CN112819383A - Pipeline collection device and method for milk product production materials - Google Patents

Pipeline collection device and method for milk product production materials Download PDF

Info

Publication number
CN112819383A
CN112819383A CN202110232448.6A CN202110232448A CN112819383A CN 112819383 A CN112819383 A CN 112819383A CN 202110232448 A CN202110232448 A CN 202110232448A CN 112819383 A CN112819383 A CN 112819383A
Authority
CN
China
Prior art keywords
filling machine
milk
recovery tank
pipeline
pet bottle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110232448.6A
Other languages
Chinese (zh)
Other versions
CN112819383B (en
Inventor
王丽丹
黎明
钟秀蓉
黄永
陈帮强
郑豪
唐运星
皮远波
罗丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Southwest University
Chongqing Tianyou Dairy Co Ltd
Original Assignee
Southwest University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Southwest University filed Critical Southwest University
Priority to CN202110232448.6A priority Critical patent/CN112819383B/en
Priority claimed from CN202110232448.6A external-priority patent/CN112819383B/en
Publication of CN112819383A publication Critical patent/CN112819383A/en
Application granted granted Critical
Publication of CN112819383B publication Critical patent/CN112819383B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06311Scheduling, planning or task assignment for a person or group
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/10Office automation; Time management
    • G06Q10/103Workflow collaboration or project management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/02Agriculture; Fishing; Forestry; Mining
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • Business, Economics & Management (AREA)
  • Human Resources & Organizations (AREA)
  • Engineering & Computer Science (AREA)
  • Strategic Management (AREA)
  • Economics (AREA)
  • Theoretical Computer Science (AREA)
  • General Business, Economics & Management (AREA)
  • Marketing (AREA)
  • Entrepreneurship & Innovation (AREA)
  • General Physics & Mathematics (AREA)
  • Tourism & Hospitality (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Quality & Reliability (AREA)
  • Primary Health Care (AREA)
  • Operations Research (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Data Mining & Analysis (AREA)
  • Agronomy & Crop Science (AREA)
  • Animal Husbandry (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Mining & Mineral Resources (AREA)
  • Development Economics (AREA)
  • Educational Administration (AREA)
  • Game Theory and Decision Science (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

The invention discloses a device and a method for collecting pipelines of milk products production materials, which belong to the field of pipelines of milk products production materials. Qualified as soon as feeding is realized. When the production is finished, the rest milk in the pipeline can be collected again, so that excessive organic substances are not remained in the pipeline during cleaning, the COD of the treatment station entering the station is reduced, and the treatment cost is reduced.

Description

Pipeline collection device and method for milk product production materials
Technical Field
The invention relates to the field of milk product production material pipelines, in particular to a milk product production material pipeline collecting device and method.
Background
The milk is a health food with rich nutrition, is a complete nutriment, has no side effect, and is not harmful to human body even if being drunk for a long time. Milk contains a variety of organic components. The milk has high protein quality, contains essential amino acids essential for human body, and has rich nutrients, high calcium content and easy absorption. The milk is outstanding in all drinks; however, in the milk production process, the existing material pipeline collecting system has the following problems that the boundary of the mixture of the milk and the water is judged manually according to experience, the discharge valve is closed manually when the milk and the water are sensed to be proper, and the randomness exists. The method is easy to cause: 1. milk solids loss is great; 2. the cost of sewage treatment is high. A large amount of milk and water mixture is discharged into a sewage system, so that the treatment difficulty is increased; 3. the manual efficiency is low, and manual operation is needed; 4. the quality was unstable.
Disclosure of Invention
The invention provides a device and a method for collecting a milk product production material pipeline, which aim to solve the problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
a milk product production material pipeline collection device and method comprises: 1 white milk return line of line and 2 white milk return lines, 1 white milk return line of line includes: g1 liquid filling machine, G2 liquid filling machine, G3 liquid filling machine, G4 liquid filling machine and No. 1 recovery jar, the white milk return line of 1 line is linked together with G4 liquid filling machine, G3 liquid filling machine, G2 liquid filling machine, G1 liquid filling machine and No. 1 recovery jar in proper order through the CIP entry, 2 white milk return line of line includes: the system comprises a PET bottle filling machine, a W3 filling machine, a W4 filling machine, a W5 filling machine, a W1 filling machine and a No. 2 recovery tank, wherein a No. 2 white milk backflow pipeline is communicated with the PET bottle filling machine, the W3 filling machine, the W4 filling machine, the W5 filling machine, the W1 filling machine and the No. 2 recovery tank in sequence through CIP inlets, CIP return jumper plates are arranged between the G1 filling machine and the No. 1 recovery tank and between the W1 filling machine and the No. 2 recovery tank, 2 inch DA valves are arranged on pipelines in front of inlets of the G1 filling machine, the G2 filling machine, the G3 filling machine, the G4 filling machine, the PET bottle filling machine, the W3 filling machine, the W4 filling machine, the W5 filling machine and the W1 filling machine, 2 inch DA valves are arranged on pipelines in front of inlets of the G1 filling machine, the G2 filling machine, the G3 filling machine, the G4 filling machine, the PET bottle filling machine, the W4 filling machine, a starting butterfly valve is installed on the RO water or tap water pipeline, SW41 valves and SW43 valves are installed at the inlets of the 1-line white milk return pipeline and the 2-line white milk return pipeline and at the joints of the CIP return cross-over plate, the No. 1 recovery tank and the No. 2 recovery tank, a self-sucking pump is installed between the CIP return cross-over plate, the G1 filling machine and the W1 filling machine, and a 2-inch check valve is installed at the outlet of the self-sucking pump.
Preferably, the 1-line white milk return pipeline and the 2-line white milk return pipeline are both made of 304 stainless steel materials and are communicated through pipelines with the pipe diameter of 51 mm.
Preferably, the feeding pipelines of the G1 filling machine, the G2 filling machine, the G3 filling machine, the G4 filling machine, the PET bottle filling machine, the W3 filling machine, the W4 filling machine, the W5 filling machine and the W1 filling machine are all provided with electromagnetic flow meters, the inlet and outlet calibers of the electromagnetic flow meters are 51mm, and the electromagnetic flow meters of the feeding lines of the G1 filling machine, the G2 filling machine, the G3 filling machine, the G4 filling machine and the PET bottle filling machine are arranged on vertical pipelines behind the feeding pumps; electromagnetic flow meters of the feed lines of the W3 filling machine, the W4 filling machine, the W5 filling machine, and the W1 filling machine are mounted on the high-level platform horizontal segment piping.
Preferably, the DA valves of the G1 filling machine, the G2 filling machine, the G3 filling machine, the G4 filling machine, the PET bottle filling machine, the W3 filling machine, the W4 filling machine, the W5 filling machine and the W1 filling machine are controlled by a tape CU head, the other pneumatic valves are controlled to be opened and closed by proximity switches, and valve signals are hard-wired.
Preferably, the following control method is further included:
s1, respectively drawing a pipeline with the diameter of 51mm from the No. 1 recovery tank and the No. 2 recovery tank to 2 filling rooms, wherein the No. 1 recovery tank is used for recovering products of a G1 filling machine, a G2 filling machine, a G3 filling machine and a G4 filling machine; the No. 2 recovery tank is used for recovering products of a PET bottle filling machine, a W3 filling machine, a W4 filling machine, a W5 filling machine and a W1 filling machine;
s2, a white milk backflow pipeline of a 1 line is connected to a G4 filling machine, a G3 filling machine, a G2 filling machine and a G1 filling machine through a CIP inlet and returns to a No. 1 recovery tank, the recovery tank is opened through a SW43 valve and is filled into the tank, a SW41 valve is stopped, and then the CIP return stroke cross-connecting plate is connected back; the 2-line white milk backflow pipeline is connected to a PET bottle filling machine, a W3 filling machine, a W4 filling machine, a W5 filling machine and a W1 filling machine through a CIP inlet and returns to a No. 2 recovery tank, the tank is opened and filled through a SW43 valve, the SW41 valve is stopped, and then the CIP return-stroke jumper is connected back;
s3, automatically controlling a G4 filling machine, a G3 filling machine, a G2 filling machine, a G1 filling machine and a PET bottle filling machine through electromagnetic flow meters, automatically closing corresponding milk pumps after the electromagnetic flow meters meet set conditions, judging two accumulated quantities when material pushing water and normal filling production are required by the electromagnetic flow meters, adding 9 lines of MIS statistical reports containing the PET bottle filling machine, generating reports every 24 hours, and checking the loss of the filling machine;
s4, balancing tank liftout and tank body manual cleaning are conducted through a starting butterfly valve arranged on the RO water or tap water pipeline.
Preferably, the No. 1 recovery tank and the No. 2 recovery tank enable the program interlocking function to only allow 1 recovery tank to recover at the same time
Preferably, the G4 filling machine, the G3 filling machine, the G2 filling machine, the G1 filling machine, the PET bottle filling machine, the W3 filling machine, the W4 filling machine, the W5 filling machine and the W1 filling machine in S2 are recovered into the milk returning line by opening a DA valve.
Compared with the prior art, the invention provides a device and a method for collecting milk product production material pipelines, which have the following beneficial effects:
1. the invention has the beneficial effects that: through combining the automatic circuit of putting milk, increase electromagnetic flowmeter to each liquid filling machine, increase one simultaneously before every liquid filling machine material buffer tank and prevent mixing the valve and the linkage of collection line, when getting into the production procedure, collecting system can be according to the parameter that every produces the line setting, all kinds of relevant valves of automatic switching, simultaneously according to the flow that the electromagnetic flowmeter feedbacks, judge whether milk, water-mixing body backward flow finishes, after reaching qualified parameter, close the valve of preventing mixing of collection line and feed line, get into in the liquid filling machine. Qualified as soon as feeding is realized. When the production is finished, the rest milk in the pipeline can be collected again, so that excessive organic substances are not remained in the pipeline during cleaning, the COD of the treatment station entering the station is reduced, and the treatment cost is reduced. The zero discharge of the milk-water mixture is realized fully automatically and automatically according to the program, so that qualified products can be produced as soon as the filling machine is started, the loss is reduced, the equipment effect is improved, and the labor efficiency is improved. The economic value of the whole year is more than 300 ten thousand.
Drawings
FIG. 1 is a process flow diagram of an embodiment of a dairy product production material pipeline collection device and method of the present invention.
Reference numerals:
g1 filler 101, G2 filler 102, G3 filler 103, G4 filler 104, No. 1 recovery tank 105, PET bottle filler 201, W3 filler 202, W4 filler 203, W5 filler 204, W1 filler 205, No. 2 recovery tank 206, return jumper 301, DA valve 302, stop valve 303, RO water or tap water line 304, start butterfly valve 305, SW41 valve 306, SW43 valve 307, self-priming pump 308, check valve 309, and electromagnetic flow meter 401.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "top", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
Example 1:
referring to fig. 1, a milk product production material pipeline collection device and method includes: white milk return line of 1 line and 2 lines, 1 line white milk return line includes: g1 liquid filling machine 101, G2 liquid filling machine 102, G3 liquid filling machine 103, G4 liquid filling machine 104 and No. 1 recovery tank 105, the 1-line white milk return line communicates with G4 liquid filling machine 104, G3 liquid filling machine 103, G2 liquid filling machine 102, G1 liquid filling machine 101 and No. 1 recovery tank 105 through the CIP inlet in order, and the 2-line white milk return line includes: PET bottle filling machine 201, W3 filling machine 202, W4 filling machine 203, W5 filling machine 204, W1 filling machine 205 and No. 2 recovery tank 206, 2-line white milk return pipeline is communicated with PET bottle filling machine 201, W3 filling machine 202, W4 filling machine 203, W5 filling machine 204, W1 filling machine 205 and No. 2 recovery tank 206 in sequence through CIP inlet, CIP return jumper plates 301 are arranged between G1 filling machine 101 and No. 1 recovery tank 105 and between W1 filling machine 205 and No. 2 recovery tank 206, 2 DA valves 302 are arranged in pipelines before inlets of G1 filling machine 101, G2 filling machine 102, G3 filling machine 103, G4 filling machine 104, PET bottle filling machine 201, W3 filling machine 202, W4 filling machine 203, W5 filling machine 204 and W1 filling machine 205 balance tank, G1 filling machine 101, G2 filling machine 102, G3, G4 filling machine 201, PET bottle filling machine 202, W4 filling machine 203, W4 filling machine 205 and W4 filling machine 205 are all provided with stop valve 302 and W4 filling machine 205, RO water or tap water pipeline 304 is installed at the inlet of each of the 1-line white milk return pipeline and the 2-line white milk return pipeline, a starting butterfly valve 305 is installed on the RO water or tap water pipeline 304, SW41 valve 306 and SW43 valve 307 are installed at the joint of the inlet of each of the 1-line white milk return pipeline and the 2-line white milk return pipeline, CIP return cross plate 301, No. 1 recovery tank 105 and No. 2 recovery tank 206, a self-priming pump 308 is installed between the CIP return cross plate 301 and the G1 filling machine 101 and the W1 filling machine 205, and a 2-inch check valve 309 is installed at the outlet of the self-priming pump 308.
The 1-line white milk return pipeline and the 2-line white milk return pipeline are both communicated by adopting 304 stainless steel pipelines with the pipe diameter of 51 mm.
Electromagnetic flow meters 401 are mounted on the feeding pipelines of a G1 filling machine 101, a G2 filling machine 102, a G3 filling machine 103, a G4 filling machine 104, a PET bottle filling machine 201, a W3 filling machine 202, a W4 filling machine 203, a W5 filling machine 204 and a W1 filling machine 205, the inlet and outlet calibers of the electromagnetic flow meters 401 are 51mm, and the electromagnetic flow meters 401 of the feeding lines of the G1 filling machine 101, the G2 filling machine 102, the G3 filling machine 103, the G4 filling machine 104 and the PET bottle filling machine 201 are mounted on a vertical pipeline behind a feeding pump; the electromagnetic flow meters 401 of the feed lines of the W3 filler 202, the W4 filler 203, the W5 filler 204, and the W1 filler 205 are mounted on the high platform horizontal leg piping.
G1 liquid filling machine 101, G2 liquid filling machine 102, G3 liquid filling machine 103, G4 liquid filling machine 104, PET bottle liquid filling machine 201, W3 liquid filling machine 202, W4 liquid filling machine 203, W5 liquid filling machine 204 and W1 liquid filling machine 205DA valve 302 are controlled by a tape CU head, other pneumatic valves are controlled to be opened and closed by proximity switches, and valve signals are hard-wired.
Through combining the automatic circuit of putting milk, increase electromagnetic flowmeter to each liquid filling machine, increase one simultaneously before every liquid filling machine material buffer tank and prevent mixing the valve and the linkage of collection line, when getting into the production procedure, collecting system can be according to the parameter that every produces the line setting, all kinds of relevant valves of automatic switching, simultaneously according to the flow that the electromagnetic flowmeter feedbacks, judge whether milk, water-mixing body backward flow finishes, after reaching qualified parameter, close the valve of preventing mixing of collection line and feed line, get into in the liquid filling machine. Qualified as soon as feeding is realized. When the production is finished, the rest milk in the pipeline can be collected again, so that excessive organic substances are not remained in the pipeline during cleaning, the COD of the treatment station entering the station is reduced, and the treatment cost is reduced.
Example 2: based on example 1, but different;
a method of a dairy product production material pipeline collection device:
s1, drawing a pipeline with the pipe diameter of 51mm from the No. 1 recovery tank 105 and the No. 2 recovery tank 206 respectively to 2 filling rooms, wherein the No. 1 recovery tank 105 is used for recovering products of a G1 filling machine 101, a G2 filling machine 102, a G3 filling machine 103 and a G4 filling machine 104; recovery tank No. 2 is used for recovery of PET bottle filler 201, W3 filler 202, W4 filler 203, W5 filler 204 and W1 filler 205 pasteurized milk filler product;
s2, a 1-line white milk return pipeline is connected to a G4 filling machine 104, a G3 filling machine 103, a G2 filling machine 102 and a G1 filling machine 101 through a CIP inlet and returns to the No. 1 recovery tank 105, the tank is opened through a SW43 valve 307, the SW41306 valve is closed, and then the CIP return jumper plate 301 is connected back; the 2-line white milk backflow pipeline is connected to a PET bottle filling machine 201, a W3 filling machine 202, a W4 filling machine 203, a W5 filling machine 204 and a W1 filling machine 205 through a CIP inlet and returns to a No. 2 recovery tank 206, the tank is opened through a SW43 valve 307 and is closed through a SW41306 valve, and then the CIP return jumper plate 301 is connected;
s3, automatically controlling the G4 filling machine 104, the G3 filling machine 103, the G2 filling machine 102, the G1 filling machine 101 and the PET bottle filling machine 201 through the electromagnetic flowmeter 401 to automatically close corresponding milk pumps after meeting set conditions, judging two accumulative quantities when material pushing water and normal filling production are required by the electromagnetic flowmeter 401, adding 9 MIS statistical reports containing the PET bottle filling machine for lines, and generating reports every 24 hours for checking the loss of the filling machine;
s4, the balance tank top material and the tank body are manually cleaned through a starting butterfly valve 305 arranged on the RO water or tap water pipeline 304.
The recovery tank No. 1 105 and recovery tank No. 2 206 enable the program interlock function to allow only 1 recovery tank to recover at a time.
G4 filler 104, G3 filler 103, G2 filler 102, G1 filler 101, PET bottle filler 201, W3 filler 202, W4 filler 203, W5 filler 204, and W1 filler 205 in S2 are opened through DA valve 302 for recovery into the milk return line.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (7)

1. A milk product production material pipeline collection device and method comprises: 1 white milk return line of line and 2 white milk return lines, its characterized in that, 1 white milk return line of line includes: g1 liquid filling machine (101), G2 liquid filling machine (102), G3 liquid filling machine (103), G4 liquid filling machine (104) and No. 1 recovery jar (105), 1 line white milk return line is linked together with G4 liquid filling machine (104), G3 liquid filling machine (103), G2 liquid filling machine (102), G1 liquid filling machine (101) and No. 1 recovery jar (105) in proper order through the CIP entry, 2 line white milk return line includes: a PET bottle filling machine (201), a W3 filling machine (202), a W4 filling machine (203), a W5 filling machine (204), a W1 filling machine (205) and a No. 2 recovery tank (206), wherein the 2-line white milk backflow pipeline is sequentially communicated with the PET bottle filling machine (201), the W3 filling machine (202), the W4 filling machine (203), the W5 filling machine (204), the W1 filling machine (205) and the No. 2 recovery tank (206) through CIP inlets, CIP cross-over return stroke boards (301) are arranged between the G1 filling machine (101) and the No. 1 recovery tank (105) and between the W1 filling machine (205) and the No. 2 recovery tank (206), and a DA 2 cun filling machine (302) is arranged in front pipelines of inlets of the G1 filling machine (101), the G2 filling machine (102), the G3 filling machine (103), the G4 filling machine (104), the PET bottle filling machine (201), the W3 filling machine (202), the W4 filling machine (203), the W5 filling machine (204) and, the automatic packaging machine is characterized in that stop valves (303) are mounted on balancing tanks of a G1 filling machine (101), a G2 filling machine (102), a G3 filling machine (103), a G4 filling machine (104), a PET bottle filling machine (201), a W3 filling machine (202), a W4 filling machine (203), a W5 filling machine (204) and a W1 filling machine (205), RO water or tap water pipelines (304) are mounted at inlets of a 1-line white milk backflow pipeline and a 2-line white milk backflow pipeline, starting butterfly valves (305) are mounted on the RO water or tap water pipelines (304), SW41 valves (306) and SW43 valves (307) are mounted at inlets of the 1-line white milk backflow pipeline and the 2-line white milk backflow pipeline and at joints of a CIP jumper plate (301), a No. 1 recovery tank (105) and a No. 2 recovery tank (206), and a pump (308) is mounted between the CIP jumper plate (301), the G1 filling machine (101) and the W1 (205), and a 2-inch check valve (309) is arranged at the outlet of the self-priming pump (308).
2. The milk product production material pipeline collection device and method of claim 1, wherein: the 1-line white milk backflow pipeline and the 2-line white milk backflow pipeline are both made of 304 stainless steel materials and are communicated through pipelines with the pipe diameter of 51 mm.
3. The milk product production material pipeline collection device and method of claim 1, wherein: the feeding pipelines of the G1 filling machine (101), the G2 filling machine (102), the G3 filling machine (103), the G4 filling machine (104), the PET bottle filling machine (201), the W3 filling machine (202), the W4 filling machine (203), the W5 filling machine (204) and the W1 filling machine (205) are all provided with electromagnetic flow meters (401), the inlet and outlet calibers of the electromagnetic flow meters (401) are 51mm, and the electromagnetic flow meters (401) of the feeding lines of the G1 filling machine (101), the G2 filling machine (102), the G3 filling machine (103), the G4 filling machine (104) and the PET bottle filling machine (201) are arranged on vertical pipelines behind the feeding pumps; electromagnetic flow meters (401) of the W3 filler (202), W4 filler (203), W5 filler (204), and W1 filler (205) feed lines are mounted on the high-level platform horizontal leg piping.
4. The milk product production material pipeline collection device and method of claim 1, wherein: the automatic filling machine comprises a G1 filling machine (101), a G2 filling machine (102), a G3 filling machine (103), a G4 filling machine (104), a PET bottle filling machine (201), a W3 filling machine (202), a W4 filling machine (203), a W5 filling machine (204) and a DA valve (302) of a W1 filling machine (205), wherein the DA valve (302) is controlled by a CU head, other pneumatic valves are controlled to be opened and closed by adopting proximity switches, and valve signals are hard-wired.
5. The milk product production material pipeline collection device and method of claim 1, wherein: the method also comprises the following control methods:
s1, drawing a 51mm pipe diameter pipeline from the No. 1 recovery tank (105) and the No. 2 recovery tank (206) respectively to 2 filling rooms, wherein the No. 1 recovery tank (105) is used for recovering products of a G1 filling machine (101), a G2 filling machine (102), a G3 filling machine (103) and a G4 filling machine (104); the No. 2 recovery tank (206) is used for recovering products of a PET bottle filling machine (201), a W3 filling machine (202), a W4 filling machine (203), a W5 filling machine (204) and a W1 filling machine (205) pasteurized milk filling machines;
s2, a 1-line white milk backflow pipeline is connected to a G4 filling machine (104), a G3 filling machine (103), a G2 filling machine (102) and a G1 filling machine (101) through a CIP inlet and returns to a No. 1 recovery tank (105), the tank is opened through a SW43 valve (307) and is filled, a SW41(306) valve is closed, and then the CIP return cross-connecting plate (301) is connected; the 2-line white milk backflow pipeline is connected to a PET bottle filling machine (201), a W3 filling machine (202), a W4 filling machine (203), a W5 filling machine (204) and a W1 filling machine (205) through a CIP inlet and returns to a No. 2 recovery tank (206), the tank is opened through a SW43 valve (307), the SW41 valve (306) is closed, and then the CIP return cross-connecting plate (301) is connected back;
s3, automatically controlling a G4 filling machine (104), a G3 filling machine (103), a G2 filling machine (102), a G1 filling machine (101) and a PET bottle filling machine (201) through an electromagnetic flowmeter (401) to automatically close corresponding milk pumps after meeting set conditions, wherein the electromagnetic flowmeter (401) needs to judge two accumulative amounts of material pushing water and normal filling production, 9 lines are added to comprise MIS statistical reports of the PET bottle filling machine, and reports can be generated every 24 hours and used for checking the loss of the filling machine;
s4, balancing tank lifters and tank body manual cleaning are carried out through a starting butterfly valve (305) arranged on the RO water or tap water pipeline (304).
6. The milk product production material pipeline collection device and method of claim 5, wherein: the No. 1 recovery tank (105) and the No. 2 recovery tank (206) enable the program interlock function and only allow 1 recovery tank to recover at the same time.
7. The milk product production material pipeline collection device and method of claim 5, wherein: g4 filling machine (104), G3 filling machine (103), G2 filling machine (102), G1 filling machine (101), PET bottle filling machine (201), W3 filling machine (202), W4 filling machine (203), W5 filling machine (204) and W1 filling machine (205) in the S2 are opened through DA valve (302) and recovered into a milk returning pipeline.
CN202110232448.6A 2021-03-03 Milk product production material pipeline collecting device and method Active CN112819383B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110232448.6A CN112819383B (en) 2021-03-03 Milk product production material pipeline collecting device and method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110232448.6A CN112819383B (en) 2021-03-03 Milk product production material pipeline collecting device and method

Publications (2)

Publication Number Publication Date
CN112819383A true CN112819383A (en) 2021-05-18
CN112819383B CN112819383B (en) 2024-08-02

Family

ID=

Similar Documents

Publication Publication Date Title
AU2005232788B2 (en) Cleaning method and apparatus
EP1420868B1 (en) Fluid injector with vent/proportioner ports
CN102065735A (en) Device for preparing drinks and method for cleaning such a device
CN109398831A (en) A kind of bottle placer clean-in-place system
US5858114A (en) Method and apparatus for cleaning liquid dispensing systems
KR20210032956A (en) Apparatus and method for producing alkaline water
CN112819383A (en) Pipeline collection device and method for milk product production materials
CN112819383B (en) Milk product production material pipeline collecting device and method
CN201088727Y (en) Automatic acid-alkaline cleaning and disinfection device for milk container and milk-transport equipment
CN215124015U (en) Aseptic fruit grain carbonated beverage mixing device
EP0487214A1 (en) Beverage dispensing system cleaning apparatus
CN217377416U (en) Flocculating agent dosing device
CN209885600U (en) Aseptic carbonating device for carbonated beverage
CN110479181B (en) Online allocation device
CN113142457A (en) Aseptic fruit grain carbonated beverage mixing device
CN106745376A (en) Oil field liquid waste processing medicine adding and dispensing device
CN209324369U (en) A kind of vacuum sewerage vertical hoisting system
CN206278940U (en) Oil field liquid waste processing medicine adding and dispensing device
CN210912975U (en) Alternating medicine gel preparation system
CN220069481U (en) Liquid dispensing device
CN220540891U (en) Honey divides jar packing pipeline device
CN201485294U (en) Medicine dissolving machine
CN212840741U (en) Sanitary safety type dynamic circulation type water top structure
GB2260795A (en) Automatic sterilizing/flushing system to be used on liquid dispensing installations
CN210261706U (en) Conveying structure suitable for hooking and adjusting tank

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right

Effective date of registration: 20231106

Address after: 400715 No. 2, natural road, Beibei District, Chongqing

Applicant after: SOUTHWEST University

Applicant after: CHONGQING TIANYOU DAIRY Co.,Ltd.

Address before: 400715 No. 2, natural road, Beibei District, Chongqing

Applicant before: SOUTHWEST University

TA01 Transfer of patent application right
GR01 Patent grant