CN112769302B - Motor rapid assembly system based on cam manipulator - Google Patents
Motor rapid assembly system based on cam manipulator Download PDFInfo
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- CN112769302B CN112769302B CN202010643701.2A CN202010643701A CN112769302B CN 112769302 B CN112769302 B CN 112769302B CN 202010643701 A CN202010643701 A CN 202010643701A CN 112769302 B CN112769302 B CN 112769302B
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- 238000006073 displacement reaction Methods 0.000 claims description 30
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- 238000000034 method Methods 0.000 description 3
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/024—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
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Abstract
The invention discloses a cam manipulator-based motor rapid assembly system.A work table of a rack is provided with a stacking rack for stacking and placing a plurality of arc sheet materials, an installation rack positioned above the stacking rack and a rotating mechanism positioned beside the stacking rack, the rotating mechanism is provided with a workpiece turntable for positioning a round sleeve type workpiece, the installation rack is provided with a pushing cylinder, a material taking manipulator and an L-shaped positioning rack, and the material taking manipulator is positioned above the stacking rack; two ends of the L-shaped positioning frame are positioned between the through groove port on the outer periphery side of the circular sleeve-shaped workpiece and the pushing cylinder, an arc-shaped hole correspondingly matched with the arc-shaped sheet material is arranged on the transverse part of the L-shaped positioning frame, and two ports of the arc-shaped hole respectively correspond to the positions of the piston rod of the pushing cylinder and the through groove port on the outer periphery side of the circular sleeve-shaped workpiece. The structure of the automatic material taking and feeding device can realize material taking and feeding and assembly between two accessories without manual operation, so that the working efficiency is further improved, and the labor cost is reduced.
Description
Technical Field
The invention relates to automatic mechanical equipment, in particular to a motor rapid assembly system based on a cam manipulator.
Background
At present, insulating sheet bodies with arc-shaped cross sections are respectively inserted into a plurality of vertical through grooves arranged in an annular array on the peripheral side of a circular sleeve type motor stator, and the insulating sheet bodies are generally operated manually, however, the method has the following defects: 1. the manual intensity of manual operation is high; 2. the working efficiency is low; 3. more manpower is needed for operation, so that the labor cost is higher.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides a cam manipulator-based motor rapid assembly system.
The invention discloses a cam manipulator-based motor rapid assembly system, which comprises a rack, wherein a work table of the rack is provided with a stacking rack for stacking and placing a plurality of arc sheet materials, an installation rack correspondingly positioned above the stacking rack and a rotating mechanism positioned beside the stacking rack, the rotating mechanism is provided with a workpiece turntable for positioning a round sleeve type workpiece, the installation rack is provided with a pushing cylinder, a material taking manipulator and an L-shaped positioning rack, the pushing cylinder is correspondingly positioned above a through groove port on the outer peripheral side of the round sleeve type workpiece, and the material taking manipulator is positioned above the stacking rack; two ends of the L-shaped positioning frame are positioned between the end opening of the through groove on the outer periphery of the circular sleeve-shaped workpiece and the pushing cylinder, an arc-shaped hole correspondingly matched with the arc-shaped sheet material is arranged on the transverse part of the L-shaped positioning frame, and two ends of the arc-shaped hole respectively correspond to the positions of a piston rod of the pushing cylinder and the end opening of the through groove on the outer periphery of the circular sleeve-shaped workpiece; the material taking manipulator takes the arc sheet materials on the stacking frame one by one and then conveys the arc sheet materials to a position between an upper port of the arc hole and the end part of a piston rod of the pushing cylinder, and a piston rod of the pushing cylinder stretches out and collides with the arc sheet materials to push the arc sheet materials to penetrate through the arc hole, so that the side edge of the arc sheet materials is inserted into the through groove at the periphery side of the circular sleeve type workpiece.
Preferably, the material taking manipulator comprises a sector plate, a linear sliding rail and a shifting fork, and a sliding block of the linear sliding rail is rotationally connected with the circle center of the sector plate through a rotating shaft; the arc-shaped groove is arranged at the position, close to the arc surface, on the sector plate, the two ends of the arc-shaped groove are respectively provided with a horizontal groove and a vertical groove, and the end part of the horizontal groove and the end part of the vertical groove are respectively communicated with the arc-shaped groove through the arc-shaped groove to form a limiting channel; one end of the shifting fork is rotationally connected with the middle position of the fan-shaped plate through a rotating shaft, a long hole is formed in the shifting fork, a rotating shaft at one end of the linear sliding rail penetrates through the long hole and then is inserted into the limiting channel, and a clamping plate with a U-shaped section is installed at the other end of the linear sliding rail; the rear side installation of mounting bracket is got the material motor, gets the pivot of material motor and links to each other with the rotation axis end fixing on the shift fork.
Preferably, the other end of the linear slide rail is fixedly provided with a mounting block, a guide hole is formed in the mounting block, a guide rod is inserted into the guide hole, one end of the guide rod is fixedly provided with a limiting rod, the limiting rod abuts against the mounting block, the other end of the limiting rod fixes a clamping plate, the other end of the limiting rod is sleeved with a spring, and two ends of the spring respectively abut against the side face of the clamping plate and the side face of the mounting block.
Preferably, the rotating mechanism comprises a rotating servo motor, an end face with a rotating shaft on the rotating servo motor is fixed on the bottom face of the rack through the rack body, and the rotating shaft penetrates through the workbench of the rack and is fixedly connected with the bottom of the workpiece turntable.
Preferably, the device also comprises a positioning plate and fixing plates positioned on two corresponding sides of the workpiece turntable, two corresponding side surfaces of the positioning plate are respectively connected with the inner side surfaces of the two fixing plates, a round hole is formed in the positioning plate, and the round sleeve type workpiece is placed in the round hole.
Preferably, still include lift cylinder, lifter plate and lift linear slide, the push cylinder is fixed in the leading flank of lifter plate, and lift cylinder and lift linear slide are vertical all to be fixed in the mounting bracket on, and the tailpiece of the piston rod portion of lift cylinder links to each other with the lifter plate is fixed, and the lifter plate is fixed in on the slider of lift linear slide.
Preferably, the device further comprises a transverse displacement plate, a transverse displacement cylinder, a transverse displacement linear slide rail and a base plate, wherein the base plate and the transverse displacement cylinder are transversely fixed on the mounting frame, the transverse displacement linear slide rail is transversely fixed on the base plate, the transverse displacement plate is fixed on a slide block of the transverse displacement linear slide rail, and the L-shaped positioning frame is fixed on the transverse displacement plate.
Preferably, the stacker pushes away the material motor and two stacker bars that correspond the setting each other including being fixed in the workstation bottom surface of frame, the medial surface of stacker bar is provided with logical groove, the arc lamellar body material that the multi-disc piles up each other is horizontal to be arranged in between two stacker bars, and arc lamellar body material both ends insert logical inslot respectively, be provided with ball screw between two stacker bars, ball screw's ball slider is located the workstation bottom surface of frame, it is fixed with driven transmission wheel to cup joint on the ball slider, the pivot that pushes away the material motor cup joints and is fixed with the initiative transmission wheel, the tensioning has the drive belt on initiative transmission wheel and the driven transmission wheel, ball screw's lead screw top is contradicted the bottommost one slice in the arc lamellar body material that the multi-disc piles up each other.
Preferably, the material taking device further comprises a translation plate, a translation cylinder and a translation linear slide rail, wherein two pairs of material stacking frames are arranged in the number of the material stacking frames, the two pairs of material stacking frames are arranged at intervals from front to back, and any material stacking frame corresponds to the material taking manipulator; the translation linear slide rail is longitudinally fixed on the top surface of the workbench of the rack, the translation plate is fixed on a slide block of the translation linear slide rail, the translation cylinder is longitudinally fixed on the top surface of the workbench of the rack through a fixing frame, the end part of a piston rod of the translation cylinder is fixedly connected with the top surface of the translation plate, and the end part of the piston rod is fixedly connected with the top surface of the translation plate; the material pushing motor, the ball screw and the two pairs of material stacking frames are all arranged on the translation plate.
According to the rapid motor assembling system based on the cam manipulator, the structure of the rapid motor assembling system is that material taking and feeding and assembling between two accessories are achieved without manual operation, the working efficiency is further improved, and the labor cost is reduced.
Drawings
FIG. 1 is a schematic view (one) of the overall structure of the embodiment;
FIG. 2 is the overall structure diagram of the embodiment (II);
fig. 3 is an overall structural diagram (iii) of the embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention.
The embodiment is as follows:
as shown in fig. 1-3, the cam manipulator-based motor rapid assembly system described in this embodiment includes a rack 1, a work table of the rack 1 is provided with a stacker 8 for stacking a plurality of arc-shaped sheet materials, an installation frame 2 correspondingly located above the stacker 8, and a rotating mechanism 4 located beside the stacker, the rotating mechanism 4 is provided with a workpiece turntable 41 for positioning a circular sleeve-shaped workpiece, the installation frame 2 is provided with a pushing cylinder 7, a material taking manipulator 3, and an L-shaped positioning frame 6, the pushing cylinder is correspondingly located above a through slot port on the outer periphery of the circular sleeve-shaped workpiece, and the material taking manipulator is located above the stacker; two ends of the L-shaped positioning frame 6 are positioned between the end opening of the through groove at the outer periphery of the circular sleeve-shaped workpiece and the push cylinder, the transverse part of the L-shaped positioning frame is provided with an arc-shaped hole 61 which is correspondingly matched with the arc-shaped sheet material, and two end openings of the arc-shaped hole 61 respectively correspond to the positions of the piston rod of the push cylinder and the end opening of the through groove 51 at the outer periphery of the circular sleeve-shaped workpiece 5; the material taking manipulator 3 takes the arc sheet materials 9 on the stacking rack 8 one by one and then conveys the arc sheet materials to a position between the upper end port of the arc hole 61 and the end part of the piston rod of the pushing cylinder 7, and after the piston rod of the pushing cylinder 7 extends out and butts against the arc sheet materials 9 to push the arc sheet materials 9 to penetrate through the arc hole 61, the side edges of the arc sheet materials 9 are promoted to be inserted into the through groove 51 on the outer periphery side of the circular sleeve type workpiece 5; the arc sheet material 9 is a sheet material with an arc-shaped section, and the workpiece rotating disc 41 for positioning the circular sleeve type workpiece can adopt a three-jaw chuck in the prior art, so that a rotating shaft of the rotary servo motor is fixedly connected with the three-jaw chuck.
In this embodiment, the material taking manipulator 3 includes a sector plate 31, a linear slide rail 32 and a shifting fork 33, and a sliding block of the linear slide rail 32 is rotationally connected with a circle center of the sector plate 31 through a rotating shaft; an arc groove 311 is arranged on the fan-shaped plate 31 at a position close to the arc surface, a horizontal groove 314 and a vertical groove 312 are respectively arranged at two ends of the arc groove 311, and the end part of the horizontal groove and the end part of the vertical groove are respectively communicated with the arc groove through an arc groove 313 to form a limiting channel; one end of the shifting fork is rotatably connected with the middle position of the sector plate through a rotating shaft, and the other end of the shifting fork 33 is provided with a long hole 331; one end of the linear slide rail is inserted into the limiting channel after the rotating shaft 315 penetrates through the long hole, and the other end is provided with the clamping plate 34 with the U-shaped section; the rear side of the mounting frame 2 is provided with a material taking motor 38, a rotating shaft of the material taking motor 38 is fixedly connected with the end part of a rotating shaft on the shifting fork 33, a recess is arranged at the center of a circle of the sector plate 31, a positioning block 39 is arranged at the recess, a sliding block of the linear slide rail is fixedly sleeved with a connecting sleeve 30, and the rotating shaft of the connecting sleeve 30 is correspondingly inserted into a shaft hole of the positioning block 39 so as to rotatably connect the sliding block of the linear slide rail 32 with the sector plate 31.
In the structure, after the material taking motor is powered on, the rotating shaft rotates to drive the shifting fork to rotate, when the shifting fork rotates, the rotating shaft at one end of the linear slide rail is positioned at the outer side end position of the long hole of the shifting fork, after the other end of the shifting fork is rotated to the top end position of the vertical groove, the linear slide rail is in a vertical state, the clamping opening of the clamping plate can correspond to the arc sheet material, then the shifting fork rotates anticlockwise, however, the rotating shaft at one end of the linear slide rail enters the vertical groove, the rotating shaft at one end of the linear slide rail is positioned at the inner side end position of the long hole of the shifting fork according to the continuous anticlockwise rotation of the shifting fork and the guide effect of the vertical groove, the linear slide rail continuously moves downwards under the continuous anticlockwise rotation of the shifting fork, so that the clamping plate is in contact with the arc sheet material at the top of the stacking rack, and then the arc sheet material at the top of the stacking rack is clamped in the clamping opening of the clamping plate, then the material taking motor drives the shifting fork to rotate clockwise, under the guiding action of the vertical groove, the linear slide rail is enabled to move upwards to grab and lift the material on the clamping plate, then the rotating shaft of the linear slide rail enters the upper port of the arc groove, then the shifting fork is rotated clockwise, at the moment, the rotating shaft of the linear slide rail is converted from the inner side end of the long hole to the outer side end position, in the clockwise rotation process of the shifting fork, the rotating shaft of the linear slide rail is displaced along the track of the arc groove, when the rotating shaft of the linear slide rail is displaced to the lower port of the arc groove, the shifting fork continues to rotate clockwise, the rotating shaft of the linear slide rail is displaced to the horizontal groove and is transferred from the outer side end of the long hole to the inner side end position, so that the linear slide rail is made to be horizontal, and the horizontal slide block is translated towards the direction of the L-shaped positioning frame, so that the arc sheet material on the clamping plate is conveyed to the lower part of the piston rod end of the pushing cylinder, the lower end of the arc sheet material corresponds to the arc hole.
Further, in order to make the clamping opening of the clamping plate clamp the arc-shaped sheet material more easily, and design the other end fixed mounting block 35 of the linear slide rail 32, a guide hole 351 is formed in the mounting block 35, a guide rod 36 is inserted into the guide hole 351, a limiting rod 361 is fixed at one end of the guide rod 36, the limiting rod 361 abuts against the mounting block 35, the clamping plate 34 is fixed at the other end of the limiting rod, a spring 37 is sleeved at the other end of the limiting rod, and two ends of the spring 37 abut against the side face of the clamping plate 34 and the side face of the mounting block 35 respectively.
In this embodiment, the rotating mechanism 4 includes a rotating servo motor, an end surface of the rotating servo motor having a rotating shaft is fixed on the bottom surface of the frame 1 through a frame body, and the rotating shaft thereof penetrates through the worktable of the frame and is fixedly connected with the bottom of the workpiece turntable 41; the positioning plate is characterized by further comprising a positioning plate 43 and fixing plates 42 positioned on two corresponding sides of the workpiece turntable 41, two corresponding side surfaces of the positioning plate are respectively connected with inner side surfaces of the two fixing plates, a round hole 431 is formed in the positioning plate 43, and the round sleeve-shaped workpiece 5 is placed in the round hole 431; the structure of the motor stator positioning device enables the positioning of the circular sleeve type motor stator on the workpiece turntable to be more reliable, and the rotation of the circular sleeve type motor stator to be more stable.
In the embodiment, the lifting device further comprises a lifting cylinder 72, a lifting plate 71 and a lifting linear slide rail 73, wherein the pushing cylinder is fixed on the front side surface of the lifting plate, the lifting cylinder and the lifting linear slide rail are vertically fixed on the mounting frame 2, the end part of a piston rod of the lifting cylinder is fixedly connected with the lifting plate 72, and the lifting plate is fixed on a slide block of the lifting linear slide rail 73; the structure realizes that a piston rod for the lifting cylinder stretches out and draws back to drive the lifting plate to move, so that the lifting adjustment of the pushing cylinder is carried out.
In this embodiment, the positioning device further comprises a transverse displacement plate 62, a transverse displacement cylinder 64, a transverse displacement linear slide rail 65 and a base plate 63, wherein the base plate and the transverse displacement cylinder are both transversely fixed on the mounting frame 2, the transverse displacement linear slide rail is transversely fixed on the base plate, the transverse displacement plate is fixed on a slide block of the transverse displacement linear slide rail, and the L-shaped positioning frame 6 is fixed on the transverse displacement plate 62. The structure of the automatic inserting machine is used for driving the transverse displacement plate to move by the extension of the piston rod of the transverse displacement cylinder 64, so that the left and right displacement adjustment of the L-shaped positioning frame 6 is performed, and the left and right displacement of the L-shaped positioning frame and the lifting adjustment of the pushing cylinder are utilized to realize the automatic inserting sheet processing operation according to the circular sleeve type motor stators with different sizes.
In this embodiment, the stacker 8 includes a material pushing motor 14 fixed on the bottom surface of the workbench of the rack and two stacker bars 81 arranged corresponding to each other, a through groove 82 is formed in the inner side surface of each stacker bar, a plurality of stacked arc-shaped sheet materials are horizontally arranged between the two stacker bars, two ends of each arc-shaped sheet material are respectively inserted into the through groove, a ball screw 19 is arranged between the two stacker bars, a ball slider of the ball screw 19 is located on the bottom surface of the workbench of the rack, a driven transmission wheel 17 is fixedly sleeved on the ball slider, a rotating shaft of the material pushing motor 14 is fixedly sleeved with a driving transmission wheel 16, a transmission belt 18 is tensioned on the driving transmission wheel 16 and the driven transmission wheel 17, and the top end of the screw of the ball screw 19 abuts against the bottommost sheet of the stacked arc-shaped sheet materials 9; the structure of the material pushing and feeding mechanism is convenient for stacking and placing materials, the lifting of the screw rod is driven by the belt transmission mechanism (the transmission wheel and the transmission belt) after the material pushing motor 14 is powered on, the stacked materials are pushed upwards by the lifting of the screw rod to feed materials, the material taking manipulator is convenient to grab the materials one by one, and the use performance is improved.
In the embodiment, the material stacking device further comprises a translation plate 10, a translation cylinder 11 and a translation linear slide rail 12, wherein two pairs of material stacking frames are arranged in the number of the material stacking frames, the two pairs of material stacking frames are arranged in a front-back spaced manner, and any material stacking frame corresponds to the material taking manipulator; the translation linear slide rail is longitudinally fixed on the top surface of the workbench of the rack, the translation plate is fixed on a slide block of the translation linear slide rail, the translation cylinder is longitudinally fixed on the top surface of the workbench of the rack through a fixing frame, and the end part of a piston rod of the translation cylinder is fixedly connected with the top surface of the translation plate; the material pushing motor, the ball screw and the two pairs of material stacking frames are all arranged on the translation plate; the piston rod that its structure utilized the translation cylinder stretches out and draws back and drives the translation board and carry out the displacement, carries out switching between two stacking racks, and after the material in a stacking was taken out to the greatest extent, the stacking rack that utilizes the translation board displacement will store up full with the material carries to the below of reclaimer manipulator, and another stacking rack that is taken out to the greatest extent is shifted out the below of reclaimer manipulator, piles up the material to vacant stacking rack and places.
The working principle of the quick assembly system obtained by integrating the above steps is as follows:
after the material taking motor is powered on, the rotating shaft rotates to drive the shifting fork to rotate, when the shifting fork rotates, the rotating shaft at one end of the linear slide rail is positioned at the outer side end position of the elongated hole of the shifting fork, after the other end of the shifting fork is rotated to the top end position of the vertical groove, the linear slide rail is in a vertical state, the clamping opening of the clamping plate can correspond to the arc sheet material, then the shifting fork rotates anticlockwise, however, the rotating shaft at one end of the linear slide rail enters the vertical groove, the rotating shaft at one end of the linear slide rail is positioned at the inner side end position of the elongated hole of the shifting fork according to the continuous anticlockwise rotation of the shifting fork and the guiding action of the vertical groove, the linear slide rail continuously moves downwards under the action of the continuous anticlockwise rotation of the shifting fork, so that the clamping plate is contacted with the arc sheet material at the top of the stacking rack, and then the arc sheet material at the top of the stacking rack is clamped in the clamping opening of the clamping plate, then the material taking motor drives the shifting fork to rotate clockwise, under the guiding action of the vertical groove, the linear slide rail is enabled to move upwards to grab and lift the material on the clamping plate, then the rotating shaft of the linear slide rail enters the upper port of the arc groove, then the shifting fork is rotated clockwise, at the moment, the rotating shaft of the linear slide rail is converted from the inner side end of the long hole to the outer side end position, in the clockwise rotation process of the shifting fork, the rotating shaft of the linear slide rail is displaced along the track of the arc groove, when the rotating shaft of the linear slide rail is displaced to the lower port of the arc groove, the shifting fork continues to rotate clockwise, the rotating shaft of the linear slide rail is displaced to the horizontal groove and is transferred from the outer side end of the long hole to the inner side end position, so that the linear slide rail is made to be horizontal, and the horizontal slide block is translated towards the direction of the L-shaped positioning frame, so that the arc sheet material on the clamping plate is conveyed to the lower part of the piston rod end of the pushing cylinder, the lower extreme of its arc lamellar body material corresponds with the arc hole, the piston rod that promotes the cylinder this moment stretches out, its piston rod pushes away to the arc lamellar body and moves down, it passes through the corresponding logical inslot that inserts motor stator behind the arc hole to make the arc lamellar body, treat that the logical inslot arc lamellar body assembly of a department on the motor stator is accomplished after, rotatory servo motor circular telegram drives an angle of rotatory work piece carousel, the work piece of work piece carousel is also by an angle of rotation, go on still logical groove assembly arc lamellar body, thereby carry out reciprocal automation according to above-mentioned mode and assemble the arc lamellar body on motor stator.
Finally, the fixing can be performed by bolts or welding according to actual conditions.
The present invention is not limited to the above-mentioned preferred embodiments, and any other products in various forms can be obtained by anyone in the light of the present invention, but any changes in the shape or structure thereof, which have the same or similar technical solutions as those of the present application, fall within the protection scope of the present invention.
Claims (8)
1. A motor rapid assembly system based on a cam manipulator comprises a rack and is characterized in that a stacking rack for stacking and placing a plurality of arc sheet materials, a mounting rack correspondingly positioned above the stacking rack and a rotating mechanism positioned beside the stacking rack are arranged on a workbench of the rack, a workpiece turntable for positioning a round sleeve type workpiece is mounted on the rotating mechanism, a pushing cylinder, a material taking manipulator and an L-shaped positioning rack are mounted on the mounting rack, the pushing cylinder is correspondingly positioned above a through groove port on the outer peripheral side of the round sleeve type workpiece, and the material taking manipulator is positioned above the stacking rack; two ends of the L-shaped positioning frame are positioned between the end opening of the through groove on the outer periphery of the circular sleeve-shaped workpiece and the pushing cylinder, an arc-shaped hole correspondingly matched with the arc-shaped sheet material is arranged on the transverse part of the L-shaped positioning frame, and two ends of the arc-shaped hole respectively correspond to the positions of a piston rod of the pushing cylinder and the end opening of the through groove on the outer periphery of the circular sleeve-shaped workpiece;
The material taking manipulator takes the arc sheet materials on the stacking frame one by one and conveys the arc sheet materials to a position between an upper port of the arc hole and the end part of a piston rod of the pushing cylinder, and after a piston rod of the pushing cylinder stretches out and collides with the arc sheet materials to push the arc sheet materials to penetrate through the arc hole, the side edge of the arc sheet materials is promoted to be inserted into the through groove on the outer periphery side of the circular sleeve type workpiece;
the material taking manipulator comprises a sector plate, a linear sliding rail and a shifting fork, and a sliding block of the linear sliding rail is rotationally connected with the circle center of the sector plate through a rotating shaft; the arc-shaped groove is arranged at the position, close to the arc surface, on the sector plate, the two ends of the arc-shaped groove are respectively provided with a horizontal groove and a vertical groove, and the end part of the horizontal groove and the end part of the vertical groove are respectively communicated with the arc-shaped groove through the arc-shaped groove to form a limiting channel; one end of the shifting fork is rotationally connected with the middle position of the sector plate through a rotating shaft, the shifting fork is provided with a long hole, a rotating shaft at one end of the linear sliding rail penetrates through the long hole and then is inserted into the limiting channel, and the other end of the linear sliding rail is provided with a clamping plate with a U-shaped section; the rear side installation of mounting bracket is got the material motor, gets the pivot of material motor and links to each other with the rotation axis end fixing on the shift fork.
2. The cam manipulator-based motor rapid assembly system according to claim 1, wherein the other end of the linear slide rail is fixed with a mounting block, the mounting block is provided with a guide hole, a guide rod is inserted into the guide hole, one end of the guide rod is fixed with a limiting rod, the limiting rod abuts against the mounting block, the other end of the guide rod is fixed with a clamping plate, the other end of the guide rod is sleeved with a spring, and two ends of the spring respectively abut against the side surface of the clamping plate and the side surface of the mounting block.
3. The cam manipulator-based motor rapid assembly system as claimed in claim 1, wherein the rotating mechanism comprises a rotary servo motor, an end face of the rotary servo motor with a rotating shaft is fixed on the bottom face of the rack through a rack body, and the rotating shaft penetrates through a workbench of the rack and is fixedly connected with the bottom of the workpiece turntable.
4. The cam manipulator-based motor rapid assembly system as claimed in claim 3, further comprising a positioning plate and fixing plates located at two corresponding sides of the workpiece turntable, wherein two corresponding side surfaces of the positioning plate are respectively connected with inner side surfaces of the two fixing plates, a round hole is formed in the positioning plate, and a round sleeve-shaped workpiece is placed in the round hole.
5. The cam manipulator-based motor rapid assembly system according to claim 1, further comprising a lifting cylinder, a lifting plate and a lifting linear slide rail, wherein the pushing cylinder is fixed on the front side surface of the lifting plate, the lifting cylinder and the lifting linear slide rail are vertically fixed on the mounting frame, the end part of a piston rod of the lifting cylinder is fixedly connected with the lifting plate, and the lifting plate is fixed on a sliding block of the lifting linear slide rail.
6. The cam manipulator-based motor rapid assembly system according to claim 1, further comprising a transverse displacement plate, a transverse displacement cylinder, a transverse displacement linear slide rail and a base plate, wherein the base plate and the transverse displacement cylinder are transversely fixed on the mounting frame, the transverse displacement linear slide rail is transversely fixed on the base plate, the transverse displacement plate is fixed on a sliding block of the transverse displacement linear slide rail, and the L-shaped positioning frame is fixed on the transverse displacement plate.
7. The cam manipulator-based motor rapid assembly system as claimed in claim 1, wherein the stacker comprises a material pushing motor fixed on the bottom surface of the workbench of the rack and two stacker bars correspondingly arranged with each other, the inner side surface of each stacker bar is provided with a through groove, a plurality of arc-shaped sheet materials stacked on each other are horizontally arranged between the two stacker bars, two ends of each arc-shaped sheet material are respectively inserted into the through grooves, a ball screw is arranged between the two stacker bars, a ball slider of the ball screw is positioned on the bottom surface of the workbench of the rack, a driven transmission wheel is fixedly sleeved on the ball slider, a driving transmission wheel is fixedly sleeved on a rotating shaft of the material pushing motor, transmission belts are tensioned on the driving transmission wheel and the driven transmission wheel, and the top end of the ball screw abuts against the bottommost sheet of the plurality of arc-shaped sheet materials stacked on each other.
8. The cam manipulator-based motor rapid assembly system of claim 7, further comprising a translation plate, a translation cylinder and a translation linear slide rail, wherein two stacking frames are arranged in the number of the stacking frames, the two stacking frames are arranged in a front-back spaced manner, and any stacking frame and the material taking manipulator are located at corresponding positions; the translation linear slide rail is longitudinally fixed on the top surface of the workbench of the rack, the translation plate is fixed on a slide block of the translation linear slide rail, the translation cylinder is longitudinally fixed on the top surface of the workbench of the rack through a fixing frame, and the end part of a piston rod of the translation cylinder is fixedly connected with the top surface of the translation plate; the material pushing motor, the ball screw and the two pairs of material stacking frames are all arranged on the translation plate.
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AU531050B2 (en) * | 1979-02-19 | 1983-08-11 | Card-O-Matic Pty. Limited | Core for an electric machine |
JP2000354354A (en) * | 1999-06-10 | 2000-12-19 | Toshiba Corp | Winding device |
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US9831750B2 (en) * | 2014-04-03 | 2017-11-28 | Link Engineering Company | Stator coil lacing machine |
CN204290654U (en) * | 2014-07-28 | 2015-04-22 | 嘉兴格鲁博机械有限公司 | For the automation equipment of setting-in motor insulating strips |
CN204295692U (en) * | 2014-12-05 | 2015-04-29 | 华兆鼎泰科技(天津)有限公司 | Upper and lower rotating machine arm |
CN205304546U (en) * | 2015-12-16 | 2016-06-08 | 嵊州市利达电器厂 | A slot insulation paper insertion machine for motor production |
CN105406664B (en) * | 2015-12-28 | 2018-05-15 | 东莞市沃德精密机械有限公司 | Rotor automatic assembling |
CN105538304B (en) * | 2016-01-28 | 2018-03-23 | 林月洪 | Track fusion formula manipulator |
CN108311631B (en) * | 2018-02-27 | 2023-09-19 | 辽宁云电科技有限公司 | Automatic riveting equipment for brush holder bottom plate and insulating plate |
CN109546814B (en) * | 2018-12-20 | 2023-11-10 | 国网江苏省电力有限公司响水县供电分公司 | Automatic inserting device for insulating slot wedge of motor stator |
CN110936002A (en) * | 2019-12-12 | 2020-03-31 | 温州职业技术学院 | Battery assembling device |
CN111300044B (en) * | 2020-04-17 | 2021-06-15 | 博众精工科技股份有限公司 | Multi-station transfer mechanism and motor bearing assembling equipment |
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2020
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