CN112828737B - Belt type dust collection robot in plate cutting and machining process - Google Patents
Belt type dust collection robot in plate cutting and machining process Download PDFInfo
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- CN112828737B CN112828737B CN202011620782.0A CN202011620782A CN112828737B CN 112828737 B CN112828737 B CN 112828737B CN 202011620782 A CN202011620782 A CN 202011620782A CN 112828737 B CN112828737 B CN 112828737B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
- B24B19/24—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground of wood, e.g. furniture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model relates to the technical field of plate processing, in particular to a binder type dust collection robot in a plate cutting and processing process, which comprises a box body, a motor and a fixing plate, wherein a polishing mechanism is arranged at the top of the box body; according to the utility model, the first dust collector is arranged at the top end of the pressing plate, the first dust collector is closest to the polishing disc, and dust generated during the operation of the polishing disc can be adsorbed by the first dust collector at the first time, so that the generation of dust in the box body is effectively reduced.
Description
Technical Field
The utility model relates to the technical field of plate processing, in particular to a belly band type dust collection robot in a plate cutting and processing process.
Background
The plates are generally spliced or similarly carved, the carved plates are carved with required patterns and patterns on wood, the spliced plates are made by splicing materials such as the plates and the like which need to be used together, the plates can be correspondingly cut according to requirements before splicing, and the surfaces of the plates are polished after cutting, so that the surfaces of the plates are smooth. Because the generated sawdust dust is not treated in the manual grinding and polishing process, the sawdust dust can cause harm to human bodies, and the dust floats in the box body and is easy to condense on the surface of the plate, the grinding and polishing quality of the surface of the plate can be influenced,
currently, patent No. CN201520244696.2 discloses a guide tracked panel polishing polisher, which comprises a platform, the platform both sides are provided with longitudinal rail respectively, two longitudinal rail one ends all are provided with panel fixing device, two longitudinal rail other ends erect the transverse guide, the pedestal mounting is on the transverse guide, be provided with the support arm on the base, the one end and the base of support arm are connected, the support arm other end and emery wheel fixed connection, still be provided with variable speed motor on the base, the last rigid coupling of variable speed motor has the belt pulley, the belt pulley passes through the belt and is connected with the emery wheel. The guide rail type plate polishing and grinding machine disclosed by the utility model has the advantages that the grinding wheel, the hydraulic pump and the motor are combined, the manual operation of plate processing is avoided, the plate processing efficiency is improved, the danger in the processing process is reduced, meanwhile, the processing size of the surface of the plate is controlled by lifting the hydraulic pump, the processing precision is improved, the flexibility of mechanically processing the plate is increased due to the design of the guide rail, all parts of the surface of the plate can be processed, and no blind area exists.
The guide rail type plate polishing and grinding machine disclosed by the patent still has some defects in practical use, and the specific defects are as follows:
the surface of the plate is generally polished by manually holding a grinding wheel by hand. Because artifical burnishing and polishing in-process, the saw-dust that produces is not handled, can produce harm to people's health, and the dust floats in the box and empty easy the adhesion on panel surface again, can influence the quality of polishing and polishing on panel surface.
Disclosure of Invention
The utility model aims to provide a belt type dust collection robot in a plate cutting and processing process, which solves the problem that the surface of a plate is generally treated by manually holding a grinding wheel in the process of grinding and polishing the surface of the plate. Because artifical burnishing and polishing in-process, the saw-dust that produces is not handled, can produce harm to people's health, and the dust floats in the inside empty easy coagulation in panel surface again of box, can influence the problem of the surperficial polishing of panel and polishing quality.
In order to achieve the purpose, the utility model provides the following technical scheme:
the utility model provides a binder formula dust absorption robot in panel cutting process, includes box, motor and fixed plate, its characterized in that: the box body is characterized in that a polishing mechanism is arranged at the top of the box body, a clamping groove and a sliding groove are respectively formed in the inner wall of the box body, the sliding groove is located at the rear part of the clamping groove, a turnover mechanism is arranged inside the box body, and the sliding groove is C-shaped;
a through hole is formed in the position, close to each pressing plate, of the box body, a second dust collector is fixedly installed in each through hole in the box body, and a second dust storage bag is fixedly installed at the top end of each second dust collector;
the output end of the motor is welded with a first roller, the surface of the first roller is in transmission connection with the surface of a second roller through a conveyor belt, the right end of the second roller is welded with a first belt pulley through a connecting rod, and the surface of the first belt pulley is in transmission connection with the surface of the second belt pulley through a belt;
the bottom of the fixed plate is rotatably connected with a transmission rod, a first chain wheel is welded on the surface of the transmission rod, an installation block is rotatably connected on the surface of the transmission rod, a first bevel gear is welded at the bottom end of the transmission rod, a second bevel gear is meshed on the surface of the first bevel gear, a third belt pulley is welded at the axis of the second bevel gear, a first gear is welded at the axis of the third belt pulley, a second gear is meshed on the surface of the first gear, the surface of the third belt pulley is in transmission connection with the surface of a fourth belt pulley through a belt, and the axis of the fourth belt pulley is welded and fixed with the axis of the second roller through a connecting rod;
the polishing mechanism comprises an air cylinder, the output end of the air cylinder is rotatably connected with a rotating shaft, the surface of the rotating shaft is movably connected with a second chain wheel, and the surface of the second chain wheel is respectively in transmission connection with the surfaces of a first chain wheel and a third chain wheel through chains;
two limiting plates are welded on the top wall in the box body, the inner walls of the two limiting plates are respectively contacted with the lower surfaces of the second chain and the third chain wheel, a pressing plate is rotatably connected to the surface of the rotating shaft, and the pressing plate is made of cast iron;
the two sides of the pressing plate are respectively welded with a connecting rod, the inner wall of the pressing plate is rotatably connected with two pressing rollers, and the bottom end of the rotating shaft is welded with a polishing disc;
a through round hole is formed in the top end of each pressing plate, a first dust collector is fixedly installed in the round hole in the top end of each pressing plate, and a first dust storage bag is arranged at the top end of each first dust collector;
the polishing disc comprises third chutes which are arranged on the bottom surface of the polishing disc at equal intervals and a plurality of polishing blocks which are arranged on the bottom surface of the polishing disc, polishing blocks are further arranged between every two adjacent polishing blocks, the polishing blocks and the polishing blocks are arranged on the bottom surface of the polishing disc in a staggered mode along the circumference, the polishing blocks and the polishing blocks are arranged in a staggered mode, the polishing function of the bottom surface of the polishing disc in the process of polishing the bottom surface of the polishing disc and the top surface of a material is achieved, the effect of polishing and polishing the surface of the plate is achieved, the effect can be obviously suitable for production with low requirements on the surface of the plate, the production efficiency is further improved, the polishing blocks and the polishing blocks which are arranged in a staggered mode are connected into the corresponding third chutes in a sliding mode, second tension springs are arranged in the third chutes, and the second tension springs are close to the outer circular surface of the polishing disc in the third chutes;
the second circular groove of round hole structure is seted up to the clamp plate bottom surface, the disc is provided with the ripple face in the second circular groove of clamp plate bottom surface, sliding connection in the sanding block in the third spout and polishing block all to the push rod has stretched out in the second circular groove, stretch into in the push rod top in the second circular groove installs the second walking wheel, each the second walking wheel all with the ripple face rolling contact of the disc in the second circular groove.
The left end of motor passes through bolted connection on the right side of box, the both ends of a cylinder and No. two cylinders all rotate with the inner wall of box and are connected, the fixed surface of conveyer belt installs the rubber strip, the right side of fixed plate and the left side welded fastening of box, the right side of installation piece and the left side welded fastening of box, the axle center department of a gear is connected with the left side rotation of box.
Preferably, grinding machanism is including the cylinder, the output of cylinder rotates and is connected with the pivot, the surperficial swing joint of pivot has No. two sprockets, the surface of No. two sprockets is connected with the surface drive of a sprocket and No. three sprockets respectively through the chain.
The roof welding of box inside has two limiting plates, and the inner wall of two limiting plates contacts with the lower surface of No. two sprockets and No. three sprockets respectively, the surface rotation of pivot is connected with the clamp plate, the material of clamp plate is cast iron.
The connecting rods are welded on two sides of the pressing plate, the inner wall of the pressing plate is connected with two pressing rollers in a rotating mode, and the polishing disc is welded at the bottom end of the rotating shaft.
Preferably, the bottom of cylinder passes through bolted connection at the top of box, the surface of pivot and the inner wall swing joint of limiting plate, the surface of connecting rod and the inner wall sliding connection of draw-in groove.
Preferably, the turnover mechanism comprises a transmission shaft, two first chucks are welded on the surface of the transmission shaft, and two second chucks are rotatably connected on the surface of the transmission shaft.
No. two (holding) chuck's left side welding has the gag lever post, the inner wall fixed mounting of box has reset spring, reset spring's shape is the C font.
Preferably, the surface of the transmission shaft is rotatably connected with the inner wall of the box body, the left end of the transmission shaft is welded and fixed with the axis of the second gear, the left side of the first chuck is in mutual contact with the right side of the second chuck, the surface of the limiting rod is in sliding connection with the inner wall of the sliding groove, and two ends of the reset spring are respectively welded and fixed with the surface of the limiting rod and the inner wall of the sliding groove.
Preferably, a downward bent scrap shoveling plate is arranged close to the left side of the compression roller, second sliding grooves are symmetrically formed in the front side and the rear side of the inner wall of the pressing plate, the front end and the rear end of each compression roller are rotatably connected into the second sliding grooves in the front side and the rear side of the pressing plate through shaft rods, and a compression spring is fixedly arranged above the compression roller shaft rod rotatably connected into the second sliding grooves;
one side of the inner wall of the pressing plate is fixedly provided with a disc-shaped gear disc, the end face of the gear disc is provided with a corrugated surface, one end of the pressing roller is provided with a first travelling wheel, the first travelling wheel is in rolling contact with the corrugated surface of the gear disc, a rolling bearing is fixedly arranged on a shaft lever at the other end of the pressing roller, one side of the scrap shoveling plate is rotatably connected onto the shaft lever at the other end of the pressing roller through the rolling bearing, the top end of the outer wall of the scrap shoveling plate is provided with a sliding rod, the inner wall of the pressing plate is provided with a through third sliding hole, and the sliding rod on the outer wall of the scrap shoveling plate penetrates through the third sliding hole in a sliding connection mode.
Preferably, the bottom end of the scrap shoveling plate is as high as the bottom end of the compression roller.
By means of the technical scheme, the utility model provides the abdominal belt type dust collection robot in the plate cutting and processing process. The method at least has the following beneficial effects:
(1) the first dust collector is arranged at the top end of the pressing plate, the first dust collector is closest to the polishing disc, dust generated during the operation of the polishing disc can be adsorbed by the first dust collector at the first time, and the generation of dust in the box body is effectively reduced,
(2) according to the utility model, dust generated during the operation of the polishing disc can be adsorbed at the first time through the first dust collector to realize primary dust collection, and dust which is not adsorbed by the first dust collector and floats in the box body is subjected to secondary dust collection through the second dust collector, so that the generation of dust in the box body is effectively reduced, the sanitary environment of the robot during operation is improved, the dust condensed on the surface of the plate after polishing is reduced, and the polishing and the grinding of the surface of the plate are effectively improved. The dust adsorbed by the second dust collector enters the second dust storage bag for storage, so that the pollution to the external environment is reduced.
(3) The plate polishing machine can automatically polish and polish cut plates through the polishing mechanism, so that manual polishing by workers is not needed, the labor intensity of the workers is reduced, the polishing work efficiency is improved, and the practicability is greatly improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this application:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a half sectional view of the housing of the present invention;
FIG. 3 is a schematic view of the internal structure of the present invention;
FIG. 4 is a schematic diagram of the transportation structure of the plate material of the present invention;
FIG. 5 is a front view of a transmission linkage of the present invention;
FIG. 6 is a rear view of the transmission linkage of the present invention;
FIG. 7 is a schematic view of a grinding mechanism of the present invention;
FIG. 8 is a schematic view of a canting mechanism of the present invention;
FIG. 9 is a front view of the bottom surface of the abrasive disc in contact with the top surface of the sheet material in accordance with the present invention;
FIG. 10 is a partial schematic view of the spading plate of the present invention on the left side of the press roll;
FIG. 11 is a schematic view of the bottom surface of the sanding disc of the present invention;
FIG. 12 is a schematic view of the structural attachment of the push rod of the sanding block of the present invention extending into the second circular groove;
in the figure: 1. a box body; 21. a motor; 22. a first roller; 23. a conveyor belt; 24. a second roller; 25. A first belt pulley; 26. a second belt pulley; 31. a fixing plate; 32. a first chain wheel; 33. a transmission rod; 34. mounting blocks; 35. a first bevel gear; 36. a second bevel gear; 37. a third belt pulley; 38. a first gear; 39. a second gear; 311. a fourth belt pulley; 4. a polishing mechanism; 41. a cylinder; 42. a rotating shaft; 43. a second sprocket; 44. a third sprocket; 45. a limiting plate; 46. pressing a plate; 47. a connecting rod; 48. Pressing rollers; 49. grinding disc; 4901. a third chute; 4902. a second tension spring; 4903. grinding blocks; 4904. a second road wheel; 4905. a second circular groove; 4906. a corrugated surface; 4907. a polishing block; 4908. a push rod; 5. a card slot; 6. a turnover mechanism; 61. a drive shaft; 62. a first chuck plate; 63. a second chuck; 64. A limiting rod; 65. a return spring; 7. a chute, 801 and a scrap shoveling plate; 802. a pressure spring; 803. a second chute; 806. a gear plate; 807. a first running wheel; 808. a slide bar; 809. a rolling bearing; 9. a second vacuum cleaner; 901. a second dust storage bag; 902. a first dust storage bag; 903. a first dust collector.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A binder type dust collection robot in a plate cutting machining process is shown in figures 1-7 and comprises a box body 1, a motor 21 and a fixing plate 31, wherein a grinding mechanism 4 is arranged at the top of the box body 1, a clamping groove 5 and a sliding groove 7 are respectively formed in the inner wall of the box body 1, the sliding groove 7 is located at the rear portion of the clamping groove 5, a turnover mechanism 6 is arranged inside the box body 1, and the sliding groove 7 is C-shaped.
The output end of motor 21 welds No. one cylinder 22, and the surface of No. one cylinder 22 passes through conveyer belt 23 and is connected with the surface transmission of No. two cylinders 24, and the right-hand member of No. two cylinders 24 passes through the connecting rod welding and has No. one belt pulley 25, and the surface of No. one belt pulley 25 passes through the belt and is connected with the surface transmission of No. two belt pulleys 26.
The bottom of the fixed plate 31 is rotatably connected with a transmission rod 33, the surface of the transmission rod 33 is welded with a first chain wheel 32, the surface of the transmission rod 33 is rotatably connected with an installation block 34, the bottom end of the transmission rod 33 is welded with a first bevel gear 35, the surface of the first bevel gear 35 is engaged with a second bevel gear 36, the axis of the second bevel gear 36 is welded with a third belt wheel 37, the axis of the third belt wheel 37 is welded with a first gear 38, the surface of the first gear 38 is engaged with a second gear 39, the surface of the third belt wheel 37 is in transmission connection with the surface of a fourth belt wheel 311 through a belt, the axis of the fourth belt wheel 311 is welded and fixed with the axis of the second roller 24 through a connecting rod, the teeth of the first gear 38 are only half of the teeth of the second gear 39, so that the first gear 38 can only drive the second gear 39 to rotate for half a turn, namely 180 degrees, and then can not drive the second gear 39 to rotate continuously, in order to prevent the plate from continuing to turn over, the plate is damaged.
In this embodiment, bolted connection is passed through on the right side of box 1 in the left end of motor 21, the both ends of a cylinder 22 and No. two cylinder 24 all rotate with the inner wall of box 1 and be connected, the fixed surface of conveyer belt 23 installs the rubber strip, the right side of fixed plate 31 and the left side welded fastening of box 1, the right side of installation piece 34 and the left side welded fastening of box 1, the axle center department of a gear 38 rotates with the left side of box 1 and is connected, can drive feeding of sheet material simultaneously through a motor 21, polishing of sheet material, the upset of sheet material, thereby can reduce the quantity of placing of motor 21, and then reduce with low costs and drop into, can also reduce the occupation in space, realize the synchronous operation between each mechanism, work efficiency can promote.
In addition, the grinding mechanism 4 comprises an air cylinder 41, the output end of the air cylinder 41 is rotatably connected with a rotating shaft 42, the surface of the rotating shaft 42 is movably connected with a second chain wheel 43, and the surface of the second chain wheel 43 is in transmission connection with the surfaces of the first chain wheel 32 and the third chain wheel 44 through chains respectively.
Two limiting plates 45 are welded on the top wall inside the box body 1, the inner walls of the two limiting plates 45 are in contact with the lower surfaces of the second chain wheel 43 and the third chain wheel 44 respectively, a pressing plate 46 is connected to the surface of the rotating shaft 42 in a rotating mode, and the pressing plate 46 is made of cast iron.
Besides, bolted connection is passed through at the top of box 1 to cylinder 41's bottom, the surface of pivot 42 and limiting plate 45's inner wall swing joint, connecting rod 47's surface and draw-in groove 5's inner wall sliding connection, No. two sprocket 43 and No. three sprocket 44's inner wall all passes through splined connection with pivot 42, can carry out the relative slip, but can not carry out the relative rotation, and limiting plate 45 can carry out spacingly to No. two sprocket 43 and No. three sprocket 44, prevent that it from following pivot 42 and removing together, and then lead to the chain to take place the fracture, cause the device unable operation.
Example 2
This embodiment is another embodiment of a belt-type dust collection robot in a sheet cutting process, and the contents of this embodiment are the same as those of embodiment 1, and the same parts are not described again in this embodiment, and the specific differences are as follows:
as shown in fig. 8, the turnover mechanism 6 includes a transmission shaft 61, two first chucks 62 welded to the surface of the transmission shaft 61, and two second chucks 63 rotatably connected to the surface of the transmission shaft 61.
The left side welding of No. two (holding) chuck 63 has gag lever post 64, and the inner wall fixed mounting of box 1 has reset spring 65, and reset spring 65's shape is the C font, can exert force No. two (holding) chucks 63 through reset spring 65, makes its and rotatory (holding) chuck 62 press from both sides the sheet material, prevents that it from driving the sheet material rotatory time, and the sheet material takes place to drop, and then pounces bad machine, increases the maintenance cost, leads to the potential safety hazard to increase.
Further, the surface of the transmission shaft 61 is rotatably connected with the inner wall of the box body 1, the left end of the transmission shaft 61 is welded and fixed with the axis of the second gear 39, the left side of the first chuck 62 is in contact with the right side of the second chuck 63, the surface of the limiting rod 64 is in sliding connection with the inner wall of the chute 7, two ends of the reset spring 65 are respectively welded and fixed with the surface of the limiting rod 64 and the inner wall of the chute 7, the plate polished on one surface can be automatically turned over through the first chuck 62 and the second chuck 63 in the turnover mechanism 6, so that the other surface can be continuously polished, manual turnover of workers is not needed, potential safety hazards are reduced, the working efficiency can be further increased, labor input is reduced, and labor cost is reduced.
In this embodiment, the motor 21 may be a YCT-series speed-regulating motor manufactured by shanghai feng xin transmission machinery limited, and its matching circuit and power supply are also provided by the manufacturer; furthermore, the present invention relates to circuits and electronic components and modules, all of which are known in the art and which can be implemented completely by a person skilled in the art, without going beyond the teachings of the present invention nor involving modifications to software and methods.
Example 3
This embodiment is another embodiment of a belt-type dust collection robot in a sheet cutting process, and the contents of this embodiment are the same as those of embodiment 1, and the same parts are not described again in this embodiment, and the specific differences are as follows:
as shown in fig. 9-12, sanding disc 49 includes a third chute 4901 spaced equidistant from the bottom surface of sanding disc 49, and a plurality of polishing blocks 4903 arranged on the bottom surface of the polishing disk 49, polishing blocks 4907 are arranged between two adjacent polishing blocks 4903, the polishing blocks 4907 and the polishing blocks 4903 are arranged in a staggered manner along the circumference on the bottom surface of the polishing disk 49, the grinding blocks 4903 and the polishing blocks 4907 are arranged in a staggered manner, so that the bottom surface of the grinding disc 49 can be polished in the process of grinding the top surface of the material, the effect of grinding and polishing the surface of the plate and simultaneously processing the surface of the plate is realized, the effect can be obviously suitable for the production with low requirements on the surface of the plate, so that the production efficiency is improved, the polishing blocks 4907 and the polishing blocks 4903 which are arranged in a staggered mode are connected in the corresponding third sliding grooves 4901 in a sliding mode, second tension springs 4902 are arranged in the third sliding grooves 4901, and the second tension springs 4902 are close to the outer circular surface of the polishing disc 49 in the third sliding grooves 4901;
a second circular groove 4905 with a circular hole structure is formed in the bottom surface of the pressure plate 46, a corrugated surface 4906 is formed in the inner circular surface of the second circular groove 4905 in the bottom surface of the pressure plate 46, a polishing block 4903 and a polishing block 4907 which are slidably connected in the third sliding groove 4901 extend out of the second circular groove 4905 to form a push rod 4908, a second walking wheel 4904 is mounted at the top end of the push rod 4908 extending into the second circular groove 4905, and each second walking wheel 4904 is in rolling contact with the corrugated surface 4906 of the inner circular surface of the second circular groove 4905 in the second circular groove 4905.
According to the utility model, the polishing block 4907 and the polishing block 4903 rotate on the grinding disc 49, the plate moving below is polished and ground on the bottom surface of the grinding disc 49, the surface of the plate is ground in the process that the plate moves at a constant speed on the bottom surface of the grinding disc 49 by the pushing of the conveyor belt 23, and the surface of the plate is ground comprehensively, so that dead corners are avoided, the polishing block 4907 and the polishing block 4903 slide in the third chute 4901 in a reciprocating manner in the rotating process of the grinding disc 49, so that when the surface of the plate is ground in a rotating manner by the grinding disc 49, the reciprocating sliding of the polishing block 4907 and the polishing block 4903 is matched, the reciprocating staggered grinding is realized, the reciprocating staggered grinding and the polishing can be effectively carried out on raised marks on the surface of the plate, and the grinding effect on the surface of the plate can be effectively improved.
The polishing blocks 4907 and the polishing blocks 4903 can be detached, the polishing blocks 4907 on the bottom surface of the polishing disc 49 can be replaced by the polishing blocks 4903, the polishing blocks 4903 on the bottom surface of the polishing disc 49 can be replaced by the polishing blocks 4907, the single function can be realized, the plate processing requirement can be met, and the practicability of the robot can be improved.
A downward bent scrap shoveling plate 801 is arranged close to the left side of the press roll 48, second sliding grooves 803 are symmetrically formed in the front side and the rear side of the inner wall of the press plate 46, the front end and the rear end of each press roll 48 are rotatably connected into the second sliding grooves 803 in the front side and the rear side of the press plate 46 through shaft rods, and a pressure spring 802 is fixedly arranged above the shaft rod of the press roll 48 rotatably connected into the second sliding grooves 803;
one side of the inner wall of the pressing plate 46 is fixedly provided with a disc-shaped gear disc 806, the end face of the gear disc 806 is provided with a corrugated surface, one end of the pressing roller 48 is provided with a first travelling wheel 807, the first travelling wheel 807 is in rolling contact with the corrugated surface of the gear disc 806, a rolling bearing 809 is fixedly arranged on a shaft rod at the other end of the pressing roller 48, one side of the scrap shoveling plate 801 is rotatably connected to the shaft rod at the other end of the pressing roller 48 through the rolling bearing 809, the top end of the outer wall of the scrap shoveling plate 801 is provided with a sliding rod 808, the inner wall of the pressing plate 46 is provided with a third through sliding hole, and the sliding rod 808 on the outer wall of the scrap shoveling plate 801 penetrates through the third sliding hole in a sliding connection mode.
According to the utility model, the downward bent scrap shoveling plate 801 is arranged on the left side of the press roller 48, and the scrap shoveling plate 801 shovels the top surface of the plate on the conveying belt 23, so that the grinding and polishing of the bottom surface of the grinding disc 49 can be cleaned in advance, and adhered objects adhered to the surface of the material can be shoveled, so that the adhered objects are prevented from being adhered to the bottom surface of the grinding disc 49 when the grinding disc 49 is used for grinding and polishing, and the grinding and polishing efficiency is prevented from being influenced.
The pressing roller 48 is in rolling contact with the top surface of the plate, the plate is pushed by the bottom surface conveyor belt 23 to move at a constant speed, the pressing roller 48 is pushed to rotate in the plate moving process, the first travelling wheel 807 rolls on the corrugated surface of the end surface of the gear disc 806 in the rotating process of the pressing roller 48, the pressing roller 48 is pushed to do axial reciprocating motion in the rotating process, the scraping plate 801 is rotationally connected to a shaft rod at the front end of the pressing roller 48 through the rolling bearing 809, when the pressing roller 48 does axial reciprocating slide, the scraping plate 801 also does reciprocating slide in front of the pressing roller 48, the surface of the plate moving on the left side of the pressing roller 48 is subjected to reciprocating slide cutting, the adhering matters protruding on the top surface of the plate are scraped by the scraping plate 801, and the cleaning efficiency of the surface of the material is improved.
A through round hole is formed in the top end of each pressing plate 46, a first dust collector 903 is fixedly mounted in the round hole in the top end of each pressing plate 46, a first dust storage bag 902 is arranged on the top end of each first dust collector 903, a through hole is formed in the position, close to each pressing plate 46, of the box body 1, a second dust collector 9 is fixedly mounted in each through hole in the box body 1, and a second dust storage bag 901 is fixedly mounted on the top end of each second dust collector 9.
In the utility model, the first dust collector 903 is used for adsorbing dust generated when the grinding disc 49 works to reduce the amount of the dust in the box body 1, the dust adsorbed by the first dust collector 903 is loaded into the first dust storage bag 901 for storage, and then the floating of the dust in the box body 1 is reduced, the first dust collector 903 is arranged at the top end of the pressing plate 46, the first dust collector 903 is closest to the grinding disc 49, the dust generated when the grinding disc 49 works can be adsorbed by the first dust collector 903 at the first time, and then the generation of the dust in the box body 1 is effectively reduced,
according to the utility model, the first dust collector 903 can adsorb dust generated during the working of the polishing disc 49 for the first time to realize primary dust collection, and the second dust collector 9 can carry out secondary dust collection on dust which is not adsorbed by the first dust collector 903 and floats in the box body 1, so that the generation of dust in the box body 1 is effectively reduced, the sanitary environment of the robot during the working is improved, the dust condensed on the surface of a plate after polishing is reduced, and the polishing and the grinding of the surface of the plate are effectively improved. The dust absorbed by the second dust collector 9 enters the second dust storage bag 901 for storage, so that the pollution to the external environment is reduced.
When the belly belt type dust collection robot in the plate cutting and processing process is used, the air cylinder 41 drives the rotating shaft 42 to move downwards, the rotating shaft 42 drives the polishing disc 49 to move downwards to a polishing position, and simultaneously drives the pressing plate 46 and the pressing roller 48 to move downwards, at the same time, the motor 21 drives the first roller 22 to rotate, the first roller 22 drives the second roller 24 to rotate through the conveying belt 23, at the same time, the conveying belt 23 can drive the plate to feed, when the plate moves to the position below the pressing roller 48, the second roller 24 drives the fourth belt pulley 311 to rotate, the fourth belt pulley 311 drives the third belt pulley 37 to rotate, the third belt pulley 37 drives the second bevel gear 36 to rotate, the second bevel gear 36 drives the first bevel gear 35 to rotate, the first bevel gear 35 drives the transmission rod 33 to rotate, the transmission rod 33 drives the first chain wheel 32 to rotate, and the first chain wheel 32 drives the second chain wheel 43 and the third chain wheel 44 to rotate through the chain, at this time, the second chain wheel 43 and the third chain wheel 44 can drive the two rotating shafts 42 to rotate, the rotating shafts 42 drive the polishing discs 49 to rotate, the plates are continuously fed, the polishing discs 49 can polish the plates, the press rollers 48 can press the plates to prevent the plates from rotating along with the polishing discs 49, so that the plates cannot be polished, manual polishing by workers is not needed, the labor intensity of workers is reduced, the polishing work efficiency is improved, the practicability is greatly improved, when the polished plates continuously move between the first clamping disc 62 and the second clamping disc 63, the third belt pulley 37 drives the first gear 38 to rotate, the first gear 38 drives the second gear 39 to rotate, the second gear 39 drives the transmission shaft 61 to rotate, the transmission shaft 61 drives the first clamping disc 62 to rotate, the first clamping disc 62 drives the plates to rotate, and the second clamping disc 63 clamps the plates under the action of the reset springs 65 on the limiting rods 64, and passively rotate under the drive of the first chuck plate 62, after rotating for 180 degrees, the rear conveyor belt 23 can drive the turned plate material to move to another rear grinding mechanism 4 for grinding another surface, so that manual turning of workers is not needed, potential safety hazards are reduced, the working efficiency can be further increased, the labor input is reduced, and the labor cost is reduced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a binder formula dust absorption robot in panel cutting process, includes box (1), motor (21) and fixed plate (31), its characterized in that: the polishing device is characterized in that a polishing mechanism (4) is arranged at the top of the box body (1), a clamping groove (5) and a sliding groove (7) are respectively formed in the inner wall of the box body (1), the sliding groove (7) is located at the rear part of the clamping groove (5), a turnover mechanism (6) is arranged inside the box body (1), and the sliding groove (7) is C-shaped;
a through hole is formed in the box body (1) close to each pressing plate (46), a second dust collector (9) is fixedly installed in each through hole in the box body (1), and a second dust storage bag (901) is fixedly installed at the top end of each second dust collector (9);
the output end of the motor (21) is welded with a first roller (22), the surface of the first roller (22) is in transmission connection with the surface of a second roller (24) through a conveying belt (23), the right end of the second roller (24) is welded with a first belt pulley (25) through a connecting rod, and the surface of the first belt pulley (25) is in transmission connection with the surface of a second belt pulley (26) through a belt;
the bottom of the fixing plate (31) is rotatably connected with a transmission rod (33), a first chain wheel (32) is welded on the surface of the transmission rod (33), the surface of the transmission rod (33) is rotatably connected with an installation block (34), the bottom end of the transmission rod (33) is welded with a first bevel gear (35), a second bevel gear (36) is meshed with the surface of the first bevel gear (35), a third belt pulley (37) is welded at the axis of the second bevel gear (36), a first gear (38) is welded at the axle center of the third belt pulley (37), the surface of the first gear (38) is engaged with a second gear (39), the surface of the third belt pulley (37) is in transmission connection with the surface of a fourth belt pulley (311) through a belt, the axle center of the fourth belt pulley (311) is welded and fixed with the axle center of the second roller (24) through a connecting rod;
the polishing mechanism (4) comprises an air cylinder (41), the output end of the air cylinder (41) is rotatably connected with a rotating shaft (42), the surface of the rotating shaft (42) is movably connected with a second chain wheel (43), and the surface of the second chain wheel (43) is in transmission connection with the surfaces of a first chain wheel (32) and a third chain wheel (44) through chains respectively;
two limiting plates (45) are welded on the top wall in the box body (1), the inner walls of the two limiting plates (45) are respectively contacted with the lower surfaces of a second chain wheel (43) and a third chain wheel (44), a pressing plate (46) is rotatably connected to the surface of the rotating shaft (42), and the pressing plate (46) is made of cast iron;
connecting rods (47) are welded on two sides of the pressing plate (46), two compression rollers (48) are rotatably connected to the inner wall of the pressing plate (46), and a polishing disc (49) is welded at the bottom end of the rotating shaft (42);
a through round hole is formed in the top end of each pressure plate (46), a first dust collector (903) is fixedly installed in the round hole in the top end of each pressure plate (46), and a first dust storage bag (902) is arranged at the top end of each first dust collector (903);
the polishing disc (49) comprises third sliding grooves (4901) which are equidistantly arranged on the bottom surface of the polishing disc (49) and a plurality of polishing blocks (4903) which are arranged on the bottom surface of the polishing disc (49), polishing blocks (4907) are further arranged between every two adjacent polishing blocks (4903), the polishing blocks (4907) and the polishing blocks (4903) are circumferentially staggered on the bottom surface of the polishing disc (49), the polishing blocks (4903) and the polishing blocks (4907) are staggered, the polishing function of the bottom surface of the polishing disc (49) in the process of polishing the top surface of a material is realized, the effect of polishing and polishing the surface of the plate is realized, the effect can be obviously suitable for the production with low requirement on the surface of the plate, the production efficiency is further improved, the polishing blocks (4907) and the polishing blocks (4903) which are staggered and arranged on the plate are connected in the corresponding third sliding grooves (4901) through sliding, a second tension spring (4902) is arranged in the third chute (4901), and the second tension spring (4902) is close to the outer circular surface of the polishing disc (49) in the third chute (4901);
the bottom surface of the pressure plate (46) is provided with a second circular groove (4905) with a circular hole structure, the inner circular surface of the second circular groove (4905) on the bottom surface of the pressure plate (46) is provided with a corrugated surface (4906), a polishing block (4903) and a polishing block (4907) which are connected in the third circular groove (4901) in a sliding mode extend out of the second circular groove (4905) to form a push rod (4908), the top end of the push rod (4908) extending into the second circular groove (4905) is provided with a second walking wheel (4904), and each second walking wheel (4904) is in rolling contact with the corrugated surface (4906) of the inner circular surface of the second circular groove (4905) in the second circular groove (4905).
2. The belly band type dust collection robot in the process of cutting and processing the plates according to claim 1, wherein: the bottom of cylinder (41) passes through bolted connection at the top of box (1), the surface of pivot (42) and the inner wall swing joint of limiting plate (45), the surface of connecting rod (47) and the inner wall sliding connection of draw-in groove (5).
3. The belly band type dust collection robot in the process of cutting and processing the plates according to claim 1, wherein: the turnover mechanism (6) comprises a transmission shaft (61), two first chucks (62) are welded on the surface of the transmission shaft (61), and two second chucks (63) are rotatably connected on the surface of the transmission shaft (61);
no. two (63) left side welding has gag lever post (64), the inner wall fixed mounting of box (1) has reset spring (65), reset spring (65)'s shape is the C font.
4. The belly band type dust collection robot in the process of cutting and processing the plates according to claim 3, wherein: the surface of transmission shaft (61) is connected with the inner wall rotation of box (1), the left end of transmission shaft (61) and the axle center department welded fastening of No. two gears (39), the left side of a (62) and the right side of No. two (63) contact each other, the surface of gag lever post (64) and the inner wall sliding connection of spout (7), reset spring (65) both ends respectively with the surface of gag lever post (64) and the inner wall welded fastening of spout (7).
5. The belly band type dust collection robot in the process of cutting and processing the plates according to claim 1, wherein: a downward bent scrap shoveling plate (801) is arranged on the left side close to the compression roller (48), second sliding grooves (803) are symmetrically formed in the front side and the rear side of the inner wall of the pressing plate (46), the front end and the rear end of each compression roller (48) are rotatably connected into the second sliding grooves (803) on the front side and the rear side of the pressing plate (46) through shaft rods, and a compression spring (802) is fixedly mounted above the shaft rod of the compression roller (48) rotatably connected into the second sliding grooves (803);
one side of the inner wall of the pressing plate (46) is fixedly provided with a disc-shaped gear disc (806), the end face of the gear disc (806) is provided with a corrugated surface, one end of the pressing roller (48) is provided with a first travelling wheel (807), the first travelling wheel (807) is in rolling contact with the corrugated surface of the gear disc (806), a shaft rod at the other end of the pressing roller (48) is fixedly provided with a rolling bearing (809), one side of the scrap shoveling plate (801) is rotatably connected onto the shaft rod at the other end of the pressing roller (48) through the rolling bearing (809), the top end of the outer wall of the scrap shoveling plate (801) is provided with a sliding rod (808), the inner wall of the pressing plate (46) is provided with a through third sliding hole, and the sliding rod (808) on the outer wall of the scrap shoveling plate (801) penetrates through the third sliding hole in a sliding connection mode.
6. The belly band type dust collection robot in the process of cutting and processing the plates according to claim 5, wherein: the bottom end of the scrap shoveling plate (801) is equal to the bottom end of the pressing roller (48) in height.
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| CN202011620782.0A CN112828737B (en) | 2020-12-30 | 2020-12-30 | Belt type dust collection robot in plate cutting and machining process |
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