CN112772823A - Water boiling production line and production process for processing meat products - Google Patents
Water boiling production line and production process for processing meat products Download PDFInfo
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- CN112772823A CN112772823A CN202110163726.7A CN202110163726A CN112772823A CN 112772823 A CN112772823 A CN 112772823A CN 202110163726 A CN202110163726 A CN 202110163726A CN 112772823 A CN112772823 A CN 112772823A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 109
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 235000013622 meat product Nutrition 0.000 title claims abstract description 18
- 238000009835 boiling Methods 0.000 title description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 156
- 238000007493 shaping process Methods 0.000 claims abstract description 133
- 238000001816 cooling Methods 0.000 claims abstract description 119
- 235000013372 meat Nutrition 0.000 claims abstract description 73
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 238000007605 air drying Methods 0.000 claims abstract description 5
- 238000001723 curing Methods 0.000 claims description 81
- 239000007788 liquid Substances 0.000 claims description 61
- 230000005540 biological transmission Effects 0.000 claims description 34
- 230000032683 aging Effects 0.000 claims description 29
- 238000002386 leaching Methods 0.000 claims description 26
- 230000000712 assembly Effects 0.000 claims description 23
- 238000000429 assembly Methods 0.000 claims description 23
- 238000002791 soaking Methods 0.000 claims description 14
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 238000004321 preservation Methods 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 4
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims 1
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000007654 immersion Methods 0.000 description 13
- 238000007598 dipping method Methods 0.000 description 12
- 239000010410 layer Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005070 ripening Effects 0.000 description 3
- 235000019542 Cured Meats Nutrition 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/10—General methods of cooking foods, e.g. by roasting or frying
- A23L5/13—General methods of cooking foods, e.g. by roasting or frying using water or steam
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C7/00—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
- A22C7/0015—Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products specially adapted for making meat-balls
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L13/00—Meat products; Meat meal; Preparation or treatment thereof
- A23L13/60—Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
- A23L13/67—Reformed meat products other than sausages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/58—Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
- B65G17/38—Chains or like traction elements; Connections between traction elements and load-carriers
- B65G17/40—Chains acting as load-carriers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/12—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/56—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections
- B65G47/57—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices to or from inclined or vertical conveyor sections for articles
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to the technical field of meat ball processing, in particular to a poaching production line and a production process for processing meat products, which comprises a diversion conveying mechanism, a shaping mechanism, a curing mechanism, a lifting conveying mechanism and a cooling conveying mechanism, wherein the meat balls are subjected to diversion conveying, medium-temperature forming, high-temperature poaching curing, surface draining and cooling air drying respectively by the diversion conveying mechanism, the shaping mechanism, the curing mechanism, the lifting conveying mechanism and the cooling conveying mechanism, wherein a roller of the shaping mechanism and a pressing and immersing mechanism of the curing mechanism can ensure that the meat balls are pressed and immersed in water simultaneously, so that the time of the meat balls in the shaping mechanism and the curing mechanism is consistent, the taste of the meat balls produced in the same batch is relatively consistent, two adjacent technologies are connected through automation equipment, and the automation degree is greatly improved.
Description
Technical Field
The invention relates to the technical field of meat ball processing, in particular to a poaching production line and a production process for processing meat products.
Background
Meatballs are meatballs, meatballs prepared by matching different food raw materials have different nutrients, the types of meatballs are various, the preparation method is also various, and the taste requirements of most people can be met, so that the meatballs are used in dishes of a plurality of restaurants at present.
Most of the existing meat ball food is produced by adopting an automatic production line, wherein the automatic production line comprises a water boiling production line, the processing method is nutritional and healthy, but the meat balls are easy to float out of the water surface after the water is boiled during the curing and shaping of the existing water boiling production line, so that the time of the meat balls in a shaping device and the time of the meat balls in a curing device are inconsistent, and the taste of the meat balls produced in the same batch can be different.
Disclosure of Invention
The invention aims to provide a water boiling production line for processing meat products aiming at the defects of the prior art.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the poaching production line for processing meat products comprises a diversion conveying mechanism, a shaping mechanism, a curing mechanism, a lifting conveying mechanism and a cooling conveying mechanism;
the diversion conveying mechanism comprises a diversion trench, a main pushing baffle is arranged above the diversion trench, one end of the main pushing baffle extends downwards in an inclined manner towards the flowing direction of the liquid medium, one end of the diversion trench is provided with a water inlet, the water inlet is arranged below the main pushing baffle, and the bottom of the diversion trench is provided with a valve body structure connected with the interior of the diversion trench;
the shaping mechanism comprises a shaping groove, a liquid medium flows through the shaping groove, and the shaping mechanism also comprises a plurality of rollers which are arranged in the shaping groove and rotate, the liquid level of the liquid medium is higher than the bottommost part of the rollers, and a lifting plate chain assembly is arranged at the tail end of the shaping groove;
the curing mechanism comprises a curing groove, a liquid medium which is the same as the fixed groove flows in the curing groove, a pressure leaching mechanism is arranged in the curing groove, the pressure leaching mechanism comprises a pressure leaching bracket arranged on the surface of the curing groove, a pipe chain assembly is wound on the pressure leaching bracket, and the liquid level of the liquid medium is not higher than the bottom of the pipe chain assembly; liquid media flow through the flow guide groove, the shaping groove and the curing groove, and steam devices for heating the liquid media are arranged on the outer sides of the shaping groove and the curing groove;
the lifting type conveying mechanism comprises a conveying belt assembly and a lifting support frame used for mounting the conveying belt assembly, a lifting support is mounted at the top of the lifting support frame, one end of the lifting support is obliquely and upwards formed to have a slope, the conveying belt assembly comprises a lifting type conveying belt conveyed on the surface of the lifting support frame, a plurality of upright stop blocks are arranged on the surface of the lifting type conveying belt at intervals, and the stop blocks are detachably mounted on the surface of the lifting type conveying belt;
the cooling conveying mechanism comprises a cooling mounting frame, the cooling mounting frame comprises a plurality of cooling supports which are stacked at intervals, the same conveying chain assemblies are mounted on each cooling support, one end of each conveying chain assembly horizontally extends outwards, two adjacent conveying chain assemblies are not arranged in parallel and level, the conveying directions of the two adjacent conveying chain assemblies are opposite, and air cooling equipment is arranged on one side of the cooling mounting frame.
Further: the tail end of the diversion trench is provided with a water storage baffle, the valve body structure comprises a switch valve arranged below the diversion trench, the switch valve is connected with a water inlet of the diversion trench, and the switch valve is used for controlling liquid media to flow into the diversion trench.
Further: a water circulation system, a heat preservation device and a steam device for heating liquid media are arranged between the shaping groove and the curing groove, the water circulation system comprises water circulation mechanisms which are respectively arranged at the outer sides of the shaping groove and the curing groove, the water circulation mechanisms comprise collecting pools, the shaping groove and the curing groove are respectively discharged to the collecting pools through guide pipes, one side of each collecting pool is at least connected with one water pump through a pipeline assembly, and the water outlet of one water pump is connected with the water inlet of the processing groove;
the pipeline assembly comprises a three-way joint, a plurality of butterfly valves and a through pipe, the three-way joint is matched with the through pipe and arranged at the water outlet of the water pump, and two through holes of one three-way joint communicate the water inlet of the fixed groove with the water outlet of one water pump; the water inlet of the aging tank is communicated with the water outlet of one water pump through two ports of the other three-way joint; the other through opening of the three-way joint at the bottom of the shaping groove is matched with a through pipe and connected to a switch valve at the bottom of the flow guide groove, the other water pump is communicated with the switch valve below the flow guide groove through the through pipe, a detachable nut is installed at the tail end of a steam pipe, and a steam inlet of the steam pipe is provided with a reverse flow valve;
the lifting frame assembly is arranged above the shaping groove and the curing groove respectively, the lifting frame assembly comprises a lifting support frame and lifting equipment arranged at the top of the lifting support frame, a lifting rope is led out of the lifting equipment, the lifting rope extends to the bottom through a lifting transmission structure, the lifting rope above the shaping groove is connected with the roller, and the lifting rope above the curing groove is connected with the pressure soaking mechanism.
Further: the number of the rollers is at least more than two, the rollers are arranged on the shaping groove through roller mounting shafts, the shaping mechanism further comprises a speed regulating motor, and the speed regulating motor is in transmission fit with the rollers through a shaping transmission mechanism;
the shaping transmission mechanism comprises a shaping chain wheel in transmission fit with the driving end of the speed regulating motor and a shaping chain in transmission fit with the shaping chain wheel, and the shaping chain is connected with the roller mounting shafts on the rollers.
Further: the pipe chain assembly comprises press-leaching chains wound on the surfaces of the press-leaching supports, the press-leaching chains are arranged along the length direction of the press-leaching supports, the number of the press-leaching chains is at least two, a plurality of pipe fittings are arranged between the two press-leaching chains at intervals, and the intervals between the two adjacent pipe fittings are the same;
the lifting plate chain component conveys the meat balls at the tail end of the shaping groove to the ageing groove, the lifting plate chain component comprises an inclined support and a lifting plate chain embedded on the surface of the inclined support, one end of the lifting plate chain is connected with an outlet of the shaping groove, the other end of the lifting plate chain is arranged upwards along the inclined support in an inclined mode, and the other end of the lifting plate chain is located above an inlet of the ageing groove.
Further: the steam device comprises a plurality of steam pipes which are respectively arranged at the bottom of the shaping groove, and the steam pipes are uniformly arranged at the bottoms of the ageing groove and the shaping groove;
the heat preservation device comprises top covers which are arranged on the surfaces of the shaping groove and the ageing groove in an arched mode, and heat preservation layers are arranged in the top covers, the ageing groove and the shaping groove.
Further: support baffles with the height not lower than that of the stop blocks are arranged on two sides of the conveying belt assembly, and two ends of the lifting support are respectively connected and fixed with the support baffles; the lifting support frame is also provided with a receiving plate, and the receiving plate is arranged on the lifting support frame along the conveying direction of the lifting type conveying belt;
the lifting support comprises a flat-bottom support and a turning support hinged with the flat-bottom support, and a rotating shaft matched with the lifting type conveying belt is arranged at the junction of the flat-bottom support and the turning support;
the lifting type conveying belt is provided with a convex block in the surface molding mode, the convex block is provided with a groove matched with the stop block in the surface molding mode, and the stop block is detachably installed in the groove.
Further: the conveying chain components comprise forward rotation conveying chain components and reverse rotation conveying chain components which are respectively arranged in an aligned mode, the number of the forward rotation conveying chain components and the number of the reverse rotation conveying chain components are more than two, and the forward rotation conveying chain components and the reverse rotation conveying chain components are arranged at intervals;
the cooling mounting frame is provided with a cooling power mechanism for driving the conveying chain components to move, the cooling power mechanism comprises a cooling motor, cooling chain wheels arranged at two ends of the conveying chain components and cooling chains nested on the cooling chain wheels, the two forward rotating conveying chain components adopt the same cooling chain to be matched with the chain wheels for transmission, and the two reverse rotating conveying chain components adopt the same cooling chain to be matched with the cooling chain wheels for transmission;
the conveying chain assembly further comprises a bottom conveying chain assembly located at the bottommost part of the cooling installation frame, the length of the bottom conveying chain assembly is larger than that of the forward conveying chain assembly and that of the reverse conveying chain assembly, and the bottom conveying chain assembly receives products conveyed by the forward conveying chain assembly and the reverse conveying chain assembly.
Further: the lifting type conveying mechanism and the cooling conveying mechanism are provided with collecting ports, one collecting port is located above the flat-bottom support, the other collecting port is located above the cooling mounting frame, and the collecting ports are located above the starting end of the conveying chain assembly.
The invention has the beneficial effects that: the invention relates to a water boiling production line for processing meat products, which is an integrated water boiling process that meat balls respectively pass through a diversion conveying mechanism, a shaping mechanism, a curing mechanism, a lifting type conveying mechanism and a cooling conveying mechanism to respectively conduct diversion conveying, medium-temperature forming, high-temperature water boiling curing, surface draining and cooling air drying on the meat balls, wherein the shaping mechanism and the curing mechanism, and the curing mechanism and the lifting type conveying mechanism are connected through two adjacent processes of a lifting type conveying plate chain component, a roller of the shaping mechanism and a pressing and immersing mechanism of the curing mechanism can ensure that the meat balls are simultaneously pressed and immersed in water, so that the time of the meat balls in the shaping mechanism and the curing mechanism is consistent, the taste of the meat balls produced in the same batch is ensured to be more consistent, each processing process of the invention is connected through automatic equipment, the processing efficiency is further improved while the taste of the meat balls is ensured, the degree of automation is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a connection structure of the flow guide mechanism and the shaping mechanism of the present invention.
Fig. 3 is a schematic view of the connection structure of the setting mechanism and the curing mechanism of the present invention.
Fig. 4 is a schematic view of the connection structure of the lifting type conveying mechanism and the cooling type conveying mechanism.
Fig. 5 is a schematic structural diagram of the top view of the setting mechanism of the present invention.
Fig. 6 is a schematic structural view of the ripening mechanism of the present invention in a front view.
FIG. 7 is a schematic view of the tube chain assembly of the present invention
Fig. 8 is a schematic structural view of a water circulation system of the present invention.
FIG. 9 is a schematic view of the structure of the lift bracket assembly of the present invention
Fig. 10 is a schematic diagram of the lifting type conveying mechanism of the invention.
FIG. 11 is a schematic top view of an elevating conveyor structure according to the present invention
Fig. 12 is a schematic structural view of the cooling conveying mechanism of the present invention.
Fig. 13 is a side view of the cooling and conveying mechanism of the present invention.
FIG. 14 is a schematic view of the lift plate link chain assembly of the present invention.
The reference numerals include:
1-diversion conveying mechanism
100-diversion trench 10-diversion structure 11-water storage baffle 12-diversion trench water inlet
13-diversion trench water outlet 14-valve body structure 15-switch valve 16-conduit 17-main push baffle
18-meatball forming machine
2-shaping mechanism
20-shaping groove 21-roller 22-shaping transmission mechanism 23-roller mounting shaft 24-speed regulating motor
25-shaped chain wheel 26-shaped chain 27-mounting frame
3-curing mechanism
30-curing tank 31-pressure leaching mechanism 32-pressure leaching bracket 321-inlet and outlet
33-pressure immersion power device 331-driving motor
34-pipe chain assembly 341-press-dip chain 342-press-dip chain wheel 343-pipe fitting
4-lifting type conveying mechanism
400-conveyor belt assembly 401-lifting conveyor belt 402-lug 403-groove 404-stop
41-lifting chain wheel 42-lifting motor 43-rotating shaft 44-lifting support frame
45-lifting bracket 451-flat bottom bracket 452-overturning bracket
46-supporting baffle 47-hinge assembly 48-rotating shaft 49-receiving plate
5-Cooling conveying mechanism
50-conveyor chain assembly 501-forward-rotation conveyor chain assembly 502-reverse-rotation conveyor chain assembly
503-bottom conveyor chain Assembly
51-Cooling Mount 511-Cooling Mount 512-Cooling support 513-Cooling support plate
52-air cooling device 521-fan 522-frame
53-power mechanism
54-cooling motor 541-forward rotation motor 542-reverse rotation motor
55-cooling chain 56-cooling chain wheel 57-collection port
6-lifting plate chain assembly
60-inclined bracket 61-lifting plate chain 62-rear end lifting motor
7-Water circulating System
700-water circulation mechanism 70-pipe assembly 71-water pump 72-butterfly valve 73-through pipe
74-three way connection 75-collecting tank
8-steam device
80-heat preservation device 81-steam pipe 82-steam valve body 83-top cover 84-oil draining barrel
9-Lift Assembly
900-lifting transmission structure
90-lifting support frame 91-hoisting equipment 92-hoisting motor 93-hoisting rope 94-bearing seat
1000-liquid medium.
Detailed Description
The present invention is described in detail below with reference to the attached drawings.
As shown in fig. 1-14, the poaching production line for processing meat products comprises a diversion conveying mechanism 1, a shaping mechanism 2, a curing mechanism 3, a lifting type conveying mechanism 4 and a cooling conveying mechanism 5; the diversion conveying mechanism 1 comprises a diversion trench 100, a diversion structure 10 is arranged in the diversion trench, the diversion structure 10 comprises a main pushing baffle 17 arranged above the diversion trench 100, one end of the main pushing baffle 17 extends downwards in an inclined manner towards the flowing direction of the liquid medium 1000, one end of the diversion trench 100 is provided with a diversion trench water inlet 12, the diversion trench water inlet 12 is arranged below the main pushing baffle 17, and the bottom of the diversion trench 100 is provided with a valve body structure 14 connected with the inside of the trench; the shaping mechanism 2 comprises a shaping groove 20, a liquid medium 1000 flows through the shaping groove 20, the shaping mechanism further comprises a plurality of rollers 21 which are arranged in the shaping groove 20 and rotate, the liquid level of the liquid medium 1000 is higher than the bottommost part of the rollers 21, and the tail end of the shaping groove 20 is provided with a lifting plate chain assembly 6; the curing mechanism 3 comprises a curing tank 30, a liquid medium 1000 which is the same as the shaping tank 20 flows in the curing tank 30, a pressure-soaking mechanism 31 is arranged in the curing tank 30, the pressure-soaking mechanism 31 comprises a pressure-soaking support 32 arranged on the surface of the curing tank 30, a pipe chain assembly 34 is wound on the pressure-soaking support 32, and the liquid level of the liquid medium 1000 is beyond the bottom of the pipe chain assembly 34; the liquid medium 1000 flows through the flow guide groove 100, the shaping groove 20 and the ageing groove 30, and the steam devices 8 for heating the liquid medium 1000 are arranged on the outer sides of the shaping groove 20 and the ageing groove 30;
the lifting type conveying mechanism 4 comprises a conveying belt assembly 400 and a lifting support frame 44 for mounting the conveying belt assembly 400, a lifting support frame 45 is mounted at the top of the lifting support frame 44, one end of the lifting support frame 45 is obliquely and upwards formed with a slope, the conveying belt assembly 400 comprises a lifting type conveying belt 401 conveyed on the surface of the lifting support frame 45, a plurality of standing stoppers 404 are arranged on the surface of the lifting type conveying belt 401 at intervals, and the stoppers 404 are detachably mounted on the surface of the lifting type conveying belt 401;
the cooling conveying mechanism 5 comprises a cooling mounting frame 51, the cooling mounting frame 51 comprises a plurality of cooling supports 511 which are stacked at intervals, the same conveying chain assemblies 50 are mounted on each cooling support 511, one ends of the conveying chain assemblies 50 horizontally extend outwards, two adjacent conveying chain assemblies 50 are arranged unevenly, the conveying directions of the two adjacent conveying chain assemblies 50 are opposite, and air cooling equipment 52 is arranged on one side of the cooling mounting frame 51;
the meatballs are subjected to diversion conveying, medium-temperature forming, high-temperature water boiling and curing, surface draining and cooling air drying through a diversion conveying mechanism 1, a shaping mechanism 2, a curing mechanism 3, a lifting conveying mechanism 4 and a cooling conveying mechanism 5 respectively, wherein the shaping mechanism 2 and the curing mechanism 3 and the lifting conveying mechanism 4 are connected through two adjacent technologies of a lifting conveying plate chain component 6, a roller 21 of the shaping mechanism 2 and a pressing and soaking mechanism 31 of the curing mechanism 3 can ensure that the meatballs are pressed and soaked in water simultaneously, so that the time of the meatballs in the shaping mechanism 2 and the time of the curing mechanism 3 are consistent, the meatballs produced in the same batch are ensured to be consistent in taste, each processing technology is connected through automatic equipment, the processing efficiency is further improved while the meatball taste is ensured, the degree of automation is greatly improved.
A meat ball forming machine 18 is arranged above the diversion trench 100, meat balls manufactured by the meat ball forming machine 18 directly fall into the diversion trench 100, a liquid medium 1000 enters the trench body through a water inlet below the diversion trench 100 and is matched with a main push baffle 17 above the diversion trench 100 to generate waves to form a dark surge, so that the liquid medium 1000 flows and drives the meat balls to flow at the same time, the effect of conveying the meat balls is achieved, the tail end of the diversion trench 100 is connected with the shaping trench 20, and the meat balls flow into the shaping trench 20;
the meatballs conveyed by the diversion trench 100 are soft when just entering the shaping trench 20, semi-float in the liquid medium 1000, when the roller 21 rotates, the meatballs semi-float in the liquid medium 1000 are pressed and soaked, and then under the action of heating the liquid medium 1000 by the steam device 8, the temperature of the liquid medium 1000 is about 50 degrees, so that the meatballs are coagulated and shaped, the surface layer structure of the soft meatballs tends to be stable, the structure of the meatball meat stuffing is stabilized, the meatballs have better taste, and when conveyed to the tail end of the shaping trench 20, the meatballs are continuously conveyed into the curing trench 30 of the curing mechanism 3;
the liquid medium 1000 in the curing tank 30 is used for curing the meat balls, when the temperature is high, the meat balls are boiled, so that the meat balls are overlapped and leave the water surface, the curing time is controlled accurately, the curing time of the meat balls can influence the taste of the meat balls, the meat balls can be conveyed in the liquid medium 1000 through the pipe chain assembly 34 and can be pressed tightly, the meat balls cannot move left and right, and the time for the meat balls to pass through the curing tank 30 is consistent;
after the cured meat balls reach the tail end of the curing groove 30, the meat balls are lifted and conveyed to fall onto the cooling conveying mechanism 5 through the lifting conveying mechanism 4, and part of water on the surfaces of the meat balls can be drained when the meat balls are conveyed by the lifting conveying mechanism 4;
conveying chain component 50 of cooling conveying mechanism 5 carries the meat ball from top to bottom layer upon layer, and cooperation air cooling equipment 52 cools off the meat ball product, enables the even cooling in meat ball product surface, and the cooling effect preferred, and conveying chain component 50 can recycle, can reduce use cost to accomplish the poaching technology processing of whole meat ball.
Further: the tail end of the diversion trench 100 is provided with a water storage baffle 11, the water storage baffle 11 is a slope type baffle, when the meat balls are conveyed by the blind surge formed by the liquid medium 1000, the water storage baffle 11 can prevent the water waves from excessively crossing the shaping trench 20, the valve body structure 14 comprises a switch valve 15 arranged below the diversion trench 100, the switch valve 15 is connected with a water inlet 12 of the diversion trench, the switch valve 15 is used for controlling the liquid medium 1000 to flow into the diversion trench 100, the switch valve 15 can control the water pressure and the water quantity of the liquid medium 1000, the liquid medium 1000 is upwards sprayed to the inclined plane of the main push baffle 17 to form the blind surge by matching with the wave making, so that the liquid medium 1000 flows in the diversion trench 100 to drive the meat balls to flow.
Further: a water circulation system 7 and a heat preservation device 80 are arranged between the shaping tank 20 and the aging tank 30, the water circulation system 7 comprises a water circulation mechanism 700 which is respectively arranged at the outer sides of the shaping tank 20 and the aging tank 30, the water circulation mechanism 700 comprises a collection tank 75 with a filtering function, the shaping tank 20 and the aging tank 30 are respectively discharged to the collection tank 75 through a guide pipe 16, one side of the collection tank 75 is connected with a plurality of water pumps 71 through a pipeline assembly 70, a small tank body uses one water pump 71, a large tank body uses 2 water pumps 71, the water outlet of one water pump 71 is connected with the water inlet of the shaping tank 20, and the water outlet of one water pump 71 is connected with the water inlet of the aging tank 30; after the liquid medium 1000 processed in the shaping tank 20 and the curing tank 30 is discharged to the collecting tank 75 through the conduit 16, the collecting tank 75 has the functions of storage and filtration, and the collecting tank 75 reflows to the shaping tank 20 and the curing tank 30 through the water pump 71 and the pipeline assembly 70, so that the liquid medium 1000 is controlled to circularly move in the curing tank 30, and power is provided to drive the meat balls to be conveyed.
The pipeline assembly 70 comprises a three-way joint 74, a plurality of butterfly valves 72 and a through pipe 73, the three-way joint 74 is matched with the through pipe 73 and arranged at the water outlet of the water pump 71, and the two through ports of the three-way joint 74 at the bottom of the shaping mechanism 2 are used for communicating the water inlet of the shaping groove 20 with the water outlet of one water pump 71; two ports of the three-way joint 74 at the bottom of the curing mechanism 3 communicate the water inlet of the curing tank 30 with the water outlet of one of the water pumps 71; the rest one through opening of the three-way joint 74 at the bottom of the shaping groove 20 is connected to the switch valve 15 at the bottom of the diversion trench 100 by matching with the through pipe 73, the other water pump 71 is communicated with the switch valve 15 below the diversion trench 100 through the through pipe 73 to adjust the flow of the liquid medium 1000 in the diversion trench 100, the other end of the diversion trench 100 is provided with a diversion trench water outlet 13, and the diversion trench water outlet 13 can flow the processed liquid medium 1000 into the collection pool 75 of the water circulation system 7 through the guide pipe 16; the butterfly valve 72 can control the flow of the liquid medium 1000 in the water circulation mechanism 700, and can also control the flow rate of the liquid medium 1000 to adjust the liquid level of the liquid medium 1000 flowing in the setting tank 20 and the aging tank 30.
A three-way joint can be arranged, and one end of the three-way joint 74 sprays the lifting plate chain component 6 at the rear end to clean the balls.
The outer sides of the shaping groove 20 and the ageing groove 30 are respectively provided with an oil dripping bucket 84, one side of the shaping groove 20 and one side of the ageing groove 30 are respectively provided with a notch, the notch is communicated with the oil dripping bucket 84, oil in the groove body can enter the oil dripping bucket 84 through the notch, and meanwhile, the oil discharged from the cleaning shaping groove 20 and the ageing groove 30 can be prevented and reduced, so that the drainage pipeline and the environment are polluted.
Further: the lifting frame assembly 9 is respectively arranged above the shaping groove 20 and the ripening groove 30, the lifting frame assembly 9 comprises a lifting support frame 90 and a lifting device 91 arranged at the top of the lifting support frame 90, a lifting rope 93 is led out from the lifting device 91, the lifting rope 93 extends towards the bottom through a lifting transmission structure 900, the lifting rope 93 above the shaping groove 20 is connected with the roller 21, the roller 21 is fixed in the long mounting frame 27, the mounting frame 27 is detachably arranged on the shaping groove 20, and the lifting rope 93 is connected with the mounting frame 27 and lifted together with the mounting frame 27 and the roller 21;
the lifting rope 93 above the aging tank 30 is connected with the pressing and soaking mechanism 31, the roller 21 and the pressing and soaking mechanism 31 are respectively and detachably mounted on the fixed tank 20 and the aging tank 30, the lifting equipment 91 respectively lifts the processing equipment mounted on the fixed tank 20 and the aging tank 30 through the lifting rope 93, the roller 21 and the pressing and soaking mechanism 31 are respectively suspended in the air, cleaning of workers is facilitated, the processing equipment can be lifted up only by operating a crane during lifting, resultant force lifting by multiple persons is not needed, operation is very convenient, and in addition, the processing equipment can be returned to the original position through falling back of the lifting equipment 91 and the lifting rope 93 during mounting, and the dismounting is very convenient.
More specifically: the lifting rope 93 can also be connected with the top covers 83 on the shaping groove 20 and the curing groove 30, the top covers 83 are also detachably arranged on the shaping groove 20 and the curing groove 30, and after the top covers 83 are lifted, the roller 21 and the press dipping mechanism 31 can be lifted for cleaning.
The lifting transmission structure 900 comprises bearing seats 94 arranged at two ends of the top of the lifting support frame 90, a lifting rope 93 led out by the lifting equipment 91 vertically extends downwards after passing through the bearing seats 94 and is connected with the roller 21 on the shaping groove 20, the lifting rope 93 on the ageing groove 30 is connected with the press-dipping mechanism 31 in the same way, and after the lifting rope 93 is matched along the bearing seats 94, the bearing stability of the lifting equipment 91 can be improved, and the lifting transmission structure is smoother and safer during lifting; the lifting equipment 91 comprises a lifting motor 92 arranged at the top of the lifting support frame 90, the lifting motor 92 is arranged in parallel with bearing seats 94 on two sides, the bearing stability of the lifting equipment 91 can be improved, the lifting equipment is smoother and safer during lifting, and the lifting motor 92 is a forward and reverse rotation lifting motor 92 and can control the lifting rope 93 to lift and fall back.
Further: the number of the rollers 21 is at least more than two, the structures of the head and the tail rollers 21 are the same but different from the structure of the roller 21 in the middle, the rollers 21 are arranged on the shaping groove 20 through roller mounting shafts 23, the shaping mechanism 2 further comprises a speed regulating motor 24, and the speed regulating motor 24 is in transmission fit with the rollers 21 through a shaping transmission mechanism 22; the speed regulating motor 24 can control the rotating speed of the rollers 21, and the plurality of rollers 21 rotate to immerse the meat balls in the liquid medium 1000 for heating and gradually shaping; in addition, the meatballs are soft when entering the setting tank 20, the first roller 21 on the outermost side rotates to enable the meatballs to be stacked on the outer side of the roller 21, presetting can be carried out firstly, the meatballs in conveying are prevented from being crushed by the roller 21, after a certain number of stacked and formed meatballs are waited to be stacked, the rotating speed is adjusted to immerse the stacked meatballs in the liquid medium 1000 with the temperature for forming reaction, the last roller 2 is stacked and then conveyed, corresponding to the first roller 21, the time of the meatballs in the tank body is controlled to be consistent, after a certain number of stacked and formed meatballs are waited to be stacked, the rotating speed is adjusted to immerse the stacked meatballs in the liquid medium 1000 with the temperature for forming reaction;
the shaping transmission mechanism 22 comprises a shaping chain wheel 25 in transmission fit with the driving end of the speed regulating motor 24 and a shaping chain 26 in transmission fit with the shaping chain wheel 25, the shaping chain 26 is connected with the roller mounting shafts 23 on the rollers 21, and the shaping chain 26 is matched with the speed regulating motor 24, so that the rotating speed of each roller 21 is the same, the pressing and soaking time of each meat ball is the same, and the shaping degree can tend to be uniform.
Further: the pipe chain assembly 34 comprises press-dipping chains 341 wound on the surface of the press-dipping support 32, the press-dipping chains 341 are arranged along the length direction of the press-dipping support 32, the number of the press-dipping chains 341 is at least two, a plurality of pipe fittings 343 are arranged between two press-dipping chains 341 at intervals, and the intervals between two adjacent pipe fittings 343 are the same; the distance between the pipe fittings 343 is smaller than the diameter of the meat balls, the liquid level of the liquid medium 1000 in the curing tank 30 does not press the pipe fittings 343 at the bottom of the press-dipping brackets 32, the press-dipping chains 341 at the bottom of the press-dipping brackets 32 are press-dipping surfaces, and the meat balls can be pressed in the liquid medium 1000 and cannot move left and right, so that the meat balls are prevented from floating out of the water surface when the liquid medium 1000 is boiled, and the time that the meat balls pass through the curing tank 30 is ensured to be consistent;
the pressure immersion mechanism 31 further comprises a pressure immersion power device 33 for driving the pipe chain component 34 to rotate, the pressure immersion power device 33 comprises a driving motor 331 and pressure immersion chain wheels 342 arranged at two ends of the pressure immersion bracket 32, the pressure immersion chain wheels 342 are in meshing transmission with the pressure immersion chain 341, and the pressure immersion chain wheels 342 are in transmission fit with the driving motor 331; a driving motor 331 in the pressure immersion power device 33 drives a pressure immersion chain wheel 342 to rotate, the pressure immersion chain wheel 342 is in meshed transmission with a pressure immersion chain 341, so that the pipe chain assembly 34 moves along the conveying direction to convey the meat balls immersed in the curing tank 30, and the time of the meat balls in the curing tank 30 can be adjusted by adjusting the rotating speed of the driving motor 331 so as to adapt to the curing time of different meat balls;
the bottom of the curing tank 30 is provided with a bottom chain, which is capable of conveying the settled meat balls in the same conveying direction as the pipe chain assembly 34.
The width of the press-leaching bracket 32 is matched with the width of the curing tank 30, the length of the press-leaching bracket 32 is smaller than that of the curing tank 30, an inlet and an outlet 321 for meat balls to pass through are respectively formed at two ends of the press-leaching bracket 32 and the curing tank 30, and the press-leaching bracket 32 is matched with the pipe chain assembly 34 to prevent the meat balls from floating out of the water surface of the liquid medium 1000.
Further: the lifting plate chain assembly 6 conveys the meat balls at the tail end of the shaping groove 20 into the curing groove 30, the lifting plate chain assembly 6 comprises an inclined support 60 and a lifting plate chain 61 embedded on the surface of the inclined support 60, one end of the lifting plate chain 61 is connected with an outlet of the shaping groove 20, the other end of the lifting plate chain 61 is obliquely and upwards arranged along the inclined support 60, and the other end of the lifting plate chain 61 is positioned above an inlet of the curing groove 30; a rear end lifting motor 62 is arranged at the top of the inclined bracket 60, and the driving end of the rear end lifting motor 62 is in transmission fit with the plate face to drive the plate chain to rotate and convey; the formed meatballs can float out of the water surface, and fall to the surface of the lifting plate chain 61 after being conveyed to the tail end of the shaping groove 20 through the liquid medium 1000, and the meatballs fall to the inlet of the curing groove 30 below after being lifted and conveyed to the tail end by the rotating lifting plate chain 61, so that the connection between the shaping processing technology and the curing processing technology is completed.
The steam device 8 comprises a plurality of steam pipes 81 which are respectively arranged at the bottom of the shaping tank 20, the steam pipes 81 are uniformly arranged at the bottoms of the ripening tank 30 and the shaping tank 20, a detachable screw cap is arranged at the tail end of each steam pipe 81 to facilitate cleaning of residual substances in the steam pipes, and a backflow valve is arranged at a steam inlet of each steam pipe 82 to prevent steam from flowing backwards; the steam device 8 further comprises a sensor, a steam valve body 82 and a controller, wherein the steam valve body 82 controls steam to enter the steam pipe 81, the sensor is a temperature sensor and is used for monitoring the temperature of the liquid medium 1000, and the controller can control the opening and closing of the steam valve body 82 through the data of the sensor so as to adjust the temperature of the liquid medium 1000 in the shaping groove 20 and the curing groove 30;
the heat preservation device 80 comprises top covers 83 which are arranged on the surfaces of the shaping groove 20 and the ageing groove 30 in an arched mode respectively, heat preservation layers are arranged in the top covers 83, the shaping groove 20 and the ageing groove 30, and the top covers 83 are matched with the heat preservation layers to preserve heat in the shaping groove 20 and the ageing groove 30, so that heat loss is prevented, energy consumption can be reduced, and processing cost is reduced.
Further: the two sides of the conveying belt assembly 400 are provided with supporting baffles 46 with the height not lower than that of the stop block 404, and the two ends of the lifting bracket 45 are respectively connected and fixed with the supporting baffles 46; the supporting baffles 46 seal two sides of the lifting type conveying belt 401, when lifting and conveying are carried out, meatballs can roll, the supporting baffles 46 at two ends can prevent meatball products from falling to the outer side, and the stability of the conveying belt assembly 400 in conveying the meatballs is further guaranteed; the lifting support frame 44 is further provided with a receiving plate 49, and the receiving plate 49 is installed on the lifting support frame 44 along the conveying direction of the lifting type conveying belt 401; the width of the receiving plate 49 is larger than that of the lifting type conveying belt 401, water falling during conveying can flow onto the receiving plate 49, and the receiving plate 49 stores the water;
the lifting bracket 45 comprises a flat-bottom bracket 451 and a turning bracket 452 hinged with the flat-bottom bracket 451, the turning bracket 452 is connected with the flat-bottom bracket 451 through a hinge assembly 47, the hinge assembly 47 is an arc-shaped surface, the turning smoothness of the lifting type conveying belt 401 can be improved by matching with the turning bracket 452, and the inclination angle of the turning bracket 452 can be adjusted through the hinge assembly 47 so as to adapt to conveying connection of more processes; a rotating shaft 48 matched with the lifting type conveying belt 401 is arranged at the junction of the flat-bottom bracket 451 and the overturning bracket 452; the rotating shaft 48 is matched with the lifting type conveying belt 401 to change the path of the lifting type conveying belt 401 from a horizontal path to a lifting path, the lifting type conveying belt 401 can stably run by matching with the overturning angle of the overturning bracket 452, one end of the lifting support frame 44 is supported at the bottom of the overturning bracket 452, and the overturning bracket 452 is prevented from collapsing due to overlarge gravity;
the conveying belt assembly 400 further comprises lifting chain wheels 41 arranged at two ends of the lifting support 45, the lifting chain wheels 41 are in transmission fit with the lifting type conveying belt 401 through rotating shafts 43, when the rotating shafts 43 nested with the lifting chain wheels 41 rotate, the lifting type conveying belt 401 operates along with the rotation, a lifting motor 42 is arranged above the lifting support 45, the lifting motor 42 is in transmission fit with the lifting chain wheels 41, the lifting chain wheels 41 are driven to rotate through the rotation of the lifting motor 42, the conveying belt assembly 400 stably operates, and the meat ball products are stably lifted and conveyed;
the lifting type conveying belt 401 is provided with a bump 402 on the surface, the bump 402 is provided with a groove 403 matched with a block 404 on the surface, the width of the block 404 and the width of the bump 402 are the same as that of the lifting type conveying belt 401, the block 404 is detachably arranged in the groove 403, and the conveying belt can be cleaned conveniently by the detachable design.
More specifically: the meatball products are conveyed by the lifting type conveying mechanism 4 and then fall onto the surface of the conveying belt assembly 400 on the cooling support 511, the lifting type conveying belt 401 lifts and conveys the meatball products from low to high, the meatballs are conveyed from the previous process to the top end in a lifting manner and then fall onto the surface of the cooling conveying mechanism 5, the stop blocks 404 on the surface of the lifting type conveying belt 401 are matched to prevent the meatball products from falling back, the conveying efficiency is further improved, one part of water on the surfaces of the meatballs can be drained when the lifting type conveying belt 401 conveys the meatball products, and the cooling time is reduced for the next step of air drying;
a cooling support frame 512 is arranged on the other side of the cooling mounting frame 51 in parallel, the cooling support frame 512 comprises a cooling support plate 513 arranged in parallel with the cooling support 511, and the cooling support plate 513 is matched with the cooling support 511 to fixedly support the conveying chain assembly 50, so that the phenomenon that the conveying chain assembly 50 is unstably supported and topples over when conveyed is prevented;
the conveying chain assembly 50 comprises a forward rotation conveying chain assembly 501 and a reverse rotation conveying chain assembly 502 which are respectively arranged in an aligned mode, the number of the forward rotation conveying chain assembly 501 and the number of the reverse rotation conveying chain assembly 502 are more than two, the forward rotation conveying chain assembly 501 and the reverse rotation conveying chain assembly 502 are arranged alternately, and a plurality of forward rotation conveying chain assemblies 501 and reverse rotation conveying chain assemblies 502 are used for conveying meat ball products respectively, so that the cooling time can be prolonged, and the cooling effect is better;
the cooling installation frame 51 is provided with a cooling power mechanism 53 for driving the conveying chain assemblies 50 to move, the cooling power mechanism 53 comprises a cooling motor 54 and cooling chain wheels 56 arranged at two ends of the conveying chain assemblies 50, and further comprises cooling chains 55 embedded on the cooling chain wheels 56, the two forward rotation conveying chain assemblies 501 are driven by the same cooling chain 55 in a chain wheel matching mode, the two reverse rotation conveying chain assemblies 502 are driven by the same cooling chain 55 in a chain wheel matching mode, the cooling motor 54 can be reversed through the combination of chains to control the forward rotation and the reverse rotation of the conveying chain assemblies 50, the cooling motor 54 drives the cooling chain wheels 56 to rotate, and the cooling chains 55 on the cooling chain wheels 56 simultaneously drive the two conveying chain assemblies 50 to move.
The cooling motor 54 comprises a forward rotation motor 541 and a reverse rotation motor 542 with the same rotating speed, wherein the forward rotation motor 541 is in transmission fit with the cooling chain wheel 56 on one forward rotation conveying chain assembly 501, and the reverse rotation motor 542 is in transmission fit with the cooling chain wheel 56 on one reverse rotation conveying chain assembly 502;
the conveying chain assembly 50 further comprises a bottom conveying chain assembly 503 positioned at the bottommost part of the cooling mounting frame 51, the lengths of the bottom conveying chain assemblies 503 are both larger than those of the forward rotating conveying chain assembly 501 and the reverse rotating conveying chain assembly 502, and the bottom conveying chain assembly 503 receives products conveyed by the forward rotating conveying chain assembly 501 and the reverse rotating conveying chain assembly 502; one embodiment is as follows: the topmost conveying chain component 50 is a forward-rotation conveying chain component 501, the second conveying chain component 50 is a reverse-rotation conveying chain component 502, the forward-rotation conveying chain component 501 conveys the meat ball products from left to right, the meat ball products fall to the end part of the reverse-rotation conveying chain component 502 when conveyed to the tail end, the reverse-rotation conveying chain component 502 reversely conveys the meat balls from right to left, the forward-rotation conveying chain component 501 at the bottom conveys the meat balls forward, and the meat balls are conveyed and cooled layer by layer;
the conveying chain assembly 50 further comprises a bottom conveying chain assembly 503 positioned at the bottommost part of the cooling mounting frame 51, the length of each bottom conveying chain assembly 503 is larger than that of each forward conveying chain assembly 501 and that of each reverse conveying chain assembly 502, the bottom conveying chain assemblies 503 receive the products conveyed by the forward conveying chain assemblies 501 and the reverse conveying chain assemblies 502, the bottom conveying chain assemblies 503 receive the meat ball products of the previous conveying chain assembly 50, and the meat ball products received by the bottom conveying chain assemblies 503 are conveyed to the next processing procedure;
the air cooling device 52 comprises a fan 521, the fan 521 is mounted on one side of the conveying chain assembly 50 through a stand 522, and the length of the air cooling device 52 is matched with that of the conveying chain assembly 50, so that each meat ball product on the conveying chain assembly 50 can be air-cooled by the air cooling device 52, and the cooling effect is improved.
The meatball product drops at the top of conveying chain subassembly 50 after being carried by promotion formula conveying mechanism 4, from top to bottom carries layer upon layer, and cooperation forced air cooling equipment 52 cools off the meatball product, enables the even cooling in meatball product surface, and the cooling effect preferred, and conveying chain subassembly 50 can recycle, can reduce use cost.
Further: the lifting type conveying mechanism 4 and the cooling conveying mechanism 5 are both provided with collecting ports 57, one of the collecting ports 57 is located above the flat-bottom support 451, a lifting type plate chain assembly 6 is arranged between the curing mechanism 3 and the lifting type conveying mechanism 4, the lifting type plate chain assembly 6 is identical to the lifting type plate chain assembly 6 at the tail end of the shaping groove 20 in structure, cured meat balls are conveyed into the lifting type conveying mechanism 4 through the lifting type plate chain assembly 6, the other collecting port 57 is located above the cooling mounting frame 51, the collecting port 57 is located above the starting end of the conveying chain assembly 50, when the lifting type conveying belt 401 lifts and conveys the meat balls to the tail end, the meat balls can fall into the collecting port 57 above the cooling mounting frame 51, and the collecting port 57 collects the meat balls and falls onto the left end surface of the cooling conveying chain assembly 50 to be conveyed in sequence.
In conclusion, the present invention has the above-mentioned excellent characteristics, so that it can be used to enhance the performance of the prior art and has practicability, and becomes a product with practical value.
The above description is only a preferred embodiment of the present invention, and for those skilled in the art, the present invention should not be limited by the description of the present invention, which should be interpreted as a limitation.
Claims (10)
1. The poaching production line for processing meat products is characterized in that: comprises a diversion conveying mechanism, a shaping mechanism, a curing mechanism, a lifting type conveying mechanism and a cooling conveying mechanism;
the diversion conveying mechanism comprises a diversion trench, a main pushing baffle is arranged above the diversion trench, one end of the main pushing baffle extends downwards in an inclined manner towards the flowing direction of the liquid medium, one end of the diversion trench is provided with a water inlet, the water inlet is arranged below the main pushing baffle, and the bottom of the diversion trench is provided with a valve body structure connected with the interior of the diversion trench;
the shaping mechanism comprises a shaping groove, a liquid medium flows through the shaping groove, the shaping mechanism also comprises a plurality of rollers which are arranged in the shaping groove and rotate, and a lifting plate chain assembly is arranged at the tail end of the shaping groove;
the curing mechanism comprises a curing groove, a liquid medium which is the same as the fixed groove flows in the curing groove, a pressure leaching mechanism is arranged in the curing groove, the pressure leaching mechanism comprises a pressure leaching bracket arranged on the surface of the curing groove, a pipe chain assembly is wound on the pressure leaching bracket, and the liquid level of the liquid medium is not higher than the bottom of the pipe chain assembly; liquid media flow through the diversion trench, the shaping trench and the curing trench;
the lifting type conveying mechanism comprises a conveying belt assembly and a lifting support frame used for mounting the conveying belt assembly, a lifting support is mounted at the top of the lifting support frame, the lifting support is formed to be inclined, the conveying belt assembly comprises a lifting type conveying belt conveyed on the surface of the lifting support, a plurality of upright stop blocks are arranged on the surface of the lifting type conveying belt at intervals, and the stop blocks are detachably mounted on the surface of the lifting type conveying belt;
the cooling conveying mechanism comprises a cooling mounting frame, the cooling mounting frame comprises a plurality of cooling supports which are stacked at intervals, the same conveying chain assemblies are mounted on each cooling support, one end of each conveying chain assembly horizontally extends outwards, the conveying directions of the two adjacent conveying chain assemblies are opposite, and air cooling equipment is arranged on one side of the cooling mounting frame.
2. A poaching line for processing meat products as recited in claim 1, further comprising: the tail end of the diversion trench is provided with a water storage baffle, the valve body structure comprises a switch valve arranged below the diversion trench, the switch valve is connected with a water inlet of the diversion trench, and the switch valve is used for controlling liquid media to flow into the diversion trench.
3. A poaching line for processing meat products according to claim 1 or 2, characterized in that: a water circulation system, a heat preservation device and a steam device for heating liquid media are arranged between the shaping groove and the curing groove, the water circulation system comprises water circulation mechanisms which are respectively arranged at the outer sides of the shaping groove and the curing groove, the water circulation mechanisms comprise collecting pools, the shaping groove and the curing groove are respectively discharged to the collecting pools through guide pipes, one side of each collecting pool is at least connected with one water pump through a pipeline assembly, and the water outlet of one water pump is connected with the water inlet of the processing groove;
the pipeline assembly comprises a three-way joint, a plurality of butterfly valves and a through pipe, the three-way joint is matched with the through pipe and arranged at the water outlet of the water pump, and two through holes of one three-way joint communicate the water inlet of the fixed groove with the water outlet of one water pump; the water inlet of the aging tank is communicated with the water outlet of one water pump through two ports of the other three-way joint; the other through opening of the three-way joint at the bottom of the shaping groove is matched with a through pipe and connected to the switch valve at the bottom of the diversion groove, and the other water pump is communicated with the switch valve below the diversion groove through the through pipe;
the lifting frame assembly is arranged above the shaping groove and the curing groove respectively, the lifting frame assembly comprises a lifting support frame and lifting equipment arranged at the top of the lifting support frame, a lifting rope is led out of the lifting equipment, the lifting rope extends to the bottom through a lifting transmission structure, the lifting rope above the shaping groove is connected with the roller, and the lifting rope above the curing groove is connected with the pressure soaking mechanism.
4. A poaching line for processing meat products as recited in claim 1, further comprising: the number of the rollers is at least more than two, the rollers are arranged on the shaping groove through roller mounting shafts, the shaping mechanism further comprises a speed regulating motor, and the speed regulating motor is in transmission fit with the rollers through a shaping transmission mechanism;
the shaping transmission mechanism comprises a shaping chain wheel in transmission fit with the driving end of the speed regulating motor and a shaping chain in transmission fit with the shaping chain wheel, and the shaping chain is connected with the roller mounting shafts on the rollers.
5. A poaching line for processing meat products as recited in claim 1, further comprising: the pipe chain assembly comprises press-leaching chains wound on the surfaces of the press-leaching supports, the press-leaching chains are arranged along the length direction of the press-leaching supports, the number of the press-leaching chains is at least two, a plurality of pipe fittings are arranged between the two press-leaching chains at intervals, and the intervals between the two adjacent pipe fittings are the same;
the lifting plate chain component conveys the meat balls at the tail end of the shaping groove to the ageing groove, the lifting plate chain component comprises an inclined support and a lifting plate chain embedded on the surface of the inclined support, one end of the lifting plate chain is connected with an outlet of the shaping groove, the other end of the lifting plate chain is arranged upwards along the inclined support in an inclined mode, and the other end of the lifting plate chain is located above an inlet of the ageing groove.
6. A poaching line for processing meat products as recited in claim 3, further comprising: the steam device comprises a plurality of steam pipes which are respectively arranged at the bottom of the shaping groove, and the steam pipes are uniformly arranged at the bottoms of the ageing groove and the shaping groove;
the heat preservation device comprises top covers which are arranged on the surfaces of the shaping groove and the ageing groove in an arched mode, and heat preservation layers are arranged in the top covers, the ageing groove and the shaping groove.
7. A poaching line for processing meat products as recited in claim 1, further comprising: support baffles with the height not lower than that of the stop blocks are arranged on two sides of the conveying belt assembly, and two ends of the lifting support are respectively connected and fixed with the support baffles; the lifting support frame is also provided with a receiving plate, and the receiving plate is arranged on the lifting support frame along the conveying direction of the lifting type conveying belt;
the lifting support comprises a flat-bottom support and a turning support hinged with the flat-bottom support, and a rotating shaft matched with the lifting type conveying belt is arranged at the junction of the flat-bottom support and the turning support;
the lifting type conveying belt is provided with a convex block in the surface molding mode, the convex block is provided with a groove matched with the stop block in the surface molding mode, and the stop block is detachably installed in the groove.
8. A poaching line for processing meat products as recited in claim 1, further comprising: the conveying chain components comprise forward rotation conveying chain components and reverse rotation conveying chain components which are respectively arranged in an aligned mode, the number of the forward rotation conveying chain components and the number of the reverse rotation conveying chain components are more than two, and the forward rotation conveying chain components and the reverse rotation conveying chain components are arranged at intervals;
the cooling mounting frame is provided with a cooling power mechanism for driving the conveying chain components to move, the cooling power mechanism comprises a cooling motor, cooling chain wheels arranged at two ends of the conveying chain components and cooling chains nested on the cooling chain wheels, the two forward rotating conveying chain components adopt the same cooling chain to be matched with the chain wheels for transmission, and the two reverse rotating conveying chain components adopt the same cooling chain to be matched with the cooling chain wheels for transmission;
the conveying chain assembly further comprises a bottom conveying chain assembly located at the bottommost part of the cooling installation frame, the length of the bottom conveying chain assembly is larger than that of the forward conveying chain assembly and that of the reverse conveying chain assembly, and the bottom conveying chain assembly receives products conveyed by the forward conveying chain assembly and the reverse conveying chain assembly.
9. A poaching line for processing meat products according to claim 1 or 7, characterized in that: the lifting type conveying mechanism and the cooling conveying mechanism are provided with collecting ports, one collecting port is located above the flat-bottom support, the other collecting port is located above the cooling mounting frame, and the collecting ports are located above the starting end of the conveying chain assembly.
10. The production process of the poaching production line for processing meat products comprises any one of 1-9, and is characterized in that: the production process comprises the following steps;
A. the meatballs processed by the meatball forming machine fall into the diversion trench, and the hidden surge of the diversion trench conveys the meatballs;
B. the meatballs flow to the shaping groove at the tail end of the diversion groove, and the rollers of the shaping groove are used for pressing, soaking and shaping the meatballs;
C. the meatballs are conveyed into the curing groove from the sizing groove through the lifting type conveying plate chain assembly;
D. a pressing and soaking mechanism of the curing tank is used for pressing, soaking and curing the meat balls;
E. the meatballs are conveyed to the lifting type conveying mechanism from the curing groove through the lifting type conveying plate chain component;
F. the lifting type conveying mechanism carries out lifting type conveying on the meat balls and drains water on the surfaces of the meat balls;
G. the cooling conveying mechanism receives the meatballs of the lifting conveying mechanism, and the cooling conveying mechanism carries out air drying, conveying and cooling treatment on the meatballs.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110163726.7A CN112772823A (en) | 2021-02-05 | 2021-02-05 | Water boiling production line and production process for processing meat products |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110163726.7A CN112772823A (en) | 2021-02-05 | 2021-02-05 | Water boiling production line and production process for processing meat products |
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| CN112772823A true CN112772823A (en) | 2021-05-11 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113525761A (en) * | 2021-07-07 | 2021-10-22 | 安徽省农业科学院农产品加工研究所 | A curing packing plant for processing of instant root of kudzu vine |
| CN114304234A (en) * | 2022-01-05 | 2022-04-12 | 大冶市兆尹食品有限公司 | Integrated intelligent production equipment for pill products |
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Application publication date: 20210511 |