CN112743311B - Automatic assembling equipment for plugboards and assembling method for plugboards - Google Patents
Automatic assembling equipment for plugboards and assembling method for plugboards Download PDFInfo
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- CN112743311B CN112743311B CN202011606064.8A CN202011606064A CN112743311B CN 112743311 B CN112743311 B CN 112743311B CN 202011606064 A CN202011606064 A CN 202011606064A CN 112743311 B CN112743311 B CN 112743311B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention discloses automatic assembling equipment and an assembling method of a plugboard. It includes the after-delivery area, and a support, material loading slide and material loading slide, material loading slide and support rigid coupling, the placing plate of support and the inside wall rigid coupling of controlling of support, place the plate and arrange in between material loading slide and the after-delivery area, the support is equipped with the side conveyer belt, the rear of material loading slide is arranged in to the side conveyer belt, sliding connection has the material loading hand on the material loading slide, support sliding connection has the material taking hand, the material loading slide is equipped with the installation stick, installation stick and support rigid coupling, be equipped with the singlechip on the support, the material loading hand, the material taking hand, the side conveyer belt, after-delivery area and installation stick all are connected with the monolithic is electromechanical. The invention has the beneficial effects that: the material taking hand circularly grabs the parts and completes assembly through the mounting rod, and all assembly processes are automatically controlled through the single chip microcomputer, so that integrated automation is achieved.
Description
Technical Field
The invention relates to the technical field related to plugboard assembly, in particular to automatic plugboard assembly equipment and a plugboard assembly method.
Background
A patch panel (patch panel) is an embedded hardware unit that contains a collection of port locations in a communication system or other electrical and electronic system. In networks, patch panels are used as a type of electrostatic panel that connects computers in a Local Area Network (LAN) area to each other and to the outside internet or other Wide Area Network (WAN) with cables. Patch panels (patch panels) also create each interconnection with a type of patch cord known as a patch cord.
The product is composed of several parts and components. The process of joining parts into components or joining parts and components into products according to specified specifications is known as assembly. The former is called component assembly and the latter is called total assembly. It generally comprises the operations of assembly, adjustment, inspection and testing, painting, packaging, etc.
The assembly process rule is a process file for specifying the assembly process rule, operation method and the like of products or parts, and is an important basis for making an assembly plan and technical preparation, guiding assembly work and handling assembly work problems. The assembling machine has positive effects of ensuring the assembling quality, improving the assembling production efficiency, reducing the cost, lightening the labor intensity of workers and the like.
1. The basic principle of the assembly line process and the original data are formulated to reasonably arrange the assembly sequence, so that the assembly workload of a bench worker is reduced as much as possible, the assembly period of an assembly line is shortened, the assembly efficiency is improved, and the product quality of the assembly line is ensured. The original data for setting up the assembly process are the acceptance technical standard of the product, the outline of the production of the product and the existing production conditions.
2. Analyzing the assembly line product general assembly drawing by the content of the assembly line process procedure, dividing assembly units, and determining the assembly sequence and the assembly method of each part; determining the assembly technical requirements, the inspection method and the inspection tool of each procedure on an assembly line; selecting and designing the tools, fixtures and special equipment required in the assembly process; determining a transportation method and a transportation tool of parts during assembly of an assembly line; the time quota for assembly line assembly is determined.
3. The method comprises the steps of making an assembly line process procedure, firstly analyzing original materials of products on an assembly line; determining an assembly method organization form of an assembly line; dividing the assembly units; determining an assembly sequence; dividing an assembly process; compiling an assembly process file; and formulating product detection and test specifications.
The picture peg includes a plurality of parts, just need assemble the part after accomplishing each part of picture peg, and the assembly of present picture peg is many to be the manual work and gets different parts from the storehouse respectively, then takes the workshop assembly again, and not only loaded down with trivial details and consume time, assembly precision can't guarantee again, and it is very necessary to design an automated machine to accomplish assembly work.
Disclosure of Invention
The invention provides automatic integrated plugboard automatic assembly equipment and a plugboard assembly method, aiming at overcoming the defect that loading, assembly and unloading can be separated manually during plugboard assembly in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides an automatic rigging equipment of picture peg, includes the back conveyer belt, support, material loading slide and the material loading slide rail that set gradually from the back to the front, both ends respectively with the left and right sides rigid coupling of the lower extreme front side of support about the material loading slide rail, the support is equipped with places the dish, place the dish about both ends respectively with the support about inside wall rigid coupling, place the dish and arrange in between material loading slide and the back conveyer belt, the left side outside of support is equipped with the side conveyer belt, the rear of material loading slide is arranged in to the side conveyer belt, material loading slide rail sliding connection has the material loading hand, the upper end sliding connection of support has the material taking hand, the material taking hand is arranged in the top of placing dish and material loading slide, the below of material loading slide is equipped with the installation stick, installation stick and support rigid coupling, be equipped with the support, the material loading hand, material taking hand, side conveyer belt, back conveyer belt and installation stick all are connected with the monolithic is electric.
The parts required by assembling the plugboard are placed on the rear conveyor belt and the side conveyor belt respectively, then the side conveyor belt conveys the parts to the left end of the feeding slide way, the rear conveyor belt conveys the parts to the placing disc, the feeding hand can slide on the feeding track, the parts are moved from the left end to the right end of the feeding slide way and are parked in front of the placing disc after being gripped by the feeding hand, the parts are gripped and moved by the feeding hand, the parts are supplemented on the feeding slide way while being gripped and moved by the side conveyor belt, the parts are placed in front of the placing disc and then returned to the original position by the feeding hand, the parts on the placing disc are gripped and moved to the parts on the feeding slide way and are pressed in by the taking hand, then the two parts are assembled by the installing rod, the parts are returned to the original position after being assembled, the parts are gripped and conveyed to the front of the placing disc by the feeding hand, meanwhile, the plugboard which is assembled before is pushed down by the loading slide way, the plugboard assembling is completed, the parts are grabbed by the feeding hand, the placing part are circularly placed by the taking hand, and the parts are assembled and are assembled through the single chip microcomputer, all the assembling processes are automatically controlled, and the purpose of the integrated automation is achieved.
Preferably, the feeding hand comprises a gripping device and a moving device, the left end of the moving device is fixedly connected with the left end of the feeding slide rail, the right end of the moving device is connected with the feeding slide rail in a sliding mode, the right end of the moving device is connected with the gripping device, and the gripping device and the moving device are both electrically connected with the single chip microcomputer. The grabbing device grabs the part firstly, then the moving device moves the grabbing device to the position where the mounting rod is located and puts down, and the grabbing device moves after grabbing firstly to ensure that the equipment runs in order and circularly.
Preferably, the moving device comprises a sliding block and a moving cylinder, the moving cylinder is fixedly connected with the left end of the feeding slide rail, a telescopic rod of the moving cylinder faces the right end of the feeding slide rail, the telescopic rod of the moving cylinder is fixedly connected with the sliding block, the lower end of the sliding block is slidably connected with the feeding slide rail, the upper end of the sliding block is connected with the grabbing device, and the moving cylinder is electrically connected with the single chip microcomputer. The moving cylinder pushes the sliding block to move repeatedly, the sliding block drives the grabbing device to move, the moving device enables the grabbing device to move integrally, and the equipment operation efficiency is high.
Preferably, the grabbing device comprises a grabbing cylinder and a hand grip, a groove penetrating through the front side face and the rear side face is formed in the top face of the sliding block, the grabbing cylinder is fixed at the front end of the sliding block, a telescopic rod of the grabbing cylinder faces the rear end of the sliding block, the front end of the hand grip is fixedly connected with the telescopic rod of the grabbing cylinder, the rear end of the hand grip is arranged above the feeding slideway, the lower end of the hand grip is arranged in the groove of the sliding block and is in sliding connection with the sliding block, and the grabbing cylinder is electrically connected with the single chip microcomputer. The part department that snatchs the cylinder and promotes the tongs and move to the material loading slide backward in the past snatchs the part, and the recess is guaranteed that the tongs left and right sides direction can not squint, snatchs cylinder and recess and guarantees that the tongs operation is stable snatchs the part accuracy.
Preferably, the support is provided with a top plate, the top plate is arranged at the upper end of the support, the left end and the right end of the top plate are fixedly connected with the left end and the right end of the support respectively, the top plate is provided with a through hole penetrating through the upper top surface and the lower bottom surface, the left side and the right side of the top plate, which are arranged on the through hole, are fixedly connected with clamping blocks, the material taking hand comprises a sliding plate and a pneumatic finger, the sliding plate is arranged above the top plate, the pneumatic finger is arranged below the top plate, the left side and the right side of the bottom surface of the sliding plate are provided with clamping grooves matched with the clamping blocks, the left side and the right side of the top surface of the pneumatic finger are fixedly connected with sliding rods, the sliding rods penetrate through the through holes and penetrate through the bottom surface and the top surface of the sliding plate and are connected with the sliding plate in a vertical sliding mode, the upper end of the pneumatic finger is fixedly connected with a lifting cylinder, the telescopic rod of the lifting cylinder is arranged between the sliding rod, the rear end of the top plate is fixedly connected with a push-pull cylinder, the push-pull cylinder is arranged behind the sliding plate, the push-pull cylinder is arranged towards the sliding plate, and is fixedly connected with the sliding rod, and the pneumatic finger, and the single chip microcomputer is electrically connected with the lifting cylinder. The lifting cylinder drives the pneumatic finger to move up and down, the sliding rod enables the pneumatic finger not to deviate when moving, the push-pull cylinder pushes the sliding plate to drive the pneumatic finger to move back and forth, and the pneumatic finger can stably and accurately move up and down and move back and forth, and is flexible to grab.
Preferably, the bottom of the pneumatic finger is provided with a first sensor, and the first sensor is electrically connected with the single chip microcomputer. The sensor I detects whether parts exist below the pneumatic finger, if the parts do not exist below the pneumatic finger, the pneumatic finger does not grab, the parts grab, the pneumatic finger does not grab, and the pneumatic finger does not grab in the air, so that intelligent grabbing is realized.
Preferably, a second sensor corresponding to the side conveyor belt is arranged on the top surface of the feeding slide way, and the second sensor is electrically connected with the single chip microcomputer. The second sensor detects whether parts exist on the feeding slide way, if not, the side conveying belt conveys the parts to the feeding slide way, and automatic and intelligent conveying of the side conveying belt to the feeding slide way is achieved.
Preferably, the cross section shape of the rear conveyor belt and the cross section shape of the side conveyor belt are both in a concave shape, a third sensor is arranged on the inner side surface of the rear conveyor belt and the inner side surface of the side conveyor belt, the third sensor is electrically connected with the single chip microcomputer, and the front end of the top surface of the placing disc is fixedly connected with the baffle. The baffle plays the positioning action and makes the part of placing on the dish not fall down simultaneously, and the sensor three detects back conveyer belt and side conveyer belt respectively, keeps on keeping on the conveyer belt and then stops the conveyer belt conveying behind the part of fixed quantity, if the part is less than fixed quantity on the conveyer belt then lasts the conveying part, until keeping the part of fixed quantity on the conveyer belt, can keep the part of fixed quantity all the time on back conveyer belt and the side conveyer belt, guarantees the continuous stability of assembly to and avoid the conveying to pile up.
As preferred, be equipped with the standing groove that link up side from top to bottom on the leading flank of material loading slide, the standing groove is arranged in and is placed the dead ahead of dish, the standing groove is arranged in to the installation stick under, the lower extreme rigid coupling of installation stick has the lifting cylinder, lifting cylinder and support rigid coupling, the upper end of installation stick is equipped with sensor four, sensor four and lifting cylinder all are connected with the monolithic is electromechanical. The standing groove is used for positioning the part to realize the part assembly through the standing groove, whether the part is ready on the four detection standing grooves of sensor, if prepare then rise through the lifting cylinder and accomplish the part assembly, realize that the assembly part is pinpointed and is placed, installation stick intelligence installation.
The invention also provides an automatic assembling method of the plugboard, which comprises the following steps:
the method comprises the following steps: the assembly part I on the loading slideway is clamped by a loading hand, the loading hand moves from the left end to the right end on the loading slideway, the assembly part I is moved from the left end of the loading slideway to a placing groove of the loading slideway, and then the loading hand returns to the original position after the assembly part I on the loading slideway is opened;
step two: the rear conveyor belt conveys the assembly part II to the placing disc, the material taking hand clamps the assembly part II downwards, the assembly part II is clamped by the material taking hand and moved upwards and then stopped, the material taking hand moves forwards to the position right above the placing groove and then stops, and the material taking hand moves downwards until the assembly part II is contacted with the assembly part I on the placing groove and then stops;
step three: after the mounting rod right below the placing groove moves upwards until the upper end of the mounting rod is contacted with the first assembly part on the placing groove, the mounting rod moves upwards again until the first assembly part and the second assembly part are assembled, and then the mounting rod moves downwards to return to the original position;
step four: and releasing the assembly part II by the material taking hand, and returning the material taking hand to the home position according to the original path.
The invention has the beneficial effects that: the part is circularly grabbed by the material fetching hand, the assembly is completed through the mounting rod, and all the assembly processes are automatically controlled through the single chip microcomputer, so that the integrated automation is achieved; grabbing first and then moving to ensure that the equipment operates in an orderly and circular manner; the moving device enables the gripping device to integrally move, so that the equipment operation efficiency is high; the grabbing cylinder and the groove ensure that the grabbing hand runs stably and accurately grabs the part; the pneumatic finger can stably and accurately move up and down and back and forth, and the grabbing is flexible; the pneumatic fingers cannot grab the workpiece in the air, so that intelligent grabbing is realized; the side conveyor belt can automatically and intelligently convey the material to the feeding slideway; parts with fixed quantity can be always kept on the rear conveyor belt and the side conveyor belt, so that the continuous and stable assembly is ensured, and the conveying accumulation is avoided; the assembly parts are accurately positioned and placed, and the installation rods are intelligently installed.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a schematic view of a hand grip;
fig. 3 is a schematic diagram of a pneumatic finger.
In the figure: 1. the automatic feeding device comprises a rear conveyor belt, 2 a support, 3 a feeding slide rail, 4 a feeding slide rail, 5 a placing disc, 6 a side conveyor belt, 7 a mounting rod, 8 a sliding block, 9 a moving cylinder, 10 a grabbing cylinder, 11 a gripper, 12 a groove, 13 a top plate, 14 a through hole, 15 a clamping block, 16 a sliding plate, 17 a pneumatic finger, 18 a clamping groove, 19 a sliding rod, 20 a lifting cylinder, 21 a push-pull cylinder, 22 a first sensor, 23 a second sensor, 24 a third sensor, 25 a baffle, 26 a placing groove, 27 a lifting cylinder and 28 a fourth sensor.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
In the embodiment shown in fig. 1, an automatic assembling device for a plugboard comprises a rear conveyor belt 1, a support 2, a feeding slide rail 3 and a feeding slide rail 4, which are sequentially arranged from back to front, wherein the left end and the right end of the feeding slide rail 3 are fixedly connected with the left side and the right side of the front side of the lower end of the support 2 respectively, the left end and the right end of the feeding slide rail 4 are fixedly connected with the left side and the right side of the front side of the lower end of the support 2 respectively, the support 2 is provided with a placing disc 5, the left end and the right end of the placing disc 5 are fixedly connected with the left inner side wall and the right side wall of the support 2 respectively, the placing disc 5 is arranged between the feeding slide rail 3 and the rear conveyor belt 1, the left outer side of the support 2 is provided with a side conveyor belt 6, the side conveyor belt 6 is arranged behind the feeding slide rail 3, the feeding slide rail 4 is slidably connected with a feeding hand, the upper end of the support 2 is slidably connected with a taking hand, the taking hand is arranged above the placing disc 5 and the feeding slide rail 3, a mounting bar 7 is arranged below the feeding slide rail 3, the mounting bar 7 is fixedly connected with the support 2, the mounting bar is electrically connected with the rear conveyor belt, the support 2, the rear conveyor belt 1 and the rear conveyor belt, the rear conveyor belt are electrically connected with the single chip microcomputer, and the single chip microcomputer.
The material loading hand includes grabbing device and mobile device, and mobile device's left end and the left end rigid coupling of material loading slide rail 4, mobile device's right-hand member and 4 sliding connection of material loading slide rail, grabbing device is connected to mobile device's right-hand member, and grabbing device and mobile device all are connected with the singlechip electricity. The moving device comprises a sliding block 8 and a moving cylinder 9, the moving cylinder 9 is fixedly connected with the left end of the feeding slide rail 4, the telescopic rod of the moving cylinder 9 faces the right end of the feeding slide rail 4, the telescopic rod of the moving cylinder 9 is fixedly connected with the sliding block 8, the lower end of the sliding block 8 is slidably connected with the feeding slide rail 4, the upper end of the sliding block 8 is connected with a grabbing device, and the moving cylinder 9 is electrically connected with the single chip microcomputer. Grabbing device is including snatching cylinder 10 and tongs 11, be equipped with the recess 12 that link up the front and back side on the top surface of slider 8, it fixes the front end at slider 8 to snatch cylinder 10, the telescopic link that snatchs cylinder 10 is towards the rear end of slider 8, the front end of tongs 11 with snatch the telescopic link rigid coupling of cylinder 10, the top of material loading slide 3 is arranged in to the rear end of tongs 11, the lower extreme of tongs 11 is arranged in the recess 12 of slider 8 and with slider 8 sliding connection, it is connected with the monolithic is electromechanical to snatch cylinder 10.
The support 2 is provided with a top plate 13, the top plate 13 is arranged at the upper end of the support 2, the left end and the right end of the top plate 13 are fixedly connected with the left end and the right end of the support 2 respectively, a through hole 14 penetrating through the upper top surface and the lower bottom surface is formed in the top plate 13, clamping blocks 15 are fixedly connected to the left side and the right side of the through hole 14 on the top surface of the top plate 13 respectively, the material taking hand comprises a sliding plate 16 and a pneumatic finger 17, the sliding plate 16 is arranged above the top plate 13, the pneumatic finger 17 is arranged below the top plate 13, clamping grooves 18 matched with the clamping blocks 15 are formed in the left side and the right side of the bottom surface of the sliding plate 16 respectively, a sliding rod 19 is fixedly connected to the left side and the right side of the top surface of the pneumatic finger 17 respectively, the sliding rod 19 penetrates through the through hole 14 and penetrates through the bottom surface and the top surface of the sliding plate 16 to be connected with the sliding plate 16 in a vertical sliding mode, a lifting cylinder 20 is fixedly connected to the upper end of the pneumatic finger 17, a telescopic rod of the lifting cylinder 20 is arranged between the two sliding rods 19, the lifting cylinder 20 faces the sliding plate 16 and is fixedly connected with the sliding plate 16, a push-pull cylinder 21 is fixedly connected to the rear end of the top plate 13, the push-pull cylinder 21 is fixedly connected to the rear end of the push-pull cylinder 21, the push-pull cylinder 21 is fixedly connected to be connected to the single chip microcomputer 16, the sliding plate 21 and is electrically connected with the sliding plate 16, the pneumatic cylinder 21, the pneumatic finger 17, the lifting cylinder 21 is electrically connected with the lifting cylinder 21 and electrically connected with the lifting cylinder 21.
The bottom of the pneumatic finger 17 is provided with a first sensor 22, and the first sensor 22 is electrically connected with the single chip microcomputer. And a second sensor 23 corresponding to the side conveyor belt 6 is arranged on the top surface of the feeding slide rail 3, and the second sensor 23 is electrically connected with the single chip microcomputer. The cross section shape of the rear conveyor belt 1 and the cross section shape of the side conveyor belt 6 are both in a concave shape, a third sensor 24 is arranged on the inner side surface of the rear conveyor belt 1 and the inner side surface of the side conveyor belt 6, the third sensor 24 is electrically connected with the single chip microcomputer, and a baffle plate 25 is fixedly connected to the front end of the top surface of the placing disc 5. Be equipped with the standing groove 26 that link up the side from top to bottom on the leading flank of material loading slide 3, standing groove 26 arranges the dead ahead of placing dish 5 in, and the installation stick 7 is arranged in under the standing groove 26, and the lower extreme rigid coupling of installation stick 7 has lifting cylinder 27, lifting cylinder 27 and support 2 rigid coupling, and the upper end of installation stick 7 is equipped with sensor four 28, and sensor four 28 and lifting cylinder 27 all are connected with the monolithic is electromechanical.
As shown in fig. 1, a bracket 2 is in a square frame shape, a side conveyor belt 6 is installed on the left side of the bracket 2, a third sensor 24 is installed on one side surface of the side conveyor belt 6, a rear conveyor belt 1 is installed on the rear side of the bracket 2, a placing plate is installed in the middle of the inner side of the bracket 2, the left end and the right end of the placing plate are connected with the bracket 2, a top plate 13 is installed on the upper end of the bracket 2, the left end and the right end of the top plate 13 are connected with the bracket 2, a through hole 14 is formed in the middle of the top plate 13, two clamping blocks 15 are installed on the top surface of the top plate 13, the clamping blocks 15 are respectively arranged on the left side and the right side of the through hole 14, a sliding plate 16 is arranged above the top plate 13, two clamping grooves 18 are formed at the bottom of the sliding plate 16, the clamping grooves 18 are matched with the clamping blocks 15, a sliding rod 19 is arranged on the sliding plate 16 and penetrates through the bottom surface and the top surface, two holes are respectively arranged in the hole, the upper end of the sliding rod 19 is arranged in the hole, a pneumatic finger 17, a lifting cylinder 20 is installed at the top of the pneumatic finger 17, the telescopic rod of the lifting cylinder 20 is upwards connected with the sliding plate 16, the telescopic rods of the sliding rod 19 and the lifting cylinder 20 penetrate through the through hole 14, the push-pull cylinder 21 is installed at the rear end of the top plate 13, the telescopic rod of the push-pull cylinder 21 is connected with the rear end of the sliding plate 16, the bottom of the pneumatic finger 17 is provided with the first sensor 22, the front end of the support 2 is sequentially provided with the feeding slide rail 3 and the feeding slide rail 4, the feeding slide rail 3 is arranged between the feeding slide rail 4 and the support 2, the feeding slide rail 3 is parallel to the feeding slide rail 4, the left end and the right end of the feeding slide rail 3 are connected with the left end and the right end of the support 2, the feeding slide rail 3 and the feeding slide rail 4 are in a strip shape in the left-right direction, the top surface at the left end of the feeding slide rail 3 is provided with the second sensor 23, the second sensor 23 is arranged in front of the side conveying belt 6, the front end at the middle position of the feeding slide rail 3 is provided with the placing groove 26, the installing rod 7 is arranged below the placing groove 26, the top of installation stick 7 is installed sensor four 28, installation stick 7 bottom installation lifting cylinder 27, the left end side wall mounting of material loading slide rail 4 removes cylinder 9, the telescopic link of removing cylinder 9 faces the right side and is connected with slider 8, the telescopic link of removing cylinder 9 is parallel with material loading slide rail 4, set up fore-and-aft direction's recess 12 on the top surface of slider 8, cylinder 10 is grabbed in the front end installation of slider 8, the telescopic link of grabbing cylinder 10 is towards support 2, the telescopic link of grabbing cylinder 10 is perpendicular with the telescopic link of removing cylinder 9, install tongs 11 on the telescopic link of grabbing cylinder 10, the lower extreme of tongs 11 is installed in recess 12.
As shown in FIG. 2, the gripper 11 has a finger at each of the left and right sides of the rear end thereof, the rear end of the gripper 11 is U-shaped, and the gripper 11 takes the assembly by the finger and places and transfers the assembly to the placement groove 26.
As shown in fig. 3, the pneumatic finger 17 includes a housing, a cylinder is installed in the housing, two telescopic rods are respectively provided at the left and right sides of the cylinder, the telescopic rods of the cylinder penetrate through the housing, a clamping plate is installed on both the left telescopic rod and the right telescopic rod of the housing, and the cylinder controls the clamping plate to close and separate to clamp the assembly.
The invention also provides an automatic assembling method of the plugboard, which comprises the following steps:
the method comprises the following steps: the side conveyor belt 6 conveys the assembly part I to the left end of the feeding slide rail 3, then the feeding hand clamps the assembly part I on the feeding slide rail 3, the feeding hand moves the assembly part I from the left end to the right end on the feeding slide rail 4 to move the assembly part I from the left end of the feeding slide rail 3 to the placing groove 26 of the feeding slide rail 3, and then the feeding hand returns to the original position after the assembly part I on the feeding slide rail 3 is released;
the method specifically comprises the following steps: the first assembly part is placed at the rear end of the side conveying belt 6, the first assembly part is conveyed forwards by the side conveying belt 6 to be conveyed to the left end of the feeding slide rail 3, the first assembly part and the feeding slide rail 3 are clamped in the front and back direction, the first subsequent assembly part on the side conveying belt 6 cannot be conveyed to the feeding slide rail 3, after the sensor II 23 senses that the first assembly part is arranged on the feeding slide rail 3, the grabbing cylinder 10 pushes the hand grip 11 to move backwards to clamp the first assembly part on the feeding slide rail 3 and then stops, then the moving cylinder 9 pushes the sliding block 8 to drive the grabbing cylinder 10 to move from left to right on the feeding slide rail 4, the grabbing cylinder 10 drives the hand grip 11 to enable the first assembly part to move from the left end to the right end of the feeding slide rail 3 and then stop, the grabbing cylinder 10 drives the hand grip 11 to move forwards and the grabbing cylinder 10 to return to stop, and the moving cylinder 9 drives the sliding block 8 to move to return to the left end of the feeding slide rail 4 and stop.
Step two: the rear conveyor belt 1 conveys the assembly part II to the placing disc 5, the assembly part II is clamped downwards by a material taking hand, the assembly part II is clamped by the material taking hand and moved upwards and then stopped, the material taking hand is moved forwards to be right above the placing groove 26 and then stopped, and the material taking hand is moved downwards until the assembly part II is contacted with the assembly part I on the placing groove 26 and then stopped;
the method specifically comprises the following steps: the second assembly part is placed at the rear end of the rear conveyor belt 1, the rear conveyor belt 1 conveys the second assembly part forward to the placing disc 5, the baffle 25 is arranged at the front end of the placing disc 5 to enable the second assembly part to stop moving after reaching the placing disc 5, the first sensor 22 senses the second assembly part on the placing disc 5, the lifting cylinder 20 drives the pneumatic finger 17 to move downwards to clamp the second assembly part and then stop the second assembly part, the lifting cylinder 20 drives the pneumatic finger 17 to move upwards and then stop the second assembly part, the push-pull cylinder 21 pushes the sliding plate 16 to move forwards and drives the lifting cylinder 20 and the pneumatic finger 17 to move forwards together, the second assembly part on the pneumatic finger 17 reaches the position right above the first assembly part on the placing groove 26 and then stops, and the pneumatic finger 17 moves downwards until the second assembly part contacts the first assembly part and then stops.
Step three: after the mounting rod 7 right below the placing groove 26 moves upwards until the upper end of the mounting rod 7 is contacted with the first assembly part on the placing groove 26, the mounting rod 7 moves upwards again until the first assembly part and the second assembly part are assembled and then stops, and then the mounting rod 7 moves downwards and returns to the original position;
the method specifically comprises the following steps: the lifting cylinder 27 pushes the mounting rod 7 to move upwards until the upper end of the mounting rod 7 is contacted with the first assembly part and then stops, the lifting cylinder 27 pushes the mounting rod 7 to move upwards for a certain distance, the first assembly part and the second assembly part are stopped after the assembly of the first assembly part and the second assembly part is finished under the condition that the pneumatic finger 17 clamps the second assembly part and presses the first assembly part, and the lifting cylinder 27 pushes the mounting rod 7 to return to the original position downwards.
Step four: the material taking hand releases the assembly part II and returns to the home position according to the original way;
the method specifically comprises the following steps: and releasing the second assembly part by the pneumatic finger 17, stopping the assembly after the pneumatic finger 17 is driven by the lifting cylinder 20 to move upwards, pulling the sliding plate 16 to move backwards by the push-pull cylinder 21, driving the lifting cylinder 20 and the pneumatic finger 17 to move backwards together, and stopping the assembly after the pneumatic finger 17 returns to the original position to prepare for clamping the second assembly part again.
Claims (5)
1. The utility model provides an automatic rigging equipment of picture peg, characterized by, include after-drive area (1), support (2), material loading slide (3) and material loading slide rail (4) that set gradually from back to front, both ends respectively with the left and right sides rigid coupling of the lower extreme front side of support (2) about material loading slide rail (3), both ends respectively with the left and right sides rigid coupling of the lower extreme front side of support (2) about material loading slide rail (4), support (2) are equipped with places dish (5), both ends respectively with the left and right sides inside wall rigid coupling of support (2) about placing dish (5), place dish (5) and arrange in between material loading slide (3) and after-drive area (1), the left side outside of support (2) is equipped with side transmission area (6), the rear of material loading slide (3) is arranged in to side transmission area (6), material loading slide rail (4) sliding connection has the material loading hand, the upper end sliding connection of support (2) has the material fetching hand, material fetching hand is arranged in and is equipped with material loading slide (3) top, the material loading slide rail (7) and single-chip microcomputer installation stick mounting hand (7), material loading bar (7) are equipped with material loading hand and single chip microcomputer installation handle, the feeding hand comprises a gripping device and a moving device, the left end of the moving device is fixedly connected with the left end of a feeding slide rail (4), the right end of the moving device is slidably connected with the feeding slide rail (4), the right end of the moving device is connected with the gripping device, the gripping device and the moving device are electrically connected with a single chip microcomputer, the moving device comprises a sliding block (8) and a moving cylinder (9), the moving cylinder (9) is fixedly connected with the left end of the feeding slide rail (4), the telescopic rod of the moving cylinder (9) faces the right end of the feeding slide rail (4), the telescopic rod of the moving cylinder (9) is fixedly connected with the sliding block (8), the lower end of the sliding block (8) is slidably connected with the feeding slide rail (4), the upper end of the sliding block (8) is connected with the gripping device, the moving cylinder (9) is electrically connected with the single chip microcomputer, the gripping device comprises a gripping cylinder (10) and a gripping hand (11), the top surface of the sliding block (8) is provided with a groove (12) which penetrates through the front and back side surfaces of the sliding block (8), the gripping cylinder (10) is fixedly connected with the gripping cylinder (11), the gripping cylinder (8), the gripping cylinder (10) is arranged above the gripping cylinder (8), and the gripping cylinder (11) is fixedly connected with the gripping cylinder (8), snatch cylinder (10) and monolithic is electromechanical to be connected, and the rear end left and right sides of tongs (11) respectively has a finger, and the rear end of tongs (11) is the U type, be equipped with standing groove (26) of side about lining up on the leading flank of material loading slide (3), standing groove (26) are arranged in the dead ahead of placing dish (5), standing groove (26) are arranged in to installation stick (7) under, the lower extreme rigid coupling of installation stick (7) has lifting cylinder (27), lifting cylinder (27) and support (2) rigid coupling, the upper end of installation stick (7) is equipped with sensor four (28), sensor four (28) and lifting cylinder (27) all are connected with the monolithic is electromechanical, and the automatic assembly method of this picture peg specifically includes following step:
the method comprises the following steps: the assembly part I is conveyed to the left end of the feeding slide way (3) by the side conveying belt (6), then the assembly part I on the feeding slide way (3) is clamped by a feeding hand, the feeding hand moves from the left end to the right end on the feeding slide rail (4), the assembly part I is moved to a placing groove (26) of the feeding slide way (3) from the left end of the feeding slide way (3), and then the assembly part I on the feeding slide way (3) is released by the feeding hand and returns to the original position;
step two: the rear conveyor belt (1) conveys the assembly part II to the placing disc (5), the assembly part II is clamped downwards by the material taking hand, the assembly part II is clamped upwards by the material taking hand and then stops, the material taking hand moves forwards to the position right above the placing groove (26) and then stops, and the material taking hand moves downwards until the assembly part II contacts with the assembly part I on the placing groove (26) and then stops;
step three: after the mounting rod (7) right below the placing groove (26) moves upwards until the upper end of the mounting rod (7) is in contact with the first assembly part on the placing groove (26), the mounting rod (7) moves upwards again until the first assembly part and the second assembly part are assembled and then stops, and then the mounting rod (7) moves downwards to return to the original position;
step four: and the material taking hand releases the assembly part II and returns to the home position according to the original way.
2. The automatic assembling equipment for the inserting plate is characterized in that a top plate (13) is arranged on a support (2), the upper end of the support (2) is arranged in the top plate (13), the left end and the right end of the top plate (13) are fixedly connected with the left end and the right end of the support (2) respectively, a through hole (14) penetrating through the upper top surface and the lower bottom surface is formed in the top plate (13), clamping blocks (15) are fixedly connected to the left side and the right side of the top plate (13) and the left side of the through hole (14), a material taking hand comprises a sliding plate (16) and a pneumatic finger (17), the sliding plate (16) is arranged above the top plate (13), the pneumatic finger (17) is arranged below the top plate (13), clamping grooves (18) matched with the clamping blocks (15) are formed in the left side and the right side of the bottom surface of the sliding plate (16), sliding rods (19) are fixedly connected with the sliding plate (16) on the left side and the right side of the top surface of the pneumatic finger (17), the sliding rod (19) penetrates through the bottom surface of the sliding plate (16) and the sliding plate (16), the sliding rod (19) is connected with the sliding cylinder (20), and the lifting cylinder (20) is fixedly connected with the lifting cylinder (16), the rear end of the top plate (13) is fixedly connected with a push-pull cylinder (21), the push-pull cylinder (21) is arranged behind a sliding plate (16), a telescopic rod of the push-pull cylinder (21) faces the sliding plate (16) and is fixedly connected with the sliding plate (16), a pneumatic finger (17), a lifting cylinder (20) and the push-pull cylinder (21) are electrically connected with a single chip microcomputer, a placing groove (26) penetrating through the upper side surface and the lower side surface is formed in the front side surface of the loading slideway (3), the placing groove (26) is arranged in the front of a placing disc (5), the mounting rod (7) is arranged under the placing groove (26), a lifting cylinder (27) is fixedly connected to the lower end of the mounting rod (7), the lifting cylinder (27) is fixedly connected with a support (2), a sensor four (28) is arranged at the upper end of the mounting rod (7), and the sensor four (28) and the lifting cylinder (27) are electrically connected with the single chip microcomputer.
3. The automatic assembling equipment for the plug-in board according to claim 2, wherein a first sensor (22) is arranged at the bottom of the pneumatic finger (17), and the first sensor (22) is electrically connected with the single chip microcomputer.
4. The automatic assembling equipment for the plugboards, according to the claim 1, is characterized in that a second sensor (23) corresponding to the side conveyor belt (6) is arranged on the top surface of the feeding slide way (3), and the second sensor (23) is electrically connected with the single chip microcomputer.
5. The automatic assembling equipment for the plugboards is characterized in that the cross section of the rear conveyor belt (1) and the cross section of the side conveyor belt (6) are both in a concave shape, a third sensor (24) is arranged on the inner side surface of the rear conveyor belt (1) and the inner side surface of the side conveyor belt (6), the third sensor (24) is electrically connected with a single chip microcomputer, and a baffle (25) is fixedly connected to the front end of the top surface of the placing disc (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011606064.8A CN112743311B (en) | 2020-12-28 | 2020-12-28 | Automatic assembling equipment for plugboards and assembling method for plugboards |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011606064.8A CN112743311B (en) | 2020-12-28 | 2020-12-28 | Automatic assembling equipment for plugboards and assembling method for plugboards |
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| Publication Number | Publication Date |
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| CN112743311A CN112743311A (en) | 2021-05-04 |
| CN112743311B true CN112743311B (en) | 2023-04-04 |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| TWI595958B (en) * | 2014-09-30 | 2017-08-21 | 佳能股份有限公司 | Automated assembly apparatus, automated assembly system and automated assembly method |
| CN208116604U (en) * | 2018-01-29 | 2018-11-20 | 江苏森威集团飞达股份有限公司 | A kind of punching machine automatic charging clamping jaw device |
| CN109129315A (en) * | 2018-10-23 | 2019-01-04 | 珠海格力智能装备有限公司 | Assembly equipment, assembly equipment and assembly method |
| CN110153665B (en) * | 2019-04-25 | 2023-12-08 | 浙江正泰电器股份有限公司 | Socket assembling device and socket assembling method |
| CN210418373U (en) * | 2019-05-28 | 2020-04-28 | 济源市金亮生物科技有限公司 | Novel feeding machine |
| CN111958203A (en) * | 2020-08-07 | 2020-11-20 | 五邑大学 | Assembly quality based on manipulator |
| CN214322428U (en) * | 2020-12-28 | 2021-10-01 | 杭州波普电器有限公司 | Automatic assembling equipment for plugboards |
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Denomination of invention: Automatic assembly equipment and assembly method of plugboard Effective date of registration: 20230620 Granted publication date: 20230404 Pledgee: Fuyang Zhejiang rural commercial bank Limited by Share Ltd. Spring River Branch Pledgor: Hangzhou Bopu Electric Appliance Co.,Ltd. Registration number: Y2023980044885 |