CN112791831A

CN112791831A - Waste residue treatment equipment for shield tunnel

Info

Publication number: CN112791831A
Application number: CN202011619410.6A
Authority: CN
Inventors: 李立华; 张暖
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-12-30
Filing date: 2020-12-30
Publication date: 2021-05-14
Anticipated expiration: 2040-12-30
Also published as: CN112791831B

Abstract

The invention relates to the technical field of waste residue treatment equipment, in particular to waste residue treatment equipment for a shield tunnel, which comprises a collector and a connecting frame, wherein the collector is connected with the connecting frame, a material conveying belt is installed on the collector, two collecting wheel mechanisms are rotatably connected on the collector, an inclined crushing mechanism, a material receiving mechanism and a rotating mechanism are installed on the connecting frame, an iron ball moving mechanism is installed in the inclined crushing mechanism, a composite material guide mechanism is fixedly connected between the iron ball moving mechanism and the collector, a power wheel mechanism and a steering wheel mechanism are respectively installed at the bottom end of the collector and the bottom end of the connecting frame, a crushing lifting belt is installed on the connecting frame through a supporting frame, the inclined crushing mechanism is designed, the stone crushing efficiency is higher, the working efficiency of the inclined crushing mechanism is higher, the practicability is better, and stones are not easy to clamp in the collecting wheel mechanism, the use stability is better.

Description

Waste residue treatment equipment for shield tunnel

Technical Field

The invention relates to the technical field of waste residue treatment equipment, in particular to waste residue treatment equipment for a shield tunnel.

Background

As is well known, a waste residue treatment device for a shield tunnel is an auxiliary device used for carrying out waste residue treatment in the process of a tunnel shield so as to facilitate the tunnel shield to be carried out more quickly, and is widely used in the process of the tunnel shield.

The waste residue treatment facility in current tunnel includes collector, elevator belt and skip, is provided with two collection wheels on the collector, and the collector is connected with the elevator belt, and the skip sets up the rear below at the elevator belt, and it is when using, and the collector stirs the rubble in the tunnel to the elevator belt through two collection wheels, and in the rubble transported to the skip through the elevator belt, the skip removed and transported the rubble out.

However, the defects that the broken stones are different in size and support space is easily formed in the skip car due to the fact that the broken stones are different in size in the prior art scheme are overcome, the transportation efficiency is low, the practicability is poor, the collecting wheels are difficult to adjust according to the size of the broken stones, the broken stones are easy to block, and the use stability is poor.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides waste residue treatment equipment for a shield tunnel, which is provided with an inclined crushing mechanism, the crushed stone conveying efficiency is higher, the working efficiency of the inclined crushing mechanism is higher, the practicability is better, and meanwhile, the collecting wheel mechanism is not easy to clamp stones and has better use stability.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme: a waste residue treatment device of a shield tunnel comprises a collector and a connecting frame, wherein the collector is connected with the connecting frame, a material conveying belt is installed on the collector, two collecting wheel mechanisms are connected on the collector in a rotating manner and comprise a wheel frame, the wheel frame is connected with the collector in a rotating manner, a supporting prism is fixedly connected in the wheel frame, a plurality of collecting rods are connected in the wheel frame in a sliding manner, springs are fixedly connected between the collecting rods and the supporting prism, a round table is fixedly connected on the wheel frame, an inclined material crushing mechanism, a material receiving mechanism and a rotating mechanism are installed on the connecting frame, the inclined material crushing mechanism comprises an inclined cylinder, the inclined cylinder is connected with the connecting frame in a rotating manner, a transmission ring is fixedly connected on the inclined cylinder, a plurality of sieve meshes are circumferentially arranged on the inclined cylinder, a supporting shaft is rotatably connected at the right end of the inclined cylinder, and the right end of the supporting shaft is fixedly connected with the connecting frame, the supporting shaft is provided with a through hole, the receiving mechanism comprises a receiving ring and two supporting rods, one ends of the two supporting rods are fixedly connected with the connecting frame, the other ends of the two supporting rods are fixedly connected with the receiving ring, an iron ball moving mechanism is installed in the inclined material crushing mechanism and comprises a winch and an electric telescopic rod, the winch is installed at the right end of the connecting frame, a rope is arranged on the winch, the electric telescopic rod is fixedly connected with the supporting shaft, the left end of the electric telescopic rod is fixedly connected with a lifting frame, a supporting wheel and an anti-falling wheel are rotatably connected on the lifting frame, the rope penetrates through a gap between the supporting wheel and the anti-falling wheel, the rope is connected with an electromagnetic disc, a composite material guide mechanism is fixedly connected between the iron ball moving mechanism and the collecting machine, and a power wheel mechanism and a steering wheel mechanism are respectively installed at the bottom end of the collecting machine and the bottom end of the connecting, the connecting frame is provided with a crushed aggregate lifting belt through a supporting frame.

Preferably, compound guide mechanism includes feeding baffle and iron ball baffle, the feeding baffle with gathering machine fixed connection, the iron ball baffle passes through the steady rest and is connected with the back shaft, and the feeding baffle is connected through two hinge shape pieces with the iron ball baffle.

Preferably, the rotating mechanism comprises a motor and a connecting block, the connecting block is fixedly connected with the connecting frame, the motor is installed on the connecting block, and the output end of the motor is fixedly connected with a driving wheel matched with the transmission ring.

Preferably, the connecting frame is fixedly connected with an annular cover matched with the transmission ring, the connecting frame is fixedly connected with a protective cover matched with the motor, and the annular cover is fixedly connected with the protective cover.

Preferably, the annular cover is provided with a transmission port matched with the motor and the driving wheel.

Preferably, the protective cover is provided with a heat dissipation hole and a doorway, and an access door is arranged inside the doorway.

Preferably, the feeding guide plate and the iron ball guide plate are both obliquely arranged.

Preferably, the left end of the collector is fixedly connected with a wedge-shaped shovel material strip block.

Preferably, the rear end of the connecting frame is fixedly connected with a dust cover matched with the winch.

Preferably, the rope is made of an insulating material.

(III) advantageous effects

Compared with the prior art, the invention provides the waste residue treatment equipment for the shield tunnel, which has the following beneficial effects:

1. this shield constructs waste residue treatment facility in tunnel through the design of slope crushed aggregates mechanism, is convenient for adjust the size of rubble to the transportation of the rubble of being convenient for, through the cooperation of connecing material ring sum crushed aggregates elevator belt, the crushed aggregates after being convenient for handle through slope crushed aggregates mechanism accept and promote the loading, and is comparatively practical.

2. This shield constructs waste residue treatment facility in tunnel is connected with the rotation of link and back shaft respectively through the both ends of a section of thick bamboo to one side, is convenient for improve the slew velocity of rubble in a section of thick bamboo to one side, and a section of thick bamboo crushing efficiency is higher to one side, through the design of iron ball moving mechanism, is convenient for improve crushing effect, and is comparatively practical.

3. This shield tunnel's waste residue treatment facility through the connection of collecting rod and spring, is convenient for collect the pole for the stretching out and the withdrawal of round wheel carrier to because the rubble is great and the card stone when being convenient for avoid the collecting rod to stir the rubble, the stability in use is better.

Drawings

FIG. 1 is a partially cut-away perspective view of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1A;

FIG. 3 is an enlarged view of a portion of FIG. 1 at B according to the present invention;

FIG. 4 is an enlarged partial view of FIG. 1 at C;

FIG. 5 is an enlarged view of a portion of FIG. 1 at D according to the present invention;

FIG. 6 is an enlarged partial view of FIG. 1 at E;

FIG. 7 is an enlarged partial view of FIG. 1 at F according to the present invention;

fig. 8 is a schematic perspective view of the present invention.

In the figure: 1. a collector; 2. a connecting frame; 3. a material conveying belt; 4. a round wheel frame; 5. supporting a prism; 6. a collection rod; 7. a spring; 8. a circular truncated cone; 9. an inclined cylinder; 10. a drive ring; 11. a support shaft; 12. a material receiving ring; 13. a support bar; 14. a winch; 15. an electric telescopic rod; 16. a rope; 17. lifting the hanger; 18. a support wheel; 19. an anti-drop wheel; 20. an electromagnetic disk; 21. a power wheel mechanism; 22. a steering wheel mechanism; 23. a support frame; 24. a scrap elevator belt; 25. a feeding guide plate; 26. an iron ball guide plate; 27. a stabilizer frame; 28. a hinge-shaped piece; 29. an electric motor; 30. connecting blocks; 31. a driving wheel; 32. an annular shroud; 33. a protective cover; 34. an access door; 35. a wedge-shaped shoveling bar block; 36. a dust cover.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Examples

Referring to fig. 1-8, a waste residue treatment device for a shield tunnel comprises a collector 1 and a connecting frame 2, wherein the collector 1 is connected with the connecting frame 2, a material conveying belt 3 is installed on the collector 1, two collecting wheel mechanisms are rotatably connected on the collector 1, each collecting wheel mechanism comprises a wheel frame 4, the wheel frames 4 are rotatably connected with the collector 1, supporting prisms 5 are fixedly connected in the wheel frames 4, a plurality of collecting rods 6 are slidably connected in the wheel frames 4, springs 7 are fixedly connected between the collecting rods 6 and the supporting prisms 5, and the collecting rods 6 can conveniently extend out and retract relative to the wheel frames 4, so that stones can be prevented from being stuck due to large stones when the collecting rods 6 stir the stones, the use stability is good, round tables 8 are fixedly connected on the wheel frames 4, and inclined crushing mechanisms, material receiving mechanisms and rotating mechanisms are installed on the connecting frame 2, the inclined crushing mechanism comprises an inclined cylinder 9, the inclined cylinder 9 is rotatably connected with a connecting frame 2, so that the moving speed of crushed stones in the inclined cylinder 9 is convenient to improve, the crushing efficiency of the inclined cylinder 9 is high, a transmission ring 10 is fixedly connected to the inclined cylinder 9, a plurality of sieve holes are circumferentially formed in the inclined cylinder 9, a support shaft 11 is rotatably connected to the right end of the inclined cylinder 9, the right end of the support shaft 11 is fixedly connected with the connecting frame 2, a through hole is formed in the support shaft 11, so that the crushed stones can be conveniently adjusted in size, the material receiving mechanism comprises a material receiving ring 12 and two support rods 13, one ends of the two support rods 13 are fixedly connected with the connecting frame 2, the other ends of the two support rods 13 are fixedly connected with the material receiving ring 12, the crushed stones processed by the inclined crushing mechanism can be conveniently received, the inclined crushing mechanism is practical, the rotating mechanism comprises a motor 29 and a connecting block 30, and, the motor 29 is arranged on the connecting block 30, and the output end of the motor 29 is fixedly connected with a driving wheel 31 matched with the transmission ring 10, so that the inclined cylinder 9 can be driven conveniently and is practical.

It should be further noted that an iron ball moving mechanism is installed in the inclined material crushing mechanism, the iron ball moving mechanism includes a winch 14 and an electric telescopic rod 15, the winch 14 is installed at the right end of the connecting frame 2, a rope 16 is arranged on the winch 14, the electric telescopic rod 15 is fixedly connected with the supporting shaft 11, a lifting frame 17 is fixedly connected with the left end of the electric telescopic rod 15, a supporting wheel 18 and an anti-dropping wheel 19 are rotatably connected on the lifting frame 17, the rope 16 passes through a gap between the supporting wheel 18 and the anti-dropping wheel 19, the rope 16 is connected with an electromagnetic disc 20, so as to improve the crushing effect, the inclined material crushing mechanism is practical, a composite material guiding mechanism is fixedly connected between the iron ball moving mechanism and the collecting machine 1, the composite material guiding mechanism includes a feeding guide plate 25 and an iron ball guide plate 26, the feeding guide plate 25 is fixedly connected with the collecting machine 1, the iron ball guide plate 26 is connected with the supporting shaft 11 through a stabilizing frame 27, power wheel mechanism 21 and steering wheel mechanism 22 are installed respectively to the bottom of gathering machine 1 and the bottom of link 2, and crushed aggregates elevator belt 24 is installed through support frame 23 to link 2, is convenient for through the promotion loading of the crushed aggregates after slope crushed aggregates mechanism handles, and is comparatively practical.

It should be further noted that, the connecting frame 2 is fixedly connected with an annular cover 32 matched with the transmission ring 10, so as to improve the protection effect of the transmission ring 10, the protection effect of the transmission ring 10 is better, the connecting frame 2 is fixedly connected with a protection cover 33 matched with the motor 29, so as to improve the protection effect of the motor 29 box, the annular cover 32 is fixedly connected with the protection cover 33, so as to improve the stability of the relative position between the annular cover 32 and the protection cover 33, the annular cover 32 is provided with a transmission opening matched with the motor 29 and the driving wheel 31, so as to facilitate the passage of the driving wheel 31, so as to facilitate the driving of the transmission ring 10, the protection cover 33 is provided with a heat dissipation hole and a door opening, so as to facilitate the heat dissipation of the motor 29, so as to facilitate the installation of the access door 34, the access door 34 is installed inside the door opening, so as to facilitate the installation, be convenient for guide and circulation, it is comparatively practical, the left end fixedly connected with wedge shovel material strip piece 35 of gathering machine 1, the rubble of being convenient for shovel, the protection gathering machine 1 of being convenient for simultaneously, gathering machine 1 protecting effect is better, comparatively practical, the rear end fixedly connected with of link 2 and hoist engine 14 assorted dust cover 36, be convenient for improve hoist engine 14 and 16 use cleanness, comparatively practical, rope 16 adopts insulating material, be convenient for improve insulating effect, it is comparatively safe to use.

The winch 14, the electric telescopic rod 15 and the motor 29 are conventional devices which are purchased from the market and are well known by those skilled in the art, the type of the winch 14 is PA200-1000, the type of the electric telescopic rod 15 is FSL80, and the type of the motor 29 is 5IK120RGN-CF, and in the patent, the winch 14 is only used, and the structure and the function of the winch are not improved.

In summary, the working principle and the working process of the waste residue treatment equipment for the shield tunnel are that when in use, a plurality of iron balls are firstly placed in the inclined cylinder 9, the electromagnetic disc 20 is electrically connected with an external power supply, the electromagnetic disc 20 is internally provided with a timing on-off device, then the waste residue treatment equipment for the shield tunnel is driven to a place required to be used in the tunnel through the power wheel mechanism 21, the collecting machine 1, the motor 29, the electric telescopic rod 15 and the winch 14 are started, the collecting machine 1 drives the two wheel frames 4 to rotate in opposite directions, the two wheel frames 4 rotate, the broken stones are stirred onto the material conveying belt 3 through the collecting rod 6, the broken stones are conveyed onto the material conveying belt 3 and conveyed onto the material feeding guide plate 25 through the material conveying belt 3 and are guided into the inclined cylinder 9 through the material feeding guide plate 25, the motor 29 realizes the rotation of the inclined cylinder 9 relative to the connecting frame 2 through the matching of the driving wheel 31 and the transmission ring 10, so as to, mutual collision between rubble and the rubble and mutual collision between iron ball and the rubble in the motion process, realize the breakage of rubble, rubble after the breakage passes in the sieve mesh gets into material receiving ring 12, and promote the loading transportation of accomplishing the rubble after the breakage through crushed aggregates lifting belt 24 transportation, the broken in-process iron ball of rubble is along the rubble and removes the right-hand member to a side section of thick bamboo 9 from the left end of a side section of thick bamboo 9 simultaneously in a side section of thick bamboo 9, electromagnetic disk 20 cooperates hoist engine 14 to realize producing magnetic force when electromagnetic disk 20 circular telegram behind the whereabouts of electromagnetic disk 20 under the control of regularly on-off device, electromagnetic disk cuts off the power supply when electromagnetic disk 20 is pulled up by rope 16 and square electric telescopic handle 15 stretches out back electric magnetic disk, magnetic force disappears, thereby realize that the iron ball is followed the right-hand member of a side section of thick bamboo 9 and is lifted to the left end of a side section of thick bamboo 9.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a shield tunnel's waste residue treatment facility, includes gathering machine (1), its characterized in that: the collecting machine is characterized by further comprising a connecting frame (2), the collecting machine (1) is connected with the connecting frame (2), the collecting machine (1) is provided with a material conveying belt (3), the collecting machine (1) is connected with two collecting wheel mechanisms in a rotating mode, each collecting wheel mechanism comprises a wheel carrier (4), the wheel carriers (4) are connected with the collecting machine (1) in a rotating mode, supporting prisms (5) are fixedly connected in the wheel carriers (4), a plurality of collecting rods (6) are connected in the wheel carriers (4) in a sliding mode, springs (7) are fixedly connected between the collecting rods (6) and the supporting prisms (5), round tables (8) are fixedly connected on the wheel carriers (4), the connecting frame (2) is provided with an inclined material crushing mechanism, a material receiving mechanism and a rotating mechanism, the inclined material crushing mechanism comprises an inclined cylinder (9), and the inclined cylinder (9) is connected with the connecting frame (2) in a rotating mode, a transmission ring (10) is fixedly connected to the inclined cylinder (9), a plurality of sieve holes are circumferentially formed in the inclined cylinder (9), a support shaft (11) is rotatably connected to the right end of the inclined cylinder (9), the right end of the support shaft (11) is fixedly connected with the connecting frame (2), a through-hole is formed in the support shaft (11), the receiving mechanism comprises a receiving ring (12) and two support rods (13), one ends of the two support rods (13) are fixedly connected with the connecting frame (2), the other ends of the two support rods (13) are fixedly connected with the receiving ring (12), an iron ball moving mechanism is installed in the inclined material crushing mechanism and comprises a winch (14) and an electric telescopic rod (15), the winch (14) is installed at the right end of the connecting frame (2), a rope (16) is arranged on the winch (14), and the electric telescopic rod (15) is fixedly connected with the support shaft (11), the left end fixedly connected with of electric telescopic handle (15) plays gallows (17), plays to rotate on gallows (17) and is connected with supporting wheel (18) and anticreep wheel (19), rope (16) pass the clearance between supporting wheel (18) and anticreep wheel (19), and rope (16) are connected with electromagnetic disc (20), the compound guide mechanism of fixedly connected with between iron ball moving mechanism and the harvester (1), power wheel mechanism (21) and steering wheel mechanism (22) are installed respectively to the bottom of harvester (1) and the bottom of link (2), and crushed aggregates lifting belt (24) are installed through support frame (23) in link (2).

2. The shield tunnel waste residue treatment equipment according to claim 1, characterized in that: the composite material guide mechanism comprises a feeding guide plate (25) and an iron ball guide plate (26), the feeding guide plate (25) is fixedly connected with the collecting machine (1), the iron ball guide plate (26) is connected with the supporting shaft (11) through a stabilizing frame (27), and the feeding guide plate (25) is connected with the iron ball guide plate (26) through two hinge-shaped pieces (28).

3. The shield tunnel waste residue treatment equipment according to claim 2, characterized in that: slewing mechanism includes motor (29) and connecting block (30), connecting block (30) with link (2) fixed connection, motor (29) are installed on connecting block (30), the output fixed connection of motor (29) with drive wheel (31) of driving ring (10) assorted.

4. The shield tunnel waste residue treatment equipment according to claim 3, characterized in that: fixedly connected with on link (2) with drive ring (10) assorted annular cover (32), fixedly connected with on link (2) with motor (29) assorted protection casing (33), annular cover (32) with protection casing (33) fixed connection.

5. The shield tunnel waste residue treatment equipment according to claim 4, characterized in that: and a transmission port matched with the motor (29) and the driving wheel (31) is formed in the annular cover (32).

6. The shield tunnel waste residue treatment equipment according to claim 5, characterized in that: the protective cover (33) is provided with a heat dissipation hole and a doorway, and an access door (34) is arranged inside the doorway.

7. The shield tunnel waste residue treatment equipment according to claim 6, characterized in that: the feeding guide plate (25) and the iron ball guide plate (26) are obliquely arranged.

8. The shield tunnel waste residue treatment equipment according to claim 7, characterized in that: the left end of the collector (1) is fixedly connected with a wedge-shaped shovel material strip block (35).

9. The shield tunnel waste residue treatment equipment according to claim 8, characterized in that: the rear end of the connecting frame (2) is fixedly connected with a dust cover (36) matched with the winch (14).

10. The shield tunnel waste residue treatment equipment according to claim 9, characterized in that: the rope (16) is made of an insulating material.