CN112830297A - Winding control process for high-speed sheet production - Google Patents
Winding control process for high-speed sheet production Download PDFInfo
- Publication number
- CN112830297A CN112830297A CN202110095591.5A CN202110095591A CN112830297A CN 112830297 A CN112830297 A CN 112830297A CN 202110095591 A CN202110095591 A CN 202110095591A CN 112830297 A CN112830297 A CN 112830297A
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- winding
- storage rack
- speed
- rolling
- sheet
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- 238000004804 winding Methods 0.000 title claims abstract description 91
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 27
- 238000003860 storage Methods 0.000 claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 54
- 238000005096 rolling process Methods 0.000 claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/04—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for folding or winding articles, e.g. gloves or stockings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/24—Constructional details adjustable in configuration, e.g. expansible
- B65H75/242—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages
- B65H75/243—Expansible spindles, mandrels or chucks, e.g. for securing or releasing cores, holders or packages actuated by use of a fluid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/81—Packaging machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention discloses a high-speed sheet production rolling control process, which comprises the following steps: s1, firstly, continuously conveying the sheet in front of the production line into a storage rack through a secondary tractor, starting the tertiary tractor when the length of a roll of coiled material is stored in the storage rack, starting a rolling auxiliary storage rack, quickly storing the coiled material to be rolled in the storage rack into the rolling auxiliary storage rack, stopping the tertiary tractor after the rolling auxiliary storage rack is fully stored, and continuously storing the sheet normally produced by the production line by the storage rack; s2, when the auxiliary winding storage rack is full of materials, the high-speed sheet winding cutting and winding machine starts to work, a winding traction mechanism of the high-speed cutting and winding machine quickly pulls the sheets in the auxiliary winding storage rack into the winding machine, a winding air expansion shaft of the high-speed cutting and winding machine rotates to wind the sheets onto the air expansion shaft, a motor for winding traction of the high-speed cutting and winding machine is provided with a length-recording coding wheel, and traction and winding stop after the length reaches a specified length.
Description
Technical Field
The invention relates to the technical field of high-speed sheet production and processing, in particular to a winding control process for high-speed sheet production.
Background
The high-speed sheet material is a material capable of being flow-molded in the course of processing by using resin (or directly polymerizing monomer in the course of processing) as main component and using additives of plasticizer, filling agent, lubricant and colouring agent as auxiliary component, and generally refers to a soft plane material whose thickness is between 0.25 mm and 2 mm and a hard plane material whose thickness is less than about 0.5 mm, and the production and processing properties of the high-speed sheet material need to be rolled up.
In the production and processing process of the conventional winding process, due to poor maneuverability of the storage frame, winding and storage cannot be matched after the production speed is increased to a certain value, so that normal production cannot be realized. Therefore, the conventional winding process has a certain limitation on the overall production speed of the equipment.
Disclosure of Invention
The invention aims to provide a high-speed sheet production rolling control process, which aims to solve the problem that the conventional rolling process provided in the background technology cannot realize normal production because the storage rack has poor mobility and cannot match rolling and storage after the production speed is increased to a certain value in the production and processing process. Therefore, the conventional winding process has a certain limitation on the overall production speed of the equipment.
In order to achieve the purpose, the invention provides the following technical scheme: a high-speed sheet production rolling control process comprises the following steps:
s1, firstly, the front sheet of the production line is continuously conveyed into the storage rack through the secondary traction machine, when enough coiled material length is stored in the storage rack, the tertiary traction machine is started, the rolling auxiliary storage rack is started, the coiled material to be rolled in the storage rack is rapidly stored in the rolling auxiliary storage rack, after the rolling auxiliary storage rack is fully stored, the tertiary traction is stopped, and the storage rack continues to store the sheet normally produced by the production line.
S2, when the auxiliary winding storage rack is full of materials, the high-speed sheet winding cutting and winding machine starts to work, a winding traction mechanism of the high-speed cutting and winding machine quickly pulls the material sheets in the auxiliary winding storage rack into the winding machine, a winding air expansion shaft of the high-speed cutting and winding machine rotates to wind the material sheets onto the air expansion shaft, a motor for winding traction of the high-speed cutting and winding machine is provided with a length recording coding wheel, traction and winding stop after the length reaches a specified length, and a winding cutting mechanism of the high-speed cutting and winding machine cuts the material sheets and collects the fixed-length coiled materials.
S3, after the coiled material which is coiled at last is packed, unloading the coiled material through an unloading arm, so that the next coil is coiled, when the coiling air expansion shaft is full and the coiling traction is stopped, the three-time tractor quickly pulls the material stored in the storage rack to the coiling storage rack, so that the next circulation is carried out.
Preferably, the storage frame is assisted in the rolling and is divided into a movable frame and a fixed frame, an upper roller arranged on the movable frame can move up and down along with the movable frame under the control of a motor, and a lower roller on the fixed frame is fixed in position all the time.
Preferably, the high-speed sheet cutting and rolling machine further comprises a material rack and a rolling and cutting machine fixedly mounted on one side of the material rack through bolts, and the rolling and cutting machine and the rolling and traction mechanism are driven by a motor.
Preferably, the moving frame, the fixing frame and the motor of the rolling auxiliary storage frame are connected and driven in real time through a transmission chain.
Preferably, all the electrical devices adopted in the high-speed sheet production rolling control process are connected with an external power supply in real time through leads.
Compared with the prior art, the invention has the beneficial effects that: in the winding process, the high-speed traction winding can be realized by cutting off the sheet at a high speed through the sheet, the rotating speed and the sensitivity are high, the high-speed traction winding can be realized, the principle of the auxiliary winding storage frame is the same as that of the storage frame, but the auxiliary winding storage frame only stores a roll of a plurality of products, the structure is light, the high-speed storage and high-speed release performance is also realized, the high-speed winding after matching is realized, the problem that the winding and storage cannot be matched after the production speed is increased to a certain value due to poor maneuverability of the storage frame is solved, the limitation of the conventional winding process on the integral production speed of equipment is reduced, and the efficiency and the quality of the integral production are greatly.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a portion of the sheet height cutting winder of the present invention;
fig. 3 is a schematic structural view of a part of the sheet rolling auxiliary storage rack of the present invention.
In the figure: 1. cutting off and winding machine for the height of the sheet; 2. a sheet deviation rectifying mechanism; 3. winding the auxiliary storage rack; 4. a tertiary tractor; 5. a sheet material storage rack; 6. a secondary tractor; 7. rolling and cutting off the machine; 8. winding an air expansion shaft; 9. a coil stripping arm; 10. a material rack; 11. a winding tractor; 12. a movable frame; 13. a roller is arranged; 14. a lower roller; 15. a fixed mount; 16. a drive chain; 17. an electric motor.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
the process of the embodiment comprises the following steps:
s1, firstly, the front sheet of the production line is continuously conveyed into the storage rack through the secondary traction machine, when enough coiled material length is stored in the storage rack, the tertiary traction machine is started, the rolling auxiliary storage rack is started, the coiled material to be rolled in the storage rack is rapidly stored in the rolling auxiliary storage rack, after the rolling auxiliary storage rack is fully stored, the tertiary traction is stopped, and the storage rack continues to store the sheet normally produced by the production line.
S2, when the auxiliary winding storage rack is full of materials, the high-speed sheet winding cutting and winding machine starts to work, a winding traction mechanism of the high-speed cutting and winding machine quickly pulls the material sheets in the auxiliary winding storage rack into the winding machine, a winding air expansion shaft of the high-speed cutting and winding machine rotates to wind the material sheets onto the air expansion shaft, a motor for winding traction of the high-speed cutting and winding machine is provided with a length recording coding wheel, traction and winding stop after the length reaches a specified length, and a winding cutting mechanism of the high-speed cutting and winding machine cuts the material sheets and collects the fixed-length coiled materials.
S3, after the coiled material which is coiled at last is packed, unloading the coiled material through an unloading arm, so that the next coil is coiled, when the coiling air expansion shaft is full and the coiling traction is stopped, the three-time tractor quickly pulls the material stored in the storage rack to the coiling storage rack, so that the next circulation is carried out.
In this embodiment, the storage frame is assisted in the rolling divides and removes frame and mount two parts, and the upper roller that removes the frame facial make-up can be along with removing the frame up-and-down motion through motor control, and the lower roller on the mount is the rigidity all the time.
In this embodiment, the high-speed cutting and rolling machine of sheet still includes the work or material rest to and the rolling cutter of bolt fixed mounting in work or material rest one side, and rolling cutter and rolling drive mechanism all pass through motor drive, can provide drive power for each link coordination operation conveying.
In this embodiment, all carry out the real-time connection transmission through drive chain between removal frame, the mount and the motor of the supplementary storage frame of rolling, can adjust in real time the whole height of removing the frame as required.
In this embodiment, all the electrical devices that adopt in this high-speed sheet production rolling control technology all carry out real-time connection through wire and external power source, can provide sufficient electric power energy bar for the operation of production and processing device, avoid the unable normal work operation of device outage.
Example two:
the difference characteristic from the first embodiment is that:
the process of the embodiment comprises the following steps:
s1, continuously conveying the sheet in front of the production line into a storage rack through a secondary tractor, drawing the sheet in the storage rack into a winding machine through a winding traction mechanism on the winding machine, and winding the sheet onto an air expansion shaft by rotation of a winding air expansion shaft of the winding machine. The motor for winding traction is provided with a length-recording coding wheel, and traction and winding stop after the specified length is reached.
And S2, cutting off the sheet material through a winding cutting mechanism of the winding machine, and collecting the fixed-length coiled material. After the coiled material is packed, the coil unloading arm unloads the coiled material so as to start the next coil to be coiled, and when the coiling traction is stopped, the storage rack moving rack rises to store continuous material sheets in the production line in the storage rack; when the rolling is started, the storage rack moving frame moves downwards to release the stored tablets.
To sum up: the result of the invention in the first embodiment of the invention shows that compared with the result of the original process in the second embodiment, the invention has the advantages that the rotating speed of the sheet high-speed cutting and winding machine is high, the sensitivity is high, the high-speed traction and winding can be realized, simultaneously, the principle of the winding auxiliary storage frame is the same as that of the storage frame, but the winding auxiliary storage frame only stores one roll of multi-product length, the structure is light and handy, the high-speed storage and high-speed release performance is also realized, the high-speed winding after matching is realized, the problem that the winding and storage cannot be matched after the production speed is increased to a certain value due to poor mobility of the storage frame, so that the normal production cannot be realized, the limitation of the conventional winding process on the whole production speed of equipment is reduced, and the efficiency and the quality of the whole production.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. A high-speed sheet production rolling control process is characterized in that: the process comprises the following steps:
s1, firstly, continuously conveying the sheet in front of the production line into a storage rack through a secondary tractor, starting the tertiary tractor when the length of a roll of coiled material is stored in the storage rack, starting a rolling auxiliary storage rack, quickly storing the coiled material to be rolled in the storage rack into the rolling auxiliary storage rack, stopping the tertiary tractor after the rolling auxiliary storage rack is fully stored, and continuously storing the sheet normally produced by the production line by the storage rack;
s2, when the auxiliary winding storage rack is full of materials, the high-speed sheet winding cutting and winding machine starts to work, a winding traction mechanism of the high-speed cutting and winding machine quickly pulls the material sheets in the auxiliary winding storage rack into the winding machine, a winding air expansion shaft of the high-speed cutting and winding machine rotates to wind the sheet materials onto the air expansion shaft, a motor for winding traction of the high-speed cutting and winding machine is provided with a length recording coding wheel, traction and winding stop after a specified length is reached, a winding cutting mechanism of the high-speed cutting and winding machine cuts the sheet materials, and fixed-length coiled materials are wound;
s3, after the coiled material which is coiled at last is packed, unloading the coiled material through an unloading arm, so that the next coil is coiled, when the coiling air expansion shaft is full and the coiling traction is stopped, the three-time tractor quickly pulls the material stored in the storage rack to the coiling storage rack, so that the next circulation is carried out.
2. The high-speed sheet material production rolling control process according to claim 1, characterized in that: the winding auxiliary storage frame is divided into a movable frame and a fixed frame, an upper roller arranged on the movable frame can move up and down along with the movable frame under the control of a motor, and a lower roller on the fixed frame is fixed all the time.
3. The high-speed sheet material production rolling control process according to claim 1, characterized in that: the high-speed sheet cutting and rolling machine further comprises a material rack and a rolling and cutting machine fixedly mounted on one side of the material rack through bolts, and the rolling and cutting machine and the rolling and traction mechanism are driven by a motor.
4. The high-speed sheet material production rolling control process according to claim 1, characterized in that: all carry out real-time connection transmission through drive chain between removal frame, the mount of the supplementary storage frame of rolling and the motor.
5. The high-speed sheet material production rolling control process according to claim 1, characterized in that: all the electric devices adopted in the high-speed sheet production rolling control process are connected with an external power supply in real time through leads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110095591.5A CN112830297A (en) | 2021-01-25 | 2021-01-25 | Winding control process for high-speed sheet production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110095591.5A CN112830297A (en) | 2021-01-25 | 2021-01-25 | Winding control process for high-speed sheet production |
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| Publication Number | Publication Date |
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| CN112830297A true CN112830297A (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110095591.5A Pending CN112830297A (en) | 2021-01-25 | 2021-01-25 | Winding control process for high-speed sheet production |
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