CN112777264B - Automatic feeding and sorting device and method for U-shaped sliding rails - Google Patents
Automatic feeding and sorting device and method for U-shaped sliding rails Download PDFInfo
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- CN112777264B CN112777264B CN202011625566.5A CN202011625566A CN112777264B CN 112777264 B CN112777264 B CN 112777264B CN 202011625566 A CN202011625566 A CN 202011625566A CN 112777264 B CN112777264 B CN 112777264B
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- shaped slide
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- conveying chain
- slide rail
- magnetic steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/92—Devices for picking-up and depositing articles or materials incorporating electrostatic or magnetic grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0225—Orientation of the article
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The invention provides a sliding rail automatic feeding and sorting device and method, which comprises a storage frame, a magnetic steel lifting and sorting mechanism, a turnover mechanism and a layout and sorting mechanism, wherein the magnetic steel lifting and sorting mechanism is arranged on the storage frame, a material taking end is connected with a material outlet of the storage frame, the turnover mechanism is arranged on the layout and sorting mechanism, and a material discharging end of the magnetic steel lifting and sorting mechanism is connected with the turnover mechanism. The magnetic steel lifting and sequencing mechanism automatically identifies four forms of the U-shaped slide rail, and is provided with the threaded air cylinder and the material pushing air cylinder, so that the current form of the U-shaped slide rail can be changed in real time, the automatic sequencing and conveying of the forms are unified, the whole process does not need manual operation, and the convenience, the rapidness and the high efficiency are realized; one operator can simultaneously have a plurality of devices, and labor cost is greatly reduced.
Description
Technical Field
The invention belongs to the technical field of automatic feeding and sorting of clothes hanger sliding rails, and particularly relates to an automatic feeding and sorting device and method for U-shaped sliding rails.
Background
The existing automatic feeding and sequencing devices are all products with regular shapes, and the feeding and sequencing of irregular clothes hanger sliding rails are still carried out manually, which wastes time and labor and is low in efficiency.
Disclosure of Invention
The invention provides an automatic feeding and sorting device and method for a U-shaped sliding rail, which are used for solving the technical problems in the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a U-shaped slide rail automatic feeding sequencing unit, includes that storage frame, magnet steel promote sequencing mechanism, tilting mechanism and overall arrangement sequencing mechanism, magnet steel promote sequencing mechanism and set up on the storage frame, the material taking end with the discharge gate of storage frame is connected, tilting mechanism sets up on the overall arrangement sequencing mechanism, magnet steel promote sequencing mechanism's discharge end connect tilting mechanism.
Further, the storage frame includes the frame, install out the workbin in the frame, the discharge gate position that goes out the workbin is open structure and is provided with striker plate, plectrum fixed plate, plectrum and sensor assembly, the diapire that goes out the workbin sets up for the slope.
Further, the sensor assembly comprises a detection sensor, a material pushing sensor and an incoming material sensor.
Furthermore, the magnetic steel lifting and sequencing mechanism comprises a first stepping motor, a first speed reducer, a first slide rail, a threaded cylinder, a first sensor, a pulling cylinder, a magnetic steel device, a first conveying chain and a pushing cylinder, wherein the first stepping motor is provided with the first speed reducer, a rotating shaft of the first stepping motor is connected with the first conveying chain, the magnetic steel device is arranged on the first conveying chain, and the upper end of the first conveying chain is provided with the threaded cylinder, the first sensor and the pulling cylinder which are used for pushing and pulling the U-shaped slide rail.
Further, tilting mechanism includes step motor two, reduction gear two, shaft coupling one, bearing, the material of getting, transmission shaft and fixed mounting board, fixed mounting board passes through the bolt fastening and is in on the overall arrangement sequencing mechanism, the transmission shaft is installed fixed mounting board is last, the material of getting is provided with two at least, sets up on the transmission shaft, step motor two is last to be provided with the reduction gear, step motor two's pivot is connected shaft coupling one, bearing and transmission shaft.
Furthermore, the mounting position of the material taking block is matched with the position of a first conveying chain in the magnetic steel lifting and sequencing mechanism.
Further, overall arrangement sequencing mechanism includes servo motor, side shield, reduction gear three, shaft coupling two, second conveying chain, second slide rail, sensor support, sensor two, slide rail fixing base and support, servo motor and slide rail fixing base are installed on the support, be provided with sensor support, second conveying chain and second slide rail on the slide rail fixing base, be connected with on the sensor support sensor two, the last reduction gear three that is provided with of servo motor, servo motor's pivot with shaft coupling two is connected, the transmission shaft is connected to shaft coupling two, the second conveying chain is connected with the transmission shaft, the slide rail fixing base is close to the servo motor side is provided with the side shield.
An automatic feeding and sorting method for U-shaped sliding rails comprises the following steps:
step one, a certain number of U-shaped slide rails are placed in the material storage frame, a magnetic steel lifting and sequencing mechanism is started, a magnetic steel device fixed on a first conveying chain adsorbs the U-shaped slide rails through magnetic force, material taking of the U-shaped slide rails is achieved when the first conveying chain moves, the U-shaped slide rails in a material taking state are in four forms of a, b, c and d, and when the U-shaped slide rails are in an a state, the conveying chains are directly conveyed; when the detector detects that the U-shaped slide rail is in a b state, the detector controls the threaded air cylinder to act, the threaded air cylinder extends out of the push rod, and the U-shaped slide rail can be changed in shape by the extended air rod when moving on the conveying chain; when the detector detects that the U-shaped slide rail is in a c state, the material pushing cylinder pushes the U-shaped slide rail out, and the U-shaped slide rail falls back into the material storage frame through the plectrum fixing plate; when the detector detects that the U-shaped slide rails are in an e state, the U-shaped slide rails are scraped off by the poking sheet in the moving process of the conveying chain, so that the risk of conveying the U-shaped slide rails simultaneously is avoided;
step two, after the U-shaped sliding rail is sent to a specified position, a first sensor senses a signal and controls a material pulling cylinder to act, the material pulling cylinder sends a workpiece to the next specified position, and after the workpiece is sent to the next specified position, a first sensor controls a turnover mechanism to act, and the U-shaped sliding rail is moved to a layout sorting mechanism;
and step three, when the U-shaped slide rail is placed on the layout sorting mechanism by the turnover mechanism, the sensor II sends a signal to control the layout sorting mechanism to work, a slide rail fixing seat is installed on a second conveying chain of the layout sorting mechanism, and the slide rail fixing seat is matched with the U-shaped slide rail in size, so that the U-shaped slide rail cannot fall off in the conveying process.
Compared with the prior art, the invention has the beneficial effects that:
the magnetic steel lifting and sequencing mechanism automatically identifies four forms of the U-shaped slide rail, and is provided with the threaded air cylinder and the material pushing air cylinder, so that the current form of the U-shaped slide rail can be changed in real time, the automatic sequencing and conveying of the forms are unified, the whole process does not need manual operation, and the convenience, the rapidness and the high efficiency are realized; the magnetic steel lifting and sequencing mechanism is arranged on the storage frame, the material taking end is connected with the material outlet of the storage frame, the magnetic steel lifting and sequencing mechanism is started, the magnetic steel device fixed on the conveying chain adsorbs the U-shaped sliding rail through magnetic force, the U-shaped sliding rail can be taken when the conveying chain moves, and the magnetic steel lifting and sequencing mechanism is simple in structure and convenient to operate; the PLC is adopted for control, the control is simple and reliable, and meanwhile, the stepping motor and the servo motor are adopted as driving devices, so that the conveying speed is high, the positioning progress is accurate, and the feeding efficiency is greatly improved; one person can simultaneously operate a plurality of devices, and labor cost is greatly reduced.
Drawings
FIG. 1 is a general view of a slide rail automatic feeding and sorting device;
FIG. 2 is a schematic view of a magazine;
FIG. 3 is a schematic view of a magnetic steel lifting and sorting mechanism;
FIG. 4 is a schematic view of the turnover mechanism;
FIG. 5 is a schematic view of a layout sequencing mechanism;
FIG. 6 shows four configurations of the U-shaped slide rail in a material taking state;
FIG. 7 is a schematic view of a threaded cylinder changing the form of a U-shaped slide rail;
FIG. 8 is a schematic view of the turnover mechanism moving the U-shaped slide rail to the layout sorting mechanism;
FIG. 9 is a schematic view of a slide rail fixing seat;
in the figure, 1, a material storage box, 11, a rack, 12, a discharge box, 13, a material baffle plate, 14, a plectrum fixing plate, 15, a detection sensor, 16, a material pushing sensor, 17 and a material feeding sensor;
2. the device comprises a magnetic steel lifting and sequencing mechanism 21, a first stepping motor 22, a first speed reducer 23, a first slide rail 24, a threaded cylinder 25, a first sensor 26, a material pulling cylinder 27, a magnetic steel device 28, a first conveying chain 29 and a material pushing cylinder;
3. the device comprises a turnover mechanism 31, a second stepping motor 32, a second speed reducer 33, a first coupling 34, a bearing 35, a material taking block 36, a transmission shaft 37 and a fixed mounting plate;
4. layout sequencing mechanism 41, servo motor 42, side baffle 43, speed reducer three, 44, coupling two, 45, second conveying chain 46, second slide rail 47, sensor support 48, sensor two, 49, slide rail fixing seat 50 and rack.
Detailed Description
In order to facilitate an understanding of the invention, the invention will now be described more fully hereinafter with reference to the accompanying drawings, in which several embodiments of the invention are shown, but which may be embodied in different forms and not limited to the embodiments described herein, but which are provided so as to provide a more thorough and complete disclosure of the invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may be present, and when an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present, as the terms "vertical", "horizontal", "left", "right" and the like are used herein for descriptive purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, and the use of such term knowledge in the specification of the invention is for the purpose of describing particular embodiments and is not intended to be limiting of the invention, and the use of the term "and/or" herein includes any and all combinations of one or more of the associated listed items.
In an embodiment, referring to fig. 1 to 5, an automatic feeding and sorting device for a U-shaped slide rail includes a storage frame, a magnetic steel lifting and sorting mechanism, a turnover mechanism and a layout sorting mechanism, wherein the magnetic steel lifting and sorting mechanism is disposed on the storage frame, a material taking end is connected to a material outlet of the storage frame, the turnover mechanism is disposed on the layout sorting mechanism, and a material discharging end of the magnetic steel lifting and sorting mechanism is connected to the turnover mechanism.
It should be noted that the storage frame includes the frame, install out the workbin in the frame, the discharge gate position that goes out the workbin is open structure and is provided with striker plate, plectrum fixed plate, plectrum and sensor assembly, the diapire that goes out the workbin sets up for the slope. The sensor assembly comprises a detection sensor, a material pushing sensor and an incoming material sensor.
The magnetic steel lifting and sequencing mechanism comprises a first stepping motor, a first speed reducer, a first sliding rail, a threaded cylinder, a first sensor, a pulling cylinder, a magnetic steel device, a first conveying chain and a pushing cylinder, wherein the first stepping motor is provided with the first speed reducer, a rotating shaft of the first stepping motor is connected with the first conveying chain, the magnetic steel device is arranged on the first conveying chain, and the upper end of the first conveying chain is provided with the threaded cylinder, the first sensor and the pulling cylinder which are used for pushing and pulling the U-shaped sliding rail.
It should be noted that, tilting mechanism's effect is exactly to promote the U-shaped slide rail that sorting mechanism promoted with the magnet steel and remove to overall arrangement sorting mechanism on, plays the effect of moving the year, including step motor two, reduction gear two, shaft coupling one, bearing, material fetching block, transmission shaft and fixed mounting board, fixed mounting board passes through the bolt fastening on the overall arrangement sorting mechanism, the transmission shaft is installed on the fixed mounting board, the material fetching block is provided with two at least, sets up on the transmission shaft, be provided with on the step motor two reduction gear two, the pivot of step motor two is connected shaft coupling one, bearing and transmission shaft. Preferably, the mounting position of the material taking block is matched with the position of a first conveying chain in the magnetic steel lifting and sequencing mechanism.
An automatic feeding and sorting method for U-shaped sliding rails comprises the following steps:
step one, a certain number of U-shaped slide rails are placed in the material storage frame, a magnetic steel lifting and sequencing mechanism is started, a magnetic steel device fixed on a first conveying chain adsorbs the U-shaped slide rails through magnetic force, material taking of the U-shaped slide rails is achieved when the first conveying chain moves, the U-shaped slide rails in a material taking state are in four forms of a, b, c and d (as shown in figure 6), and when the U-shaped slide rails are in an a state, the first conveying chain is directly conveyed; when the detector detects that the U-shaped slide rail is in a b state, the detector controls the threaded air cylinder to act, the threaded air cylinder extends out of the push rod, and the U-shaped slide rail can be changed in shape by the extended air rod when moving on the first conveying chain (as shown in fig. 7); when the detector detects that the U-shaped slide rail is in a c state, the pushing cylinder pushes out the U-shaped slide rail, and the U-shaped slide rail falls back into the material storage frame again through the plectrum fixing plate; when the detector detects that the U-shaped slide rails are in the e state, the U-shaped slide rails are scraped off by the poking sheet in the moving process of the first conveying chain, so that the risk of conveying the U-shaped slide rails simultaneously is avoided;
step two, after the U-shaped slide rail is sent to a designated position, a first sensor senses a signal and controls a material pulling cylinder to act, the material pulling cylinder sends a workpiece to the next designated position, and after the workpiece is sent to the next designated position, the first sensor controls a turnover mechanism to act, and the U-shaped slide rail is moved to a layout sorting mechanism (as shown in figure 8);
and step three, when the U-shaped slide rail is placed on the layout sorting mechanism by the turnover mechanism, the sensor II sends a signal to control the layout sorting mechanism to work, a slide rail fixing seat is installed on a second conveying chain of the layout sorting mechanism, the size of the slide rail fixing seat is matched with that of the U-shaped slide rail as shown in the figure (as shown in figure 9), and the U-shaped slide rail cannot fall off in the conveying process.
The invention is described above with reference to the accompanying drawings, it is obvious that the invention is not limited to the above-described embodiments, and it is within the scope of the invention to adopt such insubstantial modifications of the inventive method concept and solution, or to apply the inventive concept and solution directly to other applications without modification.
Claims (4)
1. An automatic U-shaped sliding rail feeding and sorting device is characterized by comprising a storage frame (1), a magnetic steel lifting and sorting mechanism (2), a turnover mechanism (3) and a layout and sorting mechanism (4), wherein the magnetic steel lifting and sorting mechanism (2) is arranged on the storage frame (1), a material taking end is connected with a material outlet of the storage frame (1), the turnover mechanism (3) is arranged on the layout and sorting mechanism (4), and a material discharging end of the magnetic steel lifting and sorting mechanism (2) is connected with the turnover mechanism (3);
the material storage frame (1) comprises a rack (11), a material discharge box (12) is mounted on the rack (11), a material discharge hole of the material discharge box (12) is of an open structure and is provided with a material baffle plate (13), a shifting sheet fixing plate (14), a shifting sheet (16) and a sensor assembly, and the bottom wall of the material discharge box (12) is obliquely arranged;
the sensor component comprises a detection sensor (15), a material pushing sensor (17) and a material feeding sensor (18);
the magnetic steel lifting and sorting mechanism (2) comprises a first stepping motor (21), a first speed reducer (22), a first sliding rail (23), a threaded cylinder (24), a first sensor (25), a pulling cylinder (26), a magnetic steel device (27), a first conveying chain (28) and a material pushing cylinder (29), wherein the first speed reducer (22) is arranged on the first stepping motor (21), a rotating shaft of the first stepping motor (21) is connected with the first conveying chain (28), the magnetic steel device (27) is arranged on the first conveying chain (28), and the upper end of the first conveying chain (28) is provided with the threaded cylinder (24), the first sensor (25) and the pulling cylinder (26) which are used for pushing and pulling the U-shaped sliding rail;
the layout sorting mechanism comprises a servo motor (41), a side baffle (42), a speed reducer III (43), a coupler II (44), a second conveying chain (45), a second sliding rail (46), a sensor support (47), a sensor II (48), a first transmission shaft, a sliding rail fixing seat (49) and a support (50), wherein the servo motor (41) and the sliding rail fixing seat (49) are installed on the support (50), the sliding rail fixing seat (49) is provided with the sensor support (47), the second conveying chain (45) and the second sliding rail (46), the sensor support (47) is connected with the sensor II (48), the servo motor (41) is provided with the speed reducer III (43), a rotating shaft of the servo motor (41) is connected with the coupler II (44), the coupler II (44) is connected with the first transmission shaft, the second conveying chain (45) is connected with the first transmission shaft, and a side baffle (42) is arranged on the side, close to the servo motor (41), of the slide rail fixing seat (49).
2. The U-shaped sliding rail automatic feeding and sorting device according to claim 1, wherein the turnover mechanism (3) comprises a second stepping motor (31), a second speed reducer (32), a first coupling (33), a bearing (34), at least two material taking blocks (35), a second transmission shaft (36) and a fixed mounting plate (37), the fixed mounting plate (37) is fixed on the layout sorting mechanism (4) through bolts, the second transmission shaft (36) is mounted on the fixed mounting plate (37), at least two material taking blocks (35) are arranged on the second transmission shaft (36), the second speed reducer (32) is arranged on the second stepping motor (31), and a rotating shaft of the second stepping motor (31) is connected with the first coupling (33), the bearing (34) and the second transmission shaft (36).
3. The automatic feeding and sequencing device with the U-shaped sliding rails as claimed in claim 2, characterized in that the mounting position of the material taking block (35) is matched with the position of a first conveying chain (28) in the magnetic steel lifting and sequencing mechanism (2).
4. An automatic U-shaped sliding rail feeding and sorting method is based on the automatic U-shaped sliding rail feeding and sorting device according to any one of claims 1 to 3, and is characterized by comprising the following steps:
step one, a certain number of U-shaped slide rails are placed in a storage frame (1), a magnetic steel lifting and sorting mechanism (2) is started, a magnetic steel device (27) fixed on a first conveying chain (28) adsorbs the U-shaped slide rails through magnetic force, when the first conveying chain (28) moves, the U-shaped slide rails are used for taking materials, the U-shaped slide rails in a material taking state are in four forms of a, b, c and d, and when the U-shaped slide rails are in an a state, the first conveying chain (28) is directly conveyed; when the detector detects that the U-shaped slide rail is in a b state, the threaded air cylinder (24) is controlled to act, the threaded air cylinder (24) extends out of the push rod, and the U-shaped slide rail can be changed in shape by the extending air rod when moving on the first conveying chain (28); when the detector detects that the U-shaped slide rail is in a c state, the pushing cylinder (29) pushes out the U-shaped slide rail, and the U-shaped slide rail falls back into the storage frame (1) again through the plectrum fixing plate (14); when the detector detects that the U-shaped slide rails are in an e state, the U-shaped slide rails are scraped off by the poking piece (16) in the moving process of the first conveying chain (28), so that the risk of conveying the U-shaped slide rails simultaneously is avoided;
step two, after the U-shaped sliding rail is sent to a specified position, a sensor I (25) senses a signal and controls a material pulling cylinder (26) to act, the material pulling cylinder (26) sends the workpiece to the next specified position, and after the workpiece is sent to the next specified position, the sensor I (25) controls a turnover mechanism to act, and the U-shaped sliding rail is moved to a layout sorting mechanism (4);
and step three, when the U-shaped slide rail is placed on the layout sorting mechanism (4) by the turnover mechanism (3), the sensor II (48) sends a signal to control the layout sorting mechanism (4) to work, a slide rail fixing seat (49) is installed on a second conveying chain (45) of the layout sorting mechanism (4), and the slide rail fixing seat (49) is matched with the U-shaped slide rail in size so as to ensure that the U-shaped slide rail cannot fall off in the conveying process.
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CN202011625566.5A CN112777264B (en) | 2020-12-31 | 2020-12-31 | Automatic feeding and sorting device and method for U-shaped sliding rails |
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CN202011625566.5A CN112777264B (en) | 2020-12-31 | 2020-12-31 | Automatic feeding and sorting device and method for U-shaped sliding rails |
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CN112777264B true CN112777264B (en) | 2022-06-24 |
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GB1436178A (en) * | 1972-12-29 | 1976-05-19 | Zapata Industries Inc | Feeding apparatus |
DE2427818A1 (en) * | 1974-06-08 | 1976-01-02 | Hermann Dr Datz | Tipping-over free feeding of bottles to filling machine - with pneumatically controlled devices for lifting conveying and turning bottles |
US3897868A (en) * | 1974-07-01 | 1975-08-05 | Smitherm Industries | Constant rate feeder |
CN101704440A (en) * | 2009-11-06 | 2010-05-12 | 苏州工业园区姑苏科技有限公司 | Magnetic loading machine |
KR101656738B1 (en) * | 2016-06-20 | 2016-09-22 | 주식회사 풍산 | Sorting plate by falling cartridge and the cartridge sort-supply machine their of |
JP2019038571A (en) * | 2017-08-25 | 2019-03-14 | シブヤマシナリー株式会社 | Heat treatment device for pouch container and conveying device |
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CN211687042U (en) * | 2019-11-29 | 2020-10-16 | 上海岳展精密科技有限公司 | Stepped circular belt feeding mechanism |
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