CN112850070A - High-purity aluminum ingot transfer device - Google Patents
High-purity aluminum ingot transfer device Download PDFInfo
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- CN112850070A CN112850070A CN202110039323.1A CN202110039323A CN112850070A CN 112850070 A CN112850070 A CN 112850070A CN 202110039323 A CN202110039323 A CN 202110039323A CN 112850070 A CN112850070 A CN 112850070A
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- aluminum ingot
- transmission
- receiving frame
- purity aluminum
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 85
- 238000012546 transfer Methods 0.000 title claims abstract description 46
- 230000005540 biological transmission Effects 0.000 claims abstract description 63
- 239000004411 aluminium Substances 0.000 claims description 19
- 238000004891 communication Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 description 10
- 238000005265 energy consumption Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention relates to the technical field of high-purity aluminum ingot production, which is used for reducing labor intensity and improving transfer efficiency, in particular to a high-purity aluminum ingot transfer device, which comprises an aluminum ingot transmission structure and a receiving frame transmission structure, wherein the aluminum ingot transmission structure is positioned right above a receiving frame transmission structure; the transfer device has high automation degree in the use process, reduces the labor intensity of workers, and simultaneously improves the transfer efficiency of aluminum ingots.
Description
Technical Field
The invention relates to the technical field of high-purity aluminum ingot production, and particularly relates to a high-purity aluminum ingot transfer device, which is used for reducing labor intensity and improving transfer efficiency.
Background
In our daily life, various aluminum products can be seen frequently, and the aluminum products are produced and processed, wherein the raw materials usually use aluminum ingots, and the aluminum ingots are required to be processed continuously in a production workshop to be finally formed into the aluminum products required by people; it is often necessary to transfer the aluminum ingot during its production.
The existing mode for transferring the aluminum ingots is that the aluminum ingots after being demolded fall into a collecting frame through self gravity, and then the aluminum ingots are transferred in a manual carrying mode by workers, so that a large amount of manual labor force is consumed in the transferring mode, and the transferring efficiency is extremely low.
Disclosure of Invention
To the problem that there is artifical work dynamics big, transfer efficiency is low in the aluminium ingot transfer mode among the prior art, this application has provided a high-purity aluminium ingot transfer device, and this transfer device degree of automation is high in the use, has reduced staff's work dynamics, has still improved the transfer efficiency to the aluminium ingot simultaneously.
In order to achieve the purpose, the invention provides a high-purity aluminum ingot transfer device which comprises an aluminum ingot transfer structure and a receiving frame transfer structure, wherein the aluminum ingot transfer structure is positioned right above a receiving frame transmission structure, receiving tables are arranged at the end parts of the aluminum ingot transfer structure and the receiving frame transfer structure, the bottom parts of the receiving tables are connected with a lifting structure, a pressure sensor is connected onto each receiving table, a baffle is connected onto each receiving table through a sliding structure, a pushing structure is connected onto each baffle, and the aluminum ingot transfer structure, the receiving frame transfer structure, the pressure sensor, the lifting structure and the pushing structure are all in communication connection with a PLC (programmable logic controller).
The operation flow of the technical scheme is as follows: when the high-purity aluminum ingot transfer device is used, firstly, the receiving table is lowered to be in a horizontal position with the receiving frame transmission structure through the lifting structure, the receiving frame is directly transmitted to the receiving table through the receiving frame transmission structure, then the receiving table is lifted to the position where the bottom of the receiving frame is in the horizontal position with the aluminum ingot transmission structure through the lifting structure, in the process of collecting aluminum ingots in the receiving frame, the weight of the aluminum ingots in the receiving frame is detected through the pressure sensor, the total weight of the aluminum ingots filled in one receiving frame is detected through pre-experiments, then the gravity value of the total weight is set on the pressure sensor, namely, when the high-purity aluminum ingot transfer device is actually used, after the pressure sensor detects that the total weight of the aluminum ingots in the receiving frame and the receiving frame reaches the set value, the signal is transmitted to the PLC through the pressure sensor, the PLC starts the pushing structure, and the receiving frame full of the aluminum ingots is pushed to the aluminum ingot transmission structure to be transmitted to a next process device; after the receiving frame on the receiving station is pushed away, the pressure sensor transmits a signal to the PLC controller, the PLC controller starts the lifting structure to lower the receiving station, and then the receiving frame conveying structure is started to transfer the next receiving frame to the receiving station.
Further, the aluminum ingot conveying structure and the receiving frame conveying structure both adopt conveying tracks, the conveying tracks are sleeved on the transmission shafts, and the transmission structures are connected between the transmission shafts of the aluminum ingot conveying structure and the receiving frame conveying structure.
The transmission structure comprises transmission gears connected to the transmission shaft, rotating gears meshed with the transmission gears are connected between the transmission gears, and the rotating gears are connected with driving structures.
The driving structure comprises a motor, and an output shaft of the motor is connected with the rotating gear.
When the receiving frame and the receiving frame filled with the aluminum ingots are conveyed, the motor is started through the PLC, the output shaft of the motor drives the rotating gear connected to the output shaft to rotate, so that the driving gear meshed with the motor rotates, wherein the meshing direction of the driving gear on the aluminum ingot conveying structure and the rotating gear is opposite to that of the receiving frame conveying structure and the rotating gear, after the driving gear connected to the transmission shaft rotates, the transmission shaft can rotate, and further the transmission crawler sleeved on the transmission shaft rotates, so that the conveying effect of materials on the transmission crawler is realized.
This application realizes the rotation of two upper and lower transmission tracks through connecting transmission structure, has reduced the installation quantity of motor, makes the cost of manufacture of whole device lower, and energy consumption in the in-service use process is also still less simultaneously, has realized energy-concerving and environment-protective effect.
Furthermore, elevation structure is including connecting the electric telescopic handle in the receiving station bottom, electric telescopic handle with receiving station fixed connection.
This application will be god and be the electric telescopic handle even with the structure, make receiving station rise with reduce the in-process stability more, degree of automation is also higher simultaneously, receiving station's control effect is better.
Furthermore, the sliding structure comprises a sliding rail arranged on the receiving table, and a sliding block which is matched with the sliding rail to slide back and forth is connected to the baffle.
When the receiving frame that will collect full aluminium ingot propelling movement arrives aluminium ingot transport structure's conveyer track on, promote the baffle through propelling movement structure and can make the slider of connection on the baffle slide in the slide rail, thereby to be full of aluminium ingot receiving frame propelling movement to aluminium ingot transmission structure on, when the receiving frame that is empty conveys from receiving frame transmission structure to the receiving station simultaneously, the baffle can also play the effect that blocks, avoid receiving the frame and drop from the receiving station, the stability of receiving the frame in data send process has been improved.
Furthermore, the propelling movement structure is including connecting the cylinder on the baffle, the telescopic link of cylinder with the baffle is connected.
This application adopts the cylinder to promote the baffle and removes, makes the baffle remove in-process stability more, and the speed of removal also is convenient for control, is convenient for realize the automated control of whole device simultaneously.
Furthermore, limiting plates are connected to the edges of the receiving platforms on the two sides of the baffle.
This application is through connecting the limiting plate on the receiving station edge of baffle both sides, has further improved the stability of receiving the frame on the receiving station at the aluminium ingot in-process of receiving, avoids receiving the frame and drops from the receiving station.
In summary, compared with the prior art, the invention has the following beneficial effects:
(1) the high-purity aluminum ingot transfer device is high in automation degree in the using process, reduces the labor intensity of workers, and improves the transfer efficiency of aluminum ingots;
(2) the upper and lower transmission tracks rotate by connecting the transmission structure, so that the installation number of the motors is reduced, the manufacturing cost of the whole device is lower, energy consumption in the actual use process is lower, and the effects of energy conservation and environmental protection are realized;
(3) the application enables the receiving station to be more stable in the lifting and lowering processes, the automation degree is higher, and the control effect of the receiving station is better;
(4) the baffle is pushed to move by the air cylinder, so that the baffle is more stable in the moving process, the moving speed is convenient to control, and meanwhile, the automatic control of the whole device is convenient to realize;
(5) this application is through connecting the limiting plate on the receiving station edge of baffle both sides, has further improved the stability of receiving the frame on the receiving station at the aluminium ingot in-process of receiving, avoids receiving the frame and drops from the receiving station.
Drawings
FIG. 1 is a schematic structural diagram of a high purity aluminum ingot transfer apparatus according to the present invention;
FIG. 2 is a sectional view of a receiving table of a high purity aluminum ingot transferring apparatus according to the present invention.
Labeled as: the device comprises a rotating gear 11, a motor 12, a transmission gear 13, a transmission shaft 14, a conveying crawler 15, a limiting plate 16, a baffle 17, an air cylinder 18, a pressure sensor 19, a lifting structure 21, a receiving table 22, a slide rail 23 and a slide block 24.
Detailed Description
All features disclosed in this specification may be combined in any combination, except features and/or steps that are mutually exclusive.
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to fig. 1-2 and specific examples.
Example 1
Referring to fig. 1-2, the high-purity aluminum ingot transfer device provided by the invention comprises an aluminum ingot transfer structure and a receiving frame transfer structure, wherein the aluminum ingot transfer structure is positioned right above the receiving frame transmission structure, a receiving table 22 is arranged at the end part of the aluminum ingot transfer structure and the end part of the receiving frame transfer structure, the bottom of the receiving table 22 is connected with a lifting structure 21, the receiving table 22 is connected with a pressure sensor 19, the receiving table 22 is connected with a baffle 17 through a sliding structure, the baffle 17 is connected with a pushing structure, and the aluminum ingot transfer structure, the receiving frame transfer structure, the pressure sensor 19, the lifting structure 21 and the pushing structure are all in communication connection with a PLC (programmable logic controller).
The operation flow of the technical scheme is as follows: when the high-purity aluminum ingot transfer device is used, firstly, the receiving table 22 is lowered to be in a horizontal position with the receiving frame transmission structure through the lifting structure 21, the receiving frame is directly transmitted to the receiving table 22 through the receiving frame transmission structure, then the receiving table 22 is lifted to a position where the bottom of the receiving frame is in a horizontal position with the aluminum ingot transmission structure through the lifting structure 21, in the process of collecting aluminum ingots in the receiving frame, the weight of the aluminum ingots in the receiving frame is detected through the pressure sensor 19, the total weight of the aluminum ingots filled in one receiving frame is detected through pre-experiments, then the gravity value of the total weight is set on the pressure sensor 19, namely, in actual use, after the pressure sensor 19 detects that the total weight of the aluminum ingots in the receiving frame and the receiving frame reaches a set value, a signal is transmitted to the PLC controller through the pressure sensor 19, and the PLC controller starts the pushing structure, pushing the receiving frame full of aluminum ingots to an aluminum ingot conveying structure and conveying the receiving frame to a next process device; when the receiving frame on the receiving station 22 is pushed away, the pressure sensor 19 transmits a signal to the PLC controller, the PLC controller starts the lifting mechanism 21 to lower the receiving station 22, and then starts the receiving frame transferring mechanism to transfer the next receiving frame to the receiving station 22.
Example 2
Based on embodiment 1, referring to fig. 1-2, the aluminum ingot conveying structure and the receiving frame conveying structure of this embodiment both employ a conveying crawler 15, the conveying crawler 15 is sleeved on a transmission shaft 14, and a transmission structure is connected between the transmission shafts 14 of the aluminum ingot conveying structure and the receiving frame conveying structure.
The transmission structure comprises transmission gears 13 connected to a transmission shaft 14, rotating gears 11 meshed with the transmission gears 13 are connected between the transmission gears 13, and the rotating gears 11 are connected with a driving structure.
Wherein, the driving structure comprises a motor 12, and an output shaft of the motor 12 is connected with the rotating gear 11.
When the receiving frame and the receiving frame filled with the aluminum ingots are conveyed, the motor 12 is started through the PLC, the output shaft of the motor 12 drives the rotating gear 11 connected to the output shaft to rotate, so that the transmission gear 13 meshed with the motor rotates, the meshing direction of the transmission gear 13 on the aluminum ingot conveying structure and the rotating gear 11 is opposite to the meshing direction of the receiving frame conveying structure and the rotating gear 11, after the transmission gear 13 connected to the transmission shaft 14 rotates, the transmission shaft 14 can rotate, the transmission crawler 15 sleeved on the transmission shaft 14 further rotates, and the conveying effect of materials on the transmission crawler 15 is achieved.
This application realizes two transmission track 15's rotation about through connecting transmission structure, has reduced the installation quantity of motor 12, makes the cost of manufacture of whole device lower, and the energy consumption in the in-service use process simultaneously also still less has realized energy-concerving and environment-protective effect.
Example 3
Based on embodiment 1, referring to fig. 1-2, the lifting structure 21 of this embodiment includes an electric telescopic rod connected to the bottom of the receiving platform 22, and the electric telescopic rod is fixedly connected to the receiving platform 22.
This application will be god and be the electric telescopic handle even with the structure, make receiving station 22 rise with reduce the stability more of in-process, degree of automation is also higher simultaneously, receiving station 22's control effect is better.
Example 4
Based on embodiment 1, referring to fig. 1-2, the sliding structure of this embodiment includes a slide rail 23 disposed on the receiving table 22, and a slider 24 that slides back and forth in cooperation with the slide rail 23 is connected to the baffle 17.
When the receiving frame that will collect full aluminium ingot promotes on aluminium ingot transport structure's the conveying track, promote baffle 17 through the propelling movement structure and can make slider 24 of connection on baffle 17 slide in slide rail 23, thereby will fill the receiving frame propelling movement of aluminium ingot to aluminium ingot transmission structure on, when the empty receiving frame conveys receiving station 22 from receiving frame transmission structure on simultaneously, baffle 17 can also play the effect that blocks, avoid receiving the frame to drop from receiving station 22, the stability of receiving the frame in data send process has been improved.
Example 5
Based on embodiment 1, referring to fig. 1-2, the pushing structure of this embodiment includes a cylinder 18 connected to a baffle 17, and an expansion rod of the cylinder 18 is connected to the baffle 17.
This application adopts cylinder 18 to promote baffle 17 and removes, makes baffle 17 more stable at the removal in-process, and the speed of removal also is convenient for control, is convenient for realize the automated control of whole device simultaneously.
Example 6
According to embodiment 1, referring to fig. 1-2, the edge of the receiving table 22 on both sides of the baffle 17 of this embodiment is connected with a limiting plate 16.
This application is through connecting limiting plate 16 on the receiving station 22 edge at baffle 17 both sides, has further improved the stability of receiving frame on the receiving station 22 in receiving aluminium ingot in-process, avoids receiving the frame to drop from receiving station 22.
The above-mentioned embodiments only express the specific embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for those skilled in the art, without departing from the technical idea of the present application, several changes and modifications can be made, which are all within the protection scope of the present application.
Claims (8)
1. The utility model provides a high-purity aluminium ingot transfer device, its characterized in that, includes aluminium ingot transport structure and receiving frame transport structure, aluminium ingot transport structure is located directly over receiving frame transmission structure, aluminium ingot transport structure and receiving frame transport structure's tip is provided with receiving station (22), receiving station (22) bottom is connected with elevation structure (21), be connected with pressure sensor (19) on receiving station (22), be connected with baffle (17) through sliding construction on receiving station (22), be connected with the propelling movement structure on baffle (17), aluminium ingot transport structure, receiving frame transport structure, pressure sensor (19), elevation structure (21), the equal communication connection PLC controller of propelling movement structure.
2. A high purity aluminum ingot transfer device according to claim 1, wherein the aluminum ingot conveying structure and the receiving frame conveying structure both adopt conveying caterpillar bands (15), the conveying caterpillar bands (15) are sleeved on the transmission shafts (14), and the transmission structure is connected between the aluminum ingot conveying structure and the transmission shafts (14) of the receiving frame conveying structure.
3. A high-purity aluminum ingot transfer device according to claim 2, wherein the transmission structure comprises transmission gears (13) connected to transmission shafts (14), a rotating gear (11) engaged with the transmission gears (13) is connected between the transmission gears (13), and a driving structure is connected to the rotating gear (11).
4. A high purity aluminum ingot transfer apparatus according to claim 3, wherein the driving structure comprises a motor (12), and an output shaft of the motor (12) is connected with the rotating gear (11).
5. A high purity aluminum ingot transfer device according to claim 1, wherein the lifting structure (21) comprises an electric telescopic rod connected to the bottom of the receiving table (22), and the electric telescopic rod is fixedly connected with the receiving table (22).
6. A high purity aluminum ingot transfer apparatus according to claim 1, wherein the sliding structure comprises a slide rail (23) arranged on the receiving table (22), and a slide block (24) which is matched with the slide rail (23) to slide back and forth is connected to the baffle plate (17).
7. A high purity aluminum ingot transfer device according to claim 1, wherein the pushing structure comprises a cylinder (18) connected to the baffle plate (17), and the telescopic rod of the cylinder (18) is connected to the baffle plate (17).
8. A high purity aluminum ingot transfer apparatus according to claim 1, wherein the edges of the receiving tables (22) on both sides of the baffle (17) are connected with limit plates (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110039323.1A CN112850070A (en) | 2021-01-13 | 2021-01-13 | High-purity aluminum ingot transfer device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110039323.1A CN112850070A (en) | 2021-01-13 | 2021-01-13 | High-purity aluminum ingot transfer device |
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| Publication Number | Publication Date |
|---|---|
| CN112850070A true CN112850070A (en) | 2021-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110039323.1A Pending CN112850070A (en) | 2021-01-13 | 2021-01-13 | High-purity aluminum ingot transfer device |
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| CN (1) | CN112850070A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113998438A (en) * | 2021-08-31 | 2022-02-01 | 南通泰德电子材料科技有限公司 | High-purity aluminum ingot transfer device |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113998438A (en) * | 2021-08-31 | 2022-02-01 | 南通泰德电子材料科技有限公司 | High-purity aluminum ingot transfer device |
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Application publication date: 20210528 |
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