CN112811241A - Dislocation rubberizing method and device, electronic equipment and readable storage medium - Google Patents
Dislocation rubberizing method and device, electronic equipment and readable storage medium Download PDFInfo
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- CN112811241A CN112811241A CN202110223507.3A CN202110223507A CN112811241A CN 112811241 A CN112811241 A CN 112811241A CN 202110223507 A CN202110223507 A CN 202110223507A CN 112811241 A CN112811241 A CN 112811241A
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- 238000000034 method Methods 0.000 title claims abstract description 64
- 239000002390 adhesive tape Substances 0.000 claims abstract description 158
- 239000000463 material Substances 0.000 claims description 83
- 238000004026 adhesive bonding Methods 0.000 claims description 36
- 238000004590 computer program Methods 0.000 claims description 10
- 238000012545 processing Methods 0.000 claims description 7
- 239000000758 substrate Substances 0.000 description 39
- 238000010586 diagram Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 13
- 239000003292 glue Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/37—Tapes
- B65H2701/377—Adhesive tape
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Document Processing Apparatus (AREA)
- Adhesive Tapes (AREA)
Abstract
The application discloses a dislocation rubberizing method, a dislocation rubberizing device, electronic equipment and a readable storage medium. The staggered rubberizing method comprises the following steps: establishing a first sequence coordinate system, attaching a first sequence adhesive tape, establishing a second sequence coordinate system and attaching a second sequence adhesive tape. In the step of establishing the first sequence coordinate system, a virtual first datum line and a virtual second datum line are included. In the step of establishing the second serial coordinate system, a virtual third datum line is included. The technical scheme that this application provided can solve prior art, because adjacent sticky tape interval is little, can't realize the problem of rubberizing.
Description
Technical Field
The application relates to the technical field of substrate rubberizing, in particular to a dislocation rubberizing method and device, electronic equipment and a readable storage medium.
Background
In the technical field of substrate rubberizing, a plurality of tapes are usually attached to a substrate surface by a rubberizing apparatus, and the plurality of tapes are arranged in a row and at equal intervals. However, due to the limitation of the thickness of the structure of the rubberizing module itself, the existing rubberizing technology cannot meet the requirement of small space between adjacent tapes.
Disclosure of Invention
The application provides a staggered rubberizing method, a staggered rubberizing device, electronic equipment and a readable storage medium, which can solve the problem that rubberizing cannot be realized due to small space between adjacent adhesive tapes in the prior art.
In a first aspect, the invention provides a method for staggered rubberizing, comprising the following steps:
establishing a first sequence coordinate system, comprising:
the method comprises the steps of virtualizing a first datum line, utilizing a line finding tool to find out a base material datum line on the side edge of a base material parallel to the length direction of the base material, taking the base material datum line as an initial position to perform successive offset along the width direction of the base material according to a first preset formula, and virtualizing N first datum lines, wherein N is an integer greater than or equal to 1; and
the virtual second datum line is used for finding out a base material side line at the end edge of the base material parallel to the width direction of the base material by using a line finding tool, the base material side line is taken as an initial position and is gradually shifted along the length direction of the base material according to a second preset formula, N ' second datum lines are virtualized, the N first datum lines and the N ' second datum lines are mutually vertical and generate a first sequence coordinate system, and N ' is an integer greater than or equal to 1;
applying a first sequence of adhesive tape comprising:
according to a first sequence coordinate system, attaching N rows of first adhesive tapes arranged according to a first sequence on a base material, wherein the N rows of first adhesive tapes comprise 1 st to nth rows of first adhesive tapes;
establishing a second sequence coordinate system, comprising:
the virtual third datum line is used for grabbing the actual positions of the first adhesive tapes by using an edge grabbing tool, and fitting N 'third datum lines through the actual positions of each first adhesive tape, wherein the first datum lines and the second datum lines alternate in turn, the N' third datum lines and the N 'second datum lines are mutually perpendicular and generate a second sequence coordinate system, and the N' is an integer greater than or equal to 1; and
applying a second sequence of adhesive tape comprising:
and attaching N 'rows of second adhesive tapes arranged in a second sequence on the base material according to a second sequence coordinate system, wherein the second adhesive tapes comprise 1-N' rows of second adhesive tapes.
In the implementation process, a first datum line parallel to the length direction of the base material and a second datum line parallel to the width direction of the base material are respectively virtualized by using a line finding tool to establish a first sequence coordinate system, the first sequence coordinate system can determine the coordinate position of a first sequence (such as odd columns or even columns) of adhesive tapes, and the adhesive tapes are pasted according to the coordinate position to complete the pasting of the first sequence of the first adhesive tapes; and (3) capturing the actual position of the first adhesive tape in odd or even rows by using an edge-capturing tool, fitting a third reference line parallel to a coordinate axis in the length direction of the base material of the second sequence (such as even or odd rows) of adhesive tapes, establishing a second sequence coordinate system together with the second reference line, determining the coordinate position of the second sequence (such as even or odd rows) of adhesive tapes by the second sequence coordinate system, and pasting according to the coordinate position to finish the pasting of the second adhesive tape of the second sequence. The staggered rubberizing method sequentially and staggeredly rubberizes a first adhesive tape arranged according to a first sequence and a second adhesive tape arranged according to a second sequence according to a certain sequence, so that the problem that rubberizing cannot be realized due to small space between adjacent adhesive tapes in the prior art can be effectively solved; meanwhile, a first sequence coordinate system is established by virtualizing a first reference line and a second reference line through a line finding tool, a third reference line is fitted by combining the actual position of the first adhesive tape through an edge grabbing tool (for convenience of description, a line parallel to the first reference line and the third reference line is referred to as a Y line, and a line parallel to the second reference line is referred to as an X line), and a second sequence coordinate system is established by combining the second reference line, so that the specific positions of all the adhesive tapes are accurately determined, and the adhesive tape pasting accuracy is ensured.
In an alternative embodiment of the method of the present invention,
the first adhesive tapes and the second adhesive tapes alternate with each other at equal intervals in the width direction of the base material, and the first sequence is odd-numbered rows compared with the second sequence, and the second sequence is even-numbered rows compared with the first sequence.
In an alternative embodiment, the first reference line is a first reference centerline of the first tape;
the first predetermined formula includes (X + (n-1) (Y +2) + Y/2)/H;
x is the minimum distance from the first adhesive tape in the 1 st column to the base line of the base material, Y is the theoretical width of the first adhesive tape, Z is the minimum distance between two adjacent first adhesive tapes in the width direction of the base material, and H is the offset precision.
In the implementation process, in the step of establishing the first sequence coordinate system, a base material datum line is found out by using a line finding tool, the base material datum line is used as an initial position for shifting, firstly, a first reference center line Q1 of the first adhesive tape in the 1 st column is virtualized according to (X + Y)/H shifting, then, a first reference center line Q2 of the first adhesive tape in the 2 nd column is virtualized according to (X + Y + Z + Y/2)/H shifting, and the steps are sequentially repeated and shifted to QN. By the method, the first reference center line of the first adhesive tape of each odd-numbered column can be accurately virtualized, so that the accuracy of the first sequence coordinate system is ensured, and the follow-up adhesive tape is ensured to be accurate and free of errors.
In an alternative embodiment, the second reference line is a second reference centerline of the first tape;
the second predetermined formula comprises (A + (n' -1) (B + V) + B/2)/H;
a is the minimum distance from the first adhesive tape in the 1 st row and closest to the edge line of the substrate, B is the theoretical length of the first adhesive tape, V is the minimum distance between two adjacent first adhesive tapes along the length direction of the substrate, and the value of N 'is 1 to N'.
In the implementation process, in the step of establishing the first sequence coordinate system, the substrate edge line is found out by using a line finding tool, the substrate edge line is used as an initial position for shifting, firstly, a first second reference center line P1 is virtualized according to (A + B/2)/H shifting, then, a second reference center line P2 is virtualized according to (A + B + V + B/2)/H shifting, and the like, the shifting is carried out to PN'. By the method, the first adhesive tape in each row of the odd-numbered rows and the second reference center line in each row of the even-numbered rows can be accurately virtualized, the second reference center lines correspond to the respective center lines of the first adhesive tape and the second adhesive tape which are actually pasted, the accuracy of the first sequence coordinate system and the second sequence coordinate system is guaranteed, and the follow-up pasting is accurate and free of errors.
In an alternative embodiment, the second reference line is a reference edge line of the first tape;
the second predetermined formula includes (A + (n' -1) (B + V))/H;
a is the minimum distance from the first adhesive tape in the 1 st row and closest to the edge line of the substrate, B is the theoretical length of the first adhesive tape, V is the minimum distance between two adjacent first adhesive tapes along the length direction of the substrate, and the value of N 'is 1 to N'.
In the implementation process, in the step of establishing the first sequence coordinate system, the substrate edge line is found out by using a line finding tool, the substrate edge line is used as an initial position for shifting, firstly, a first reference edge line W1 is virtualized according to A/H shifting, then, a second reference edge line W2 is virtualized according to (A + B + V)/H shifting, and the like, the shifting is performed to WN'. By the method, the first adhesive tape in each row of the odd-numbered columns and the reference sideline in each row of the even-numbered columns can be accurately virtualized, the reference sidelines correspond to the respective sidelines of the first adhesive tape and the second adhesive tape which are actually pasted, the accuracy of the first sequence coordinate system and the second sequence coordinate system is guaranteed, and the follow-up pasting is accurate and free of errors.
In an alternative embodiment, the third reference line is a third reference centerline of the second tape;
and in the step of virtualizing a third datum line, the actual positions of two adjacent columns of first adhesive tapes are grabbed by using an edge grabbing tool, and the centre line between the two adjacent columns of the first adhesive tapes to be synthesized is a third datum centre line.
In the process of the realization, the edge grabbing tool grabs a plurality of mark line segments or a plurality of mark points on the edges, close to each other, of two adjacent adhesive tapes of the two adjacent first adhesive tapes, fits into two theoretical line segments corresponding to the side lines of the first adhesive tapes, and determines the center lines of the two theoretical line segments according to the two theoretical line segments, so that the third reference center line is accurately determined, the accuracy of the second sequence coordinate system is ensured, and the accuracy of subsequent adhesive tape sticking is ensured.
In an alternative embodiment, the method further comprises the following steps:
detecting and judging the first sequence position information, including:
detecting and judging a first reference line, acquiring an nth first actual line of the first adhesive tape by using an edge grabbing tool, and determining a deviation value of the nth first actual line and the nth first reference line as an nth deviation value; if the nth deviation value exceeds the preset threshold value, adjusting a tape sticking module for sticking the first tape according to the nth deviation value;
detecting and judging the second reference line, acquiring the nth second actual line of the first adhesive tape by using an edge grabbing tool, and determining the deviation value of the nth second actual line and the nth second reference line as the nth deviation value; and if the nth 'deviation value exceeds the preset threshold value, adjusting a gluing module for gluing the first adhesive tape according to the nth' deviation value.
In an alternative embodiment, the method further comprises the following steps:
detecting and judging the second sequence position information, comprising:
detecting and judging a third datum line, acquiring an n 'third actual line of the second adhesive tape by using an edge grabbing tool, and determining a deviation value of the n' third actual line and the n 'third datum line as an n' deviation value; if the nth 'deviation value exceeds a preset threshold value, adjusting a tape sticking module for sticking a second tape according to the nth' deviation value;
detecting and judging a second reference line, acquiring an nth second actual line of the second adhesive tape by using an edge grabbing tool, and determining a deviation value of the nth second actual line and the nth second reference line as an nth deviation value; and if the nth 'deviation value exceeds the preset threshold value, adjusting a gluing module for gluing the second adhesive tape according to the nth' deviation value.
In a second aspect, the present invention provides a misalignment rubberizing apparatus for implementing the misalignment rubberizing method according to any one of the foregoing embodiments, including an image acquisition module, a control unit, and a rubberizing device;
the control unit establishes a first sequence coordinate system and a second sequence coordinate system by using a line finding tool and an edge grabbing tool through an image acquisition module;
and the rubberizing equipment performs rubberizing on the base material according to the first sequence coordinate system and performs rubberizing on the base material according to the second sequence coordinate system.
In an alternative embodiment, the rubberizing device comprises a first rubberizing module and a second rubberizing module;
the first rubberizing module is used for rubberizing on the base material according to a first sequence coordinate system, and the second rubberizing module is used for rubberizing on the base material according to a second sequence coordinate system.
In a third aspect, the present invention provides an electronic device, which includes a storage module and a processing module coupled to each other, wherein the storage module stores a computer program, and when the computer program is executed by the processing module, the electronic device is caused to execute the method according to any one of the foregoing embodiments.
In a fourth aspect, the present invention provides a readable storage medium having stored thereon a computer program which, when run on a computer, causes the computer to perform a method as in any one of the preceding embodiments.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram of an electronic device in this embodiment;
FIG. 2 is a perspective view of the offset tape dispenser of the present embodiment;
FIG. 3 is a top view of the offset tape dispenser of the present embodiment;
FIG. 4 is a schematic view of the operation process of the offset tape dispenser of this embodiment;
FIG. 5 is a schematic flow chart illustrating a method for applying adhesive at different positions in this embodiment;
FIG. 6A is a schematic view of a portion of a substrate after being coated with glue;
FIG. 6B is a second schematic view of the pasted substrate;
FIG. 6C is a third schematic view of the glued substrate;
FIG. 7 is a schematic diagram illustrating a step of performing a virtual first datum line;
FIG. 8 is a diagram illustrating one of the steps of performing the virtual second baseline process in the present embodiment;
FIG. 9 is a second schematic diagram illustrating the step of performing the virtual second baseline;
FIG. 10 is a schematic view of the substrate and the first tape after the application of the first series of tapes in this embodiment;
FIG. 11 is a diagram illustrating a step of establishing a second serial coordinate system according to the present embodiment;
FIG. 12 is a schematic view of a fitting principle of the third datum line in the present embodiment;
FIG. 13 is a second schematic diagram illustrating a fitting principle of the third datum line in the present embodiment;
fig. 14 is a schematic diagram of a second serial coordinate system in the present embodiment.
The attached drawings are as follows: 10-an electronic device; 11-a processing module; 12-a storage module; 13-a staggered rubberizing device; 14-an image acquisition module; 15-a first rubberizing module; 16-a second rubberizing module; 17-a substrate; 18-a first tape; 19-second tape.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the embodiments of the present application, it is to be understood that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like, refer to the orientation or positional relationship as shown in the drawings, or as conventionally placed in use of the product of the application, or as conventionally understood by those skilled in the art, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated, and therefore should not be considered as limiting the present application.
In the description of the embodiments of the present application, it should also be noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
The technical solution in the present application will be described below with reference to the accompanying drawings.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an electronic device in this embodiment.
The embodiment provides an electronic device 10, which can be used for rubberizing a substrate 17, and solves the problem that rubberizing cannot be realized due to small distance between adjacent adhesive tapes in the prior art. The substrate 17 may be, but not limited to, a pole piece or other structure to which an adhesive tape is attached. The pole piece can be used as a conductive structure and can be used as a pole lug of a battery. For example, after the adhesive tape is attached to the empty foil substrate 17, the positive and negative electrode pastes of the battery are coated on the empty foil, after the adhesive tape is dried, the adhesive tape is peeled off, and the blank area is used as a current collecting area to be cut into pole pieces, wherein the pole pieces are used for forming a battery cell, and the formed battery cell is used for providing electric energy through the pole pieces.
In the present application, the electronic device 10 may include a processing module 11 and a storage module 12 coupled to each other, and the storage module 12 stores a computer program, and when the computer program is executed by the processing module 11, the electronic device 10 may be enabled to execute the steps of the misalignment pasting method described below.
Referring to fig. 2 to 4, fig. 2 is a perspective view of the offset gluing device 13 in the present embodiment, fig. 3 is a top view of the offset gluing device 13 in the present embodiment, and fig. 4 is a schematic view of a working process of the offset gluing device 13 in the present embodiment.
The electronic device 10 may also include other modules, for example, the electronic device 10 may also include a misalignment tape dispenser 13, and the like. The malposition rubberizing device 13 is used for rubberizing work and comprises an image acquisition module 14, a control unit and rubberizing equipment. The rubberizing devices may comprise a first rubberizing module 15 and a second rubberizing module 16.
The image acquisition module 14 may include a camera, which may be a line array camera, or a general camera capable of capturing images within the field of view of the substrate 17. The light supplementing lamp can be further arranged on the camera side and used for supplementing light to the area, needing to be shot, of the base material 17 to the camera, and therefore the improvement of the definition, the brightness and the like of shot images is facilitated, and the quality of the shot images is improved.
The control unit establishes a first series of coordinate systems and a second series of coordinate systems in the method described below by means of the line finding tool and the edge grabbing tool via the image acquisition module 14. The first pasting module 15 pastes glue on the base material 17 according to the first sequence coordinate system, and the second pasting module 16 pastes glue on the base material 17 according to the second sequence coordinate system. It should be noted that the line finding tool and the edge grabbing tool are both existing software programs, and therefore are not described in detail. It should be noted that in the above design, the first gluing module 15 and the second gluing module 16 are used to glue according to the first sequence coordinate system and the second sequence coordinate system, respectively, in other embodiments, the gluing device may further include a displaceable gluing module, and glue is applied according to the first sequence coordinate system and the second sequence coordinate system at different time intervals by adjusting the position of the displaceable gluing module.
The number of the image acquisition modules 14 is two, the installation positions of the two image acquisition modules 14 can be set according to actual conditions, as long as the base material 17 can be shot respectively, the first sequence coordinate system and the second sequence coordinate system can be established through the control unit, and the steps of detecting and judging the first sequence position information and the steps of detecting and judging the second sequence position information in the method described below can be completed through the two image acquisition modules 14.
The electronic device 10 may be, but is not limited to, a Personal Computer (PC), a tablet PC, a Personal Digital Assistant (PDA), and the like, and may be a device for recognizing and calculating an image.
It should be noted that the electronic device 10 may be communicatively connected to the misalignment tape dispenser 13, and is configured to control the first tape module 15 and the second tape module 16 of the misalignment tape dispenser 13, and adjust the tape positions of the first tape module 15 and the second tape module 16. It should be noted that the principle of adjusting the gluing positions of the first gluing module 15 and the second gluing module 16 is well known to those skilled in the art, and therefore, the detailed description thereof is omitted.
Referring to fig. 5, fig. 5 is a schematic flow chart of the offset gluing method in the present embodiment.
The application also provides a dislocation rubberizing method which can be applied to the electronic equipment and is executed by the electronic equipment or used for realizing each step in the method.
The method comprises the following steps: establishing a first sequence coordinate system, attaching a first sequence adhesive tape, detecting and judging first sequence position information, establishing a second sequence coordinate system, attaching a second sequence adhesive tape and detecting and judging second sequence position information. The steps of establishing a first sequence coordinate system, attaching a first sequence adhesive tape, establishing a second sequence coordinate system and attaching a second sequence adhesive tape are described first, and then the steps of detecting and judging the position information of the first sequence and detecting and judging the position information of the second sequence are described. It should be noted that the step of detecting and judging the first sequence position information and the step of detecting and judging the second sequence position information are used for checking and judging the accuracy of the rubberizing, and preparation for deviation rectification is performed for the next rubberizing, and in other embodiments, the step of detecting and judging the first sequence position information and the step of detecting and judging the second sequence position information may be eliminated, that is, in this embodiment, the staggered rubberizing method includes the steps of establishing the first sequence coordinate system, applying the first sequence adhesive tape, establishing the second sequence coordinate system, and applying the second sequence adhesive tape.
In the step of establishing the first sequence coordinate system, a virtual first datum line and a virtual second datum line are included: virtualizing a first reference line, finding out a base material reference line on the side edge of the base material 17 parallel to the length direction of the base material 17 by using a line finding tool, and gradually shifting along the width direction of the base material 17 by using the base material reference line as an initial position according to a first preset formula, so as to virtualize N equidistant first reference lines; and virtualizing a second reference line, finding out a base material side line at the end edge of the base material 17 parallel to the width direction of the base material 17 by using a line finding tool, and gradually shifting along the length direction of the base material 17 by using the base material side line as an initial position according to a second preset formula, so as to virtualize N equidistant second reference lines, wherein the N first reference lines and the N' second reference lines are mutually vertical and generate a first sequence coordinate system.
In the first sequence of tape applying step, N rows of first tapes 18 arranged in a first sequence, including 1 to N rows of first tapes 18, are applied on the base material 17 according to the first sequence coordinate system.
In the step of establishing the second serial coordinate system, a virtual third datum line is included: and (3) virtualizing a third datum line, grabbing the actual position of the first adhesive tapes 18 by using an edge grabbing tool, fitting N ' equidistant third datum lines through the actual position of each first adhesive tape 18, wherein the third datum lines alternate with the first datum lines in turn, and the N ' equidistant third datum lines are perpendicular to the N ' equidistant second datum lines to generate a second sequence coordinate system.
In the step of applying the second series of tapes, the second tapes 19 arranged in the second series of N 'rows, including the 1 to N' rows of the second tapes 19, are applied on the base material 17 according to the second series coordinate system.
In the implementation process, a first reference line parallel to the length direction of the base material 17 and a second reference line parallel to the width direction of the base material 17 are respectively virtualized by using a line finding tool to establish a first sequence coordinate system, the first sequence coordinate system can determine the coordinate position of a first sequence (for example, odd-numbered columns or even-numbered columns) of adhesive tapes, and the first adhesive tape sticking module 15 can be used for sticking adhesive tapes according to the coordinate position to complete the sticking of the first sequence of first adhesive tapes 18; the actual position of the first adhesive tape 18 in odd or even rows is grasped by an edge grasping tool, a third reference line parallel to the coordinate axis in the length direction of the base material 17 is fitted to a second sequence (for example, even or odd rows) of adhesive tapes, a second sequence coordinate system is established together with the third reference line, the second sequence coordinate system can determine the coordinate position of the second sequence (for example, even or odd rows) of adhesive tapes, and the second adhesive tape module 16 can be used for applying adhesive according to the coordinate position to finish the application of the second sequence of adhesive tapes 19. The staggered rubberizing method sequentially and staggeredly rubberizes the first adhesive tape 18 arranged according to the first sequence and the second adhesive tape 19 arranged according to the second sequence according to a certain sequence, so that the problem that rubberizing cannot be realized due to small space between adjacent adhesive tapes in the prior art can be effectively solved; meanwhile, a first sequence coordinate system is established by virtualizing a first reference line and a second reference line through a line finding tool, a third reference line is fitted by combining the actual position of the first adhesive tape 18 through an edge grabbing tool (for convenience of description, a line parallel to the first reference line and the third reference line is hereinafter referred to as a Y line, and a line parallel to the second reference line is hereinafter referred to as an X line), and a second sequence coordinate system is established by combining the second reference line, so that the specific positions of all the adhesive tapes are accurately determined, and the accuracy of adhesive tape pasting is ensured. It is noted that N, N 'and N' are each integers greater than or equal to 1.
For ease of understanding, referring to fig. 6A, fig. 6A is a partial schematic view of the substrate 17 after being pasted. Edge 1, edge 2, edge 3, and edge 4 are identified in FIG. 6A to facilitate understanding of the following.
In the present application, the first tape and the second tape alternate with each other in an equidistant manner in the width direction (X-ray) of the substrate 17, the first sequence is odd-numbered rows compared to the second sequence, and the second sequence is even-numbered rows compared to the first sequence. In other embodiments, with reference to fig. 6B, the first sequence may be even rows, and the second sequence is odd rows, that is, the coordinate system of the even rows is determined first, and then the coordinate system of the odd rows is determined; meanwhile, in other embodiments, in conjunction with fig. 6C, the first tape and the second tape may alternate in turns with unequal pitches in the width direction (X-line) of the base material 17. To clearly illustrate the first and second sequences, illustratively in fig. 6A, the first tape in the first sequence of columns 1, 2 and 3 is labeled "1", "3" and "5", and the second tape in the second sequence of columns 1 and 2 is labeled "2" and "4".
The steps of the offset pasting method will be described in detail below with the first sequence as odd-numbered columns and the second sequence as even-numbered columns:
referring to fig. 7, fig. 7 is a schematic diagram illustrating the step of executing the virtual first reference line in the present embodiment.
In the step of virtualizing the first reference line, the image obtaining module 14 obtains an image of the surface of the base material 17, and uses a line finding tool to find out a base reference line on a side of the base material 17 parallel to the length direction of the base material, where the base reference line is aligned with the side of the base material 17, and the base reference line is used as a starting position, and the base reference line is gradually shifted according to a formula (X + (N-1) (Y +2) + Y/2)/H, so as to virtualize N first reference lines. Where X is the minimum distance from the first tape 18 in the 1 st column to the base material reference line, i.e., the distance from the side 1 to the base material reference line, Y is the theoretical width of the first tape 18, Z is the minimum distance between two adjacent first tapes 18 in the width direction of the base material 17, and H is the offset accuracy of the image acquisition module 14, i.e., the camera.
In the implementation process, in the step of establishing the first sequence coordinate system, the base material datum line is found by using a line finding tool, the base material datum line is used as a starting position for shifting, firstly, the first reference center line Q1 of the first adhesive tape 18 in the 1 st column is virtualized according to (X + Y)/H shifting, then, the first reference center line Q2 of the first adhesive tape 18 in the 2 nd column is virtualized according to (X + Y + Z + Y/2)/H shifting, and so on, and the base material datum line is shifted to QN. By the method, the first reference center line of the first adhesive tape 18 of each odd-numbered column can be accurately virtualized, so that the accuracy of the first sequence coordinate system is ensured, and the subsequent adhesive tape sticking is accurate. It should be noted that, in this embodiment, the first reference line is a first reference center line of the first adhesive tape 18, and in other specific embodiments, the first preset formula is adjusted, so that the first reference line may be another theoretical position of the first adhesive tape 18, for example, the first reference line may correspond to another edge of the first adhesive tape 18, such as the edge 1.
Referring to fig. 8, fig. 8 is a schematic diagram illustrating a step of executing a virtual second datum line in the present embodiment.
In the first step of virtualizing the second reference line, the image obtaining module 14 obtains an image of the surface of the substrate 17, finds out a substrate edge line at an end edge of the substrate 17 parallel to the width direction thereof by using a line finding tool, and performs successive offset according to the formula (a + (N '-1) (B + V) + B/2)/H with the substrate edge line as an initial position, so as to virtualize N' second reference lines, where the second reference line is a second reference center line of the first tape 18, that is, a center line parallel to the X line corresponding to the first tape 18. Wherein, a is the minimum distance from the first adhesive tape 18 in the 1 st row and closest to the edge line of the substrate, i.e. the distance from the edge 3 to the edge line of the substrate, B is the theoretical length of the first adhesive tape 18, V is the minimum distance between two adjacent first adhesive tapes 18 along the length direction of the substrate 17 (in fig. 6A, the distance from the edge 3 to the edge 4 in the two adjacent first adhesive tapes 18), and N 'has the value of 1 to N'.
In the implementation process, in the step of establishing the first sequence coordinate system, the substrate edge line is found out by using a line finding tool, the substrate edge line is used as an initial position for shifting, firstly, a first second reference center line P1 is virtualized according to (A + B/2)/H shifting, then, a second reference center line P2 is virtualized according to (A + B + V + B/2)/H shifting, and the like, the shifting is carried out to PN'. By the method, the first adhesive tape 18 in each row of the odd-numbered rows and the second reference center line in each row of the even-numbered rows can be accurately virtualized, the second reference center line corresponds to the center line of the first adhesive tape 18 actually pasted, and as can be seen in the following, the second reference center line also corresponds to the center line of the second adhesive tape, so that the accuracy of the first sequence coordinate system and the second sequence coordinate system is ensured, and the subsequent pasting is accurate and error-free.
Fig. 9 is a second schematic diagram illustrating the step of performing the virtual second baseline.
In a second step of virtualizing a second reference line, an image of the surface of the base material 17 is acquired by the image acquiring module 14, a line finding tool is used to find a base material edge line at an end edge of the base material 17 parallel to the width direction of the base material, and the base material edge line is sequentially shifted according to the formula (a + (N '-1) (B + V))/H with the base material edge line as a starting position, so as to virtualize N' second reference lines, wherein the second reference lines are reference edge lines of the first adhesive tape 18 and the second adhesive tape 19, that is, corresponding to an edge line of the first adhesive tape 18 parallel to the X line. Where a is the minimum distance from the first tape 18 in the 1 st row and closest to the edge line of the substrate, i.e., the distance from the edge 3 to the edge line of the substrate as shown in fig. 6A, B is the theoretical length of the first tape 18, V is the minimum distance between two adjacent first tapes 18 along the length direction of the substrate 17 (in fig. 6A, the distance from the edge 3 to the edge 4 in two adjacent first tapes 18), and N 'has a value of 1 to N'.
In the implementation process, in the step of establishing the first sequence coordinate system, the substrate edge line is found out by using a line finding tool, the substrate edge line is used as an initial position for shifting, firstly, a first reference edge line W1 is virtualized according to A/H shifting, then, a second reference edge line W2 is virtualized according to (A + B + V)/H shifting, and the like, the shifting is performed to WN'. By the method, the first adhesive tape 18 in each row of the odd-numbered rows and the reference sideline in each row of the even-numbered rows can be accurately virtualized, the reference sideline corresponds to the sideline of the first adhesive tape 18 actually pasted with the adhesive, and the reference sideline also corresponds to the sideline of the second adhesive tape 19 by combining the following knowledge, so that the accuracy of the first sequence coordinate system and the second sequence coordinate system is ensured, and the subsequent pasting is accurate and error-free.
It should be noted that, in actual practice, the step may be performed according to any one of the two virtual second reference lines described above.
At this time, a first sequence coordinate system is established according to the first reference line and the second reference line, and the first tape sticking module 15 can accurately stick the first tape 18 to the substrate 17 according to the horizontal and vertical coordinates on the first sequence coordinate system, as shown in fig. 10, where fig. 10 is a schematic view of the substrate 17 and the first tape 18 after the first sequence tape is stuck in this embodiment. Fig. 10 shows a first series of coordinate systems which are formed jointly by the second reference center line and the first reference center line.
Referring to fig. 11, fig. 11 is a schematic diagram illustrating a step of establishing a second serial coordinate system in this embodiment.
In the present application, the third reference line is a third reference center line of the second tape 19.
In the step of virtualizing the third reference line, the actual positions of two adjacent columns of the first tapes 18 are grasped by using an edge grasping tool, and the center line between the two adjacent columns of the first tapes 18 is fitted to be the third reference center line.
In the process of the realization, the edge grabbing tool grabs a plurality of mark line segments or a plurality of mark points on the edges, close to each other, of two adjacent adhesive tapes of the first adhesive tape 18 in two rows, fits into two theoretical line segments corresponding to the side lines of the first adhesive tape 18, and determines the center lines of the two mark line segments according to the two theoretical line segments, so that the third reference center line is accurately determined, the accuracy of a second sequence coordinate system is ensured, and the accuracy of subsequent adhesive tape sticking is ensured.
It should be noted that the fitting principle of the third reference line includes at least the following two principles:
first, exemplarily, as shown in fig. 12, the opposite mark line segments on the actual edge 2 of one row of the first adhesive tape 18 and the actual edge 1 of the adjacent row of the first adhesive tape 18 are captured, and are fitted to the center points of the theoretical line 1, the theoretical line 2, the theoretical line 1 and the theoretical line 2, and fitted to the third reference center line R1 parallel to the Y line, and by analogy with the principle, the N' th third reference center line RN ″ can be fitted.
Secondly, exemplarily, as shown in fig. 13, the opposite mark points on the actual edge 2 of one row of the first adhesive tape 18 and the actual edge 1 of the adjacent row of the first adhesive tape 18 are captured, the mark points are connected, the center point of the line segment of each mark point is obtained and is fitted to the third reference center line R1, and by analogy with the principle, the N "th third reference center line RN" can be fitted.
Referring to fig. 14, fig. 14 is a schematic diagram of a second serial coordinate system in the present embodiment. And combining the third reference center line fitted in the step with the second reference line virtualized in the step by the virtual second reference line to obtain a second sequence coordinate system. And gluing according to a second sequence coordinate system by using a second gluing module 16.
It should be noted that, in order to ensure the accuracy of the tape pasting after the step of pasting the first sequence of tapes is executed, the method further includes the following steps:
detecting and judging the first sequence position information, including detecting and judging the first reference line and detecting and judging the second reference line:
detecting and judging the first reference line, acquiring the nth first actual line of the first adhesive tape 18 by using an edge grabbing tool, and determining the deviation value of the nth first actual line and the nth first reference line as an nth deviation value; if the nth deviation value exceeds the preset threshold, the control unit of the staggered gluing device 13 adjusts a gluing module, such as the first gluing module 15, for gluing the first adhesive tape according to the nth deviation value.
It should be noted that the first reference line described above is a first reference center line of the first tape 18. In the step of detecting and determining the first reference line, for example, the actual edge 1 and the actual edge 2 of the first adhesive tape 18 in the 1 st column are grasped by an edge grasping tool, the actual center line of the first adhesive tape 18 parallel to the Y line is obtained by passing through the edge 1 and the edge 2, a difference calculation is performed with the first reference center line Q1 of the first adhesive tape 18 in the 1 st column, and so on, and the actual center line of the first adhesive tape 18 in the nth column is obtained.
Detecting and judging the second reference line, acquiring the nth second actual line of the first tape 18 by using an edge grabbing tool, and determining the deviation value of the nth second actual line and the nth second reference line as the nth deviation value; if the nth 'deviation value exceeds the preset threshold, the control unit of the staggered gluing device 13 adjusts a gluing module for gluing a first adhesive tape, such as the first gluing module 15, according to the nth' deviation value.
It should be noted that the second reference line described above is the second reference center line of the first tape 18. Illustratively, the actual edge 3 and the actual edge 4 of the first tape 18 in row 1 are grasped by an edge grasping tool, and the actual center line parallel to the X-line of the first tape 18 is obtained through the edge 3 and the edge 4, and is subjected to the difference calculation with the first and second reference center lines P1.
It should be noted that the second reference line described above is a reference edge line of the first tape 18. Illustratively, the actual edge 3 of the first tape 18 in row 1 is grasped by an edge grasping tool and a difference calculation is made with the first reference edge W1.
It should be noted that, in order to ensure the accuracy of the tape pasting after the step of pasting the second sequence of tapes is executed, the method further includes the following steps:
and detecting and judging the second sequence position information, including detecting and judging a third datum line and detecting and judging a second datum line:
detecting and judging a third datum line, acquiring an n 'third actual line of the second adhesive tape 19 by using an edge grabbing tool, and determining a deviation value of the n' third actual line and the n 'third datum line as an n' deviation value; if the nth 'deviation value exceeds the preset threshold, the control unit of the staggered rubberizing device 13 adjusts a rubberizing module for rubberizing a second tape, such as the second rubberizing module 16, according to the nth' deviation value;
detecting and judging the second reference line, acquiring the nth second actual line of the second tape 19 by using an edge grabbing tool, and determining the deviation value of the nth second actual line and the nth second reference line as the nth deviation value; if the nth 'deviation value exceeds the preset threshold, the control unit of the staggered gluing device 13 adjusts a gluing module for gluing a second adhesive tape, such as the second gluing module 16, according to the nth' deviation value.
It should be noted that the steps of detecting and determining the third reference line and detecting and determining the second reference line in the step of detecting and determining the second sequence of position information are the same as the principles of the steps of detecting and determining the first reference line and detecting and determining the second reference line in the step of detecting and determining the first sequence of position information, and therefore, the description thereof is omitted.
In the application, a first sequence coordinate system is preset before the electronic equipment runs, the first rubberizing module 15 arranges rubberizing, image detection is performed, detected data is used for judging whether the line of adhesive tape is an NG product or not, and is used for correcting the position of the first sequence adhesive tape for the next time, meanwhile, a reference standard is provided for subsequent second sequence adhesive tape rubberizing, after the second sequence rubberizing is completed, the detection substrate 17 detects whether rubberizing is completed or not, and whether the condition of glue leakage exists or not is also provided, correction data of the subsequent second sequence rubberizing is also provided, and control unit judgment and adjustment are provided.
It should be noted that, this application also provides a readable storage medium. The readable storage medium has stored therein a computer program which, when run on a computer, causes the computer to execute the misalignment pasting method as in the above embodiments.
From the above description of the embodiments, it is clear to those skilled in the art that the present application can be implemented by hardware, or by software plus a necessary general hardware platform, and based on such understanding, the technical solution of the present application can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (which can be a CD-ROM, a usb disk, a removable hard disk, etc.), and includes several instructions to enable a computer device (which can be a personal computer, a server, or a network device, etc.) to execute the method of the various implementation scenarios of the present application.
In the present application, it should be understood that the disclosed apparatus, system, and method may be implemented in other ways. The apparatus, system, and method embodiments described above are illustrative only, as the flowcharts in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present application. In this regard, each block in the flowchart may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the flowchart illustrations, and combinations of blocks in the flowchart illustrations, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or by combinations of special purpose hardware and computer instructions. In addition, functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (12)
1. A dislocation rubberizing method is characterized by comprising the following steps:
establishing a first sequence coordinate system, comprising:
the method comprises the steps of virtualizing a first datum line, utilizing a line finding tool to find out a base material datum line on the side edge of a base material parallel to the length direction of the base material, taking the base material datum line as an initial position along the width direction of the base material, and gradually shifting according to a first preset formula to virtualize N first datum lines, wherein N is an integer greater than or equal to 1; and
the virtual second datum line is used for finding out a base material side line at the end edge of the base material parallel to the width direction of the base material by using a line finding tool, the base material side line is taken as an initial position and is gradually shifted along the length direction of the base material according to a second preset formula, N ' second datum lines are virtualized, the N first datum lines and the N ' second datum lines are mutually vertical to each other and generate a first sequence coordinate system, and the N ' is an integer greater than or equal to 1;
applying a first sequence of adhesive tape comprising:
according to the first sequence coordinate system, attaching N rows of first adhesive tapes arranged according to a first sequence on the base material, wherein the N rows of first adhesive tapes comprise 1 st to nth rows of the first adhesive tapes;
establishing a second sequence coordinate system, comprising:
the virtual third datum line is used for grabbing the actual position of the first adhesive tape by using an edge grabbing tool, and fitting N 'third datum lines through the actual position of each first adhesive tape, wherein the third datum lines alternate with the first datum lines in turn, the N' third datum lines are mutually perpendicular to the N 'second datum lines and generate a second sequence coordinate system, and N' is an integer greater than or equal to 1; and
applying a second sequence of adhesive tape comprising:
and sticking N 'rows of second adhesive tapes arranged in a second sequence on the base material according to the second sequence coordinate system, wherein the second adhesive tapes comprise 1 st to N' rows of the second adhesive tapes.
2. The malposition rubberizing method according to claim 1,
the first adhesive tapes and the second adhesive tapes alternate with each other at equal intervals in the width direction of the base material, and the first sequence is odd-numbered rows compared with the second sequence, and the second sequence is even-numbered rows compared with the first sequence.
3. The malposition rubberizing method according to claim 2,
the first datum line is a first datum center line of the first adhesive tape;
the first preset formula comprises (X + (n-1) (Y +2) + Y/2)/H;
x is the minimum distance from the first adhesive tape in the 1 st column to the base material datum line, Y is the theoretical width of the first adhesive tape, Z is the minimum distance between two adjacent first adhesive tapes in the width direction of the base material, and H is the offset precision.
4. The malposition rubberizing method according to claim 2,
the second datum line is a second datum center line of the first adhesive tape;
the second predetermined formula comprises (A + (n' -1) (B + V) + B/2)/H;
a is the minimum distance from the first adhesive tape which is positioned in the 1 st row and is closest to the edge line of the base material, B is the theoretical length of the first adhesive tape, V is the minimum distance between two adjacent first adhesive tapes in the length direction of the base material, and the value of N 'is 1 to N'.
5. The malposition rubberizing method according to claim 2,
the second datum line is a datum sideline of the first adhesive tape;
the second predetermined formula comprises (A + (n' -1) (B + V))/H;
a is the minimum distance from the first adhesive tape which is positioned in the 1 st row and is closest to the edge line of the base material, B is the theoretical length of the first adhesive tape, V is the minimum distance between two adjacent first adhesive tapes in the length direction of the base material, and the value of N 'is 1 to N'.
6. The malposition rubberizing method according to claim 2,
the third datum line is a third datum center line of the second adhesive tape;
in the step of virtualizing the third reference line, the actual positions of two adjacent columns of the first tapes are grabbed by using an edge grabbing tool, and the center line between the two adjacent columns of the first tapes to be synthesized is the third reference center line.
7. The method for malposition rubberizing according to any one of claims 1 to 6, further comprising the steps of:
detecting and judging the first sequence position information, including:
detecting and judging a first datum line, acquiring an nth first actual line of a first adhesive tape by using an edge grabbing tool, and determining a deviation value between the nth first actual line and the nth first datum line as an nth deviation value; if the nth deviation value exceeds a preset threshold value, adjusting a gluing module for gluing a first adhesive tape according to the nth deviation value;
detecting and judging a second reference line, acquiring an nth second actual line of the first tape by using an edge grabbing tool, and determining a deviation value of the nth second actual line and the nth second reference line as an nth deviation value; and if the nth 'deviation value exceeds a preset threshold value, adjusting a gluing module for gluing the first adhesive tape according to the nth' deviation value.
8. The method of claim 7, further comprising the steps of:
detecting and judging the second sequence position information, comprising:
detecting and judging a third datum line, acquiring an n 'third actual line of the second adhesive tape by using an edge grabbing tool, and determining a deviation value of the n' third actual line and the n 'third datum line as an n' deviation value; if the n 'deviation value exceeds a preset threshold value, adjusting a tape sticking module for sticking a second tape according to the n' deviation value;
detecting and judging a second reference line, acquiring an nth second actual line of the second adhesive tape by using an edge grabbing tool, and determining a deviation value of the nth second actual line and the nth second reference line as an nth deviation value; and if the nth 'deviation value exceeds a preset threshold value, adjusting a gluing module for gluing a second adhesive tape according to the nth' deviation value.
9. The dislocation rubberizing device is used for implementing the dislocation rubberizing method of any one of claims 1 to 8, and comprises an image acquisition module, a control unit and a rubberizing device;
the control unit establishes the first sequence coordinate system and the second sequence coordinate system by using a line finding tool and an edge grabbing tool through an image acquisition module;
and the rubberizing equipment performs rubberizing on a base material according to the first sequence coordinate system and performs rubberizing on the base material according to the second sequence coordinate system.
10. The malposition rubberizing device according to claim 9,
the rubberizing equipment comprises a first rubberizing module and a second rubberizing module;
the first rubberizing module is used for rubberizing on a base material according to the first sequence coordinate system, and the second rubberizing module is used for rubberizing on the base material according to the second sequence coordinate system.
11. An electronic device, characterized in that the electronic device comprises a storage module, a processing module coupled to each other, a computer program being stored in the storage module, which computer program, when executed by the processing module, causes the electronic device to perform the method according to any of claims 1-8.
12. A readable storage medium, in which a computer program is stored which, when run on a computer, causes the computer to perform the method of any one of claims 1-8.
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