, the specific process of filling in the exception information is as follows:
and entering a judgment module, wherein the judgment module is used for carrying out classification processing on the abnormal information and specifically comprises the following steps: primary, secondary, and tertiary exceptions;
the first order anomaly is: abnormal problems common in the main body of the apparatus;
the secondary abnormality is: the problem that the operation of the equipment main body is not influenced except the common abnormal problem in the equipment main body;
the three-level anomaly is: the problem of influencing the operation of the equipment main body in the equipment main body.
Preferably, between said first and second operations,
aiming at the abnormal conditions of three levels, when only one-level or two-level abnormal conditions occur, the processing is started from the one-level abnormal conditions in sequence;
when three abnormal conditions occur, the three-level abnormality is processed, and then the processing is started in sequence from the first-level abnormality.
Compared with the prior art, the invention provides an equipment point inspection system using a two-dimensional code, which has the following beneficial effects:
the invention overcomes the defects that the operation personnel needs to carry out point inspection record according to the table content when the operator of the production equipment of the engine carries out point inspection before the equipment runs, the operation is inconvenient, the point inspection and the point inspection time of the equipment cannot be monitored in real time, the point inspection real-time monitoring of the equipment can be realized, and the functions of improving the point inspection efficiency and having real point inspection effect are achieved;
secondly, the invention can guide the operation of the operator by carrying out the grading processing on the abnormal conditions, ensures that the main body of the equipment can realize the operation in the shortest time, can carry out the targeted abnormal processing and improves the working efficiency of the point inspection operation to a certain extent;
the invention can realize that the PC terminal can remotely check the point inspection condition and the point inspection photo, and file the point inspection information on the network, the storage equipment and the paper document, thereby facilitating the smooth subsequent point inspection operation.
Drawings
FIG. 1 is a flow chart of the operation of the system of the present invention;
fig. 2 is a specific step of filling out an abnormal situation in the present invention.
Detailed Description
The following further describes a specific embodiment of the device spot inspection system using two-dimensional codes according to the present invention with reference to fig. 1. The device spot inspection system using the two-dimensional code of the present invention is not limited to the description of the following embodiments.
The embodiment provides a specific structure of a device spot inspection system using a two-dimensional code, and as shown in fig. 1-2, the device spot inspection system using the two-dimensional code comprises a device body,
the equipment body generates a two-dimensional code according to the serial number and the name of the production equipment body, the two-dimensional code is pasted on the equipment body, an operator can enter a point inspection module by scanning the two-dimensional code, and the module is used for displaying the requirement of the point inspection project machine of the equipment;
when the point inspection operation is performed in the point inspection module, two situations are included: equipment is normal or abnormal;
if the equipment is normal, the equipment point inspection is finished;
if the equipment is abnormal, abnormal information needs to be filled in, and the equipment enters a judgment module, wherein the judgment module is used for carrying out grading processing on the abnormal information, and after the abnormal information is processed, the equipment point inspection is finished, and other technicians carry out remote inspection.
The invention overcomes the defects that the prior production equipment operators need to perform point inspection record according to the table content before the equipment runs, the operation is inconvenient, the point inspection and the point inspection time of the equipment cannot be monitored in real time, the point inspection real-time monitoring of the equipment can be realized, the point inspection efficiency is improved, and the point inspection effect is real
As shown in fig. 1, a camera probe is arranged in the pointing module, and is used for taking a picture of the device condition and uploading the picture to the system.
As shown in fig. 1, after the point inspection, if the device is normal, the operator performs the following steps:
step one, photographing and uploading a system;
step two, completing the point inspection of the equipment, which specifically comprises the following steps: an operator clicks a submission button on the equipment main body to finish the point inspection of the equipment;
and step three, other equipment technicians remotely check the point inspection condition and the point inspection picture through the PC terminal.
The invention can realize that the PC terminal can remotely check the point inspection condition and the point inspection photo, and file the point inspection information on the network, the storage equipment and the paper document, thereby facilitating the smooth subsequent point inspection operation.
As shown in fig. 1, there is also the following process between steps two and three:
entering a storage and printing module: simultaneously storing the equipment point inspection condition in a network far end and a storage device, then printing the point inspection condition information, and forming a paper receipt;
the receipt is printed only in the case of an abnormality of the apparatus.
The storage device includes a memory card and a hard disk.
As shown in fig. 1, when the equipment is abnormal after the spot inspection, the operator performs the following operations:
firstly, filling abnormal information on a device main body;
secondly, solving the post-filling processing condition, photographing and uploading the image to the system;
and thirdly, finishing the spot inspection of the equipment.
As shown in fig. 2, in the first operation, the specific process of filling in the exception information is as follows:
and entering a judgment module, wherein the judgment module is used for carrying out classification processing on the abnormal information and specifically comprises the following steps: primary, secondary, and tertiary exceptions;
the first order anomaly is: abnormal problems common in the main body of the apparatus;
the secondary abnormality is: the problem that the operation of the equipment main body is not influenced except the common abnormal problem in the equipment main body;
the three-level anomaly is: the problem of influencing the operation of the equipment main body in the equipment main body.
As shown in fig. 2, between operation one and operation two,
aiming at the abnormal conditions of three levels, when only one-level or two-level abnormal conditions occur, the processing is started from the one-level abnormal conditions in sequence;
when three abnormal conditions occur, processing is carried out from the three-level abnormality, and then processing is sequentially started from the first-level abnormality; in addition, as long as the three-level abnormal condition occurs, the three-level abnormal condition needs to be processed preferentially;
according to the invention, through carrying out grading treatment on the abnormal conditions, the work guidance can be carried out on the operators, the operation of the equipment main body can be ensured to be realized in the shortest time, the targeted abnormal treatment can be carried out, and the working efficiency of the point inspection operation is improved to a certain extent.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.

Claims (8)

1. The utility model provides an use equipment point of two-dimensional code to examine system, includes the equipment body, its characterized in that:
the equipment body generates a two-dimensional code according to the serial number and the name of the production equipment body, the two-dimensional code is pasted on the equipment body, an operator can enter a point inspection module by scanning the two-dimensional code, and the module is used for displaying the requirement of the point inspection project machine of the equipment;
when the point inspection operation is performed in the point inspection module, two situations are included: equipment is normal or abnormal;
if the equipment is normal, the equipment point inspection is finished;
if the equipment is abnormal, abnormal information needs to be filled in, and the equipment enters a judgment module, wherein the judgment module is used for carrying out grading processing on the abnormal information, and after the abnormal information is processed, the equipment point inspection is finished, and other technicians carry out remote inspection.
2. The system for checking the pointing of the device using the two-dimensional code as set forth in claim 1, wherein: and a camera probe is arranged in the point inspection module and used for photographing equipment conditions and uploading the equipment conditions to the system.
3. The system for checking the pointing of the device using the two-dimensional code as set forth in claim 1, wherein: after the point inspection, under the condition that the equipment is normal, the operator carries out the following steps:
step one, photographing and uploading a system;
step two, completing the point inspection of the equipment, which specifically comprises the following steps: an operator clicks a submission button on the equipment main body to finish the point inspection of the equipment;
and step three, other equipment technicians remotely check the point inspection condition and the point inspection picture through the PC terminal.
4. The system of claim 3, wherein the device spot inspection system using the two-dimensional code comprises: there is also the following process between steps two and three:
entering a storage and printing module: simultaneously storing the equipment point inspection condition in a network far end and a storage device, then printing the point inspection condition information, and forming a paper receipt;
the receipt is printed only in the case of an abnormality of the apparatus.
5. The system for checking the pointing of the device using the two-dimensional code as claimed in claim 4, wherein: the storage device comprises a storage card and a hard disk.
6. The system for checking the pointing of the device using the two-dimensional code as set forth in claim 1, wherein: after the point inspection, when the equipment is abnormal, the operation performed by the operator is as follows:
firstly, filling abnormal information on a device main body;
secondly, solving the post-filling processing condition, photographing and uploading the image to the system;
and thirdly, finishing the spot inspection of the equipment.
7. The device spot inspection system using the two-dimensional code according to claim 6, wherein: in the first operation, the specific process of filling in the abnormal information is as follows:
and entering a judgment module, wherein the judgment module is used for carrying out classification processing on the abnormal information and specifically comprises the following steps: primary, secondary, and tertiary exceptions;
the first order anomaly is: abnormal problems common in the main body of the apparatus;
the secondary abnormality is: the problem that the operation of the equipment main body is not influenced except the common abnormal problem in the equipment main body;
the three-level anomaly is: the problem of influencing the operation of the equipment main body in the equipment main body.
8. The system of claim 7, wherein the device spot inspection system using the two-dimensional code comprises: between the first operation and the second operation,
aiming at the abnormal conditions of three levels, when only one-level or two-level abnormal conditions occur, the processing is started from the one-level abnormal conditions in sequence;
when three abnormal conditions occur, the three-level abnormality is processed, and then the processing is started in sequence from the first-level abnormality.
CN202110180824.1A 2021-02-08 2021-02-08 Equipment point inspection system using two-dimensional code Pending CN112862441A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110180824.1A CN112862441A (en) 2021-02-08 2021-02-08 Equipment point inspection system using two-dimensional code

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Application Number Priority Date Filing Date Title
CN202110180824.1A CN112862441A (en) 2021-02-08 2021-02-08 Equipment point inspection system using two-dimensional code

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114358228A (en) * 2022-01-06 2022-04-15 宝武集团鄂城钢铁有限公司 Dangerous source management system based on two-dimensional code

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104732609A (en) * 2015-03-24 2015-06-24 浙江中烟工业有限责任公司 Wireless WIFI-based equipment point inspection method
CN104811500A (en) * 2015-05-19 2015-07-29 苏州易信安工业技术有限公司 Equipment control method, device and system
CN204536896U (en) * 2015-03-24 2015-08-05 浙江中烟工业有限责任公司 A kind of equipment point-detecting system based on wireless WIFI
CN107958326A (en) * 2017-11-20 2018-04-24 浙江中烟工业有限责任公司 A kind of plant process method for inspecting based on planar bar code technology
CN109961156A (en) * 2019-03-18 2019-07-02 国网江苏省电力有限公司徐州供电分公司 A kind of substation equipment point detection system development approach

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104732609A (en) * 2015-03-24 2015-06-24 浙江中烟工业有限责任公司 Wireless WIFI-based equipment point inspection method
CN204536896U (en) * 2015-03-24 2015-08-05 浙江中烟工业有限责任公司 A kind of equipment point-detecting system based on wireless WIFI
CN104811500A (en) * 2015-05-19 2015-07-29 苏州易信安工业技术有限公司 Equipment control method, device and system
CN107958326A (en) * 2017-11-20 2018-04-24 浙江中烟工业有限责任公司 A kind of plant process method for inspecting based on planar bar code technology
CN109961156A (en) * 2019-03-18 2019-07-02 国网江苏省电力有限公司徐州供电分公司 A kind of substation equipment point detection system development approach

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114358228A (en) * 2022-01-06 2022-04-15 宝武集团鄂城钢铁有限公司 Dangerous source management system based on two-dimensional code

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