CN112809989B - Device and method for quickly die-filling multilayer metal framework - Google Patents
Device and method for quickly die-filling multilayer metal framework Download PDFInfo
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- CN112809989B CN112809989B CN202110054981.8A CN202110054981A CN112809989B CN 112809989 B CN112809989 B CN 112809989B CN 202110054981 A CN202110054981 A CN 202110054981A CN 112809989 B CN112809989 B CN 112809989B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
- B29C31/04—Feeding of the material to be moulded, e.g. into a mould cavity
- B29C31/08—Feeding of the material to be moulded, e.g. into a mould cavity of preforms to be moulded, e.g. tablets, fibre reinforced preforms, extruded ribbons, tubes or profiles; Manipulating means specially adapted for feeding preforms, e.g. supports conveyors
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Abstract
The device and the method for quickly die-filling the multilayer metal framework are characterized in that: the portable electromagnet, the die loading tool and the multilayer metal framework are synchronously hoisted along with the hoisting tool and move to the upper part of a die, and the die loading tool is matched with a die guide sleeve in a guiding way, so that the multilayer metal framework is aligned with a die cavity in a corresponding position. The multi-layer metal framework rapid die filling machine is simple in structure matching, simple and efficient in realizing rapid die filling of a multi-layer metal framework, capable of improving the die filling efficiency, reducing the die filling labor intensity, guaranteeing the reliability and accuracy of die filling and improving the production automation level of a metal-rubber pile.
Description
Technical Field
The invention relates to a device and a method for quickly filling a multi-layer metal framework, which are used for quickly filling a multi-layer metal framework of a metal-rubber pile.
Description of the background
As shown in fig. 1, the multi-layer metal framework of the metal-rubber pile comprises an end plate 100, a partition plate 101 and a rubber layer 102, in order to improve the production efficiency of the metal-rubber pile, reduce the labor intensity of an operator and improve the utilization efficiency of a vulcanizing machine, a certain device is needed to realize the rapid die filling of the metal framework of the metal-rubber pile, and the existing metal framework die filling mode mainly comprises that the metal framework is manually and sequentially filled into a die when a product is vulcanized.
In the existing patent document, "a suspended framework die-filling tool", publication number CN208896372, the applicable object of the tool is a bushing, and the product characteristics are as follows: small size and single-layer round jacket. The tool is only suitable for small sizes, the metal piece is of a full-circle single-layer structure, and the tool is not suitable for independent multi-layer sheet metal frameworks.
In the existing patent document, "a conical spring vulcanization die-filling tool", publication No. CN205112160, the applicable object of the tool is a conical spring, and the product characteristics are as follows: the metal piece is in a conical round shape. The tool is only suitable for the metal framework which is in a circular cone shape, is not suitable for the independent multilayer sheet metal framework, and has the disadvantages of complex structure, complex operation and inconvenient actual operation.
The existing thesis of curing process equipment for a framework/rubber product, publication No. 1009-797X (2014) 13-0023-04, the tool is suitable for a multi-layer metal rubber part with an empty direction, is not suitable for a solid multi-layer metal rubber part, and needs to be manually turned over by 180 degrees in a mold filling process, and the mold filling tool and a mold do not have a guiding/positioning mechanism, so that the mold filling process is time-consuming and labor-consuming, and the multi-layer metal framework and a mold cavity are difficult to align.
Disclosure of Invention
The device and the method for quickly filling the die with the multilayer metal frameworks have simple structural matching, simply and efficiently realize the quick die filling of the multilayer metal frameworks, improve the die filling efficiency, reduce the die filling labor intensity, improve the production automation level of the metal-rubber pile, and ensure the reliability and the accuracy of the die filling.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
multilayer metal framework fast die filling device, its characterized in that: the portable electromagnet, the die loading tool and the multilayer metal framework are synchronously hoisted along with the hoisting tool and move to the upper part of a die, and the die loading tool is matched with a die guide sleeve in a guiding way, so that the multilayer metal framework is aligned with a die cavity in a corresponding position.
Preferably, the arrangement tool comprises an arrangement base arranged on the workbench, vertical positioning through holes corresponding to the multiple layers of metal frameworks are formed in the arrangement base, and the multiple layers of metal frameworks are sequentially placed into the vertical positioning through holes and are arranged in order according to the die installation state.
Preferably, the arrangement tool further comprises a cushion block paved at the bottom of the arrangement base, and the cushion block heightens the partition plates in the multilayer metal framework to enable the upper ends of the end plates and the partition plates to be flush.
Preferably, the width of the vertical positioning through hole corresponding to the end plate is larger than the width of other vertical positioning through holes, and the hoisting tool is in concave-convex fit with the outer convex part of the end plate and is arranged in the vertical positioning through hole together with the end plate.
Preferably, the die filling tool comprises a die filling positioning plate, a guide post and a handle, wherein the die filling positioning plate is horizontally arranged, the guide post can be in guide fit with the die guide sleeve, the handle is fixed on the die filling positioning plate, a matching hole matched with the upper end of the multilayer metal framework is formed in the die filling positioning plate, the guide post is vertically arranged on the die filling positioning plate and extends out of the bottom surface of the die filling positioning plate, the guide post is located on the outer side of the multilayer metal framework, the handle is arranged on the side surface of the die filling positioning plate, and the die filling positioning plate is arranged on the hoisting tool.
Preferably, the upper ends of the end plates and the partition plates extend into the matching holes respectively, the upper ends of the end plates and the partition plates are flush with the top surface of the die filling positioning plate, the matching holes are variable-diameter holes with large diameters at two ends and small diameters in the middle, and the middle sections of the matching holes are in small-gap fit with the upper ends of the end plates and the partition plates.
Preferably, the portable electromagnet comprises an electromagnetic plate which is electrified and has magnetism, and the magnetism disappears when the electromagnet is powered off, and a swinging handle which controls the electromagnetic plate to be powered on and powered off, wherein the swinging handle is arranged on the top surface of the electromagnetic plate, and the electromagnetic plate is arranged on the die-filling tool and is in contact with the upper end of the multilayer metal framework.
Preferably, the lifting tool comprises a lifting matching plate and a lifting hook, the lifting matching plate is in concave-convex fit with the convex part of the end plate, the lifting hook can hook the lifting matching plate, a groove matched with the convex part of the end plate is formed in the inner surface of the lifting matching plate, a matching lifting hole for the lifting hook to extend into is formed in the lifting matching plate, the lifting matching plate and the end plate are placed together in the vertical positioning through hole and are supported by the arrangement base, a plurality of lifting handles extending horizontally are arranged on the lifting hook, and the bottom shape of the lifting matching plate is matched with the shape of the notch of the die cavity.
The multilayer metal framework rapid die filling method adopts the multilayer metal framework rapid die filling device to fill the die, and is characterized by comprising the following steps:
the method comprises the following steps that firstly, an arranging tool is arranged on a workbench, a hoisting tool is matched with an end plate, a plurality of layers of metal frameworks are arranged in the arranging tool in order according to die assembling positions, and the hoisting tool is supported on the arranging tool;
secondly, matching the die filling tool with the upper end of the multilayer metal framework, then placing the portable electromagnet on the die filling tool, and tightly sucking the portable electromagnet, the die filling tool and the multilayer metal framework into a whole;
thirdly, hoisting the hoisting tool to enable the portable electromagnet, the die filling tool and the multilayer metal framework to be tightly sucked to move to the upper part of the die;
fourthly, guiding and matching the die filling tool with the die guide sleeve to align the corresponding positions of the multilayer metal framework and the die cavity;
fifthly, powering off and demagnetizing the portable electromagnetic part to enable the partition plates in the multilayer metal framework to automatically fall into the mold cavity due to gravity;
and a sixth point: and lowering the hoisting tool to enable the end plate to fall into the mold cavity.
Preferably, the fourth step specifically means: and the guide post is in guide fit with the die guide sleeve to position the horizontal position of the die filling tool, so that the multilayer metal framework is vertically aligned with the corresponding position of the die cavity.
The invention has the beneficial effects that:
1. according to the rapid die filling device for the multilayer metal framework, the end plates and the partition plates in the multilayer metal framework are arranged in order according to the die filling state by the arranging tool, the multilayer metal framework and the die filling tool are sucked into a whole by the portable electromagnet after the die filling tool is matched with the upper end of the multilayer metal framework, so that the multilayer metal framework and the die filling tool can be lifted and moved integrally with the lifting tool, the multilayer metal framework is aligned with the corresponding position of the die cavity through the guiding match of the die filling tool and the die guide sleeve after the lifting and moving, the multilayer metal framework is lowered to just fall into the corresponding position of the die cavity, the rapid die filling of the multilayer metal framework is realized, the die filling efficiency is improved, the die filling labor intensity is reduced, and the production automation level of a metal-rubber stack is improved.
2. The multi-layer metal framework is supported by the arrangement base in the arrangement tool, the end plate and the partition plate are arranged in order according to the die-filling state, the cushion block raises the partition plate, the partition plate is flushed with the bottom surface of the end plate and is convenient to suck up synchronously, the die-filling tool is matched with the upper end of the multi-layer metal framework, the fact that the die-filling tool and the multi-layer metal framework can be sucked tightly on the portable electromagnet synchronously is guaranteed, the guide column of the die-filling tool is in guide fit with the die guide sleeve, the multi-layer metal framework is aligned with the corresponding position of the die cavity before die filling, and reliability and accuracy of die filling are guaranteed.
3. The hoisting tool is supported on the arranging tool and is in concave-convex fit with the convex part of the end plate, the die filling positioning plate in the die filling tool is arranged on the hoisting tool, the portable magnet is arranged on the die filling tool and tightly absorbs the multilayer metal framework and the die filling tool, so that when the hoisting tool is hoisted upwards, the multilayer metal framework, the die filling tool and the portable electromagnet are hoisted synchronously and integrally, synchronous movement of the multilayer metal framework is realized, and then the rapid alignment of the multilayer metal framework and the corresponding position of a die cavity is realized through the guide fit of the die filling tool and a die guide sleeve.
Drawings
Fig. 1 is a schematic view of the structure of a metal-rubber stack.
Fig. 2 is a schematic structural diagram of a multi-layer metal framework rapid die-filling device in an embodiment.
Fig. 3 is a schematic structural view of the alignment fixture.
Fig. 4 is a front view of the die-filling tool.
Fig. 5 is a side view of the die filling tool.
Fig. 6 is a schematic structural view of a portable electromagnet.
Fig. 7 is a schematic view of the structure of the lifting plate.
Fig. 8 is a side view of the hook.
Fig. 9 is a schematic diagram of the die-filling tool and the die guide sleeve in guiding fit to align the corresponding positions of the multilayer metal framework and the die cavity.
Fig. 10 is a flow chart of the rapid die-filling of the multilayer metal framework.
Detailed Description
Embodiments of the present invention will be described in detail with reference to fig. 2 to 10.
Multilayer metal framework fast die filling device, its characterized in that: the multi-layer metal framework aligning device comprises an arranging tool 1 for orderly arranging the multi-layer metal framework according to a die loading state, a die loading tool 2 matched with the upper end of the multi-layer metal framework and positioned right above the arranging tool 1, a portable electromagnet 3 capable of sucking the die loading tool 2 and the multi-layer metal framework into a whole, and a hoisting tool 4 for hoisting the multi-layer metal framework, wherein the arranging tool 1 is arranged on a workbench, the hoisting tool 4 is matched with an end plate 100 in the multi-layer metal framework 1 and supported on the arranging tool 1, the portable electromagnet 3, the die loading tool 2 and the multi-layer metal framework are synchronously hoisted along with the hoisting tool 4 and move to the upper part of a die, and the die loading tool 2 is in guide fit with a die guide sleeve to align the corresponding positions of the multi-layer metal framework and a die cavity.
The multi-layer metal framework rapid die filling device is characterized in that the end plates and the partition plates in the multi-layer metal framework are arranged in order according to the die filling state by the arranging tool 1, the multi-layer metal framework and the die filling tool 2 are sucked into a whole by the portable electromagnet 3 after the die filling tool 2 is matched with the upper end of the multi-layer metal framework, so that the multi-layer metal framework and the die filling tool can be lifted and moved integrally with the lifting tool 4, the multi-layer metal framework is aligned with the corresponding position of the die cavity through the guiding match of the die filling tool 2 and the die guide sleeve after the lifting and moving, the multi-layer metal framework is lowered to just fall into the corresponding position of the die cavity, the multi-layer metal framework is rapidly filled, the die filling efficiency is improved, the die filling labor intensity is reduced, and the production automation level of a metal-rubber pile is improved.
The arrangement tool 1 comprises an arrangement base 11 arranged on a workbench, vertical positioning through holes 11.1 corresponding to multiple layers of metal frameworks are formed in the arrangement base 11, and the multiple layers of metal frameworks are sequentially placed into the vertical positioning through holes 11.1 and are arranged in order according to a mold loading state. The end plates 100 and the partition plates 101 are placed in the vertical positioning through holes 11.1, so that the end plates and the partition plates are vertically arranged, the adjacent partition plates and the space between the adjacent partition plates and the end plates are the same as the die filling state, and the multilayer metal frameworks are orderly arranged according to the die filling state, so that synchronous die filling is realized.
The arrangement tool 1 further comprises a cushion block 12 paved at the bottom of the arrangement base 11, and the cushion block 12 heightens the partition plate 101 in the multilayer metal framework to enable the upper end of the end plate 100 to be flush with the upper end of the partition plate 101. The cushion block 12 is used for heightening the partition plate 101, so that the upper end of the partition plate 101 is flush with the upper end of the end plate 100, the end plate and the partition plate can be synchronously matched with the die filling tool 2, synchronous suction is facilitated, and the synchronous moving reliability of the multilayer metal framework is guaranteed.
The width of the vertical positioning through hole 11.1 corresponding to the end plate 100 is larger than the width of the other vertical positioning through holes 11.1, and the hoisting tool 4 is in concave-convex fit with the outer convex part of the end plate 100 and is arranged in the vertical positioning through hole 11.1 together with the end plate 100. Not only the end plate 100 but also the hoisting tool 4 is placed in the vertical positioning through hole 11.1 corresponding to the end plate 100, the hoisting tool 4 is in concave-convex fit with the outer convex part of the end plate 100, so that the end plate and the hoisting tool can be hoisted together, the hoisting tool 4 is supported by the arrangement base 11 and cannot incline, the matching reliability of the hoisting tool 4 and the end plate can be effectively ensured, the phenomenon that the two are not matched in place is prevented, and the reliability of structural matching is higher.
The die filling tool 2 comprises a die filling positioning plate 21, a guide post 22 and a handle 23, wherein the die filling positioning plate 21 is horizontally arranged, the guide post 22 can be in guide fit with a die guide sleeve, the handle 23 is fixed on the die filling positioning plate 21, a matching hole 21.1 matched with the upper end of the multilayer metal framework is formed in the die filling positioning plate 21, the guide post 22 is vertically arranged on the die filling positioning plate 21 and extends out of the bottom surface of the die filling positioning plate 21, the guide post 22 is located on the outer side of the multilayer metal framework, the handle 23 is arranged on the side surface of the die filling positioning plate 21, and the die filling positioning plate 21 is arranged on the hoisting tool 4. The die-filling positioning plate 21 is buckled on the multilayer metal framework, the upper ends of the end plate 100 and the partition plate 100 respectively penetrate through the matching holes 21.1, the portable electromagnet 3 can simultaneously suck the multilayer metal framework and the die-filling positioning plate 21, the guide column 22 downwards extends out of the die-filling positioning plate 21, the guide column 22 is firstly in guide fit with the die guide sleeve when the multilayer metal framework moves to the upper part of the die cavity, the multilayer metal framework can be quickly aligned with the corresponding position of the die cavity, and the reliability and the accuracy of die filling are ensured. The handle 23 facilitates the loading and removal of the die filling tool.
Wherein, the upper end of end plate 100 and baffle 101 stretches into mating holes 21.1 respectively, and the upper end of end plate 100 and baffle 101 flushes with the top surface of die-filling locating plate 21.1, when making portable electro-magnet 3 inhale tightly with the contact of die-filling locating plate 21, also inhale tightly with the upper end contact of end plate and separation end, multilayer metal framework and die-filling frock are inhaled together on portable electro-magnet, mating holes 21.1 are the reducing hole that the diameter is little in the big middle diameter in both ends diameter, the equal little clearance fit in upper end of mating holes 21.1 interlude and end plate 100 and baffle 101. The tip diameter of mating holes 21.1 is bigger, and the mating holes 21.1 can be stretched out fast to the end plate upper end of being convenient for and baffle upper end, and the equal little clearance fit in mating holes 21.1 interlude and end plate 100 and baffle 101 upper end makes swing in end plate 100 and the baffle 101 upper end can no longer the mating holes 21.2, and end plate 100 and baffle 101 can not take place the slope, keeps along vertical setting, improves the die filling accuracy.
The portable electromagnet 3 comprises an electromagnetic plate 31 with magnetism when the electromagnet is powered on and the magnetism disappears when the electromagnet is powered off and a swinging handle 32 for controlling the electromagnetic plate 31 to be powered on and powered off, wherein the swinging handle 32 is arranged on the top surface of the electromagnetic plate 31, and the electromagnetic plate 31 is arranged on the die filling tool 2 and is in contact with the upper end of the multilayer metal framework. The electromagnetic plate 31 is electrified and magnetized or is powered off and demagnetized under the control of the swing handle 32, so that the die filling tool and the multilayer metal framework can be sucked up together by the electromagnetic plate 31, and the partition plate 101 can be separated from the electromagnetic plate 31 instantaneously under the action of gravity and enter a die cavity when the power is off and demagnetized.
The hoisting tool 4 comprises a hoisting matching plate 41 in concave-convex fit with the convex part of the end plate 100 and a lifting hook 42 capable of hoisting the hoisting matching plate 41, a groove 41.1 matched with the convex part of the end plate 100 is formed in the inner surface of the hoisting matching plate 41, a matching hoisting hole 41.2 into which the lifting hook 42 can extend is formed in the hoisting matching plate 41, the hoisting matching plate 41 and the end plate 100 are placed together in the vertical positioning through hole 11.1 and supported by the arrangement base 11, a plurality of lifting handles 42.1 extending horizontally are arranged on the lifting hook 42, and the bottom shape of the hoisting matching plate 41 is matched with the notch shape of the mold cavity. The lifting matching plate 41 is supported by the arrangement base 11 and can not incline and keep matching with the end plate, the shape of the bottom of the lifting matching plate 41 is matched with the shape of the notch of the die cavity, so that the lifting matching plate 41 can be lowered into the notch of the die cavity when the end plate 100 is lowered, the lifting matching plate 41 can not interfere with the die when the end plate 100 is lowered, the convex part of the end plate 100 extends into the groove 41.1, when the lifting matching plate 41 is lifted by the lifting hook 42, the end plate 100 can also be lifted together, the die installing positioning plate 21 is arranged on the lifting matching plate 41, the portable magnet 3 is arranged on the die installing positioning plate 21 and tightly attracts the multilayer metal framework and the die installing positioning plate 21, when the lifting tool is lifted upwards by 4, the multilayer metal framework, the die installing tool 2 and the portable magnet 3 are synchronously and integrally lifted, the synchronous movement of the multilayer metal framework is realized, and then the guide column 22 is matched with the guide of the die guide sleeve in a guiding way, the quick alignment of the corresponding positions of the multilayer metal framework and the die cavity is realized, the structural matching is simple, and the quick die filling of the multilayer metal framework of the metal-rubber pile is realized simply and efficiently.
The invention also discloses a multilayer metal framework rapid die filling method, which adopts the multilayer metal framework rapid die filling device to fill the die, and is characterized by comprising the following steps:
a first step of placing the arranging tool 1 on a workbench, matching the hoisting tool 4 with an end plate 100, arranging the multilayer metal frameworks in the arranging tool 1 in order according to the die-clamping position, and supporting the hoisting tool 4 on the arranging tool 1, as shown in a diagram a in fig. 10;
secondly, as shown in a figure C in figure 10, matching the die filling tool 2 with the upper end of the multilayer metal framework, then placing the portable electromagnet 3 on the die filling tool 2, and tightly sucking the portable electromagnet 3, the die filling tool 2 and the multilayer metal framework into a whole as shown in a figure D in figure 10;
thirdly, hoisting the hoisting tool 4 to enable the whole body formed by tightly sucking the portable electromagnet 3, the die filling tool 2 and the multilayer metal framework to move above the die;
fourthly, guiding and matching the die filling tool 2 with a die guide sleeve to align the corresponding positions of the multilayer metal framework and the die cavity, as shown in a diagram E in a diagram 10;
fifthly, the portable electromagnet 3 is cut off and demagnetized, so that the partition plates in the multilayer metal framework automatically fall into the die cavity due to gravity, and because the end plate 100 is in concave-convex fit with the lifting matching plate 41, only the partition plate 101 falls down along with the action of gravity when the magnetic force of the portable electromagnet 3 disappears, and the end plate 100 is matched with the lifting matching plate 41 and cannot fall down;
and a sixth point: the tool is descended to enable the end plate 100 to fall into the mold cavity, after the partition plate 100 falls into the mold cavity, the tool is descended to enable the end plate 100 to fall into the mold cavity, the lifting matching plate 41 falls into a notch of the mold cavity, the portable electromagnet 3 and the mold installing tool 2 are taken down, and as shown in a diagram F in figure 10, the multilayer metal framework is installed into the mold cavity.
Wherein, the fourth step specifically means: and the guide post 22 is matched with the die guide sleeve in a guiding way to position the horizontal position of the die filling tool 2, so that the multilayer metal framework is vertically aligned with the corresponding position of the die cavity. The lower end of the guide post 22 extends into the die guide sleeve 200 and is in guide fit with the die guide sleeve 200, the horizontal position of the die filling tool 2 is limited and cannot swing, the multilayer metal framework is aligned with the corresponding position of the die cavity before die filling, the guide post 22 is in guide fit with the die guide sleeve 200 firstly, the multilayer metal framework can be aligned with the corresponding position of the die cavity quickly, and the die filling efficiency and the die filling position accuracy are improved.
The technical solutions of the embodiments of the present invention are fully described above with reference to the accompanying drawings, and it should be noted that the described embodiments are only some embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Claims (10)
1. Multilayer metal framework fast die filling device, its characterized in that: the multi-layer metal framework aligning device comprises an arranging tool (1) for orderly arranging the multi-layer metal framework according to a die loading state, a die loading tool (2) which is matched with the upper end of the multi-layer metal framework and is positioned right above the arranging tool (1), a portable electromagnet (3) which can suck the die loading tool (2) and the multi-layer metal framework into a whole, and a hoisting tool (4) for hoisting the multi-layer metal framework, wherein the arranging tool (1) is arranged on a workbench, the hoisting tool (4) is matched with an end plate (100) in the multi-layer metal framework and is supported on the arranging tool (1), the portable electromagnet (3), the die loading tool (2) and the multi-layer metal framework are synchronously hoisted along with the hoisting tool (4) and move to the upper part of a die, and the die loading tool (2) is in guide fit with a die guide sleeve in a guiding mode, so that the multi-layer metal framework is aligned with a die cavity in a corresponding position.
2. The device for rapidly die-filling the multilayer metal framework according to claim 1, wherein: the arrangement tool (1) comprises an arrangement base (11) arranged on the workbench, vertical positioning through holes (11.1) corresponding to the multiple layers of metal frameworks are formed in the arrangement base (11), and the multiple layers of metal frameworks are sequentially placed into the vertical positioning through holes (11.1) and are arranged in order according to a die loading state.
3. The device for rapidly die-filling the multilayer metal framework according to claim 2, wherein: the arrangement tool (1) further comprises a cushion block (12) paved at the bottom of the arrangement base (11), and the cushion block (12) heightens the partition plate (101) in the multilayer metal framework to enable the upper ends of the end plate (100) and the partition plate (101) to be flush.
4. The device for rapidly die-filling the multilayer metal framework according to claim 2, wherein: the width of the vertical positioning through hole (11.1) corresponding to the end plate (100) is larger than the width of other vertical positioning through holes (11.1), and the hoisting tool (4) is in concave-convex fit with the convex part of the end plate (100) and is placed in the vertical positioning through hole (11.1) together with the end plate (100).
5. The device for rapidly die-filling the multilayer metal framework according to claim 3, wherein: die filling frock (2) including die filling locating plate (21) that the level set up, can with mould guide pin bushing direction complex guide post (22) and fix handle (23) on die filling locating plate (21), die filling locating plate (21) are gone up to open and are had with multilayer metal framework upper end matched with mating holes (21.1), guide post (22) are followed vertical dress and are just stretched out from die filling locating plate (21) bottom surface on die filling locating plate (21), guide post (22) are located multilayer metal framework's the outside, handle (23) dress is in the side of die filling locating plate (21), die filling locating plate (21) are arranged in and are hoisted on frock (4).
6. The device for rapidly die-filling the multilayer metal framework according to claim 5, wherein: the upper ends of the end plate (100) and the partition plate (101) extend into the matching holes (21.1) respectively, the upper ends of the end plate (100) and the partition plate (101) are flush with the top surface of the die-filling positioning plate (21), the matching holes (21.1) are variable-diameter holes with large diameters at two ends and small diameters in the middle, and the middle sections of the matching holes (21.1) are in small-gap fit with the upper ends of the end plate (100) and the partition plate (101).
7. The multilayer metal framework rapid die filling device according to claim 1, characterized in that: portable electro-magnet (3) including circular telegram have magnetism and break off the electric magnetism disappearance electromagnetic plate (31) and control electromagnetic plate (31) swing handle (32) of switching on and off, swing handle (32) dress is on electromagnetic plate (31) top surface, on die filling frock (2) was arranged in electromagnetic plate (31), and with the contact of multilayer metal framework upper end.
8. The device for rapidly die-filling the multilayer metal framework according to claim 2, wherein: the lifting tool (4) comprises a lifting matching plate (41) which is in concave-convex fit with an outer convex part of an end plate (100) and a lifting hook (42) which can hook the lifting matching plate (41), a groove (41.1) which is matched with the outer convex part of the end plate (100) is formed in the inner surface of the lifting matching plate (41), a matching lifting hole (41.2) which can be used for the lifting hook (42) to extend into is formed in the lifting matching plate (41), the lifting matching plate (41) and the end plate (100) are placed together in a vertical positioning through hole (11.1) and supported by an arrangement base (11), a plurality of lifting handles (42.1) which horizontally extend out are arranged on the lifting hook (42), and the bottom shape of the lifting matching plate (41) is matched with the shape of a notch of a mold cavity.
9. A multi-layer metal framework rapid die filling method, which adopts the multi-layer metal framework rapid die filling device of any one of claims 1 to 8 to perform die filling, and is characterized by comprising the following steps:
firstly, arranging a tool (1) on a workbench, matching a hoisting tool (4) with an end plate (100), arranging a plurality of layers of metal frameworks in the tool (1) in order according to die-clamping positions, and supporting the hoisting tool (4) on the tool (1);
secondly, matching the die filling tool (2) with the upper end of the multilayer metal framework, then placing the portable electromagnet (3) on the die filling tool (2), and tightly sucking the portable electromagnet (3), the die filling tool (2) and the multilayer metal framework into a whole;
thirdly, hoisting the hoisting tool (4) to enable the portable electromagnet (3), the die filling tool (2) and the multilayer metal framework to be tightly sucked to move to the upper part of the die;
fourthly, the die filling tool (2) is matched with the die guide sleeve in a guiding mode, so that the multilayer metal framework is aligned with the corresponding position of the die cavity;
fifthly, the portable electromagnet (3) is powered off and demagnetized, so that the partition plates in the multilayer metal framework automatically fall into the die cavity due to gravity;
and a sixth point: and lowering the hoisting tool (4) to enable the end plate (100) to fall into the mold cavity.
10. The method for rapidly die-filling a multilayer metal framework according to claim 9, wherein the fourth step specifically comprises: and the guide post (22) is matched with the die guide sleeve in a guiding manner to position the horizontal position of the die filling tool (2) so that the multilayer metal framework is vertically aligned with the corresponding position of the die cavity.
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| CN202110054981.8A CN112809989B (en) | 2021-01-15 | 2021-01-15 | Device and method for quickly die-filling multilayer metal framework |
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| CN202110054981.8A CN112809989B (en) | 2021-01-15 | 2021-01-15 | Device and method for quickly die-filling multilayer metal framework |
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| CN112809989A CN112809989A (en) | 2021-05-18 |
| CN112809989B true CN112809989B (en) | 2022-05-24 |
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| CN115503187A (en) * | 2022-09-26 | 2022-12-23 | 株洲时代新材料科技股份有限公司 | Forming method of multilayer rod end bearing |
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| CN209794305U (en) * | 2019-04-03 | 2019-12-17 | 青岛海力威新材料科技股份有限公司 | Blowing frock of rubber metal framework |
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| JP2003300239A (en) * | 2002-04-09 | 2003-10-21 | Bando Chem Ind Ltd | Method for producing rubber roller |
| CN201483669U (en) * | 2009-07-30 | 2010-05-26 | 安徽宁国中鼎模具制造有限公司 | Framework feeding device |
| CN102935672A (en) * | 2012-11-23 | 2013-02-20 | 成都盛帮密封件股份有限公司 | Automatic arranging and falling device for metal framework of valve oil seal |
| CN108189289A (en) * | 2018-03-06 | 2018-06-22 | 台州奋发密封科技有限公司 | A kind of vulcanizer metallic framework feeding device |
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