CN112785259A - Intelligent monitoring management system for GMP workshop - Google Patents

Intelligent monitoring management system for GMP workshop Download PDF

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CN112785259A
CN112785259A CN202110062315.9A CN202110062315A CN112785259A CN 112785259 A CN112785259 A CN 112785259A CN 202110062315 A CN202110062315 A CN 202110062315A CN 112785259 A CN112785259 A CN 112785259A
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吴杰胜
周旭
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Abstract

The invention relates to the technical field of intelligent monitoring of a GMP workshop, in particular to an intelligent monitoring and management system of the GMP workshop, which comprises a database server, a supervision module and an output module; the database server is connected with the monitoring module through a wireless communication network and is used for data transmission; the database server is connected with the output module through a wireless communication network, and the database server can sort, summarize and send the received data; the monitoring module comprises a detection unit, a feedback unit, a first positioning unit and a first transmission unit; according to the system, the environment around the staff is monitored by the monitoring module, and the data result of the monitoring module is displayed and matched with the output module, so that the system can monitor inhalable particles in a GMP workshop in an all-around and dead-angle-free manner, meanwhile, cross infection between the staff and the product can be prevented, and further the quality and safety of product production in the GMP workshop are guaranteed.

Description

Intelligent monitoring management system for GMP workshop
Technical Field
The invention relates to the technical field of intelligent monitoring of GMP workshops, in particular to an intelligent GMP workshop monitoring and management system.
Background
With the development of the times and the progress of the society, people pay more and more attention to the health of the people; with the rapid development of various biological technologies, channels and ways for people to know their health are more and more diversified; correspondingly, the standard production of medical appliance products is becoming more and more important, which is also a necessary product of the development of times and social progress; in the current stage, the production of medical equipment products and the environmental monitoring of GMP factory buildings adopt a manual monitoring mode; in the production process, monitoring is important, is a necessary step for safe and standard production of medical instrument products, and is also an important part for ensuring the product quality; the environmental standard of the GMP factory building is also the minimum guarantee of the safety and standard production of medical equipment products, and the regular monitoring of the relevant environmental indexes of the GMP factory building is also the regulation of relevant management regulations of the production of the medical equipment products; but the monitoring personnel do not create value or the created value is very low; if artificial intelligence is adopted for monitoring, monitoring personnel can be liberated to do other more valuable things, and the efficiency is improved; the artificial intelligence monitoring is adopted, so that not only can the manpower be liberated, but also the real-time monitoring which cannot be achieved in the past can be realized for the environment.
Some technical schemes related to an intelligent GMP workshop monitoring and management system also appear in the prior art, for example, a chinese patent with the application number of cn201710323739.x discloses an artificial intelligence monitoring and error correction system for the artificial production monitoring of medical equipment products and the environmental monitoring of a GMP workshop, which comprises a robot and a computer cloud system, wherein the robot is connected with the computer cloud system in a data manner; according to the technical scheme, the robot and the computer cloud system are in data synchronization, so that the standardization of the production process of medical equipment products can be effectively guaranteed, and errors caused by human factors can be effectively reduced; the real-time monitoring of each index of the environment can be realized, the safety of medical appliance products is effectively guaranteed, the production is standardized, and the product quality problem caused by environmental factors is effectively avoided; but this technical scheme can not solve intelligent monitored control system and can't be in real time accomplish the problem that detects to the dust around the staff for monitored control system can not carry out no dead angle control to the dust in workshop, causes and can't reach the GMP standard in the workshop, thereby makes the dust influence the production quality of product, and then causes this technical scheme's limitation.
In view of this, in order to overcome the above technical problems, the present invention provides a GMP workshop intelligent monitoring and management system, so as to solve the above technical problems.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides the GMP workshop intelligent monitoring and management system, the environment around the staff is monitored through the monitoring module, and the monitoring module and the output module are matched for displaying the data result of the monitoring module, so that the system can carry out all-around dead-angle-free monitoring on inhalable particles in the GMP workshop, and meanwhile, cross infection between the staff and the product can be prevented, and the quality and the safety of product production in the GMP workshop are further ensured.
The invention relates to a GMP workshop intelligent monitoring management system, which comprises a database server, a supervision module and an output module; the database server is connected with the monitoring module through a wireless communication network and is used for data transmission; the database server is connected with the output module through a wireless communication network, and the database server can sort, summarize and send the received data;
the supervision module is installed on a dustproof cap of an employee; the monitoring module comprises a detection unit, a feedback unit, a first positioning unit and a first transmission unit; the detection unit is used for detecting inhalable particles around the dustproof cap, the detection unit can send detected data to the first transmission unit, and the detection unit comprises a portable dust detector; the feedback unit is used for the staff to feed back the problems around, the feedback unit can send the fed back problems to the first transmission unit in a data form, and the feedback mode of the feedback unit comprises voice, characters and images; the first positioning unit is used for positioning the position of the supervision module; the first positioning unit sends positioning information to a first transmission unit; the first transmission unit transmits the information of the detection unit, the feedback unit and the first positioning unit to a database server through a wireless communication network; the database server sorts and summarizes the information in the monitoring module and then sends the information to the output module; the output module is installed in a factory area; the output module comprises a display unit and a second transmission unit; the output module is used for expressing the data of the database server; the second transmission unit receives the data sent by the database server and sends the data to the display unit; the display unit can express data on an electronic screen in the form of an electronic map;
when the intelligent monitoring system is used, due to the defects of the prior art, the existing intelligent monitoring system cannot detect inhalable particles around workers in real time, so that the monitoring system cannot monitor the inhalable particles in a workshop without dead angles, the workshop cannot reach GMP standard, and the inhalable particles influence the production quality of products;
therefore, in the invention, the dust-proof suit and the dust-proof cap are worn on the body of a worker, so that the worker drives the supervision module to move in a workshop, the detection unit in the supervision module detects inhalable particles around the worker, the place where the worker is located can be detected, the normal work of the worker is not influenced, the inhalable particles carried by a moving object of the worker can be captured by the detection unit, the detection unit sends the detected data to the first transmission unit, the database server sorts the data in the first transmission unit, the data of the database server is transmitted to the display unit by the second transmission module, the display unit displays the position information of the worker on the electronic screen in the form of an electronic map, and simultaneously displays the numerical value of the inhalable particles in the air around the worker on the electronic map, if inhalable particles around the staff are larger than a preset threshold value in a workshop, the database server informs the staff not to move, so that the staff are isolated and cleaned, cross infection is prevented, air filtration is performed on the environment around the staff, the fact that the workshop meets GMP standards is guaranteed, safety and quality of medical drug production are guaranteed, meanwhile, the staff feeds back the surrounding environment conditions and other conditions in real time through a feedback module, and the other conditions comprise machine faults, product faults and the like; the feedback condition is processed by the staff at the background of the database server;
according to the system, the environment around the staff is monitored by the monitoring module, and the data result of the monitoring module is displayed and matched with the output module, so that the system can monitor inhalable particles in a GMP workshop in an all-around and dead-angle-free manner, meanwhile, cross infection between the staff and the product can be prevented, and further the quality and safety of product production in the GMP workshop are guaranteed.
Preferably, the articles and the equipment in the GMP workshop are both provided with a second positioning unit; the second positioning unit sends the position information to a second transmission unit; the second transmission unit sends the position of the second positioning unit to the display unit; the display unit displays the position information of the second positioning unit on a display screen in an electronic map mode; when the device is used, the objects and the equipment in the workshop are positioned, the problem that the position of a worker cannot be accurately positioned by a database server due to the fact that the electronic map is changed after the objects and the equipment are moved is solved, the effect of updating the electronic map in real time is achieved, meanwhile, the change condition of the numerical value detected by the detection unit is observed through the movement of the first positioning unit relative to the second positioning unit, and the pollution source can be determined more quickly.
Preferably, the display unit displays the data detected by the detection unit in a segmented manner, the display unit distinguishes colors of the displayed data of each segment at the same time, and the display unit can filter and screen the data of a single segment; when the device is used, numerical values of all the intervals are distinguished through the representation form on the display unit, for example, the heavily-polluted interval is red, the lightly-polluted interval is yellow, and the pollution-free interval is green, so that workers can quickly find a pollution source only by displaying the color on the display unit, the observation of background workers is facilitated, and meanwhile, the warning effect is achieved; through filtering the data in a single interval, the observation of background workers is further facilitated, for example, the workers only observe a heavily polluted interval through filtering, and the working intensity of the background workers is reduced.
Preferably, the output module further comprises a comparison unit; the comparison unit compares the data of each supervision module in the GMP workshop and then sends the compared data to the display unit; when the monitoring system is used, the data of each monitoring module in the GMP workshop is compared, so that the inhalable particle values in each region of the GMP workshop can be seen from the display unit, the cleaning degree of each region in the GMP workshop can be further seen, responsibility division is convenient to implement, problems are avoided, and meanwhile, the distribution of monitoring resources is convenient through analysis of the inhalable particle data in each region of the GMP workshop, for example, the monitoring is focused to a region with a high inhalable particle value.
Preferably, the comparison unit compares historical inhalable particle data and current inhalable particle data of the GMP workshop, and the comparison unit compares the inhalable particle data of each GMP workshop; during the use, through comparing historical inhalable particle data and current inhalable particle data, thereby the faster variable value of finding, make the pollution source location more accurate, faster variable unit of finding simultaneously, for example, certain GMP workshop has introduced new equipment, thereby make the inhalable particle value in this region rise, compare through the inhalable particle data to each GMP workshop, thereby make each workshop carry out benign competition to GMP's standard, reached the standard promotion effect to GMP, and then improve the quality and the security of product.
Preferably, the first positioning unit marks a person who is outside; the second positioning unit marks the articles entering the GMP workshop; the display unit expresses the position data of the external personnel and articles on an electronic screen in an electronic map form, and marks and tracks the position information of the external personnel and articles; when the device is used, the position information of external personnel and articles is displayed through the display unit, so that the contact frequency of workers in the GMP workshop and the external personnel and articles is reduced, the risk of cross infection is reduced, and the quality and the safety of the GMP workshop are further improved.
The invention has the following beneficial effects:
1. according to the system, the environment around the staff is monitored by the monitoring module, and the data result of the monitoring module is displayed and matched with the output module, so that the system can monitor inhalable particles in a GMP workshop in an all-around and dead-angle-free manner, meanwhile, cross infection between the staff and the product can be prevented, and further the quality and safety of product production in the GMP workshop are guaranteed.
2. According to the invention, the problem that the position of a worker cannot be accurately positioned by a database server due to the change of the electronic map caused by the movement of the article and the equipment is solved by positioning the article and the equipment in the workshop, so that the effect of updating the electronic map in real time is achieved, and meanwhile, the change condition of the numerical value detected by the detection unit is observed through the movement of the first positioning unit relative to the second positioning unit, so that the pollution source can be determined more quickly.
3. The numerical values of all the intervals are distinguished through the representation form on the display unit, for example, the heavily-polluted interval is red, the lightly-polluted interval is yellow, and the pollution-free interval is green, so that workers can quickly find a pollution source only by displaying the color on the display unit, the observation of background workers is facilitated, and meanwhile, the warning effect is achieved; through filtering the data in a single interval, the observation of background workers is further facilitated, for example, the workers only observe a heavily polluted interval through filtering, and the working intensity of the background workers is reduced.
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The invention is further described with reference to the following figures and embodiments.
FIG. 1 is a block flow diagram of a system of the present invention;
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, the GMP workshop intelligent monitoring and management system according to the present invention includes a database server, a monitoring module, and an output module; the database server is connected with the monitoring module through a wireless communication network and is used for data transmission; the database server is connected with the output module through a wireless communication network, and the database server can sort, summarize and send the received data;
the supervision module is installed on a dustproof cap of an employee; the monitoring module comprises a detection unit, a feedback unit, a first positioning unit and a first transmission unit; the detection unit is used for detecting inhalable particles around the dustproof cap, the detection unit can send detected data to the first transmission unit, and the detection unit comprises a portable dust detector; the feedback unit is used for the staff to feed back the problems around, the feedback unit can send the fed back problems to the first transmission unit in a data form, and the feedback mode of the feedback unit comprises voice, characters and images; the first positioning unit is used for positioning the position of the supervision module; the first positioning unit sends positioning information to a first transmission unit; the first transmission unit transmits the information of the detection unit, the feedback unit and the first positioning unit to a database server through a wireless communication network; the database server sorts and summarizes the information in the monitoring module and then sends the information to the output module; the output module is installed in a factory area; the output module comprises a display unit and a second transmission unit; the output module is used for expressing the data of the database server; the second transmission unit receives the data sent by the database server and sends the data to the display unit; the display unit can express data on an electronic screen in the form of an electronic map;
when the intelligent monitoring system is used, due to the defects of the prior art, the existing intelligent monitoring system cannot detect inhalable particles around workers in real time, so that the monitoring system cannot monitor the inhalable particles in a workshop without dead angles, the workshop cannot reach GMP standard, and the inhalable particles influence the production quality of products;
therefore, in the invention, the dust-proof suit and the dust-proof cap are worn on the body of a worker, so that the worker drives the supervision module to move in a workshop, the detection unit in the supervision module detects inhalable particles around the worker, the place where the worker is located can be detected, the normal work of the worker is not influenced, the inhalable particles carried by a moving object of the worker can be captured by the detection unit, the detection unit sends the detected data to the first transmission unit, the database server sorts the data in the first transmission unit, the data of the database server is transmitted to the display unit by the second transmission module, the display unit displays the position information of the worker on the electronic screen in the form of an electronic map, and simultaneously displays the numerical value of the inhalable particles in the air around the worker on the electronic map, if inhalable particles around the staff are larger than a preset threshold value in a workshop, the database server informs the staff not to move, so that the staff are isolated and cleaned, cross infection is prevented, air filtration is performed on the environment around the staff, the fact that the workshop meets GMP standards is guaranteed, safety and quality of medical drug production are guaranteed, meanwhile, the staff feeds back the surrounding environment conditions and other conditions in real time through a feedback module, and the other conditions comprise machine faults, product faults and the like; the feedback condition is processed by the staff at the background of the database server;
according to the system, the environment around the staff is monitored by the monitoring module, and the data result of the monitoring module is displayed and matched with the output module, so that the system can monitor inhalable particles in a GMP workshop in an all-around and dead-angle-free manner, meanwhile, cross infection between the staff and the product can be prevented, and further the quality and safety of product production in the GMP workshop are guaranteed.
As an embodiment of the present invention, the articles and the equipment in the GMP workshop are both installed with a second positioning unit; the second positioning unit sends the position information to a second transmission unit; the second transmission unit sends the position of the second positioning unit to the display unit; the display unit displays the position information of the second positioning unit on a display screen in an electronic map mode; when the device is used, the objects and the equipment in the workshop are positioned, the problem that the position of a worker cannot be accurately positioned by a database server due to the fact that the electronic map is changed after the objects and the equipment are moved is solved, the effect of updating the electronic map in real time is achieved, meanwhile, the change condition of the numerical value detected by the detection unit is observed through the movement of the first positioning unit relative to the second positioning unit, and the pollution source can be determined more quickly.
As an embodiment of the invention, the display unit displays the data detected by the detection unit in a segmented manner, the display unit simultaneously distinguishes colors of the displayed data of each segment, and the display unit can filter and screen the data of each segment; when the device is used, numerical values of all the intervals are distinguished through the representation form on the display unit, for example, the heavily-polluted interval is red, the lightly-polluted interval is yellow, and the pollution-free interval is green, so that workers can quickly find a pollution source only by displaying the color on the display unit, the observation of background workers is facilitated, and meanwhile, the warning effect is achieved; through filtering the data in a single interval, the observation of background workers is further facilitated, for example, the workers only observe a heavily polluted interval through filtering, and the working intensity of the background workers is reduced.
As an embodiment of the present invention, the output module further includes a comparison unit; the comparison unit compares the data of each supervision module in the GMP workshop and then sends the compared data to the display unit; when the monitoring system is used, the data of each monitoring module in the GMP workshop is compared, so that the inhalable particle values in each region of the GMP workshop can be seen from the display unit, the cleaning degree of each region in the GMP workshop can be further seen, responsibility division is convenient to implement, problems are avoided, and meanwhile, the distribution of monitoring resources is convenient through analysis of the inhalable particle data in each region of the GMP workshop, for example, the monitoring is focused to a region with a high inhalable particle value.
As an embodiment of the present invention, the comparison unit compares the historical inhalable particle data and the current inhalable particle data of the GMP plant, and the comparison unit compares the inhalable particle data of each GMP plant; during the use, through comparing historical inhalable particle data and current inhalable particle data, thereby the faster variable value of finding, make the pollution source location more accurate, faster variable unit of finding simultaneously, for example, certain GMP workshop has introduced new equipment, thereby make the inhalable particle value in this region rise, compare through the inhalable particle data to each GMP workshop, thereby make each workshop carry out benign competition to GMP's standard, reached the standard promotion effect to GMP, and then improve the quality and the security of product.
As an embodiment of the present invention, the first positioning unit marks an alien person; the second positioning unit marks the articles entering the GMP workshop; the display unit expresses the position data of the external personnel and articles on an electronic screen in an electronic map form, and marks and tracks the position information of the external personnel and articles; when the device is used, the position information of external personnel and articles is displayed through the display unit, so that the contact frequency of workers in the GMP workshop and the external personnel and articles is reduced, the risk of cross infection is reduced, and the quality and the safety of the GMP workshop are further improved.
When the dust-proof suit is used, a worker wears the dust-proof suit and the dust-proof cap on the body, the worker drives the supervision module to move in a workshop, the detection unit in the supervision module detects inhalable particles around the worker, the place where the worker arrives can be detected, and the normal work of the worker is not affected, the inhalable particles carried by a moving object of the worker can be captured by the detection unit, the detection unit sends detected data to the first transmission unit, the database server sorts the data in the first transmission unit, the data of the database server is transmitted to the display unit by the second transmission module, the display unit displays the position information of the worker on the electronic screen in the form of an electronic map, and simultaneously displays the numerical value of the inhalable particles in the air around the worker on the electronic map, if inhalable particles around the staff are larger than a preset threshold value in a workshop, the database server informs the staff not to move, so that the staff are isolated and cleaned, cross infection is prevented, air filtration is performed on the environment around the staff, the fact that the workshop meets GMP standards is guaranteed, safety and quality of medical drug production are guaranteed, meanwhile, the staff feeds back the surrounding environment conditions and other conditions in real time through a feedback module, and the other conditions comprise machine faults, product faults and the like; the feedback condition is processed by the staff at the background of the database server; the problem that the position of a worker cannot be accurately positioned by a database server due to the fact that an electronic map is changed after the article and the equipment are moved is solved by positioning the article and the equipment in a workshop, the electronic map is updated in real time, and meanwhile, the change condition of a numerical value detected by a detection unit is observed through the movement of a first positioning unit relative to a second positioning unit, so that the pollution source can be determined more quickly; numerical values of all intervals are distinguished through the representation form on the display unit, for example, a heavily-polluted interval is red, a lightly-polluted interval is yellow, and a pollution-free interval is green, so that workers can quickly find a pollution source only by displaying colors on the display unit, observation of background workers is facilitated, and meanwhile, a warning effect is achieved; the data in a single interval is filtered, so that the observation of background workers is further facilitated, for example, the workers only observe a heavily polluted interval through filtering, and the working intensity of the background workers is reduced; by comparing the data of each monitoring module in the GMP workshop, the inhalable particle values in each area of the GMP workshop can be seen from the display unit, the cleaning degree of each area in the GMP workshop can be further seen, responsibility division is convenient to implement, problems are avoided, and meanwhile, the inhalable particle data in each area of the GMP workshop is analyzed, so that the monitoring resources are convenient to distribute, for example, the monitoring is focused on the area with the high inhalable particle value; by comparing historical inhalable particle data with current inhalable particle data, variable values can be found more quickly, pollution source positioning is more accurate, variable units can be found more quickly, for example, a certain GMP workshop introduces new equipment, so that the inhalable particle values in the area are increased, and by comparing the inhalable particle data of each GMP workshop, each workshop can compete well for GMP standards, the standard promotion effect on GMP is achieved, and the quality and the safety of products are improved; the display unit is used for displaying the position information of the external personnel and the articles, so that the contact frequency of workers in the GMP workshop with the external personnel and the articles is reduced, the risk of cross infection is reduced, and the quality and the safety of the GMP workshop are further improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. The utility model provides a GMP workshop intelligent monitoring management system which characterized in that: the system comprises a database server, a supervision module and an output module; the database server is connected with the monitoring module through a wireless communication network and is used for data transmission; the database server is connected with the output module through a wireless communication network, and the database server can sort, summarize and send the received data;
the supervision module is installed on a dustproof cap of an employee; the monitoring module comprises a detection unit, a feedback unit, a first positioning unit and a first transmission unit; the detection unit is used for detecting inhalable particles around the dustproof cap, the detection unit can send detected data to the first transmission unit, and the detection unit comprises a portable dust detector; the feedback unit is used for the staff to feed back the problems around, the feedback unit can send the fed back problems to the first transmission unit in a data form, and the feedback mode of the feedback unit comprises voice, characters and images; the first positioning unit is used for positioning the position of the supervision module; the first positioning unit sends positioning information to a first transmission unit; the first transmission unit transmits the information of the detection unit, the feedback unit and the first positioning unit to a database server through a wireless communication network; the database server sorts and summarizes the information in the monitoring module and then sends the information to the output module; the output module is installed in a factory area; the output module comprises a display unit and a second transmission unit; the output module is used for expressing the data of the database server; the second transmission unit receives the data sent by the database server and sends the data to the display unit; the display unit expresses data on an electronic screen in the form of an electronic map.
2. The GMP plant intelligent monitoring and management system according to claim 1, characterized in that: articles and equipment in the GMP workshop are provided with second positioning units; the second positioning unit sends the position information to a second transmission unit; the second transmission unit sends the position of the second positioning unit to the display unit; and the display unit displays the position information of the second positioning unit on the display screen in the form of an electronic map.
3. The GMP plant intelligent monitoring and management system according to claim 2, characterized in that: the display unit displays the data detected by the detection unit in a segmented manner, the display unit distinguishes colors of the displayed data of each segment at the same time, and the display unit can filter and screen the data of a single segment.
4. The GMP workshop intelligent monitoring and management system according to claim 3, wherein: the output module further comprises a comparison unit; the comparison unit compares the data of each supervision module in the GMP workshop, and then sends the compared data to the display unit.
5. The GMP workshop intelligent monitoring and management system according to claim 4, wherein: the comparison unit compares historical inhalable particle data and current inhalable particle data of the GMP workshop, and the comparison unit compares the inhalable particle data of each GMP workshop.
6. The GMP workshop intelligent monitoring and management system according to claim 5, wherein: the first positioning unit marks the foreign person; the second positioning unit marks the articles entering the GMP workshop; the display unit expresses the position data of the external personnel and the articles on an electronic screen in the form of an electronic map, and marks and tracks the position information of the external personnel and the articles.
CN202110062315.9A 2021-01-18 2021-01-18 Intelligent monitoring management system for GMP workshop Pending CN112785259A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113685923A (en) * 2021-10-25 2021-11-23 南通朗迪机械科技有限公司 Dust-free workshop environment regulation and control method and system for mask production
CN113762163A (en) * 2021-09-09 2021-12-07 杭州澳亚生物技术股份有限公司 GMP workshop intelligent monitoring management method and system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113762163A (en) * 2021-09-09 2021-12-07 杭州澳亚生物技术股份有限公司 GMP workshop intelligent monitoring management method and system
CN113685923A (en) * 2021-10-25 2021-11-23 南通朗迪机械科技有限公司 Dust-free workshop environment regulation and control method and system for mask production
CN113685923B (en) * 2021-10-25 2021-12-21 南通朗迪机械科技有限公司 Dust-free workshop environment regulation and control method and system for mask production

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