CN112759909A - 3D printing raw material based on PLA reclaimed materials, 3D printing material and preparation method thereof - Google Patents
3D printing raw material based on PLA reclaimed materials, 3D printing material and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
- B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Composite Materials (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention belongs to the technical field of 3D printing, and particularly relates to a PLA reclaimed material-based 3D printing raw material, a 3D printing material and a preparation method of the 3D printing material. The 3D printing raw material based on the PLA reclaimed material comprises the following components in parts by weight: 60-100 parts of PLA reclaimed materials, 0.2-1 part of plasticizer, 0.2-1 part of cross-linking agent, 1-10 parts of chain extender, 1-5 parts of flexibilizer, 0.2-1 part of lubricant, 0.2-1 part of antioxidant and 5-20 parts of inorganic filler. The invention solves the problem that PLA waste materials with different degradation degrees are difficult to be reused in the field of 3D printing.
Description
Technical Field
The invention belongs to the technical field of 3D printing, and particularly relates to a PLA reclaimed material-based 3D printing raw material, a 3D printing material and a preparation method of the 3D printing material.
Background
PLA is a completely biodegradable green polymer material, and due to excellent printing performance, the role played in 3D printing consumables is more and more important, and with the continuous expansion of the 3D printing field, the market share also increases year by year, and according to incomplete statistics, the usage amount of PLA in the 3D field reaches 2W tons by 2020. With the increase of the consumption of the PLA in a well-spraying manner, waste products generated in the application process are multiplied, so that how to recycle the PLA waste products and save social and natural resources to the maximum extent is a prospective subject.
CN107825702A discloses a recycling system for consumables ABS and PLA of 3D printer, which recycles and processes images printed by using ABS and PLA as materials, and corresponding waste products and leftover materials through a recycling device with a special design.
CN206106154U discloses preparation 3D printing consumables device is retrieved to plastics, adopts the mode that liquid nitrogen low temperature embrittlement combined cooling crushing technique and production 3D printing consumables combined together, makes one kind and collects the equipment that cooling technique smashed plastics and production 3D printing consumables in an organic whole, carries out recovery processing to plastics and recycles.
Above-mentioned technique has all adopted device or equipment that has certain special design, carries out recovery processing to 3D printing type abandonment consumptive material or plastics and recycles, all does not consider some 3D printing type abandonment consumptive materials, for example PLA waste product has appeared under the condition of the degradation of different degree, and its physical properties has reduced by a wide margin with performance, can't directly carry out 3D after above-mentioned recovery processing and print the problem that the performance is extremely poor.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a 3D printing raw material based on a PLA reclaimed material, a 3D printing material and a preparation method of the 3D printing material, and aims to solve the problem that PLA waste materials with different degradation degrees are difficult to be reused in the field of 3D printing.
The technical scheme provided by the invention is as follows:
A3D printing raw material based on a PLA reclaimed material comprises the following components in parts by weight: 60-100 parts of PLA reclaimed materials, 0.2-1 part of plasticizer, 0.2-1 part of cross-linking agent, 1-10 parts of chain extender, 1-5 parts of flexibilizer, 0.2-1 part of lubricant, 0.2-1 part of antioxidant and 5-20 parts of inorganic filler.
After the PLA material is used, the physical property and the service performance of waste products are greatly reduced under the condition that the waste products are degraded to different degrees, and the waste products cannot be directly subjected to 3D printing or have extremely poor printing performance after being subjected to less than recycling treatment.
After degradation, the PLA material can form a segment with a functional group or a structure such as carboxyl (-COOH), hydroxyl (-OH) and the like. Based on the chemical properties of the fragments, the technical scheme adopts the chain extender and the cross-linking agent to carry out chain extension or cross-linking on the degraded fragments, thereby recovering the performance of the PLA material and meeting the use requirement of the PLA material as a new printing material.
Specifically, the plasticizer is selected from one or more of poly epsilon-caprolactone (PCL), acetyl tributyl citrate (ATBC), epoxidized soybean oil, a propylene oxide condensate (PPG) and dibutyl phthalate (DBP).
Specifically, the crosslinking agent is selected from any one or more of dibenzoyl peroxide (BPO), dicumyl peroxide (DCP), di-tert-butylperoxyisopropyl benzene (BIPB), tert-butyl Peroxyester (PHV) or tert-butyl peroxyhexane (HXA).
Based on the technical scheme, the degraded PLA and the cross-linking agent can be cross-linked under the conditions of the working temperature and the pressure of the double-screw extruder.
Specifically, the chain extender is any one or a mixture of more of styrene-glycidyl methacrylate copolymer (ADR), diisocyanate (HDI), phosphite ester, dianhydride and diepoxy compound.
Based on the technical scheme, the degraded PLA and the chain extender can be crosslinked under the conditions of the working temperature and the pressure of the double-screw extruder.
Specifically, the toughening agent is any one or a mixture of more of polylactic acid-based thermoplastic polyurethane elastomer (PLA-TPU), methyl acrylate copolymer (FM40), styrene thermoplastic elastomer (SBS), Ethylene Propylene Diene Monomer (EPDM) and ethylene-octene copolymer (POE).
Specifically, the lubricant is any one or a mixture of stearic acid, zinc stearate, polyethylene wax, paraffin and silicone powder.
Specifically, the antioxidant is selected from one or more of antioxidants 168, 1010, AS4500, Revonox 608 and Revonox 608T.
Specifically, the inorganic filler is any one or mixture of more of talcum powder, calcium carbonate, wollastonite, silane coupling agent modified talcum powder, silane coupling agent modified calcium carbonate and silane coupling agent modified wollastonite.
The invention also provides a preparation method of the 3D printing material based on the PLA reclaimed material, which comprises the following steps: and carrying out double-screw extrusion and granulation on the uniformly mixed 3D printing raw material based on the PLA reclaimed material to obtain the 3D printing material based on the PLA reclaimed material, wherein the melting temperature of the double-screw extrusion is 160-190 ℃, and the extrusion pressure of the double-screw extrusion is 2.0-5.0 MPa.
Based on the technical scheme, on the premise of not needing to transform or add new equipment, the 3D printing raw material based on the PLA reclaimed material can be crosslinked and chain-extended in the high-temperature and high-pressure melt extrusion process by adopting double-screw extrusion.
Further, the method also comprises the following steps: and drawing and winding the obtained granular material through a single-screw extruder to obtain the PLA reclaimed material-based 3D printing material, wherein the single-screw extrusion temperature is 200-220 ℃, and the single-screw extrusion pressure is 2.0-5.0 MPa.
Specifically, the preparation method of the 3D printing material based on the PLA reclaimed material comprises the following steps:
1) raw material treatment of 3D printing raw materials based on PLA reclaimed materials;
2) material blending and double-screw extrusion;
3) obtaining a 3D printing material based on a PLA reclaimed material;
4) the 3D printing material based on PLA regrind is drawn into filaments by a single screw extruder.
More specifically, the preparation method of the 3D printing material based on the PLA reclaimed material comprises the following steps:
1) screening impurities from the PLA reclaimed materials, crushing the PLA reclaimed materials in a crusher, and then drying the PLA reclaimed materials in a vacuum drying oven; simultaneously drying and placing the cross-linking agent, the chain extender, the flexibilizer, the lubricant, the antioxidant and the inorganic filler;
2) weighing the PLA reclaimed materials, the plasticizer, the cross-linking agent, the chain extender, the toughening agent, the lubricant, the antioxidant and the inorganic filler according to the proportion, putting the weighed materials into a high-speed mixer for mixing, uniformly mixing, then carrying out melt blending extrusion through a double-screw extruder, and carrying out water-cooling granulation;
3) obtaining a 3D printing material based on a PLA reclaimed material, and drying in a vacuum drying oven;
4) and drawing the obtained 3D printing material based on the PLA reclaimed material into filaments with the diameter of 1.75mm by a single-screw extruder, and winding the filaments by using a 3D printing wire coil at the tail end.
More specifically, the preparation method of the 3D printing material based on the PLA reclaimed material comprises the following steps:
1) screening impurities of the recovered PLA material, crushing the recovered PLA material into particles with the diameter of 5mm by a crusher, and drying the particles in a vacuum drying oven at the drying temperature of 65 ℃ for 4 hours; simultaneously drying and placing the cross-linking agent, the chain extender, the flexibilizer, the lubricant, the antioxidant and the inorganic filler;
2) weighing the PLA reclaimed materials, the plasticizer, the cross-linking agent, the chain extender, the toughening agent, the lubricant, the antioxidant and the inorganic filler according to the proportion, putting the weighed materials into a high-speed mixer for mixing for 15min, uniformly mixing, then carrying out melt blending extrusion through a double-screw extruder, carrying out water-cooling granulation, wherein the processing temperature of the double-screw extruder is 160-190 ℃, the rotating speed of a main machine is 150-200 r/min, and the feeding frequency is 5-8 Hz;
3) obtaining a 3D printing material based on a PLA reclaimed material, drying the 3D printing material in a vacuum drying oven at 65 ℃ for 4 hours, and measuring that the moisture content is lower than 0.2%;
4) and (3) drawing the obtained 3D printing material based on the PLA reclaimed material into filaments with the diameter of 1.75mm by a single-screw wire drawing machine, winding the filaments by using a 3D printing wire coil at the tail end, wherein the processing temperature of a single-screw extruder is 200-220 ℃, and the rotating speed of a main machine is 80-120 r/min.
The resulting filament was subjected to 3D printing test using an FDM3D printer, the printing test model used being a classical FDM3D printing test model.
The invention also provides the 3D printing material based on the PLA reclaimed material prepared by the preparation method.
The invention has the beneficial effects that:
according to the secondary utilization technology of the PLA reclaimed material in the field of 3D printing, the PLA waste material is recycled and modified on the premise of not modifying or adding new equipment, so that the PLA reclaimed material has the basic 3D printing performance of the PLA material, can be reused in the field of 3D printing, can be changed into valuable, saves social and natural resources to the maximum extent, protects the environment, and has great economic benefits. The preparation method for modifying the PLA reclaimed material provided by the invention is simple and easy to implement, can be implemented only by using the existing equipment of a production enterprise, does not increase the burden of the enterprise, and is suitable for being pushed in industrial production.
Drawings
FIG. 1 is a comparative graph of the torque rheometer test of example 1.
FIG. 2 is a comparative graph of the torque rheometer test of example 2.
FIG. 3 is a comparative graph of the torque rheometer test of example 3.
FIG. 4 is a comparative graph of the torque rheometer test of example 4.
Detailed Description
The principles and features of this invention are described below in conjunction with examples which are set forth to illustrate, but are not to be construed to limit the scope of the invention.
Example 1
Taking 85 parts of pre-dried PLA reclaimed material, 0.5 part of plasticizer PCL, 0.5 part of cross-linking agent BPO, 5 parts of chain extender ADR, 3 parts of toughening agent PLA-TPU, 0.25 part of lubricant stearic acid 1840 and polyethylene wax 3316, 0.25 part of antioxidant 1010 and 168 respectively, and adding talcum powder SD-4005 parts treated by silane coupling agent into a high-speed mixer for mixing for 15min, melting, blending and extruding by a double-screw extruder after uniform mixing, and performing water cooling granulation, wherein the working temperature is 175 ℃, and the working pressure is 4.2 MPa. Drying the obtained blending modified particles in a 65 ℃ vacuum drying oven for 4h, measuring that the moisture content is lower than 0.2%, taking out, pouring into a hopper of a single-screw extruder, performing melt extrusion to draw the particles into filaments with the diameter of 1.75mm, performing FDM3D printing test on the filaments by using a special 3D printing wire coil, and performing the test by using a classical FDM3D printing test model, wherein the working temperature is 210 ℃ and the working pressure is 3.8 MPa.
Carrying out Harper torque rheometer test on the PLA reclaimed material, wherein the maximum torque is 2.3 Nm; and (3) carrying out Harper torque rheometer test on the obtained 3D printing material, wherein the maximum torque of the printing material is 10.8Nm under the same condition. The maximum torque value is compared to show that after the melt extrusion of the twin-screw extruder, the molecular weight of the PLA reclaimed material is obviously improved, the crosslinking and chain extension of the PLA reclaimed material in a molten state are realized, and fig. 1 is a torque rheometer test comparison curve.
Example 2
90 parts of pre-dried PLA reclaimed material, 1 part of plasticizer ATBC, 0.5 part of cross-linking agent DCP, 2 parts of chain extender HDI, 402.5 parts of flexibilizer FM, 0.25 part of lubricant silicone powder KJ-B118 and 0.25 part of polyethylene wax 3316, 0.25 part of antioxidant 1010 and AS4500, and 64 parts of calcium carbonate HX-8164 treated by silane coupling agent are put into a high-speed mixer to be mixed for 15min, and the mixture is melted, blended and extruded by a double-screw extruder after being uniformly mixed, and is subjected to water cooling granulation at the working temperature of about 180 ℃ and the working pressure of 3.25 MPa. Drying the obtained blending modified particles in a 65 ℃ vacuum drying oven for 4h, measuring that the moisture content is lower than 0.2%, taking out, pouring into a hopper of a single-screw extruder, performing melt extrusion to draw the particles into filaments with the diameter of 1.75mm, performing FDM3D printing test on the filaments by using a special 3D printing wire coil, and performing the test by using a classical FDM3D printing test model, wherein the working temperature is 210 ℃ and the working pressure is 3.0 MPa.
Carrying out Harper torque rheometer test on the PLA reclaimed material, wherein the maximum torque is 2.3 Nm; and (3) carrying out Harper torque rheometer test on the obtained 3D printing material, wherein the maximum torque of the printing material is 5.1Nm under the same condition. The maximum torque value is compared to show that after the melt extrusion of the twin-screw extruder, the molecular weight of the PLA reclaimed material is obviously improved, the crosslinking and chain extension of the PLA reclaimed material in a molten state are realized, and fig. 2 is a torque rheometer test comparison curve.
Example 3
Taking 85 parts of pre-dried PLA reclaimed material, 0.5 part of plasticizer PPG, 0.2 part of cross-linking agent BIPB, 4.5 parts of chain extender phosphite ester, 3 parts of toughening agent POE, 0.5 part of each of lubricant silicone powder KJ-B118 and paraffin 56#, 0.4 part of each of antioxidant 168 and AS4500, and 5 parts of TH106 wollastonite treated by silane coupling agent, putting into a high-speed mixer, mixing for 15min, melting, blending and extruding by a double-screw extruder after uniform mixing, and water-cooling and granulating at the working temperature of 170 ℃ and the working pressure of 2.8 MPa. Drying the obtained blending modified particles in a 65 ℃ vacuum drying oven for 4 hours, measuring that the moisture content is lower than 0.2%, taking out, pouring into a hopper of a single-screw extruder, performing melt extrusion to draw the particles into filaments with the diameter of 1.75mm, performing FDM3D printing test on the filaments by using a special 3D printing wire coil under the working temperature of 220 ℃ and the working pressure of 2.5MP, and performing test by using a classical FDM3D printing test model.
Carrying out Harper torque rheometer test on the PLA reclaimed material, wherein the maximum torque is 2.3 Nm; and (3) carrying out Harper torque rheometer test on the obtained 3D printing material, wherein the maximum torque of the printing material is 4.3Nm under the same condition. The maximum torque value is compared to show that after the melt extrusion of the twin-screw extruder, the molecular weight of the PLA reclaimed material is obviously improved, the crosslinking and chain extension of the PLA reclaimed material in a molten state are realized, and fig. 3 is a torque rheometer test comparison curve.
Example 4
82 parts of pre-dried PLA reclaimed material, 0.4 part of plasticizer PCL, 0.6 part of cross-linking agent DCP, 3 parts of chain extender ADR, 5 parts of toughening agent EPDM, 0.25 part of lubricant silicone powder KJ-B118 and 0.25 part of polyethylene wax 3316 respectively, 0.25 part of antioxidant 1010 and Revonox 608 respectively, and 4 parts of talcum powder SD-400 and calcium carbonate HX-816 respectively treated by silane coupling agent are put into a high-speed mixer to be mixed for 15min, and are melted, blended and extruded by a double-screw extruder after being uniformly mixed, and are granulated by water cooling, the working temperature is 190 ℃, and the working pressure is 4.3 MPa. Drying the obtained blending modified particles in a 65 ℃ vacuum drying oven for 4h, measuring that the moisture content is lower than 0.2%, taking out, pouring into a hopper of a single-screw extruder, performing melt extrusion to draw the particles into filaments with the diameter of 1.75mm, performing FDM3D printing test on the filaments by using a special 3D printing wire coil, and performing test by using a classical FDM3D printing test model, wherein the working temperature is 210 ℃ and the working pressure is 3.6 MPa.
Carrying out Harper torque rheometer test on the PLA reclaimed material, wherein the maximum torque is 2.3 Nm; the obtained 3D printing material is subjected to Harper torque rheometer test, and the maximum torque of the material is 10.6Nm under the same condition. The maximum torque value is compared to show that after the melt extrusion of the twin-screw extruder, the molecular weight of the PLA reclaimed material is obviously improved, the crosslinking and chain extension of the PLA reclaimed material in a molten state are realized, and fig. 4 is a torque rheometer test comparison curve.
The basic physical properties of the blend modified particles prepared in examples 1 to 4 were measured, and the results are shown in table 1 below:
TABLE 1
The blending modified wire prepared in the embodiments 1-4 is subjected to printing test, a classic FDM3D printing test model is adopted for evaluation, and the feeding effect and the printing effect are evaluated as follows:
the feeding effect is as follows: the feeding is smooth, the end is not broken, the plug is not blocked, and the smoke is not generated.
Printing effect: the wire rod 3D when printing bonding effect is good, and the model surface of printing is smooth, and there is not deckle edge, and the corner shaping is good, and the goods base does not have the warpage, and whole mellow and smooth not layering, and the material does not have obvious ageing discoloration.
The evaluation effect of the printing test model meets the requirement of 5.4 wire printing and forming in the national standard GB/T37643-.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The 3D printing raw material based on the PLA reclaimed material is characterized by comprising the following components in parts by weight: 60-100 parts of PLA reclaimed materials, 0.2-1 part of plasticizer, 0.2-1 part of cross-linking agent, 1-10 parts of chain extender, 1-5 parts of flexibilizer, 0.2-1 part of lubricant, 0.2-1 part of antioxidant and 5-20 parts of inorganic filler.
2. The PLA reclaimed material-based 3D printing stock as recited in claim 1, wherein: the plasticizer is selected from one or more of poly epsilon-caprolactone, acetyl tributyl citrate, epoxidized soybean oil, propylene oxide condensate or dibutyl phthalate.
3. The PLA reclaimed material-based 3D printing stock as recited in claim 1, wherein: the cross-linking agent is selected from any one or more of dibenzoyl peroxide, dicumyl peroxide, di-tert-butylperoxyisopropyl benzene, tert-butyl peroxyester or tert-butyl peroxyhexane.
4. The PLA reclaimed material-based 3D printing stock as recited in claim 1, wherein: the chain extender is any one or mixture of more of styrene-glycidyl methacrylate copolymer, diisocyanate, phosphite ester, dianhydride and diepoxy compound.
5. The PLA reclaimed material-based 3D printing stock as recited in claim 1, wherein: the toughening agent is any one or a mixture of more of polylactic acid-based thermoplastic polyurethane elastomer, methyl acrylate copolymer, styrene thermoplastic elastomer, ethylene propylene diene monomer and ethylene-octene high polymer.
6. The PLA reclaimed material-based 3D printing stock as recited in claim 1, wherein: the lubricant is any one or mixture of stearic acid, zinc stearate, polyethylene wax, paraffin and silicone powder.
7. The PLA reclaimed material-based 3D printing raw material as claimed in any one of claims 1 to 6, wherein:
the antioxidant is selected from one or more of antioxidant 168, antioxidant 1010, antioxidant AS4500, antioxidant Revonox 608 and antioxidant Revonox 608T;
the inorganic filler is any one or mixture of more of talcum powder, calcium carbonate, wollastonite, silane coupling agent modified talcum powder, silane coupling agent modified calcium carbonate and silane coupling agent modified wollastonite.
8. A preparation method of a 3D printing material based on a PLA reclaimed material is characterized by comprising the following steps: carrying out twin-screw extrusion and granulation on the uniformly mixed PLA reclaimed material-based 3D printing raw material according to any one of claims 1 to 7 to obtain a PLA reclaimed material-based 3D printing material, wherein the melting temperature of the twin-screw extrusion is 160-190 ℃, and the extrusion pressure of the twin-screw extrusion is 2.0-5.0 MPa.
9. The preparation method of the PLA reclaimed material-based 3D printing material as claimed in claim 8, which further comprises the following steps after granulation: and drawing and winding the obtained granular material through a single-screw extruder to obtain the PLA reclaimed material-based 3D printing material, wherein the single-screw extrusion temperature is 200-220 ℃, and the single-screw extrusion pressure is 2.0-5.0 MPa.
10. A PLA recyclate-based 3D printed material prepared by the method for preparing a PLA recyclate-based 3D printed material according to claim 8 or 9.
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CN114621570A (en) * | 2022-03-29 | 2022-06-14 | 湖北中烟工业有限责任公司 | Regeneration method and application of residual materials in cooling section of flue gas |
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CN110396286A (en) * | 2019-07-23 | 2019-11-01 | 南宁师范大学 | Excellent 3D printing consumptive material and preparation method thereof at a low price |
CN111875940A (en) * | 2020-08-06 | 2020-11-03 | 苏州环诺新材料科技有限公司 | Toughened heat-resistant polylactic acid 3D printing wire and preparation method thereof |
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CN108410147A (en) * | 2018-03-26 | 2018-08-17 | 华南协同创新研究院 | A kind of 3D printing wire rod and preparation method using the preparation of polylactic acid reclaimed materials |
CN110396286A (en) * | 2019-07-23 | 2019-11-01 | 南宁师范大学 | Excellent 3D printing consumptive material and preparation method thereof at a low price |
CN111875940A (en) * | 2020-08-06 | 2020-11-03 | 苏州环诺新材料科技有限公司 | Toughened heat-resistant polylactic acid 3D printing wire and preparation method thereof |
Cited By (3)
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CN114539750A (en) * | 2022-03-11 | 2022-05-27 | 深圳光华伟业股份有限公司 | Copolymerization toughening modification material for 3D printing PLA and preparation method thereof |
CN114621570A (en) * | 2022-03-29 | 2022-06-14 | 湖北中烟工业有限责任公司 | Regeneration method and application of residual materials in cooling section of flue gas |
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