CN112787416A - Coil assembly for wireless power transmission and wireless charging relay device - Google Patents

Coil assembly for wireless power transmission and wireless charging relay device Download PDF

Info

Publication number
CN112787416A
CN112787416A CN202110100464.XA CN202110100464A CN112787416A CN 112787416 A CN112787416 A CN 112787416A CN 202110100464 A CN202110100464 A CN 202110100464A CN 112787416 A CN112787416 A CN 112787416A
Authority
CN
China
Prior art keywords
layer
coil
layers
adhered
insulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110100464.XA
Other languages
Chinese (zh)
Inventor
陈宇
潘星星
李光平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Magnetic Trace Technology Co ltd
Original Assignee
Shenzhen Magnetic Trace Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Magnetic Trace Technology Co ltd filed Critical Shenzhen Magnetic Trace Technology Co ltd
Priority to CN202110100464.XA priority Critical patent/CN112787416A/en
Publication of CN112787416A publication Critical patent/CN112787416A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/10Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling
    • H02J50/12Circuit arrangements or systems for wireless supply or distribution of electric power using inductive coupling of the resonant type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/05Circuit arrangements or systems for wireless supply or distribution of electric power using capacitive coupling
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J50/00Circuit arrangements or systems for wireless supply or distribution of electric power
    • H02J50/50Circuit arrangements or systems for wireless supply or distribution of electric power using additional energy repeaters between transmitting devices and receiving devices

Landscapes

  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Power Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The invention discloses a coil assembly and a wireless charging relay device for wireless power transmission. The coil component used for wireless power transmission comprises at least one coil layer forming an inductor, a flat capacitor and an insulating layer adhered on the coil layer and the flat capacitor for insulation; the wireless charging relay device comprises at least one coil layer forming an inductor, a flat capacitor, an insulating layer adhered to the coil layer and the flat capacitor and playing an insulating role, and a first magnetic-isolating sheet layer and a second magnetic-isolating sheet layer adhered to the outer sides of the outermost insulating layer respectively. Compared with the traditional scheme adopting an independent capacitor, the capacitor needs additional patches, so that the product consistency is not high and potential failure risks exist.

Description

Coil assembly for wireless power transmission and wireless charging relay device
Technical Field
The present invention relates to the field of power electronics, in particular to wireless charging technology, and more particularly, to a coil assembly and a wireless charging relay apparatus for wireless power transmission.
Background
In a wireless power transmission system, the system generally needs to operate near a resonance point for parameters such as system power, efficiency, transmission distance, and the like. The prior art solution is to connect several extra inductors and capacitors in series, parallel or other compound ways in addition to the basic transmitting coil and receiving coil to form resonance. As shown in fig. 1, in the most basic series-series wireless power transmission topology, in addition to a transmitting coil Lp and a receiving coil Ls, a transmitting-end resonant capacitor Cp and a receiving-end resonant capacitor Cs are connected in series for resonance. Primary side resonance frequency
Figure BDA0002914695930000011
Secondary side resonance frequency
Figure BDA0002914695930000012
The system operating frequency f is typically chosen to be around two resonant frequencies. In specific implementation, the coil generally has ways of enameled wire winding, litz wire winding, FPC coil, etc., and the capacitor generally adopts separate capacitors such as an additional MLCC (chip multilayer ceramic capacitor), CBB (polypropylene capacitor), etc. The coil produced by the winding process has the defects of low inductance precision, high thickness and the like. The use of discrete capacitors also presents thickness and bulk issues.
Disclosure of Invention
It is an object of the present invention to provide a coil assembly for wireless power transfer.
Another object of the present invention is to provide a wireless charging relay device.
The technical scheme of the invention is as follows:
a coil assembly for wireless power transmission includes at least one coil layer forming an inductor, a plate capacitor, and an insulating layer adhered to the coil layer and the plate capacitor for insulation.
Specifically, the coil comprises at least two coil layers and insulating layers, wherein the at least two coil layers are sequentially stacked, and the insulating layers are adhered between the coil layers and outside the coil layers; the two or more coil layers form an inductor, and a plate capacitor is formed between the two or more coil layers.
The coil comprises at least one coil layer, at least two flat plate layers and insulating layers adhered between the coil layer and the coil layer, between the coil layer and the flat plate layer, between the flat plate layers, outside the coil layer and outside the flat plate layer; the coil layer forms an inductor, and the two or more adjacent plate layers form a plate capacitor.
The coil layer is a spiral coil formed by a copper foil; the insulating layer is made of insulating materials, and materials such as polyimide, polyester or resin can be selected.
The plate layer is formed of a full layer of copper foil to form a plate capacitor.
The wireless charging relay device comprises at least one coil layer forming an inductor, a flat capacitor, an insulating layer adhered to the coil layer and the flat capacitor and playing an insulating role, and a first magnetic-isolating sheet layer and a second magnetic-isolating sheet layer adhered to the outer sides of the outermost insulating layer respectively.
The magnetic shielding coil comprises at least two coil layers, insulating layers adhered between the coil layers and on the outer layers of the coil layers, and a first magnetic shielding sheet layer and a second magnetic shielding sheet layer which are adhered to the outer sides of the outermost insulating layers respectively.
The magnetic shielding device comprises at least two coil layers, at least two flat plate layers, insulating layers, a first magnetic shielding sheet layer and a second magnetic shielding sheet layer, wherein the insulating layers are adhered between the coil layers and the flat plate layers, between the flat plate layers and the outside of the coil layers, and the first magnetic shielding sheet layer and the second magnetic shielding sheet layer are respectively adhered outside the insulating layers on the outermost layers; the coil layer is positioned outside the flat plate layer.
The first magnetic shield layer is an annular magnetic shield layer, the outer diameter of the first magnetic shield layer is slightly larger than that of the adjacent coil layer, and the inner diameter of the first magnetic shield layer is smaller than that of the adjacent coil layer; the second magnetism isolating sheet layer is a circular magnetism isolating sheet layer with the diameter smaller than that of the adjacent coil layer.
Furthermore, the magnetic shielding film further comprises a printing layer adhered to the outer side of the first magnetic shielding sheet layer and a double-sided adhesive tape adhered to the outer side of the second magnetic shielding sheet layer.
The invention has the beneficial effects that:
1. compared with the traditional scheme adopting an independent capacitor, the capacitor needs additional patches, so that the product consistency is not high and potential failure risks exist;
2. the coil component has no additional electronic device, can reduce the thickness and is beneficial to the thin design requirement of electronic products.
Drawings
Fig. 1 is a schematic diagram of a series-series wireless power transmission system in the prior art;
fig. 2 is a structural view of a coil assembly for wireless power transmission according to the present invention;
FIG. 3 is another block diagram of the coil assembly for wireless power transmission according to the present invention;
fig. 4 is a structural diagram of a wireless charging relay device according to the present invention;
fig. 5 is a structural diagram of another embodiment of the wireless charging relay device according to the present invention.
In the figure: 1-coil layer, 2-insulating layer, 3-flat layer, 4-annular magnetic isolation sheet layer, 5-printing layer, 6-circular magnetic isolation sheet layer and 7-double faced adhesive tape.
Detailed Description
For a better understanding of the invention, reference will now be made to the following examples and accompanying drawings.
Example 1
As shown in fig. 2, the coil assembly for wireless power transmission includes an insulation layer 2, a coil layer 1, and an insulation layer 2, which are sequentially adhered together. The two coil layers 1 respectively form an inductor, and meanwhile, the two coil layers 1 can also form a plate capacitor to participate in resonance and are used for wireless power transmission. Further, when the number of the coil layers 1 is larger than two, the coil layers 1 respectively form inductances, and meanwhile, the coil layers 1 can also form a plate capacitor to participate in resonance for wireless power transmission.
Specifically, the coil layer 1 is a spiral coil formed by a copper foil; the insulating layer 2 is made of an insulating material, and polyimide, polyester, resin, or the like can be used.
When designing specificallyThe plate capacitor C can be based on
Figure BDA0002914695930000031
And (4) calculating. Wherein e is the dielectric of the insulating material between the plates, the unit is F/m, S is the unit of the area of the plate m2And d is the plate spacing in m. In specific implementation, the capacitance can be adjusted by adjusting the material, thickness, plate area, etc. of the insulating material. The inductance L of the coil has more influence factors, is related to the number of turns and the inner and outer diameters of the coil, and can be simulated and calculated by using finite element simulation software.
Example 2
As shown in fig. 3, the coil assembly for wireless power transmission includes an insulation layer 2, a coil layer 1, an insulation layer 2, a plate layer 3, and an insulation layer 2, which are sequentially adhered together. The coil layer 1 is used for forming an inductor, and the overlapped part of the two flat plate layers 3 forms a flat plate capacitor for wireless power transmission. Further, when the number of the flat plate layers 3 is larger than two, the coil layer 1 forms an inductor; the overlapping portions of the plurality of plate layers 3 form plate capacitors for wireless power transmission.
Specifically, the coil layer 1 is a spiral coil formed by a copper foil; the insulating layer 2 is made of an insulating material, and polyimide, polyester, resin, or the like can be used.
When the design is specific, the plate capacitor c can be designed according to
Figure BDA0002914695930000032
And (4) calculating. Wherein e is the dielectric of the insulating material between the plates, the unit is F/m, S is the unit of the area of the plate m2And d is the plate spacing in m. In specific implementation, the capacitance can be adjusted by adjusting the material, thickness, plate area, etc. of the insulating material. The inductance L of the coil has more influence factors, is related to the number of turns and the inner and outer diameters of the coil, and can be simulated and calculated by using finite element simulation software.
Example 3
As shown in fig. 4, the wireless charging relay device includes a ring-shaped magnetic shield layer 4, an insulating layer 2, a coil layer 1, an insulating layer 2 and a circular magnetic shield layer 6 which are sequentially adhered together; preferably, the two coil layers 2 are identical; the outer diameter of the annular magnet-isolating sheet layer 4 is slightly larger than the inner diameter of the coil and is smaller than the coil layer 1; the diameter of the circular magnet-isolating sheet layer 6 is smaller than that of the coil layer 1.
Furthermore, the magnetic shielding layer further comprises a printing layer 5 adhered to the outer side of the annular magnetic shielding layer 4, and the printing layer 5 is used for printing patterns.
Further, the wireless charging relay device further comprises a double-sided adhesive tape 7 adhered to the outer side of the circular magnetism isolating sheet layer 6, and the double-sided adhesive tape 7 can be used for fixing the wireless charging relay device on a desktop or a wall.
Example 4
As shown in fig. 5, the wireless charging relay device includes a ring-shaped magnetic separator layer 4, an insulating layer 2, a coil layer 1, an insulating layer 2, a flat plate layer 3, an insulating layer 2, a coil layer 1, an insulating layer 2, and a circular magnetic separator layer 6 which are sequentially adhered together; preferably, the outer diameter of the annular magnet-isolating sheet layer 4 is slightly larger than that of the coil layer, and the inner diameter of the annular magnet-isolating sheet layer is smaller than that of the coil layer 1; the diameter of the circular magnet-isolating sheet layer 6 is smaller than that of the coil layer 1. Furthermore, when the number of the flat plate layers 3 can be larger than two and the number of the coil layers 1 can be larger than two, the requirement that only the insulating layer 2 is adhered between the annular magnet-isolating plate layer 4 and the coil layer 1 and only the insulating layer 2 is adhered between the circular magnet-isolating plate layer 6 and the coil layer is met; and can also be used as a wireless charging relay device.
Furthermore, the magnetic shielding layer further comprises a printing layer 5 adhered to the outer side of the annular magnetic shielding layer 4, and the printing layer 5 is used for printing patterns.
Further, the wireless charging relay device further comprises a double-sided adhesive tape 7 adhered to the outer side of the circular magnetism isolating sheet layer 6, and the double-sided adhesive tape 7 can be used for fixing the wireless charging relay device on a desktop or a wall.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, so any modifications, equivalents or improvements made within the spirit and principles of the present invention should be included in the scope of the present invention.

Claims (10)

1. Coil assembly for wireless power transfer, characterized by: comprises at least one coil layer forming an inductor, a plate capacitor and an insulating layer adhered on the coil layer and the plate capacitor for insulation.
2. The coil assembly for wireless power transfer of claim 1, wherein: comprises at least two coil layers which are sequentially stacked and an insulating layer which is adhered between the coil layers and outside the coil layers; the two or more coil layers form an inductor, and a plate capacitor is formed between the two or more coil layers.
3. The coil assembly for wireless power transfer of claim 1, wherein: comprises at least one coil layer, at least two flat plate layers and insulating layers adhered between the coil layer and the coil layer, between the coil layer and the flat plate layer, between the flat plate layer and the flat plate layer, outside the coil layer and outside the flat plate layer; the coil layer forms an inductor, and the two or more adjacent plate layers form a plate capacitor.
4. A coil assembly for wireless power transfer according to any of claims 1 to 3, wherein: the coil layer is a spiral coil formed by a copper foil; the insulating layer is made of insulating materials, and materials such as polyimide, polyester or resin can be selected.
5. The coil assembly for wireless power transfer of claim 3, wherein: the flat layer is formed by a whole layer of copper foil and is used for forming a flat capacitor.
6. Wireless relay device that charges, its characterized in that: the inductor comprises at least one coil layer forming an inductor, a panel capacitor, an insulating layer adhered to the coil layer and the panel capacitor and playing an insulating role, and a first magnetic isolating sheet layer and a second magnetic isolating sheet layer which are adhered to the outer sides of the outermost insulating layer respectively.
7. The wireless charging relay device according to claim 6, wherein: the magnetic shield comprises at least two coil layers which are sequentially stacked, insulating layers which are adhered between the coil layers and on the outer layers of the coil layers, and a first magnetic shield layer and a second magnetic shield layer which are respectively adhered to the outer surfaces of the outermost insulating layers.
8. The wireless charging relay device according to claim 6, wherein: the magnetic shield comprises at least two coil layers, at least two flat plate layers, insulating layers, a first magnetic shield layer and a second magnetic shield layer, wherein the insulating layers are adhered between the coil layers and the flat plate layers, between the flat plate layers and outside the coil layers; the coil layer is positioned outside the flat plate layer.
9. The wireless charging relay device according to any one of claims 6 to 8, wherein: the first magnetic shield layer is an annular magnetic shield layer, the outer diameter of the first magnetic shield layer is slightly larger than that of the adjacent coil layer, and the inner diameter of the first magnetic shield layer is smaller than that of the adjacent coil layer; the second magnetism isolating sheet layer is a circular magnetism isolating sheet layer with the diameter smaller than that of the adjacent coil layer.
10. The wireless charging relay device according to claim 6, wherein: the magnetic shielding film further comprises a printing layer adhered to the outer side of the first magnetic shielding sheet layer and a double-sided adhesive tape adhered to the outer side of the second magnetic shielding sheet layer.
CN202110100464.XA 2021-01-25 2021-01-25 Coil assembly for wireless power transmission and wireless charging relay device Pending CN112787416A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110100464.XA CN112787416A (en) 2021-01-25 2021-01-25 Coil assembly for wireless power transmission and wireless charging relay device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110100464.XA CN112787416A (en) 2021-01-25 2021-01-25 Coil assembly for wireless power transmission and wireless charging relay device

Publications (1)

Publication Number Publication Date
CN112787416A true CN112787416A (en) 2021-05-11

Family

ID=75757233

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110100464.XA Pending CN112787416A (en) 2021-01-25 2021-01-25 Coil assembly for wireless power transmission and wireless charging relay device

Country Status (1)

Country Link
CN (1) CN112787416A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120098349A1 (en) * 2010-10-20 2012-04-26 Electronics And Telecommunications Research Institute Wireless power transfer device
CN104682526A (en) * 2015-01-31 2015-06-03 深圳市泰金田科技有限公司 Energy conversion device for wireless charging of electric automobile
CN106877525A (en) * 2016-11-30 2017-06-20 北京大学 A kind of wireless charging method and device based on pyroelectric effect
CN108511174A (en) * 2017-12-25 2018-09-07 宁波微鹅电子科技有限公司 A kind of coil module, radio energy radiating circuit and receiving circuit
JP2019126202A (en) * 2018-01-17 2019-07-25 Tdk株式会社 Lc circuit unit, wireless transmission equipment, wireless power reception device, and wireless power transmission system
CN112189293A (en) * 2018-03-22 2021-01-05 Lg电子株式会社 Wireless charging panel and wireless charging device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20120098349A1 (en) * 2010-10-20 2012-04-26 Electronics And Telecommunications Research Institute Wireless power transfer device
CN104682526A (en) * 2015-01-31 2015-06-03 深圳市泰金田科技有限公司 Energy conversion device for wireless charging of electric automobile
CN106877525A (en) * 2016-11-30 2017-06-20 北京大学 A kind of wireless charging method and device based on pyroelectric effect
CN108511174A (en) * 2017-12-25 2018-09-07 宁波微鹅电子科技有限公司 A kind of coil module, radio energy radiating circuit and receiving circuit
JP2019126202A (en) * 2018-01-17 2019-07-25 Tdk株式会社 Lc circuit unit, wireless transmission equipment, wireless power reception device, and wireless power transmission system
CN112189293A (en) * 2018-03-22 2021-01-05 Lg电子株式会社 Wireless charging panel and wireless charging device

Similar Documents

Publication Publication Date Title
KR102405652B1 (en) Wireless Power Transmission Thin Profile Coil Assembly
US11515084B2 (en) Magnetic component and wireless power-transferring device including the same
KR20080012782A (en) Induction coil for cordless energy charging and data transfer
CN104008846A (en) Variable pitch spiral coil
KR101807604B1 (en) Antenna unit for wireless power transfer and Wireless power transmission module having the same
JP2023517037A (en) Transmitter for wireless power transmission, system and method for wireless power transmission
EP3407366A1 (en) Integrated system for signal and power transmission with galvanic isolation
US20130181536A1 (en) Icpt system, components and design method
US20130257575A1 (en) Coil having low effective capacitance and magnetic devices including same
CN215186100U (en) Coil assembly for wireless power transmission and wireless charging relay device
CN112787416A (en) Coil assembly for wireless power transmission and wireless charging relay device
CN109920633A (en) Reduce the transformer of electromagnetic interference
CN110993254B (en) Integrated difference-common mode filter of magnetic materials in multiple frequency bands
CN110211780B (en) Capacitive network transformer based on flexible circuit board and measuring method thereof
CN209447663U (en) Switching Power Supply and miniature transformer
US11303153B2 (en) Wireless charging pad and wireless charging apparatus
CN115295288B (en) Planar transformer
CN115359998B (en) Planar transformer with compensation capacitor
TWI811051B (en) Metal moduale for transformer and manufacturing method thereof
JP2705412B2 (en) LC filter
CN106409480A (en) Rounding type planar transformer and manufacturing method thereof
CN107464674A (en) A kind of electric-force gradient gradual change transformer and flexible circuit potential device
CN219180332U (en) Coil module for ultrathin wireless power transmission
CN211427961U (en) Planar transformer
CN216528353U (en) Multilayer inductance layout structure

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination