Disclosure of Invention
The invention provides an automatic loading device suitable for roll shaft production, which solves the problems of high labor intensity, difficulty in stacking, low safety coefficient, low transfer efficiency, high production cost and the like in the transfer process of assembled roll shafts.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic loading device suitable for roll shaft production comprises a main body frame, a feeding part, a transfer storage part, an automatic loading part, a height adjusting part, a carrying main body part and an intelligent control part.
The main body frame includes a horizontal area frame and a vertical area frame.
The horizontal area frame comprises a base I and a rectangular container I.
The first base is a cuboid hollow container I; the first rectangular container is arranged on an upper bottom plate of the first base, a first rectangular opening through groove is formed in a right side plate of the first rectangular container, a second rectangular opening through groove is formed in a left side plate of the first rectangular container, and positioning screw holes are symmetrically formed in a front side plate and a rear side plate of the first rectangular container.
The vertical area frame comprises a second base.
The second base is a rectangular hollow container II; two circular through holes I are formed in an upper bottom plate of the cuboid hollow container II.
The feeding part comprises a feeding end device and a conveying device.
The feeding end device is a U-shaped groove pipe, one end of the U-shaped groove pipe is arranged on the rectangular opening through groove I, and the other end of the U-shaped groove pipe is positioned in the rectangular container I.
The conveying device is a conveyor belt device; the conveyor belt device is arranged in the first rectangular container, and one end of the conveyor belt device is positioned below the feeding end device.
The transfer storage part comprises a chain type conveyor belt device, a connecting groove, a protective wall belt and a limiting brake device.
The connecting groove is an inclined plate which is positioned between the chain type conveying belt device and the conveying belt device.
The chain type conveyor belt device is located in the first rectangular container, one end of the chain type conveyor belt device is located below the connecting groove, the chain plates of the chain type conveyor belt device are provided with the slots, the protective partition plates are arranged on the chain type conveyor belt device at equal intervals through the slots, and the buffer blocks are arranged on the protective partition plates.
The protective wall belt comprises a plurality of trapezoidal wedge blocks, a circular groove is formed in the upper bottom surface of each trapezoidal wedge block, and the trapezoidal wedge blocks are symmetrically arranged on the inner wall of the rectangular container at equal intervals.
The limiting brake device comprises a first push rod motor and a U-shaped limiting block, the first push rod motors are arranged on a first rectangular container through a mounting frame, the first push rod motors are located above the left end of the chain type conveyor belt device, the two U-shaped limiting blocks are symmetrically arranged on the inner wall of the first rectangular container, a flashboard is arranged at the movable end of the first push rod motor, and the thickness of the flashboard is matched with the inner diameter of the U-shaped limiting block.
The automatic charging part comprises a protection gate device and a charging device.
The protective gate device comprises a T-shaped gate and an adjusting screw rod.
A first positioning screw hole is formed in an ear-shaped bulge of the T-shaped gate, and two adjusting screws penetrate through the first positioning screw hole and are connected into the positioning screw hole through bolts.
The charging device comprises a first electric lifting device, a screw motor, a comb-shaped toothed plate and a balance weight.
The movable end of the first electric lifting device is provided with a bearing plate, and the bearing plate is provided with two sliding rails, a screw motor and a balance weight.
The screw motor is positioned between the sliding rail and the balance weight, and the rotor of the screw motor is arranged on the two comb-shaped toothed plates through a connecting plate.
The comb-shaped toothed plate is connected to the sliding rail in a sliding manner through a roller; the comb-shaped toothed plate is provided with a plurality of square through holes at equal intervals, the square through holes are located below the grooves of the comb-shaped toothed plate, and an electromagnet I is arranged in each square through hole.
The height adjusting part comprises a second electric lifting device, a miniature electric telescopic rod and a base plate.
The second electric lifting device is arranged on the second base, and the base plate is arranged on the movable end of the second electric lifting device.
The base plate is cuboid two, sets up four positioning hole three on the base plate, and four positioning hole three are the rectangle and distribute.
Four strip-shaped limiting slopes are arranged on the upper bottom surface of the substrate.
The miniature electric telescopic rod is arranged in the third positioning through hole.
The carrying body part comprises a vehicle-mounted bottom plate, a hanging rack and a handle.
The vehicle-mounted base plate is a U-shaped bearing plate, four supporting columns are arranged on the vehicle-mounted base plate, and the four supporting columns are distributed on two sides of the U-shaped bearing plate in a rectangular mode; the strut is provided with a hanging rack through a connecting cross rod.
Two stores pylons are parallel to each other, and the equidistance sets up a plurality of "U" shape opening through groove on the bottom surface on the stores pylon.
The handle sets up on-vehicle bottom plate, and bottom surface sets up four circular recess three under the on-vehicle bottom plate, circular recess three and miniature electric telescopic handle looks adaptation.
The intelligent control part comprises a counting early warning part, a state sensing part and an early warning reminding part.
The counting early warning part comprises a first photoelectric counting sensor, a second photoelectric counting sensor and a microprocessor.
The first photoelectric counting sensor is arranged on the inner wall of the U-shaped groove pipe.
The photoelectric counting sensor II is arranged on the left side wall of the U-shaped limiting block through a mounting frame.
The microprocessor is arranged in the first rectangular container.
The state sensing part comprises a plurality of correlation type photoelectric sensors, infrared obstacle avoidance sensors and pressure sensors.
And the light emitter and the light receiver of the plurality of correlation type photoelectric sensors are respectively arranged in the two symmetrical circular grooves.
The infrared obstacle avoidance sensor is arranged on the upper bottom surface of the substrate.
The pressure sensor is arranged in the groove of the comb-shaped toothed plate.
The early warning reminding part comprises a buzzer, a first color-variable light-emitting diode and a second color-variable light-emitting diode.
The buzzer and the first color-changing light-emitting diode are arranged on a right side plate of the rectangular container.
The second color-changing light-emitting diode is arranged on the left side plate of the first rectangular container.
The device comprises a conveyor belt device, a chain conveyor belt device, a first electric lifting device, a screw motor, a second electric lifting device, a miniature electric telescopic rod, a first photoelectric counting sensor, a second photoelectric counting sensor, a correlation photoelectric sensor, an infrared obstacle avoidance sensor, a pressure sensor, a buzzer, a first color-changing light-emitting diode, a second color-changing light-emitting diode and a microprocessor which are electrically connected with one another.
Furthermore, the number of layers of the chain type conveying belt device is increased, a corresponding third push rod motor is arranged on a lower bottom plate of the first rectangular container, and the third push rod motor is electrically connected with the microprocessor.
Preferably, the carrier body portion is replaced with a third conveyor belt arrangement.
Preferably, the connecting grooves are replaced with "H" -shaped connecting groove pipes.
Compared with the prior art, the method has the beneficial effects that:
according to the invention, through the integrated arrangement of the main body frame, the feeding part, the transfer storage part, the automatic charging part, the height adjusting part, the carrying main body part and the intelligent control part, the intelligent loading and transfer of the similar cylinder in the production of the roller shaft cylinder can be realized, the labor intensity is reduced, the degree of freedom of the similar cylinder is limited in the process, the safety factor is increased, the working environment is improved, and the loading and transfer efficiency is improved.
Detailed Description
The technical solution in the embodiments of the present invention is clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Embodiment 1, referring to fig. 1 to 3, an automatic loading apparatus suitable for use in roll shaft production includes a main body frame, a loading part, a transfer storage part, an automatic loading part, a height adjusting part, a carrying main body part, and an intelligent control part.
The main body frame includes a horizontal area frame and a vertical area frame.
The horizontal area frame comprises a base I101 and a rectangular container I102.
The first base 101 is a cuboid hollow container I; the first rectangular container 102 is arranged on an upper bottom plate of the first base 101, a first rectangular opening through groove 103 is formed in a right side plate of the first rectangular container 102, a second rectangular opening through groove 104 is formed in a left side plate of the first rectangular container 102, and positioning screw holes are symmetrically formed in a front side plate and a rear side plate of the first rectangular container 102.
The vertical area frame includes a second base 105.
The second base 105 is a rectangular hollow container II; two circular through holes I are formed in the upper bottom plate of the cuboid hollow container II.
The feeding part comprises a feeding end device 201 and a conveying device.
The feeding end device 201 is a U-shaped groove pipe, one end of the U-shaped groove pipe is arranged on the rectangular opening through groove I103, and the other end of the U-shaped groove pipe is positioned in the rectangular container I102.
The transport device is a conveyor belt device 202; the conveyor belt device 202 is arranged in the rectangular container I102, and one end of the conveyor belt device 202 is positioned below the feeding end device 201.
The transfer storage part comprises a chain type conveyor belt device 302, a connecting groove 301, a protective wall belt and a limit brake device.
The connecting groove 301 is a sloping plate which is located between the chain conveyor belt assembly 302 and the conveyor belt assembly 202.
The chain type conveying belt device 302 is located in the rectangular container I102, one end of the chain type conveying belt device 302 is located below the connecting groove 301, a slot is formed in each chain plate of the chain type conveying belt device 302, the plurality of protective partition plates 303 are arranged on the chain type conveying belt device 302 at equal intervals through the slots, and buffer blocks are arranged on the protective partition plates 303.
The protective wall belt comprises a plurality of trapezoidal wedges 304, a circular groove is formed in the upper bottom surface of each trapezoidal wedge 304, and the trapezoidal wedges 304 are symmetrically arranged on the inner wall of the rectangular container I102 at equal intervals.
The limit brake device comprises a first push rod motor 305 and a U-shaped limit block 306, the first push rod motors 305 are arranged on the first rectangular container 102 through a mounting frame, the first push rod motors 305 are located above the left end of the chain conveyor device 302, the U-shaped limit blocks 306 are symmetrically arranged on the inner wall of the first rectangular container 102, a gate plate 307 is arranged at the movable end of each first push rod motor 305, and the thickness of the gate plate 307 is matched with the inner diameter of the U-shaped limit block 306.
The automatic charging part comprises a protection gate device and a charging device.
The protective gate device comprises a T-shaped gate 401 and an adjusting screw 402.
A first positioning screw hole is formed in an ear-shaped bulge of the T-shaped gate 401, and two adjusting screws 402 penetrate through the first positioning screw hole and are connected into the first positioning screw hole through bolts.
The charging device comprises a first electric lifting device 403, a screw motor 405, a comb-shaped toothed plate 406 and a counterweight.
The movable end of the first electric lifting device 403 is provided with a bearing plate 404, and the bearing plate 404 is provided with two sliding rails, a screw motor 405 and a counterweight.
The screw motor 405 is located between the slide rail and the balance weight, and the rotor of the screw motor 405 is arranged on the two comb-shaped toothed plates 406 through a connecting plate.
The comb-shaped toothed plate 406 is slidably connected to the slide rail through a roller; a plurality of square through holes are formed in the comb-shaped toothed plate 406 at equal intervals, the square through holes are located below the grooves of the comb-shaped toothed plate 406, and an electromagnet I is arranged in each square through hole.
The height adjusting part comprises a second electric lifting device 501, a miniature electric telescopic rod 503 and a base plate 502.
The second electric lifting device 501 is disposed on the second base 105, and the substrate 502 is disposed on the movable end of the second electric lifting device 501.
The base plate 502 is a cuboid II, four positioning through holes III are formed in the base plate 502, and the four positioning through holes III are distributed in a rectangular mode.
Four strip-shaped limiting slopes 504 are arranged on the upper bottom surface of the substrate 502.
The miniature electric telescopic rod 503 is arranged in the third positioning through hole.
The carrier body portion includes a vehicle mount floor 601, a hanger 602, and a handle 603.
The vehicle-mounted bottom plate 601 is a U-shaped bearing plate, four supporting columns are arranged on the vehicle-mounted bottom plate 601, and the four supporting columns are distributed on two sides of the U-shaped bearing plate in a rectangular mode; the struts are provided with hangers 602 by connecting cross bars.
The two hanging racks 602 are parallel to each other, and a plurality of U-shaped open through grooves are equidistantly arranged on the upper bottom surfaces of the hanging racks 602.
The handle 603 is arranged on the vehicle-mounted bottom plate 601, the lower bottom surface of the vehicle-mounted bottom plate 601 is provided with four circular grooves III, and the circular grooves III are matched with the miniature electric telescopic rod 503.
The intelligent control part comprises a counting early warning part, a state sensing part and an early warning reminding part.
The counting early warning part comprises a first photoelectric counting sensor, a second photoelectric counting sensor and a microprocessor.
The first photoelectric counting sensor is arranged on the inner wall of the U-shaped groove pipe.
The two photoelectric counting sensors are arranged on the left side wall of the U-shaped limiting block 306 through a mounting frame.
The microprocessor is disposed in the first rectangular container 102.
The state sensing part comprises a plurality of correlation type photoelectric sensors, infrared obstacle avoidance sensors and pressure sensors.
And the light emitter and the light receiver of the plurality of correlation type photoelectric sensors are respectively arranged in the two symmetrical circular grooves.
The infrared obstacle avoidance sensor is arranged on the upper bottom surface of the substrate 502.
The pressure sensor is arranged in the groove of the comb-shaped toothed plate.
The early warning reminding part comprises a buzzer, a first color-variable light-emitting diode and a second color-variable light-emitting diode.
The buzzer and the first color-changing light-emitting diode are arranged on the right side plate of the rectangular container I102.
The second color-changing light-emitting diode is arranged on the left side plate of the first rectangular container 102.
The device comprises a conveyor belt device 202, a chain conveyor belt device 302, a first electric lifting device 403, a screw motor 405, a second electric lifting device 501, a miniature electric telescopic rod 503, a first photoelectric counting sensor, a second photoelectric counting sensor, a correlation type photoelectric sensor, an infrared obstacle avoidance sensor, a pressure sensor, a buzzer, a first color-changing light-emitting diode, a second color-changing light-emitting diode and a microprocessor, wherein the first electric lifting device, the second electric lifting device, the miniature electric telescopic rod, the first photoelectric counting sensor, the second photoelectric counting sensor, the correlation type photoelectric sensor, the infrared obstacle avoidance sensor, the pressure sensor, the buzzer, the first color-changing light-emitting diode and the microprocessor are electrically connected.
The working principle and the using method are as follows:
presetting:
the part of the horizontal area frame of the device is arranged at one side of the processing equipment; the portion of the vertical area frame is mounted to the bottom of a sloped groove, as shown in fig. 1.
The distance between the protective barriers 303 is adjusted according to the size of the cylindrical part in roll shaft production, and the working unit (adapted to the protective barriers 303) of the correlation type photoelectric sensor is adjusted at the same time. Adjusting the position of the protection gate device.
And performing power-on debugging on the device.
A material storage process:
placing a workpiece (a cylindrical part in the production of a roller shaft) on a feeding end device 201, and rolling the workpiece onto a conveying belt device 202 through a U-shaped groove pipe; in the process, the workpiece passes through the first photoelectric counting sensor, the first photoelectric counting sensor outputs signals to the microprocessor, the microprocessor outputs signals to the conveyor belt device 202, and the conveyor belt device 202 is started to convey the workpiece to the position above the chain type conveyor belt device 302.
Workpieces roll into the chain conveyor device 302 from the connecting groove 301, due to the existence of the protective partition 303, the workpieces stay in the first compartment at the right end of the chain conveyor device 302, the corresponding correlation type photoelectric sensor outputs a signal to the microprocessor, the microprocessor outputs a signal to the conveyor device 202 and the chain conveyor device 302, the conveyor device 202 stops running, the chain conveyor device 302 starts, and the workpieces run forward by a distance of the distance between the protective partition 303 (calibrated by the next correlation type photoelectric sensor).
The above operation is repeated until the chain conveyor belt assembly 302 is fully loaded.
At this time, all the correlation type photoelectric sensors output signals to the microprocessor, the microprocessor outputs signals to the first color-variable light-emitting diode, the first color-variable light-emitting diode displays red, and the conveyor belt device 202 and the chain conveyor belt device 302 are suspended.
Taking a material:
the carrying main body part is pushed onto the substrate 502, the infrared obstacle avoidance sensor outputs the collected signals to the microprocessor, the microprocessor outputs the signals to the micro electric telescopic rod 503, the movable end of the micro electric telescopic rod 503 ascends, and the carrying main body part is fixed.
The microprocessor outputs signals to the first push rod motor 305, the screw motor 405 and the chain type conveyor belt device 302 in a delayed mode, the movable end of the screw motor 405 moves forwards by a unit distance, after 2s of delay, the movable end of the first push rod motor 305 moves upwards, the limit brake is opened, the chain type conveyor belt device 302 is started, the distance between the first protective partition plate 303 and the second protective partition plate 303 is operated forwards, a workpiece falls into the groove of the comb-shaped toothed plate 406, and the electromagnets are started synchronously.
When the comb tooth plate 406 is fully loaded (sensed by the pressure sensor), the microprocessor outputs a signal to the second electric lifting device 501, and the second electric lifting device 501 moves upward for a certain distance, so that the workpiece in the groove of the comb tooth plate 406 enters the hanger 602, and the electromagnet is synchronously closed.
When the last row of racks 602 is fully loaded, the microprocessor outputs a signal to the first electric lifting device 403 and the second electric lifting device 501, and the first electric lifting device 403 and the second electric lifting device 501 coordinate to realize that the workpiece is separated from the comb-shaped toothed plate 406.
When the base plate 502 reaches the ground and is stabilized, the operator pulls the carrier body part away from the upper ground.
And then, all the parts are sequentially reset, the color-changeable light-emitting diode II displays green, and the next round of material taking process can be continued.
Automatic adjustment: the microprocessor adjusts the chain type conveyor belt device 302 to move back and forth through the numerical value difference between the first photoelectric counting sensor and the second photoelectric counting sensor, and ensures that the chain type conveyor belt device 302 has enough storage space.
When a fault occurs, such as: the material taking process is abnormal or the device is abnormal, the microprocessor sends out early warning through the buzzer to remind an operator to carry out detection and maintenance.
According to the field, the part where the frame of the vertical area of the device is positioned can be installed at the bottom of the vertical groove, and the program is adjusted correspondingly.
In embodiment 2, on the basis of embodiment 1, the number of layers of the chain conveyor belt devices 302 is increased, and the corresponding third push rod motor is arranged on the lower bottom plate of the first rectangular container 102, and the third push rod motor is electrically connected with the microprocessor to increase the capacity of the transfer storage part.
Embodiment 3, on the basis of embodiment 1, the conveying belt device III is used for replacing the main body part of the carrier, and efficient quality inspection and screening of the tool are realized.
Embodiment 4, on the basis of embodiment 1, the connecting groove 301 is replaced by an "H" shaped connecting groove pipe, so that the gradient can be adjusted more conveniently, and the workpiece transfer is facilitated.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
The parts not involved in the invention are realized by adopting the prior art.