CN112814957A - Small valve pilot type sheet-mounted integrated large-flow vacuum generator - Google Patents
Small valve pilot type sheet-mounted integrated large-flow vacuum generator Download PDFInfo
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- CN112814957A CN112814957A CN202110260701.9A CN202110260701A CN112814957A CN 112814957 A CN112814957 A CN 112814957A CN 202110260701 A CN202110260701 A CN 202110260701A CN 112814957 A CN112814957 A CN 112814957A
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- 230000000903 blocking effect Effects 0.000 claims description 34
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
- F04F5/00—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
- F04F5/14—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid
- F04F5/16—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid displacing elastic fluids
- F04F5/20—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid displacing elastic fluids for evacuating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
- F04F5/00—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
- F04F5/44—Component parts, details, or accessories not provided for in, or of interest apart from, groups F04F5/02 - F04F5/42
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
- F04F5/00—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
- F04F5/44—Component parts, details, or accessories not provided for in, or of interest apart from, groups F04F5/02 - F04F5/42
- F04F5/46—Arrangements of nozzles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
- F04F5/00—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
- F04F5/44—Component parts, details, or accessories not provided for in, or of interest apart from, groups F04F5/02 - F04F5/42
- F04F5/48—Control
- F04F5/52—Control of evacuating pumps
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Jet Pumps And Other Pumps (AREA)
Abstract
The invention belongs to the technical field of air pressure, and particularly relates to a vacuum generator. The small valve guide type sheet-mounted integrated large-flow vacuum generator comprises a generator shell, a main air inlet, a vacuum piston, a vacuum valve and a nozzle assembly, wherein the nozzle assembly is arranged in a nozzle cavity, and an air inlet of the nozzle assembly is communicated with an air inlet cavity in the nozzle cavity. The main air inlet is respectively communicated with an air inlet of the vacuum piston and an air inlet end of the vacuum valve, an air outlet end of the vacuum valve is communicated with a driving port of the vacuum piston, an air outlet of the vacuum piston is communicated with the air inlet cavity, and an air outlet of the nozzle assembly is communicated with the external environment through an air outlet; the suction valve also comprises a first suction port and a second suction port, wherein the first suction port is provided with a suction joint, and the second suction port is separated from a first suction cavity and a second suction cavity in the nozzle cavity through two valve flaps. Compared with other inherent vacuum generators, the invention simultaneously realizes the advantages of large flow, small volume, sheet loading, two small valve pilot, piston pilot and the like.
Description
Technical Field
The invention belongs to the technical field of air pressure, and particularly relates to a vacuum generator.
Background
The vacuum generator is a novel, efficient, clean, economical and small vacuum component which utilizes a positive pressure air source to generate negative pressure, so that the negative pressure can be easily and conveniently obtained in a place with compressed air or a place needing the positive negative pressure in a pneumatic system. Vacuum generators are widely used in industrial automation in the fields of machinery, electronics, packaging, printing, plastics, robots, and the like.
The existing vacuum generator generally generates vacuum flow through a high-pressure jet Laval nozzle, and whether the vacuum is generated or not is controlled through various pilot valves, so that the following problems can be caused:
1. under the requirement of large flow, the large-flow vacuum generator adopts a large-volume spray pipe structure, so that the whole volume is large;
2. little volume vacuum generator does not take the guide structure, when little volume vacuum generator carries out the integration and forms large-traffic vacuum generator, adopts a plurality of independent little valve guide usually, causes to use little valve quantity more, and the power consumption is more, and it is more to be qualified for the next round of competitions.
Disclosure of Invention
The invention aims to solve the technical problems of large overall volume, large quantity of small valves and more outlet lines of the conventional large-flow vacuum generator and aims to provide a small-valve pilot type chip-mounted integrated large-flow vacuum generator.
The small valve pilot type sheet-mounted integrated large-flow vacuum generator comprises a generator shell, a main air inlet communicated with an external air source, a vacuum piston arranged in the generator shell, a vacuum valve used for driving the vacuum piston and a nozzle assembly, the nozzle assembly is detachably arranged in a nozzle cavity in the generator shell, four independent cavities are arranged in the nozzle cavity along the air inlet to air outlet direction of the nozzle assembly and respectively comprise an air inlet cavity, a first suction cavity, a second suction cavity and an air outlet cavity, the air inlet of the nozzle component is communicated with the air inlet cavity, the air outlet of the nozzle component is communicated with the air outlet cavity, two nozzle side holes are respectively formed in the nozzle assembly along the direction from air inlet to air outlet, the nozzle side hole positioned at the lower part is communicated with the first suction cavity, and the nozzle side hole positioned at the upper part is communicated with the second suction cavity;
the main air inlet is respectively communicated with an air inlet of the vacuum piston and an air inlet end of the vacuum valve through an air passage, an air outlet end of the vacuum valve is communicated with a driving port of the vacuum piston through an air passage, an air outlet of the vacuum piston is communicated with the air inlet cavity through an air passage, and the air outlet cavity is communicated with the external environment through an air passage and an air outlet;
the suction device also comprises a first suction port and a second suction port, wherein the first suction port is communicated with the first suction cavity and the external environment, a suction joint is arranged at the first suction port, the second suction port separates the second suction port from the first suction cavity through a first valve flap, and the second suction port separates from the second suction cavity through a second valve flap;
an external air source enters air through the main air inlet and respectively reaches an air inlet of the vacuum piston and an air inlet end of the vacuum valve through an air passage, when the vacuum valve works, an air outlet valve port of the vacuum valve is opened, air is exhausted from an air outlet end of the vacuum valve, the vacuum piston is moved, a valve port at the position of the vacuum piston is opened, air enters an air inlet of the nozzle assembly from the air inlet of the vacuum piston through an air outlet of the vacuum piston, negative pressure is generated around the nozzle assembly when the air flows through the nozzle assembly to drive the suction connector to suck air and the two valve flaps to be opened, when the negative pressure value of the second suction cavity is smaller than the negative pressure value of the second suction port, the second valve flap is closed, and at the moment, the first valve flap is still opened to suck air.
After the vacuum valve is designed, two modes of suction selection can be realized through the pilot action of the vacuum valve, and when the mode needs to be selected, the suction port corresponding to the other mode is blocked.
The gas inlet of the nozzle assembly is located below, the gas outlet of the nozzle assembly is located above, a lower blocking opening is formed in the generator shell and located below the first valve clack, a lower blocking block is detachably arranged on the lower blocking opening and used for blocking the valve clack to be opened.
The generator further comprises an air breaking piston arranged in the generator shell and an air breaking valve used for driving the air breaking piston, the main air inlet is also respectively communicated with the air inlet of the air breaking piston and the air inlet end of the air breaking valve through an air passage, the air outlet end of the air breaking valve is communicated with the driving port of the air breaking piston through an air passage, and the air outlet of the air breaking piston is communicated with the second suction port through an air passage;
an external air source enters air through the main air inlet and respectively reaches an air inlet of the air breaking piston and an air inlet end of the air breaking valve through an air passage, when the air breaking valve works, an air outlet valve port of the air breaking valve is opened, air is discharged from the air outlet end of the air breaking valve to move the air breaking piston, the valve port at the air breaking piston is opened, and high-pressure air enters the second suction port from the air inlet of the air breaking piston through the air outlet of the air breaking piston; when the suction connector is in a suction mode, the first valve flap and the second valve flap are both opened by the gas pressure generated by the high-pressure gas at the second suction port, the vacuum is broken after the high-pressure gas enters the first suction cavity and the second suction cavity, and finally the high-pressure gas is discharged from the exhaust port and the suction connector; when the suction mode of the second suction port is in, the gas pressure generated by the high-pressure gas at the second suction port opens the first valve flap and the second valve flap, the high-pressure gas enters the first suction cavity and the second suction cavity and breaks the vacuum, and finally the high-pressure gas is discharged from the exhaust port and the second suction port.
The vacuum piston and the vacuum breaking piston respectively comprise a pilot cavity arranged in the generator shell, a valve core positioned in the pilot cavity, and a valve rod for controlling the opening and closing of a valve port of the valve core, the valve rod is I-shaped, one end of the valve rod is inserted into the valve core, the valve core and the pilot cavity are divided into an upper area, a middle area and a lower area by the valve rod, and the middle area and the lower area are separated or communicated by the up-and-down movement of the valve rod;
the driving port of the vacuum piston is positioned in the upper area, the air outlet end of the vacuum valve is communicated with the upper area through an air passage, the air inlet of the vacuum piston is positioned in the middle area, the main air inlet is communicated with the middle area through an air passage, the air outlet of the vacuum piston is positioned in the lower area, and the air inlet cavity is communicated with the lower area through an air passage;
the drive port of the air breaking piston is located in the upper region, the air outlet end of the air breaking valve is communicated with the upper region through an air passage, the air outlet of the air breaking piston is located in the middle region, the second suction port is communicated with the middle region through an air passage, the air inlet of the air breaking piston is located in the lower region, and the main air inlet is communicated with the lower region through an air passage.
The nozzle assemblies in the nozzle cavity are at least two groups, and the at least two groups of nozzle assemblies are arranged in the nozzle cavity side by side.
The generator shell is provided with an upper blocking opening, the upper blocking opening is located in at least two groups above the gas outlet of the nozzle assembly, an upper blocking block is detachably arranged on the upper blocking opening, and the upper blocking block is used for blocking at least one gas outlet of the nozzle assembly.
The nozzle assembly comprises a primary nozzle, a secondary nozzle and a receiving pipe which are sequentially connected from bottom to top, wherein the length of the primary nozzle is smaller than that of the secondary nozzle, and the receiving pipe is hollow and adopts a Laval nozzle;
the lower part of the first-stage nozzle is an air inlet of the nozzle assembly, and the upper part of the receiving pipe is an air outlet of the nozzle assembly.
The lower part of the secondary nozzle is provided with one nozzle side hole for communicating the inside and the outside of the secondary nozzle, and the lower part of the receiving pipe is provided with the other nozzle side hole for communicating the inside and the outside of the receiving pipe.
The generator shell comprises a vacuum shell, at least one single-piece shell and a vacuum breaking shell, wherein the at least one single-piece shell is integrated between the vacuum shell and the vacuum breaking shell;
the vacuum valve and the vacuum piston are positioned on the vacuum shell, the nozzle cavity, the nozzle assembly, the first suction port, the second suction port, the suction joint, the first valve flap and the second valve flap are arranged on each single-chip shell, each single-chip shell shares one main air inlet and one exhaust port, the air inlet cavities and the air outlet cavities on each single-chip shell are communicated with each other, and the second suction ports on each single-chip shell are communicated with each other and communicated with the external environment through a shared unified suction port;
the main air inlet, the exhaust port and the unified suction port are located on the vacuum shell or the vacuum breaking shell.
Preferably, the main air inlet, the exhaust port and the uniform suction port are all located on the vacuum shell, and the vacuum breaking valve is communicated with the main air inlet through a through flow passage which penetrates through the vacuum shell to the vacuum breaking shell.
When a plurality of single-chip shells are arranged, in order to exhaust smoothly, the vacuum shell can be additionally provided with another exhaust port, the other exhaust port is communicated with the air outlet cavity through an air path, and the two exhaust ports are respectively positioned on the vacuum shell and the air breaking shell.
The positive progress effects of the invention are as follows: the invention adopts the small valve pilot type chip-mounted integrated large-flow vacuum generator, and has the following advantages:
1. compared with other inherent vacuum generators, the vacuum generator has the advantages of large flow, small volume, piece installation, two small valve pilot, piston pilot and the like;
2. a plurality of Laval nozzles are arranged in the single-chip shell, and the number of the Laval nozzles can be configured according to requirements;
3. two alternative suction modes are adopted, and the application is wider.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a right side view of FIG. 1;
FIG. 3 is a left side view of FIG. 1;
FIG. 4 is a bottom view of FIG. 1;
FIG. 5 is a front view of the one-piece housing of the present invention;
FIG. 6 is an exploded view of the one-piece shell of the present invention;
FIG. 7 is an internal cross-sectional view of the one-piece shell of the present invention;
FIG. 8 is an internal cross-sectional view of the invention in the non-piloted state;
FIG. 9 is an internal cross-sectional view of the vacuum valve of the present invention piloted therein;
fig. 10 is an internal cross-sectional view of the present invention with break first.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific drawings.
Referring to fig. 1 to 10, the small valve pilot type sheet-mounted integrated large flow vacuum generator includes a generator housing including a vacuum housing 11, at least one monolithic housing 12 and a breaking housing 13, the at least one monolithic housing 12 being integrated between the vacuum housing 11 and the breaking housing 13. As shown in fig. 1, five single-piece casings 12 are arranged side by side between a vacuum casing 11 and a vacuum breaking casing 13, each single-piece casing 12 has the same structure, and after a plurality of single-piece casings 12 are assembled, both sides of the single-piece casings are fixed with the vacuum casing 11 and the vacuum breaking casing 13 to form a large-flow vacuum generator. The user can set up the number of monolithic casing 12 according to the on-the-spot demand, during the collection dress, the bolt and nut installation through four angle departments edge interfaces of monolithic casing 12 is fixed to between vacuum casing 11 and the broken casing 13.
The vacuum pump further comprises a vacuum piston 21 arranged in the vacuum shell 11, a vacuum valve 22 used for driving the vacuum piston 21, a vacuum breaking piston 23 arranged in the vacuum breaking shell 13 and a vacuum breaking valve 24 used for driving the vacuum breaking piston 23, wherein the vacuum valve 22 is arranged on the vacuum shell 11, and the vacuum breaking valve 24 is arranged on the vacuum breaking shell 13. When the single-piece case 12 is plural, the vacuum piston 21 and the vacuum valve 22 are shared, and the vacuum breaking piston 23 and the vacuum breaking valve 24 are shared. And further comprises a main air inlet 14, a uniform suction port 15 and an exhaust port 16, wherein the main air inlet 14, the uniform suction port 15 and the exhaust port 16 can be positioned on the vacuum shell 11 or the vacuum shell 13. The main air inlet 14 communicated with an external air source is respectively communicated with an air inlet of the vacuum piston 21, an air inlet end of the vacuum valve 22, an air inlet of the air breaking piston 23 and an air inlet end of the air breaking valve 24 through air passages. Preferably, the main air inlet 14, the unified suction port 15 and the exhaust port 16 are located on the vacuum casing 11, the vacuum break valve 24 is communicated with the main air inlet 14 through a through flow passage 241 extending from the vacuum casing 11 to the vacuum break casing 13, and the single-piece casings 12 share one main air inlet 14 and one exhaust port 16.
Referring to fig. 5 to 7, each single-piece housing 12 is provided with a nozzle chamber, a nozzle assembly 31, a first suction port, a second suction port 32, a suction connector 33, two valve flaps 34, a lower block 35, and an upper block 36. The nozzle intracavity is equipped with four independent cavities to the direction of giving vent to anger along nozzle assembly's the air admission, be respectively for admit air chamber 371, first suction chamber 372, second suction chamber 373 and play gas chamber 374, nozzle assembly 31 detachable sets up in the nozzle intracavity, nozzle assembly 31's air inlet and chamber 371 UNICOM of admitting air, nozzle assembly's gas outlet and play gas chamber 374 UNICOM, nozzle assembly goes up along admitting air to giving vent to anger and upwards being equipped with two nozzle side openings 314 respectively in the direction, the nozzle side opening 314 and the first suction chamber 372 UNICOM that are located the below, the nozzle side opening 314 and the second suction chamber 373 UNICOM that are located the top.
The first suction opening connects the first suction chamber 372 with the external environment, the first suction opening is provided with a suction joint 33, the two valve flaps 34 are a first valve flap and a second valve flap respectively, the second suction opening 32 separates the second suction opening 32 from the first suction chamber 372 through the first valve flap, and the second suction opening 32 separates the second suction chamber 373 from the second suction chamber 32 through the second valve flap. Preferably, the suction connection 33 and one flap 34 are arranged on both sides behind the air inlet of the nozzle assembly 31, the other flap 34 is arranged on the middle side of the nozzle assembly 31, and the two flaps 34 are arranged symmetrically. When the number of the single-piece housings 12 is plural, the air inlet chamber 371 and the air outlet chamber 374 of each single-piece housing 12 communicate with each other. The second suction ports 32 of each monolithic housing 12 communicate with each other and with the external environment through a common one of the uniform suction ports 15.
The air inlet of the nozzle assembly 31 is located below, the air outlet of the nozzle assembly 31 is located above, a lower blocking opening is formed in the single-chip shell 12 and located below the first valve clack, a lower blocking block 35 is detachably arranged on the lower blocking opening and used for blocking the first valve clack from being opened, and the lower blocking block 35 is used for blocking the first valve clack from being opened. When the uniform suction through the uniform suction port 15 is not required, all the valve flaps 34 can be blocked by using the lower blocking piece 35, and the valve flaps 34 in a part of the single-piece housing 12 can be blocked as required.
Referring to fig. 6 and 7, the nozzle assemblies 31 in the nozzle chamber are at least two groups, and at least two groups of nozzle assemblies 31 are arranged side by side in the nozzle chamber. As shown in fig. 6, three sets of nozzle assemblies 31 are disposed within the nozzle cavity of a single monolithic housing 12. An upper blocking opening is formed in the generator shell and located above the air outlets of the at least two groups of nozzle assemblies 31, an upper blocking block 36 is detachably arranged on the upper blocking opening, and the upper blocking block 36 is used for blocking the air outlet of at least one nozzle assembly 31. When not much nozzle block assemblies 31 are needed, the air outlets of some of the nozzle assemblies 31 in a single monolithic housing 12 may be blocked by an upper blocking piece 36.
The nozzle assembly 31 comprises a first-stage nozzle 311, a second-stage nozzle 312 and a receiving pipe 313 which are sequentially connected from bottom to top, the length of the first-stage nozzle 311 is smaller than that of the second-stage nozzle 312, and the receiving pipe 313 is hollow inside and adopts a Laval nozzle. Below the primary nozzle 311 is an air inlet of the nozzle assembly 31 and above the receiving pipe 313 is an air outlet of the nozzle assembly 31. The lower portion of the secondary nozzle 312 is provided with one nozzle side hole 314 communicating inside and outside thereof, and the lower portion of the receiving pipe 313 is provided with the other nozzle side hole 314 communicating inside and outside thereof.
Referring to fig. 8 to 10, the air outlet of the vacuum valve 22 is communicated with the driving port of the vacuum piston 21 through an air passage, the air outlet of the vacuum piston 21 is communicated with the air inlet of the nozzle assembly 31 through an air passage, and the air outlet of the nozzle assembly 31 is communicated with the external environment through the air outlet 16 through an air passage. The air outlet end of the air breaking valve 24 is communicated with the driving port of the air breaking piston 23 through an air passage, and the air outlet of the air breaking piston 23 is communicated with the second suction port 32 through an air passage. When the single-piece case 12 is plural, each single-piece case 12 shares one exhaust port 16 for exhaust. Preferably, in order to smoothly exhaust, the present invention may further include another exhaust port 16, where the another exhaust port 16 is communicated with the exhaust cavity 374 through a gas path, and the two exhaust ports 16 are respectively located on the vacuum casing 11 and the vacuum breaking casing 13.
The vacuum piston 21 and the vacuum breaking piston 23 both comprise a pilot cavity arranged in the generator shell, a valve core 41 positioned in the pilot cavity, and a valve rod 42 for controlling the opening and closing of a valve port of the valve core 41, the valve rod 42 is in an I shape, one end of the valve rod 42 is inserted into the valve core 41, the valve core 41 and the pilot cavity are divided into an upper area 43, a middle area 44 and a lower area 45 by the valve rod 42, and the middle area 44 and the lower area 45 are separated or communicated through the up-and-down movement of the valve rod 42. As shown in fig. 9, the driving port of the vacuum piston 21 is located in the upper area 43, the air outlet end of the vacuum valve 22 is communicated with the upper area 43 through an air passage, the air inlet port of the vacuum piston 21 is located in the middle area 44, the main air inlet port 14 is communicated with the middle area 44 through an air passage, the air outlet port of the vacuum piston 21 is located in the lower area 45, and the air inlet chamber 371 is communicated with the lower area 45 through an air passage. As shown in fig. 10, the driving port of the air-breaking piston 23 is located in the upper area 43, the air outlet end of the air-breaking valve 24 is communicated with the upper area 43 through an air passage, the air outlet of the air-breaking piston 23 is located in the middle area 44, the second suction port 32 is communicated with the middle area 44 through an air passage, the air inlet of the air-breaking piston 23 is located in the lower area 45, and the main air inlet 14 is communicated with the lower area 45 through an air passage.
Referring to fig. 8, an external gas source is introduced through the main inlet 14 and is routed to the middle region 44 of the vacuum piston 21 and the inlet end of the vacuum valve 22, respectively, so that the valve stem 42 moves up against the upper wall of the pilot chamber due to the pressure differential acting on the valve stem 42, and the middle region 44 and the lower region 45 are sealed from each other.
Referring to fig. 9, when the vacuum valve 22 is operated, the outlet port of the vacuum valve 22 is opened, the outlet end of the vacuum valve 22 discharges air, the air enters the upper region 43, the vacuum piston 21 moves downward, the port at the vacuum piston 21 is opened, the air enters the inlet port of the nozzle assembly 31 from the inlet port of the vacuum piston 21 through the outlet port of the vacuum piston 21, when flowing through the nozzle assembly 31, negative pressure is generated around the nozzle assembly 31, that is, high negative pressure is generated around the primary nozzle 311, low negative pressure is generated around the secondary nozzle 312, the suction joint 33 is driven to suck air, and the air pressure difference between the nozzle cavity and the second suction port 32 causes the two valve flaps 34 to be opened, when the negative pressure value generated by the second suction cavity 373 is smaller than the negative pressure value of the second suction port 32, the second valve flap is closed, and the first valve flap is still opened to suck air. With the above design, the present invention can realize two modes of suction selection by the pilot action of the vacuum valve 22, namely, the uniform suction can be performed through the uniform suction port 15, and the individual suction of each single-piece shell 12 can be performed through the suction joint 33. When the mode is needed, the suction port corresponding to the other mode is blocked.
Referring to fig. 9, the external air source is supplied through the main air inlet 14, and reaches the air inlet of each of the vacuum breaking pistons 23 through the through flow passage 241 and communicates with the air inlet end of the vacuum breaking valve 24 through the air passage. Similarly, the middle region 44 and the lower region 45 are sealed from each other due to the differential air pressure in the upward direction of the valve stem 42.
Referring to fig. 10, when the air breaking valve 24 is operated, the air outlet port of the air breaking valve 24 is opened, the air outlet end of the air breaking valve 24 is exhausted, the air breaking piston 23 is moved downward, the port at the air breaking piston 23 is opened, high-pressure gas enters the second suction port 32 from the air inlet of the air breaking piston 23 through the air outlet of the air breaking piston 31, when the air suction mode is in the suction mode of the suction connector 33, the first valve flap and the second valve flap are both opened by the gas pressure generated by the high-pressure gas at the second suction port 32, the high-pressure gas enters the first suction chamber 372 and the second suction chamber 373 to break vacuum, and finally, the high-pressure gas is exhausted from the exhaust port 16 and the suction connector 33; when the second suction port 32 is in the suction mode, the first and second flaps are both opened by the gas pressure generated by the high-pressure gas at the second suction port 32, the high-pressure gas enters the first and second suction chambers 372 and 373 and breaks the vacuum, and finally the high-pressure gas is discharged from the exhaust port 16 and the second suction port 32.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A small valve guide type sheet-mounted integrated large-flow vacuum generator comprises a generator shell, a main air inlet communicated with an external air source, a vacuum piston arranged in the generator shell, and a vacuum valve used for driving the vacuum piston, and is characterized by further comprising a nozzle assembly, wherein the nozzle assembly is detachably arranged in a nozzle cavity in the generator shell, four independent cavities are arranged in the nozzle cavity along the air inlet-outlet direction of the nozzle assembly and respectively comprise an air inlet cavity, a first suction cavity, a second suction cavity and an air outlet cavity, the air inlet of the nozzle assembly is communicated with the air inlet cavity, the air outlet of the nozzle assembly is communicated with the air outlet cavity, two nozzle side holes are respectively arranged in the air inlet-outlet direction of the nozzle assembly, and the nozzle side holes positioned below are communicated with the first suction cavity, the nozzle side hole positioned above is communicated with the second suction cavity;
the main air inlet is respectively communicated with an air inlet of the vacuum piston and an air inlet end of the vacuum valve through an air passage, an air outlet end of the vacuum valve is communicated with a driving port of the vacuum piston through an air passage, an air outlet of the vacuum piston is communicated with the air inlet cavity through an air passage, and the air outlet cavity is communicated with the external environment through an air passage and an air outlet;
the suction device also comprises a first suction port and a second suction port, wherein the first suction port is communicated with the first suction cavity and the external environment, a suction joint is arranged at the first suction port, the second suction port separates the second suction port from the first suction cavity through a first valve flap, and the second suction port separates from the second suction cavity through a second valve flap;
an external air source enters air through the main air inlet and respectively reaches an air inlet of the vacuum piston and an air inlet end of the vacuum valve through an air passage, when the vacuum valve works, an air outlet valve port of the vacuum valve is opened, air is exhausted from an air outlet end of the vacuum valve, the vacuum piston is moved, a valve port at the position of the vacuum piston is opened, air enters an air inlet of the nozzle assembly from the air inlet of the vacuum piston through an air outlet of the vacuum piston, negative pressure is generated around the nozzle assembly when the air flows through the nozzle assembly to drive the suction connector to suck air and the two valve flaps to be opened, when the negative pressure value of the second suction cavity is smaller than the negative pressure value of the second suction port, the second valve flap is closed, and at the moment, the first valve flap is still opened to suck air.
2. The small valve pilot-operated type chip-on-chip integrated high-flow vacuum generator according to claim 1, wherein the air inlet of the nozzle assembly is located below, the air outlet of the nozzle assembly is located above, the generator housing is provided with a lower blocking opening, the lower blocking opening is located below the first valve flap, and a lower blocking block is detachably arranged on the lower blocking opening and used for blocking the first valve flap from opening.
3. The small valve pilot type integrated large-flow vacuum generator of claim 1, further comprising a blow-off piston disposed in the generator housing and a blow-off valve for driving the blow-off piston, wherein the main air inlet is further communicated with the air inlet of the blow-off piston and the air inlet end of the blow-off valve through an air passage, the air outlet end of the blow-off valve is communicated with the driving port of the blow-off piston through an air passage, and the air outlet of the blow-off piston is communicated with the second suction port through an air passage;
an external air source enters air through the main air inlet and respectively reaches an air inlet of the air breaking piston and an air inlet end of the air breaking valve through an air passage, when the air breaking valve works, an air outlet valve port of the air breaking valve is opened, air is discharged from the air outlet end of the air breaking valve to move the air breaking piston, the valve port at the air breaking piston is opened, and high-pressure air enters the second suction port from the air inlet of the air breaking piston through the air outlet of the air breaking piston; when the suction connector is in a suction mode, the first valve flap and the second valve flap are both opened by the gas pressure generated by the high-pressure gas at the second suction port, the vacuum is broken after the high-pressure gas enters the first suction cavity and the second suction cavity, and finally the high-pressure gas is discharged from the exhaust port and the suction connector; when the suction mode of the second suction port is in, the gas pressure generated by the high-pressure gas at the second suction port opens the first valve flap and the second valve flap, the high-pressure gas enters the first suction cavity and the second suction cavity and breaks the vacuum, and finally the high-pressure gas is discharged from the exhaust port and the second suction port.
4. The small valve pilot type integrated large flow vacuum generator according to claim 3, wherein the vacuum piston and the vacuum breaking piston each comprise a pilot cavity arranged in the generator housing, a valve core positioned in the pilot cavity, and a valve rod controlling the opening and closing of a valve port of the valve core, the valve rod is i-shaped, one end of the valve rod is inserted into the valve core, the valve rod divides the valve core and the pilot cavity into an upper region, a middle region and a lower region, and the middle region and the lower region are separated or communicated by the up-and-down movement of the valve rod;
the driving port of the vacuum piston is positioned in the upper area, the air outlet end of the vacuum valve is communicated with the upper area through an air passage, the air inlet of the vacuum piston is positioned in the middle area, the main air inlet is communicated with the middle area through an air passage, the air outlet of the vacuum piston is positioned in the lower area, and the air inlet cavity is communicated with the lower area through an air passage;
the drive port of the air breaking piston is located in the upper region, the air outlet end of the air breaking valve is communicated with the upper region through an air passage, the air outlet of the air breaking piston is located in the middle region, the second suction port is communicated with the middle region through an air passage, the air inlet of the air breaking piston is located in the lower region, and the main air inlet is communicated with the lower region through an air passage.
5. The small valve piloted, chip-on-chip integrated high flow vacuum generator as in claim 1, wherein said nozzle assemblies in said nozzle chamber are in at least two groups, at least two groups of said nozzle assemblies being positioned side-by-side in said nozzle chamber;
the generator shell is provided with an upper blocking opening, the upper blocking opening is located in at least two groups above the gas outlet of the nozzle assembly, an upper blocking block is detachably arranged on the upper blocking opening, and the upper blocking block is used for blocking at least one gas outlet of the nozzle assembly.
6. The small valve guided, chip-on-chip integrated high flow vacuum generator of claim 1, wherein the nozzle assembly comprises, from bottom to top, a primary nozzle, a secondary nozzle and a receiving tube connected in sequence, the primary nozzle having a length less than that of the secondary nozzle, the receiving tube being hollow and employing a laval nozzle;
the lower part of the first-stage nozzle is an air inlet of the nozzle assembly, and the upper part of the receiving pipe is an air outlet of the nozzle assembly.
7. The small valve pilot wafer integrated high flow vacuum generator of claim 6, wherein the lower portion of said secondary nozzle is provided with one of said nozzle side holes communicating internally and externally, and the lower portion of said receiver tube is provided with the other of said nozzle side holes communicating internally and externally.
8. The small valve piloted chip on integrated mass flow vacuum generator as in any of claims 3 to 7, characterized in that said generator housing comprises a vacuum housing, at least one monolithic housing and a break-empty housing, at least one monolithic housing being integrated between said vacuum housing and break-empty housing;
the vacuum valve and the vacuum piston are positioned on the vacuum shell, the nozzle cavity, the nozzle assembly, the first suction port, the second suction port, the suction joint, the first valve clack and the second valve clack are arranged on each single-chip shell, each single-chip shell shares one main air inlet and one exhaust port, the air inlet cavities and the air outlet cavities on each single-chip shell are communicated with each other, and the second suction ports on each single-chip shell are communicated with each other and communicated with the external environment through a shared unified suction port;
the main air inlet, the exhaust port and the unified suction port are located on the vacuum shell or the vacuum breaking shell.
9. The small valve guided, sheet-pack integrated high flow vacuum generator of claim 8, wherein said primary air inlet, said exhaust and said unified suction port are located on said vacuum housing, and said vacuum break valve communicates with said primary air inlet through a through flow path through said vacuum housing to said vacuum break housing.
10. The small valve guided, chip-on-chip high flow vacuum generator as claimed in claim 8, wherein when a plurality of single-chip housings are provided, another exhaust port is additionally provided for smooth exhaust, another exhaust port is communicated with said exhaust cavity through a gas path, and two exhaust ports are respectively provided on said vacuum housing and said vacuum breaking housing.
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