CN112849591A - Tobacco leaf baling press workbin - Google Patents
Tobacco leaf baling press workbin Download PDFInfo
- Publication number
- CN112849591A CN112849591A CN202110220812.7A CN202110220812A CN112849591A CN 112849591 A CN112849591 A CN 112849591A CN 202110220812 A CN202110220812 A CN 202110220812A CN 112849591 A CN112849591 A CN 112849591A
- Authority
- CN
- China
- Prior art keywords
- box body
- flange
- bin
- tobacco
- upper box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 31
- 244000061176 Nicotiana tabacum Species 0.000 title 1
- 241000208125 Nicotiana Species 0.000 claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910000746 Structural steel Inorganic materials 0.000 claims description 4
- 229910052799 carbon Inorganic materials 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012423 maintenance Methods 0.000 abstract description 7
- 238000005336 cracking Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000005303 weighing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000926 A-3 tool steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
- B65B63/026—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by feeding articles through a narrowing space
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
Abstract
The invention provides a tobacco leaf packer material box which comprises an upper box body and a lower box body, wherein the upper box body is of a rectangular structure, and four corners of the upper box body are of arc-shaped structures; the lower box body and the upper box body have the same structure; the lower extreme of going up the box is provided with first flange, and the upper end of lower box is provided with the second flange, and first flange can dismantle with the second flange and be connected. The invention can ensure that the upper box body and the lower box body are not easy to crack at the corners when in use, effectively reduces the material consumption and avoids the phenomenon of frequent shutdown; meanwhile, a gap is formed between the corner of the bin and the corner of the carton, and the corner of the bin is not sharp, so that the carton is not easily damaged; moreover, even if the upper box body or the lower box body is damaged, the upper box body or the lower box body is only needed to be replaced, and the whole material box is not needed to be replaced, so that the material is better saved, the maintenance cost is reduced, the maintenance workload and the fault downtime are greatly reduced, and the production efficiency is effectively improved.
Description
Technical Field
The invention belongs to the technical field of tobacco manufacturing, and particularly relates to a tobacco leaf packer material box.
Background
170 threshing and redrying enterprises (18 Yunnan) are shared in the whole country, the capacity of the flow production line of the redrying enterprises is 12000 kg/h or 6000 kg/h, the box loading weight of a pre-pressing packer workbin is generally 200 kg/box, and the functions and the use principle are the same. The boxing process generally comprises the following steps: the pressure head is lifted to rise to the right position; the material box is lifted to the right position; the paper box enters the lower part of the material box; the material box falls in place and is inserted into the paper box; weighing a bridge, lifting and feeding into a carton; stopping feeding when the weighing signal reaches 200 kg; weighing bridge falling; the pressure head quickly descends and pressurizes; maintaining the pressure; the material box is lifted in place; the pressure head rises up the smoke box and is sent out.
As shown in fig. 1 and 2, a currently used work bin 11 is generally 1500mm high and is formed by welding four square steel plates, the work bin 11 is welded by the steel plates into a square structure, and as four corners of the work bin 11 are right angles, the four corners are easy to generate large stress deformation, and the right-angled position of the work bin is cracked frequently in the process of falling and pressurizing of a pressure head, so that the work bin is frequently required to be replaced or maintained; when the workbin falls and inserts the carton simultaneously, because there is not clearance and the corner of right-angle type is comparatively sharp when the corner of right-angle type contacts with the right angle corner of carton, cause the damage of carton very easily, and then increased material consumption, influence the production operation of assembly line, cause the circumstances such as shut down, shut down.
Disclosure of Invention
The invention aims to provide a tobacco packer bin to solve the technical problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the tobacco leaf packer material box comprises an upper box body and a lower box body, wherein the upper box body is of a rectangular structure, and four corners of the upper box body are of arc-shaped structures; the lower box body and the upper box body have the same structure; the lower extreme of going up the box is provided with first flange, the upper end of box is provided with the second flange down, first flange with the detachable connection of second flange.
Preferably, the radius of the circle on which the circular arc-shaped structure is located is between 25mm and 35 mm.
Preferably, the radius of the circle on which the circular arc-shaped structure is located is 30 mm.
Preferably, the first flange and the second flange are both angle steel flanges.
Preferably, the first flange is welded to the lower end of the upper box, and the second flange is welded to the upper end of the lower box.
Preferably, the upper case and the lower case are made of Q235 carbon structural steel.
Preferably, the length of the upper box body in the vertical direction is between 750mm and 850 mm.
Preferably, the length of the upper box body is 800 mm.
Preferably, the length of the lower case in the vertical direction is the same as the length of the upper case in the vertical direction.
Preferably, a gasket is arranged between the first flange and the second flange.
The invention has the beneficial effects that:
according to the tobacco leaf packer material box, the four corners of the upper box body and the lower box body are of the arc-shaped structures, so that stress deformation of the four corners is effectively reduced, the upper box body and the lower box body are not prone to cracking at the corners when in use, material consumption is effectively reduced, and frequent shutdown is well avoided; meanwhile, when the bin falls into the carton, because the corners of the bin are of the arc-shaped structures, gaps are formed between the corners of the bin and the corners of the carton, and the corners of the bin are not sharp, so that the carton is not easily damaged; in addition, the upper box body and the lower box body are detachably connected through the first flange and the second flange, so that the upper box body or the lower box body can be conveniently replaced or maintained; even if the upper box body or the lower box body is damaged, only the upper box body or the lower box body needs to be replaced, and the whole material box does not need to be replaced, so that the material is better saved, the maintenance cost is reduced, the maintenance workload and the fault downtime are greatly reduced, and the production efficiency is effectively improved.
Drawings
In order to more clearly describe the embodiments of the present application or the technical solutions in the prior art, the drawings required in the embodiments will be briefly described below, and the embodiments of the present invention will be further described in detail with reference to the drawings, wherein
FIG. 1 is a front view of a prior art bin;
FIG. 2 is a top view of a prior art bin;
FIG. 3 is a front view of a tobacco baler magazine according to an embodiment of the present invention;
FIG. 4 is a left side view of a tobacco baler magazine according to an embodiment of the present invention;
figure 5 is a top view of a tobacco baler magazine according to an embodiment of the present invention.
In the drawings, the reference numbers:
11. bin 21, upper box 22, first flange 31, lower box 32, second flange
41. Circular arc structure
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the following detailed description will be provided with reference to specific embodiments.
As shown in fig. 3 to 5, an embodiment of the present invention provides a tobacco baler bin, which includes an upper bin body 21 and a lower bin body 31, wherein the upper bin body 21 is a rectangular structure, and four corners of the upper bin body 21 are all arc structures 41; the lower box body 31 has the same structure as the upper box body 21; the lower extreme of going up box 21 is provided with first flange 22, the upper end of lower box 31 is provided with second flange 32, first flange 22 with second flange 32 can dismantle the connection.
According to the tobacco leaf packer workbin provided by the embodiment of the invention, the four corners of the upper box body 21 and the lower box body 31 are all arc-shaped structures 41, so that stress deformation at the four corners is effectively reduced, the upper box body 21 and the lower box body 31 are not easy to crack at the corners when in use, the material consumption is effectively reduced, and the phenomenon of frequent shutdown is well avoided; meanwhile, when the bin falls into the carton, because the corners of the bin are of the arc-shaped structures, gaps are formed between the corners of the bin and the corners of the carton, and the corners of the bin are not sharp, so that the carton is not easily damaged; moreover, the upper box body and the lower box body are detachably connected through the first flange 22 and the second flange 32, so that the upper box body or the lower box body can be conveniently replaced or maintained; even if the upper box body or the lower box body is damaged, only the upper box body or the lower box body needs to be replaced, and the whole material box does not need to be replaced, so that the material is better saved, the maintenance cost is reduced, the maintenance workload and the fault downtime are greatly reduced, and the production efficiency is effectively improved.
Further, the radius of the circle on which the circular arc-shaped structure 41 is located is between 25mm and 35 mm.
Preferably, the radius of the circle on which the circular arc-shaped structure 41 is located is 30 mm. It can be understood that the smooth transition between the two adjacent side walls of the upper box body is realized through the circular arc-shaped structure.
Further, the first flange 22 and the second flange 32 are both angle iron flanges.
For being capable of enabling the connection between the first flange 22 and the upper box body 21 to be firm and reliable and enabling the connection between the second flange 32 and the lower box body 31 to be firm and reliable, the first flange 22 is connected with the lower end of the upper box body 21 in a welding mode, and the second flange 32 is connected with the upper end of the lower box body 31 in a welding mode.
Specifically, go up box 21 with box 31 is made by Q235 carbon element constructional steel down to make the toughness of going up box and box down better, bend easily, it is effectual to stereotype, and then can be comparatively conveniently shaping out arc structure, has reduced the stress deformation of corner betterly, has reduced the probability that the fracture appears in the corner effectively.
Further, the length of the upper box 21 in the vertical direction is between 750mm and 850 mm.
Preferably, the length of the upper case 21 is 800 mm.
Further, the length of the lower case 31 in the vertical direction is the same as the length of the upper case 21 in the vertical direction. It can be understood that the length of the upper box body 21 and the length of the lower box body 31 are both 800mm, that is, the height of the whole material box is 1600mm, because the cracking condition generally only occurs at the position of less than 800mm of the lower section of the material box, even if the cracking condition occurs, only the lower box body needs to be replaced, so that the cost is saved, and the weight of the material box is reduced.
In another embodiment provided by the invention, the upper box body and the lower box body can be connected through a buckle structure, specifically, the buckle structure can comprise a buckle and a clamping block which is matched and clamped with the buckle, the four outer side walls of the lower part of the upper box body can be respectively provided with the buckle, one end of the buckle is hinged with the outer side wall of the upper box body, the four outer side walls of the upper part of the lower box body are respectively provided with the clamping block, and each clamping block is used for being clamped with each buckle in a one-to-one correspondence manner. By adopting the scheme, the upper box body and the lower box body can be well pressed together through the four buckle structures, so that the connection between the upper box body and the lower box body is realized; when the clamping device is installed, the upper box body and the lower box body are aligned, and the buckles are pressed downwards to be clamped on the clamping blocks respectively; when dismantling, only need upwards pull the buckle, remove the chucking cooperation between buckle and the fixture block, then can separate last box and lower box, then alright change or maintain last box or lower box. Furthermore, an annular bulge can be arranged on the upper end face of the lower box body, an annular groove matched with the annular bulge is formed in the lower end face of the upper box body, and therefore the upper box body and the lower box body can be well positioned through the matching of the annular bulge and the annular groove. The annular bulge can be preferably an isosceles triangle structure or an isosceles trapezoid structure, and the annular bulge can be located in the middle of the upper end face of the lower box body.
Specifically, a gasket is arranged between the first flange and the second flange, so that the first flange and the second flange are connected firmly and reliably. It can be understood that the first flange and the second flange can be detachably connected through the cooperation of bolts and nuts; the circular arc structure can better guarantee the toughness deformation of steel.
The key points of the technology of the invention are as follows: when the feed box is manufactured, the lower opening and the upper opening are provided with the pattern drawing inclination, namely, the cross section area of the feed box is gradually increased in the direction from bottom to top, so that the pressure head does not collide and damage the feed box when rapidly ascended, the normal operation of production is ensured, the pattern drawing inclination after the upper box body and the lower box body are connected and assembled is preferably between 8 degrees and 12 degrees, and the smooth transition is ensured; the corners of the upper box body and the lower box body are both arc-shaped structures, and the radius of a circle where the outer wall of each arc-shaped structure is located is preferably 30 mm; the use of the original pressure head is not influenced; the material of the material box is Q235 carbon structural steel; the workbin is two segmentation, is last box and lower box respectively, passes through flange joint between last box and the lower box.
Because the four corners of the bin are of the arc-shaped structures, the bin has good shape and natural and pure effect, and meanwhile, because the four corners and the corners of the carton have gaps, the friction force of the tobacco sheets discharged from the bin is greatly reduced, the tobacco sheets are easy to discharge from the bin, and the recycling rate of the carton is greatly improved.
The tobacco leaf packer workbin provided by the embodiment of the invention is used in our factory till now, the workbin cracking condition does not occur, the cost is effectively saved, the replacement is easy, the maintenance workload and the fault downtime are reduced, and the occurrence of safety accidents is reduced. The invention has the direct and effective effects of saving cost, and specifically comprises the following steps: the material adopted by the material box in the prior art is 16Mn steel (namely Q345) which is more expensive than the A3 steel (Q235 carbon steel) in the invention, and the price difference is 150-300 yuan; the price of the integral bin used in the prior art (length 1065, width 650, height 1500) is 11680 yuan; in the roasting season of 2019, two 12000 kg/hour flow production lines of our company replace four integral bins, and the cost is 46720 yuan; in the roasting season of 2019, the whole material box is cracked to cause shutdown for 96 times, one hour is needed for polishing, correcting and welding each time, the cost of water, electricity and gas for the empty operation of the production line is at least 2 ten thousand yuan, and the cost of labor and the like is 192 ten thousand yuan; the damage of the carton is more than 300, and the cost is at least 3 ten thousand yuan; the cost for transforming the material box (four sets and eight pieces in total) is 4800 multiplied by 8 which is 38400 yuan; the price of the lower box body (length 1065, width 650 and height 800mm) is 4800 yuan; the capital is directly saved: 4.672 ten thousand +192 thousand +3 thousand-3.84 ten thousand-195.832 ten thousand yuan.
The invention has the following indirect beneficial effects: the initially cured tobacco is purchased from farmers with a large water content, is stored in an open goods yard and is easy to mildew, the re-cured tobacco is mostly in plum rain season, the tobacco is easy to mildew, statistics is carried out in the nineties (96 years, 97 years and 98 years), and one Santana (18 ten thousand) is lost after each delayed curing; in winter, the tobacco leaves become green in the dry weather, and the tobacco leaves must be moistened by a moisture regaining machine, so that the energy consumption is increased.
The above are only preferred embodiments of the present invention, it should be noted that these examples are only for illustrating the present invention and not for limiting the scope of the present invention, and after reading the content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalents also fall within the scope of the claims appended to the present application.
Claims (10)
1. The tobacco leaf packer bin is characterized by comprising an upper box body and a lower box body, wherein the upper box body is of a rectangular structure, and four corners of the upper box body are of arc-shaped structures; the lower box body and the upper box body have the same structure; the lower extreme of going up the box is provided with first flange, the upper end of box is provided with the second flange down, first flange with the detachable connection of second flange.
2. The tobacco baler bin of claim 1 wherein the circular arc shaped structure is on a circle having a radius of between 25mm and 35 mm.
3. The tobacco baler bin of claim 2 wherein the circle of circular arc configuration has a radius of 30 mm.
4. The tobacco baler bin of claim 1 wherein the first and second flanges are angle steel flanges.
5. The tobacco baler bin of claim 1 wherein the first flange is welded to the lower end of the upper bin and the second flange is welded to the upper end of the lower bin.
6. The tobacco baler bin of claim 1 wherein the upper and lower boxes are each made of Q235 carbon structural steel.
7. The tobacco baler bin of claim 1 wherein the upper bin is between 750mm and 850mm in vertical length.
8. The tobacco baler bin of claim 7 wherein the upper bin is 800mm in length.
9. The tobacco baler bin of claim 7 wherein the lower box is the same length in the vertical direction as the upper box.
10. The tobacco baler bin of any one of claims 1 to 9, wherein a shim is provided between the first flange and the second flange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110220812.7A CN112849591A (en) | 2021-02-26 | 2021-02-26 | Tobacco leaf baling press workbin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110220812.7A CN112849591A (en) | 2021-02-26 | 2021-02-26 | Tobacco leaf baling press workbin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112849591A true CN112849591A (en) | 2021-05-28 |
Family
ID=75990439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110220812.7A Pending CN112849591A (en) | 2021-02-26 | 2021-02-26 | Tobacco leaf baling press workbin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112849591A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642635A (en) * | 2012-01-20 | 2012-08-22 | 耿忠平 | Packaging prepress for tobacco in different layers and cells |
| CN203237500U (en) * | 2013-03-14 | 2013-10-16 | 浙江三浃包装有限公司 | High-strength corrugated case |
| CN203467645U (en) * | 2013-09-30 | 2014-03-12 | 四川省烟草公司德阳市公司 | Tobacco-bale press |
| CN107758014A (en) * | 2017-10-23 | 2018-03-06 | 云南昆船烟草设备有限公司 | A kind of reconstituted tobacco precompressed baling equipment and packaging method |
| CN208603743U (en) * | 2018-08-02 | 2019-03-15 | 青岛浩源盛水处理设备有限公司 | A kind of water purifier water tank being easily installed disassembly |
| CN214452488U (en) * | 2021-02-26 | 2021-10-22 | 红云红河烟草(集团)有限责任公司 | Tobacco leaf baling press workbin |
-
2021
- 2021-02-26 CN CN202110220812.7A patent/CN112849591A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102642635A (en) * | 2012-01-20 | 2012-08-22 | 耿忠平 | Packaging prepress for tobacco in different layers and cells |
| CN203237500U (en) * | 2013-03-14 | 2013-10-16 | 浙江三浃包装有限公司 | High-strength corrugated case |
| CN203467645U (en) * | 2013-09-30 | 2014-03-12 | 四川省烟草公司德阳市公司 | Tobacco-bale press |
| CN107758014A (en) * | 2017-10-23 | 2018-03-06 | 云南昆船烟草设备有限公司 | A kind of reconstituted tobacco precompressed baling equipment and packaging method |
| CN208603743U (en) * | 2018-08-02 | 2019-03-15 | 青岛浩源盛水处理设备有限公司 | A kind of water purifier water tank being easily installed disassembly |
| CN214452488U (en) * | 2021-02-26 | 2021-10-22 | 红云红河烟草(集团)有限责任公司 | Tobacco leaf baling press workbin |
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