CN112727066A - Aluminum alloy template transformation method and device - Google Patents
Aluminum alloy template transformation method and device Download PDFInfo
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- CN112727066A CN112727066A CN202011548340.XA CN202011548340A CN112727066A CN 112727066 A CN112727066 A CN 112727066A CN 202011548340 A CN202011548340 A CN 202011548340A CN 112727066 A CN112727066 A CN 112727066A
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- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 223
- 238000011426 transformation method Methods 0.000 title claims description 8
- 238000003466 welding Methods 0.000 claims abstract description 54
- 238000000034 method Methods 0.000 claims abstract description 17
- 230000009466 transformation Effects 0.000 claims abstract description 12
- 230000008439 repair process Effects 0.000 claims abstract description 11
- 230000006378 damage Effects 0.000 claims abstract description 8
- 238000001514 detection method Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000012937 correction Methods 0.000 claims description 32
- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000005507 spraying Methods 0.000 claims description 14
- 238000002407 reforming Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 10
- 238000012986 modification Methods 0.000 claims description 9
- 230000004048 modification Effects 0.000 claims description 9
- 239000003814 drug Substances 0.000 claims description 8
- 239000003973 paint Substances 0.000 claims description 8
- 238000009415 formwork Methods 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 241000221535 Pucciniales Species 0.000 claims description 3
- 230000004927 fusion Effects 0.000 claims description 3
- 230000035515 penetration Effects 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 5
- 238000005452 bending Methods 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 9
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 7
- 229910017604 nitric acid Inorganic materials 0.000 description 7
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 3
- 230000001815 facial effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000008832 photodamage Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G9/00—Forming or shuttering elements for general use
- E04G9/02—Forming boards or similar elements
- E04G9/06—Forming boards or similar elements the form surface being of metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G19/00—Auxiliary treatment of forms, e.g. dismantling; Cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2202/00—Metallic substrate
- B05D2202/20—Metallic substrate based on light metals
- B05D2202/25—Metallic substrate based on light metals based on Al
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Straightening Metal Sheet-Like Bodies (AREA)
Abstract
The invention belongs to the technical field of aluminum alloy templates, and particularly relates to a method and a device for modifying an aluminum alloy template, which comprises the following steps of S1: classifying and stacking according to the damaged types of the aluminum alloy templates with different specifications, and preparing related tools; s2: sequentially placing the aluminum alloy templates on an aluminum alloy template transformation device for treatment according to different aluminum alloy template damage types; s3: according to different processing conditions in S2, stacking by classification; s4: according to the aluminum alloy templates of different conditions in the S3, cutting, assembling and welding; s5: performing weld joint detection and repair on the aluminum alloy template welded in the step S4; s6: correcting and checking the aluminum alloy template with qualified welding line detection and qualified repair; the method is used for solving the problems that after the existing aluminum alloy template is used for many times, the aluminum alloy template is selected to be recycled due to deformation and damage, the use value of the aluminum alloy template is reduced, and the use cost is increased.
Description
Technical Field
The invention belongs to the technical field of aluminum alloy templates, and particularly relates to a method and a device for modifying an aluminum alloy template.
Background
China is a large industrial country, and new technical and new materials of various industries and new materials are continuously emerged along with the rapid development of increasingly powerful society of economy, wherein aluminum alloy is one of the new technical and new materials, has excellent mechanical properties and chemical properties, and is widely applied to various fields. At present, the building industry of China is greatly developed, particularly the building industry, the pouring construction is generally carried out by adopting the aluminum alloy template, the convenience and the rapidness are realized, the aluminum alloy template can be turned over for many times, and the construction cost is greatly reduced.
However, after the aluminum alloy template is used for many times, the situations of deformation, damage and corrosion are inevitable, the deformed and damaged aluminum alloy template cannot be reused, the aluminum alloy template is generally recycled, and then a new aluminum alloy template is purchased again, but the use value of the aluminum alloy template is greatly reduced by direct recycling, and the use cost is improved.
Disclosure of Invention
The purpose of the invention is: the method and the device for reforming the aluminum alloy template are used for solving the problems that the aluminum alloy template is selected to be recycled due to deformation and damage after the conventional aluminum alloy template is used for multiple times, the use value of the aluminum alloy template is reduced, and the use cost is increased.
In order to achieve the technical purpose, the technical scheme adopted by the invention is as follows:
the aluminum alloy template transformation method is characterized by comprising the following steps: comprises the following steps of (a) carrying out,
s1: classifying and stacking according to the damaged types of the aluminum alloy templates with different specifications, and preparing related tools;
s2: sequentially placing the aluminum alloy templates of different classifications on an aluminum alloy template transformation device for treatment;
s3: according to different processing conditions in S2, stacking by classification;
s4: according to the aluminum alloy templates of different conditions in the S3, cutting, assembling and welding;
s5: performing weld joint detection and repair on the aluminum alloy template welded in the step S4;
s6: correcting and checking the aluminum alloy template with qualified welding line detection and qualified repair;
s7: and spraying paint on all the aluminum alloy templates qualified for modification, baking the aluminum alloy templates after the paint spraying is finished, and then stacking the aluminum alloy templates in a classified manner according to different types of the aluminum alloy templates after the baking is finished.
Further limiting, the damage condition of the aluminum alloy template in the step S1 includes: the two sides of the aluminum alloy template are bent and deformed, the aluminum alloy template panel is bent and deformed, concrete attachments exist on the aluminum alloy template panel, rusts on the aluminum alloy template panel and the aluminum alloy template panel are damaged.
Further limited, the processing case in S3 includes: the aluminum alloy template which can be directly repaired by the aluminum alloy template modification device and the aluminum alloy template which cannot be directly repaired after being repaired by the aluminum alloy template modification device.
And further limiting, correcting the aluminum alloy templates directly repaired in the step S3, spraying paint after the correction is finished, baking after the paint spraying is finished, and stacking the aluminum alloy templates in a classified manner according to different specifications after the baking is finished.
The aluminum alloy template with light damage can be directly repaired by the aluminum alloy template reconstruction device, for example, the left side and the right side of the aluminum alloy template have bending deformation, the face of the aluminum alloy template has upward bending deformation, the bending deformation of the left side and the right side and the bending deformation of the upward face are corrected by the aluminum alloy template reforming device, so that the aluminum alloy template restores the original shape, then the size detection is carried out on the shape after the correction, whether the original size is recovered after the correction is checked, the aluminum alloy template with the original size is recovered, the lower downward bending deformation exists on the face, namely pits, the aluminum alloy template repairing agent is sprayed to fill the pits so as to enable the surface of the aluminum alloy template to be smooth, after the spraying is finished, baking, baking and solidifying the aluminum alloy template repairing agent to completely combine the repairing agent with the aluminum alloy template, and then stacking the aluminum alloy templates according to different specifications in a classified manner.
Further limiting, in S4, after the aluminum alloy template is repaired by the aluminum alloy template modifying device, the aluminum alloy template that cannot be repaired directly is cut, the repaired complete part is cut according to the damaged condition, then the aluminum alloy templates of different specifications are assembled according to the cut size, and then the aluminum alloy templates are welded by a seamless welding method.
After aluminum alloy templates with different specifications are repaired in the first step, but the repaired part of the aluminum alloy template after the first repair is seriously deformed, so that the aluminum alloy template with poor bearing capacity cannot be directly reused, or the aluminum alloy template is partially damaged, but the rest part of the aluminum alloy template has slight bending deformation or no deformation, the complete part or the repaired complete part is cut off by a cutting machine, then the cut parts of the aluminum alloy templates with different specifications are assembled into the aluminum alloy templates with different specifications according to the size of the complete aluminum alloy template, the assembled parts need to be cleaned before welding, and the assembled parts are welded by a seamless welding method, wherein in the seamless welding, the used welding wire is the same as the aluminum alloy template in material, so that the welding wire is more fully fused with crystal grains of the aluminum alloy template, and the welding strength of the welded part of the aluminum alloy template is better, the welding seam is leveled as much as possible and is leveled with the whole plane, if a welding ultrahigh place exists, the welding part is kept level by grinding through a grinding wheel.
Further limiting, in the step S5, when detecting the weld joint, the portable all-digital weld joint detector is used to detect the weld joint, so as to ensure that the weld joint is full, the surface has no air holes or slag inclusions, and the phenomena of incomplete penetration, incomplete fusion and surface cracks do not exist, and the weld joint which does not reach the standard is eliminated by the weld joint treatment chemical, and then the weld joint is re-welded.
And for the welding seams which do not reach the standard, the welding seams are eliminated by the welding seam treatment liquid medicine, so that the original shape of the spliced parts is recovered, and the welding is convenient to re-weld. The welding seam treatment liquid medicine is a mixed liquid of nitric acid, hydrofluoric acid and dilute hydrochloric acid, the mass ratio of the nitric acid to the hydrofluoric acid to the dilute hydrochloric acid is 3:1:0.6, and welding blocks at the welding position can be dissolved through the mixed liquid without affecting splicing blocks of the aluminum alloy template.
The welding part is treated by the liquid medicine, and the method comprises the following steps: firstly, preparing liquid medicine in a larger container, then placing a welding seam part to be treated and a corresponding aluminum alloy template in the container, fully contacting the welding seam part and the corresponding aluminum alloy template with the liquid medicine, reacting for 20-30min, dissolving the welding part, then taking out a fallen part and other parts, then washing with clear water, after washing, putting the welded part of the fallen part and other parts into nitric acid for passivating for 15-30min, after passivating, washing away residual nitric acid with clear water, splicing the fallen part with the other parts, and welding again.
And further limiting, in the step S6, correcting the qualified aluminum alloy template, wherein the correction comprises the correction of the size and the specification of the aluminum alloy template and the correction of the flatness of the panel, and after the correction is finished, checking the threaded hole, the connecting hole and the reserved hole of the aluminum alloy aluminum mold.
And classifying and stacking the qualified products, correcting the unqualified products, and reprocessing the unqualified products. And the threaded holes, the connecting holes and the preformed holes of the welded aluminum alloy templates with different specifications are inspected, so that blockage and dislocation are avoided.
The invention also discloses an aluminum alloy template transformation device, which comprises a workbench, a side correcting component, a face correcting component, a removing component and a moving component, wherein a baffle is fixedly arranged on one side of the workbench, the aluminum alloy template is placed on the workbench, one side of the aluminum alloy template is abutted against the baffle, the side correcting component is arranged on one side of the workbench, the face correcting component and the removing component are positioned above the aluminum alloy template, the moving component is arranged on one side of the workbench, the moving component comprises a first mounting seat, a first air cylinder and a clamp, the first air cylinder is fixedly arranged on the first mounting seat, the clamp is fixedly arranged on a telescopic rod of the first air cylinder, the clamp is concave, a bolt is screwed at the bottom of the clamp, a sliding groove is formed in the workbench, and the position of the sliding groove and the position of the clamp are positioned on the same axis, the side correcting assembly comprises a second mounting seat, a first hydraulic cylinder and a first correcting plate, the first hydraulic cylinder is fixedly mounted on the second mounting seat, the first correcting plate is fixedly mounted on an output shaft of the first hydraulic cylinder, a first guide rail and a second guide rail are mounted on one side of the workbench, and the second mounting seat is slidably mounted on the first guide rail and the second guide rail.
Further, the face correcting component comprises a mounting rack, a second hydraulic cylinder, a first transmission rod and a second correcting plate, the mounting rack is L-shaped, the mounting rack is fixedly arranged on one side of the workbench, the second hydraulic cylinder is fixedly arranged on the mounting rack, a first supporting block is fixedly arranged on the mounting rack at the position of the second hydraulic cylinder, four first supporting columns are fixedly arranged on the first supporting block and are distributed in a circumferential manner, and is abutted against the second hydraulic cylinder, the first supporting block is provided with a first through hole, the mounting frame is provided with a second through hole, the first through hole is communicated with the second through hole, the first transmission rod is fixedly connected to an output shaft of the second hydraulic cylinder, the first transmission rod penetrates through the first through hole and the second through hole, and the second straightening plate is fixedly installed at the tail end of the first transmission rod.
Furthermore, the planing component comprises a second cylinder, a second transmission rod and a planing plate, the second cylinder is fixedly mounted on the mounting frame, a second supporting block is fixedly mounted on the mounting frame at the position of the second cylinder, four second supporting columns are fixedly mounted on the second supporting block and distributed circumferentially and abut against the second cylinder, a third through hole is formed in the second supporting block, a fourth through hole is formed in the mounting frame and communicated with the third through hole, the second transmission rod is fixedly connected to an output shaft of the second cylinder, the second transmission rod penetrates out of the third through hole and the fourth through hole, the planing plate is fixedly mounted at the tail end of the second transmission rod, and the planing plate is arc-shaped.
The aluminum alloy template that will reform transform is placed on the workstation through the aluminum alloy template that will reform transform, then presss from both sides tight aluminum alloy template's one end through anchor clamps, makes anchor clamps and aluminum alloy template fastening through the bolt, and the cooperation of bolt and anchor clamps, can fasten the aluminum alloy template of different specifications, then through the flexible of first cylinder output shaft, drives the aluminium box template and removes on the workstation, through the setting of spout, makes the workstation can not block anchor clamps. In the moving process, a first hydraulic cylinder in the side correcting assembly drives a first correcting plate to extrude the side surface of the aluminum alloy template, so that the side surface of the aluminum alloy template is abutted against the first correcting plate and a baffle plate, and the side surface of the aluminum alloy template is deformed again; a second hydraulic cylinder in the face correction assembly drives a second correction plate to extrude the front face of the aluminum alloy template, and the deformation of the upward bending is recovered; the second cylinder in the removing component drives the removing plate to be connected with the surface of the aluminum alloy template, and along with the movement of the aluminum alloy template, attachments on the aluminum alloy template are removed, so that the surface of the aluminum alloy template becomes clean.
By adopting the technical scheme, the aluminum alloy template is transformed in the first step by the aluminum alloy template transformation device, so that the aluminum alloy template with light deformation can be repaired, and then the aluminum alloy template can be directly used by spraying a repairing agent for repairing; the aluminum alloy template which can not be directly used after the first transformation is cut and welded to form a new aluminum alloy template, the aluminum alloy template can be reused after being sprayed with the repairing agent again, and the repairing agents sprayed twice are the same, so that the transformation of the aluminum alloy template is completed, the utilization rate of the template can be improved, and the use cost is reduced.
Drawings
The invention is further illustrated by the non-limiting examples given in the accompanying drawings;
FIG. 1 is a schematic structural diagram of an embodiment of an aluminum alloy template modifying apparatus according to the present invention;
FIG. 2 is a schematic cross-sectional view of an embodiment of an apparatus for reforming an aluminum alloy template according to the present invention;
FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2;
the main element symbols are as follows:
the aluminum alloy plate correcting device comprises a workbench 1, a sliding groove 11, a baffle plate 12, an aluminum alloy template 2, a first mounting seat 3, a first air cylinder 31, a clamp 32, a bolt 33, a mounting frame 4, a second through hole 401, a fourth through hole 402, a second hydraulic cylinder 41, a first transmission rod 411, a second correcting plate 412, a second air cylinder 42, a second transmission rod 421, a removing plate 422, a second supporting block 43, a second supporting column 431, a third through hole 432, a first supporting block 44, a first supporting column 441, a first through hole 442, a second mounting seat 5, a first hydraulic cylinder 51, a first correcting plate 52, a first guide rail 53 and a second guide rail 54.
Detailed Description
The present invention will be described in detail with reference to the drawings and specific embodiments, wherein like reference numerals are used for similar or identical parts in the drawings or the description, and implementations not shown or described in the drawings are known to those of ordinary skill in the art. In addition, directional terms, such as "upper", "lower", "top", "bottom", "left", "right", "front", "rear", and the like, used in the embodiments are only directions referring to the drawings, and are not intended to limit the scope of the present invention.
The invention relates to a method for reforming an aluminum alloy template, which comprises the following steps,
s1: the aluminum alloy templates with different specifications are stacked according to the damaged types,
the damage condition of the aluminum alloy template comprises the following steps: bending deformation is carried out on two sides of the aluminum alloy template, the aluminum alloy template panel is bent and deformed, concrete attachments exist on the aluminum alloy template panel, rusts on the aluminum alloy template panel and the aluminum alloy template panel are damaged, and relevant tools such as a cutting machine, a welding machine, a portable all-digital weld joint detector and a grinding machine are prepared;
s2: sequentially placing the aluminum alloy templates of different classifications on an aluminum alloy template transformation device for treatment;
s3: according to the processing situation in S2, the processing situation includes: can directly restore good aluminum alloy template through aluminum alloy template transformation device, will directly restore good aluminum alloy template, rectify including aluminum alloy template size and specification correction and panel roughness, rectify the back, examine the screw hole, connecting hole and the preformed hole of aluminum alloy aluminum mould, accomplish the back, carry out the spraying repairing agent, the spraying is accomplished the back, toasts the completion according to the aluminum alloy template of different specifications, the categorised pile of good aluminum alloy template of direct restoration is put.
After the aluminum alloy template is repaired by the aluminum alloy template reconstruction device, the aluminum alloy template cannot be directly repaired, and then the aluminum alloy template is stacked according to the reconstructed condition.
S4: cutting the aluminum alloy template which can not be directly repaired in the S3 by a cutting machine according to the condition that the aluminum alloy template is still damaged after transformation and the aluminum alloy template which can not be directly reused when the repaired part is seriously deformed and the bearing capacity of the aluminum alloy template is poor after repair, wherein when cutting, determining the cutting size according to the damaged part, cutting the repaired whole part, and placing, then cutting off the parts of the aluminum alloy templates with different specifications according to the complete aluminum alloy templates with different specifications, the aluminum alloy templates with different specifications are spliced according to the original size, the parts to be welded are cleaned up by clear water after the aluminum alloy templates are spliced, and then the aluminum alloy templates are welded by a seamless welding method, when welding, the welding wire and the aluminum alloy template are made of the same material, and the strength of a welding part is better and a welding seam is smoother through a seamless welding method. If the welding part is too high, the welding part is polished by a grinder to keep the welding part level with the whole body.
S5: detecting the welded part in S4 with a portable all-digital welding seam detector, if the welding seam is full, the surface has no air holes and slag inclusion, and the phenomena of incomplete penetration, incomplete fusion and surface cracks do not exist, indicating that the welding is good, if the welding part does not reach the above standard, placing the welding part in a container prepared by nitric acid, hydrofluoric acid and dilute hydrochloric acid with the mass ratio of 3:1:0.6, fully contacting with the liquid medicine, and the rest welding parts do not contact with the liquid medicine, dissolving the welding part after reacting for 20-30min, taking out the fallen part and the rest parts, washing with clear water, placing the fallen part and the rest parts in nitric acid for passivation for 15-30min after washing, washing away the residual nitric acid with clear water after passivation, splicing the fallen part with the rest parts, and welding again.
S6: the aluminum alloy template qualified in weld joint detection and qualified in repair is subjected to size and specification correction and panel flatness correction, and after correction is completed, the threaded hole, the connecting hole and the preformed hole of the welded aluminum alloy mold are inspected to avoid blockage and dislocation. And classifying and stacking the qualified products after correction, correcting the unqualified products, and reconstructing the unqualified products until the qualified products are obtained.
S7: spraying a repairing agent on all the aluminum alloy templates qualified for modification, baking the spraying surface of the aluminum alloy template after the spraying of the repairing agent is finished, baking for 3min at the temperature of 80 ℃, and after the baking is finished, stacking the aluminum alloy templates in different specifications in a classified manner, so that the aluminum alloy templates are modified, the aluminum alloy templates can be reused, and the use cost is reduced.
As shown in fig. 1-3, an aluminum alloy template transformation device comprises a workbench 1, a side correction component and a face correction component, dig except subassembly and removal subassembly, one side fixed mounting of workstation 1 has baffle 12, treat that the aluminum alloy template 2 of reforming transform places on workstation 1, one side of aluminum alloy template 2 offsets with baffle 12, remove the unit mount in one side of workstation 1, it includes first mount pad 3 to remove the subassembly, first cylinder 31 and anchor clamps 32, first cylinder 31 fixed mounting is on first mount pad 3, anchor clamps 32 fixed mounting is on first cylinder 31's telescopic link, anchor clamps 32 are "concave" shape, the bottom spiro union of anchor clamps 32 has bolt 33, the one end of aluminum alloy template 2 is placed in anchor clamps 32, rethread bolt 33 fastening anchor clamps 32 and alloy template 2, make first cylinder 31 can drive aluminum alloy template 2 and move on workstation 1. The bolts 33 facilitate the clamps 32 to clamp aluminum alloy formworks 2 of various specifications. The sliding groove 11 is formed in the workbench 1, the position of the sliding groove 11 and the position of the clamp 32 are located on the same axis, and the workbench 1 is prevented from blocking the clamp 32 when the first cylinder 31 drives the aluminum alloy template 2 to move.
The side correcting component is arranged on one side of the workbench 1 and abuts against the other side of the aluminum alloy template 2, the side correcting component comprises a second mounting seat 5, a first hydraulic cylinder 51 and a first correcting plate 52, the first hydraulic cylinder 51 is fixedly mounted on the second mounting seat 51, the first correcting plate 52 is fixedly mounted on an output shaft of the first hydraulic cylinder 51, the first correcting plate 52 abuts against one side of the aluminum alloy template 2 by controlling the output of the first hydraulic cylinder 51, the other side of the aluminum alloy template 2 is matched with the baffle 12 to correct the side of the aluminum alloy template 2, and the whole side is extruded and leveled along with the movement of the aluminum alloy template 2, so that the repair is completed. First guide rail 53 and second guide rail 54 are installed to one side of workstation 1, and second mount pad 51 slidable mounting makes the position of side correction subassembly adjustable on first guide rail 53 and second guide rail 54, when being convenient for place aluminum alloy template 2 on workstation 1, moves away the side correction subassembly, makes things convenient for the transport of aluminum alloy template 2.
Facial correction subassembly is located aluminum alloy template 2 top, facial correction subassembly includes mounting bracket 4, second pneumatic cylinder 41, first transfer lever 411 and second correction board 412, mounting bracket 4 is L shape, 4 fixed mounting in one side of workstation 1 of mounting bracket, second pneumatic cylinder 41 is installed on mounting bracket 4, on the mounting bracket 4 in the fixed position of second pneumatic cylinder 41 install first supporting block 44, fixed mounting has four first support columns 441 on the first supporting block 44, four first support columns 441 are the circumference and distribute, and offset with second pneumatic cylinder 41, avoid second pneumatic cylinder 41 direct and mounting bracket 4 contact, wearing and tearing mounting bracket 4. First through hole 442 is formed in first supporting block 44, second through hole 401 is formed in mounting frame 4, first through hole 442 and second through hole 401 are communicated, first transmission rod 411 is fixedly connected to an output shaft of second hydraulic cylinder 41, first transmission rod 411 penetrates through first through hole 442 and second through hole 401, second correction plate 412 is fixedly installed at the tail end of first transmission rod 411, when facial correction is conducted, first transmission rod 411 is driven to move downwards through second hydraulic cylinder 41, so that second correction plate 412 can forcibly press the panel of aluminum alloy template 2 to press and repair the portion of upward bending deformation on the panel, and along with movement of aluminum alloy template 2, second correction plate 412 continuously moves up and down, and therefore the whole front face of aluminum alloy template 2 is pressed and repaired.
The planing component is located behind the face straightening component and above the aluminium alloy formwork 2. The removing component comprises a second air cylinder 42, a second transmission rod 421 and a removing plate 422, the second air cylinder 42 is fixedly mounted on the mounting frame 4, a second supporting block 43 is fixedly mounted on the mounting frame 4 at the position of the second air cylinder 4, four second supporting columns 431 are fixedly mounted on the second supporting block 43, and the four second supporting columns 431 are circumferentially distributed and offset against the second air cylinder 42, so that the second air cylinder 42 is prevented from directly contacting the mounting frame 4 and wearing the mounting frame 4. Seted up third through-hole 432 on the second supporting shoe 43, seted up fourth through-hole 402 on the mounting bracket 4, third through-hole 432 and fourth through-hole 402 intercommunication, second transfer line 421 fixed connection is on the output shaft of second cylinder 42, third through-hole 432 and fourth through-hole 402 are worn out to second transfer line 421, dig out board 422 fixed mounting at the end of second transfer line 421, dig out board 422 is the arc, when being convenient for aluminum alloy template 2 to remove, dig out stubborn attachment. When removing, when driving second transfer line 421 through second cylinder 42 and moving down, remove board 422 with advance the prosthetic aluminum alloy template 2 surface contact of extrusion, along with the removal of aluminum alloy template 2 to remove the attachment through removing board 422. The first step of transformation of the aluminum alloy template 2 is completed through side correction, face correction and attachment removal.
The above description of the method and apparatus for modifying an aluminum alloy form according to the present invention has been presented in detail for the purpose of promoting understanding of the method and core concept of the present invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (10)
1. The aluminum alloy template transformation method is characterized by comprising the following steps: comprises the following steps of (a) carrying out,
s1: classifying and stacking according to the damaged types of the aluminum alloy templates with different specifications, and preparing related tools;
s2: sequentially placing the aluminum alloy templates of different classifications on an aluminum alloy template transformation device for treatment;
s3: according to different processing conditions in S2, stacking by classification;
s4: according to the aluminum alloy templates of different conditions in the S3, cutting, assembling and welding;
s5: performing weld joint detection and repair on the aluminum alloy template welded in the step S4;
s6: correcting and checking the aluminum alloy template with qualified welding line detection and qualified repair;
s7: and spraying paint on all the aluminum alloy templates qualified for modification, baking the aluminum alloy templates after the paint spraying is finished, and then stacking the aluminum alloy templates in a classified manner according to different types of the aluminum alloy templates after the baking is finished.
2. The aluminum alloy template transformation method of claim 1, wherein: the damage condition of the aluminum alloy template in the S1 comprises the following steps: the two sides of the aluminum alloy template are bent and deformed, the aluminum alloy template panel is bent and deformed, concrete attachments exist on the aluminum alloy template panel, rusts on the aluminum alloy template panel and the aluminum alloy template panel are damaged.
3. The aluminum alloy formwork reforming method according to claim 2, wherein: the processing case in S3 includes: the aluminum alloy template which can be directly repaired by the aluminum alloy template modification device and the aluminum alloy template which cannot be directly repaired after being repaired by the aluminum alloy template modification device.
4. The aluminum alloy formwork reforming method according to claim 3, wherein: and S3, correcting the directly repaired aluminum alloy template, spraying paint after the correction is finished, baking the aluminum alloy template after the paint is sprayed, and stacking the aluminum alloy template in a classified manner according to different specifications after the baking is finished.
5. The aluminum alloy template transformation method of claim 4, wherein: in S4, after the aluminum alloy template is repaired by the aluminum alloy template reconstruction device, the aluminum alloy template which cannot be repaired directly is cut, the repaired complete part is cut according to the damage condition, then the aluminum alloy templates with different specifications are assembled according to the cutting size, and then the aluminum alloy templates are welded by a seamless welding method.
6. The aluminum alloy template transformation method of claim 5, wherein: in the S5, when the welding seam is detected, the portable full-digital welding seam detector is used for detecting the welding seam, the welding seam is ensured to be full, the surface has no air holes or slag inclusion, the phenomena of incomplete penetration, incomplete fusion and surface cracks do not exist, the welding seam which does not reach the standard is eliminated by welding seam treatment liquid medicine, and then the welding seam is welded again.
7. The aluminum alloy template transformation method of claim 6, wherein: and S6, correcting the qualified aluminum alloy template, wherein the correction comprises the correction of the size and the specification of the aluminum alloy template and the correction of the flatness of the panel, and after the correction is finished, checking the threaded hole, the connecting hole and the preformed hole of the aluminum alloy aluminum mold.
8. An aluminum alloy form reforming apparatus used in the aluminum alloy form reforming method according to claim 1, characterized in that: the aluminum alloy side correcting device comprises a workbench, a side correcting component, a face correcting component, a removing component and a moving component, wherein a baffle is fixedly arranged on one side of the workbench, an aluminum alloy template is placed on the workbench, one side of the aluminum alloy template is abutted to the baffle, the side correcting component is installed on one side of the workbench, the face correcting component and the removing component are located above the aluminum alloy template, the moving component is installed on one side of the workbench and comprises a first installation seat, a first air cylinder and a clamp, the first air cylinder is fixedly installed on the first installation seat, the clamp is fixedly installed on a telescopic rod of the first air cylinder, the clamp is in a concave shape, a bolt is screwed on the bottom of the clamp, a sliding groove is formed in the workbench, the position of the sliding groove and the position of the clamp are located on the same axis, the side correcting component comprises a second installation seat, a second installation seat and a third installation seat, The hydraulic cylinder straightening device comprises a first hydraulic cylinder and a first straightening plate, wherein the first hydraulic cylinder is fixedly mounted on a second mounting seat, the first straightening plate is fixedly mounted on an output shaft of the first hydraulic cylinder, a first guide rail and a second guide rail are mounted on one side of a workbench, and the second workbench is slidably mounted on the first guide rail and the second guide rail.
9. The aluminum alloy formwork reforming device as recited in claim 8, wherein: the face correcting component comprises a mounting rack, a second hydraulic cylinder, a first transmission rod and a second correcting plate, the mounting rack is L-shaped, the mounting rack is fixedly arranged on one side of the workbench, the second hydraulic cylinder is fixedly arranged on the mounting rack, a first supporting block is fixedly arranged on the mounting rack at the position of the second hydraulic cylinder, four first supporting columns are fixedly arranged on the first supporting block and are distributed in a circumferential manner, and is abutted against the second hydraulic cylinder, the first supporting block is provided with a first through hole, the mounting frame is provided with a second through hole, the first through hole is communicated with the second through hole, the first transmission rod is fixedly connected to an output shaft of the second hydraulic cylinder, the first transmission rod penetrates through the first through hole and the second through hole, and the second straightening plate is fixedly installed at the tail end of the first transmission rod.
10. The aluminum alloy formwork reforming device as recited in claim 9, wherein: the planing component comprises a second cylinder, a second transmission rod and a planing plate, the second cylinder is fixedly mounted on a mounting frame, a second supporting block is fixedly mounted at the position of the second cylinder on the mounting frame, four second supporting columns are fixedly mounted on the second supporting block and distributed circumferentially and abut against the second cylinder, a third through hole is formed in the second supporting block, a fourth through hole is formed in the mounting frame and communicated with the third through hole, the second transmission rod is fixedly connected to an output shaft of the second cylinder, the second transmission rod penetrates out of the third through hole and the fourth through hole, the planing plate is fixedly mounted at the tail end of the second transmission rod, and the planing plate is arc-shaped.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011548340.XA CN112727066A (en) | 2020-12-24 | 2020-12-24 | Aluminum alloy template transformation method and device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011548340.XA CN112727066A (en) | 2020-12-24 | 2020-12-24 | Aluminum alloy template transformation method and device |
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| CN112727066A true CN112727066A (en) | 2021-04-30 |
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Application publication date: 20210430 |