CN112724529A - Long glass fiber reinforced polypropylene composite material for instrument board framework and preparation method thereof - Google Patents
Long glass fiber reinforced polypropylene composite material for instrument board framework and preparation method thereof Download PDFInfo
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Abstract
The invention discloses a long glass fiber reinforced polypropylene composite material for an instrument board framework and a preparation method thereof. According to the long glass fiber reinforced polypropylene composite material for the instrument board framework, the hyperbranched polymer is added and optimized in use proportion, so that the material has excellent adhesiveness after flame treatment, meanwhile, the toughness of the material is improved, and the requirement of instrument board framework material blasting can be better met. The long glass fiber reinforced polypropylene composite material for the instrument board framework comprises the following components in parts by weight: 30-90 parts of polypropylene resin, 10-60 parts of glass fiber, 1-10 parts of compatilizer, 0.1-3 parts of hyperbranched polymer and 0.1-1 part of antioxidant. The long glass fiber reinforced polypropylene composite material for the instrument panel framework can ensure that the material has excellent adhesiveness after flame treatment, and meanwhile, the toughness of the material is improved, so that the requirement of explosion of the instrument panel framework material can be better met.
Description
Technical Field
The invention belongs to the technical field of high polymer materials, and particularly relates to a long glass fiber reinforced polypropylene composite material for an instrument board framework and a preparation method thereof.
Background
Polypropylene materials are typically modified in a fill-enhancing manner to achieve higher mechanical properties and good dimensional stability for use as structural members in place of metals or engineering plastics. In the field of automobile parts, as part of the parts have higher requirements on the mechanical strength of the materials, long glass fiber reinforced polypropylene materials are more adopted and are mainly used for parts such as main and auxiliary instrument panels, front end frames, skylight frameworks, tail door inner panels and the like of automobiles, and because the parts need to be glued with other parts in the assembling process, the adhesiveness of the materials is concerned. The surface polarity of the long glass fiber reinforced polypropylene material is poor, the flame treatment mode is usually adopted in the market at present to improve the surface polarity of parts of the long glass fiber reinforced polypropylene material, but the part flame treatment process control of the long glass fiber reinforced polypropylene material is difficult to grasp, the part adhesion effect is poor easily due to incomplete treatment or excessive treatment, and for parts with higher surface activity requirements, the current long glass fiber reinforced polypropylene material formula system is difficult to meet the requirements through flame treatment, and a new formula system needs to be searched to meet the requirements. A formula system using grafted alkyl phosphate carboxylate is introduced in a good adhesive property long glass fiber reinforced polypropylene composite material and a preparation method and a process thereof, the adhesion of the material can be greatly improved, but the system has a large influence on the toughness of the material, the prepared material can meet the requirements of parts such as a front end frame, a skylight framework, a tail door inner plate and the like which do not relate to blasting, instrument panel parts relate to air bag blasting, and in order to avoid fragments generated during air bag blasting due to insufficient toughness of the material from threatening the safety of drivers and passengers, a new formula system must be found for enhancing the toughness of the material. The long glass fiber reinforced polypropylene composite material for the instrument board framework is a high-quality material which is researched and developed from the market and aims to solve the problems of good adhesion and good toughness of parts produced by using the long glass fiber reinforced polypropylene composite material.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides the long glass fiber reinforced polypropylene composite material for the instrument board framework, which has good surface adhesiveness and good toughness.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the long glass fiber reinforced polypropylene composite material for the instrument board framework consists of six components, namely polypropylene resin, glass fiber, a compatilizer, a hyperbranched polymer and an antioxidant, and is prepared from the following raw materials in parts by weight: 30-90 parts of polypropylene resin, 10-60 parts of glass fiber, 1-10 parts of compatilizer, 0.1-3 parts of hyperbranched polymer and 0.1-1 part of antioxidant; the hyperbranched polymer is hyperbranched polyamide/polyimide polymer.
The polypropylene resin is one or the combination of homopolymerized polypropylene or copolymerized polypropylene. Preferably, the polypropylene resin is selected from one or two of the group consisting of M30RHC in the sea-fighting petrochemical industry and HJ9060 in the Huajin chemical industry.
The glass fiber is continuous glass fiber of 1200tex-3600 tex. Preferably, the glass fiber is Tanshan glass fiber TCR738 continuous glass fiber.
The compatilizer is polypropylene grafted by maleic anhydride, and the grafting rate is 1.5%. Preferably, the compatibilizer is polypropylene 1001 grafted with maleic anhydride.
The antioxidant is one or a combination of a plurality of hindered phenol antioxidants 1010, phosphite antioxidants 168, nitrogen oxide-resistant antioxidants GA80 and the like.
The preparation method of the long glass fiber reinforced polypropylene composite material for the instrument board framework is characterized by comprising the following steps of: the method comprises the following steps:
1): weighing raw materials of polypropylene resin, hyperbranched polymer and other auxiliary agents according to the weight ratio, putting the weighed raw materials into a high-speed mixer, uniformly mixing, and then feeding into an impregnation tank through a double-screw extruder;
2): and (3) carrying out bracing, cooling, granulating and drying treatment on the continuous glass fiber after passing through the impregnation tank.
The long glass fiber reinforced polypropylene composite material for the instrument panel framework can ensure that the material has excellent adhesiveness after flame treatment, and meanwhile, the toughness of the material is improved, so that the requirement of explosion of the instrument panel framework material can be better met.
Detailed Description
The technical solution of the present invention will be further described with reference to the following specific examples.
The compatilizer used in the embodiment of the invention is polypropylene 1001 grafted by maleic anhydride; the hyperbranched polymer is hyperbranched polyamide/polyimide polymer SP 3226; the antioxidant is one or a combination of a plurality of hindered phenol antioxidants 1010, phosphite antioxidants 168, nitrogen oxide resistant antioxidants GA80 and the like.
The long glass fiber reinforced polypropylene composite material for the instrument board framework comprises the following components in percentage by weight: 30-90 parts of polypropylene resin, 10-60 parts of glass fiber, 1-10 parts of compatilizer, 0.1-3 parts of hyperbranched polymer and 0.1-1 part of antioxidant.
The preparation method of the long glass fiber reinforced polypropylene composite material for the instrument board framework comprises the following steps:
1): weighing raw materials of polypropylene resin, hyperbranched polymer and other auxiliary agents according to the weight ratio, putting the weighed raw materials into a high-speed mixer, uniformly mixing, and then feeding into an impregnation tank through a double-screw extruder;
2): and (3) carrying out bracing, cooling, granulating and drying treatment on the continuous glass fiber after passing through the impregnation tank.
Example 1:
1): weighing 76.1 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 1.5 parts of hyperbranched polymer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Example 2:
1): weighing 75.4 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 2 parts of hyperbranched polymer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding the mixture into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Example 3:
1): weighing 74.6 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 2.2 parts of hyperbranched polymer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding the mixture into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Comparative example 1:
1): weighing 72.6 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 5 parts of flexibilizer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding into a dipping tank through a double-screw extruder;
2): and (3) after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment.
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Comparative example 2:
1): weighing 67.6 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 10 parts of flexibilizer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Comparative example 3:
1): weighing 62.6 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 15 parts of flexibilizer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 8cm/s for later use.
Comparative example 4:
1): weighing 64.6 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 3 parts of hyperbranched polymer, 10 parts of flexibilizer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding the mixture into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Comparative example 5:
1): 77.6 parts of polypropylene resin is weighed according to the weight ratio and dried by an oven; adding 2 parts of compatilizer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding into an impregnation tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Comparative example 6:
1): weighing 73.7 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 3 parts of flexibilizer, 1 part of grafted alkyl phosphorus carboxylate and 0.3 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding the mixture into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument panel framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3 mm.
Comparative example 7:
1): weighing 76.8 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 0.8 part of hyperbranched polymer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding the mixture into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
Comparative example 8
1): weighing 76.5 parts of polypropylene resin according to the weight ratio, and drying by an oven; adding 2 parts of compatilizer, 1.1 parts of hyperbranched polymer and 0.4 part of antioxidant, stirring and mixing uniformly in a high-speed machine, and then feeding into a dipping tank through a double-screw extruder;
2): after 20 parts of continuous glass fiber passes through the impregnation tank, carrying out bracing, cooling, granulating and drying treatment;
3): and (3) performing injection molding on the long glass fiber reinforced polypropylene composite material for the instrument board framework obtained in the step (2) by using an injection molding machine to obtain ISO standard sample bars and sample plates with the size of 150 x 100 x 3mm, and treating the surfaces of the sample plates by using a handheld flame treatment instrument at the speed of 4cm/s for later use.
And (3) performance testing:
the adhesion of a part is generally determined by the surface energy of the part, which is characterized by a dyne value below 46, which is relatively poor, between 46 and 52, which is excellent, and above 52, which is excellent, and thus the adhesion to a material is characterized by a template surface dyne value. The toughness of the material is mainly characterized by the impact performance and the notch impact performance of the material.
The results of the surface dyne value, impact strength, notched impact and tensile modulus tests on the sample are shown in table 1:
TABLE 1 test results of Material Properties
Example 1 | Example 2 | Example 3 | Comparative example 1 | Comparative example 2 | Comparative example 3 | Comparative example 4 | Comparative example 5 | Comparative example 6 | Comparative example 7 | Comparative example 8 | |
Dyne value | 52 | 52 | 48 | 40 | 40 | 38 | 44 | 42 | 52 | 44 | 44 |
Impact strength kJ/m ^2 | 60 | 58 | 55 | 48 | 52 | 62 | 51 | 49 | 39 | 52 | 53 |
Notched impact strength kJ/m ^2 | 23 | 23 | 22 | 18 | 20 | 24 | 20 | 17 | 13 | 19 | 21 |
Tensile modulus MPa | 5240 | 5190 | 5170 | 4700 | 4500 | 4000 | 4430 | 5010 | 4620 | 5000 | 5080 |
From the performances of the above examples and comparative examples, it can be seen that the long glass fiber reinforced polypropylene composite material for instrument panel frameworks of the present invention is a composite material with excellent adhesion and good toughness. According to the data comparison, the adhesion of the material can be obviously improved by adding the hyperbranched polymer, and the toughness of the material can be improved, for example, the dyne value of example 1 (the glass fiber added with 1.5 parts of the hyperbranched polymer is 20% of the reinforced polypropylene) is better than that of comparative example 5 (the glass fiber added with no hyperbranched polymer is 20% of the reinforced polypropylene); according to the comparison of the data, the addition of the hyperbranched polymer can improve the toughness of the material while obviously improving the adhesion of the material, such as example 2 (the glass fiber added with 2 parts of the hyperbranched polymer is 20% of the reinforced polypropylene), the toughness of the material is basically quite close to that of comparative example 3 (the glass fiber added with 15 parts of the POE toughening agent is 20% of the reinforced polypropylene); the data comparison shows that the amount of hyperbranched polymer added needs to be in a certain range, such as example 3 (2 parts of hyperbranched polymer added with 20% of glass fiber reinforced polypropylene), which has a dyne value superior to that of comparative example 4 (3 parts of hyperbranched polymer added with 10 parts of POE toughening agent added with 20% of glass fiber reinforced polypropylene) and comparative example 8 (1.1 parts of hyperbranched polymer added with 20% of glass fiber reinforced polypropylene); according to the data, for example, the dyne value of example 3 (the reinforced polypropylene with 20% of glass fiber added with 2.2 parts of hyperbranched polymer) is slightly lower than that of comparative example 6 (the reinforced polypropylene with 20% of glass fiber added with 1 part of grafted alkyl phosphate carboxylate without flame treatment), but the toughness and modulus of example 3 are far better than those of comparative example 6, and the example 3 meets the part adhesion requirement and the part explosion requirement and further meets the performance requirement of the material for instrument panel parts. The preparation method disclosed by the invention is simple to operate, ensures that the long glass fiber reinforced polypropylene composite material has excellent adhesion and excellent toughness, is suitable for instrument panel parts with requirements on blasting, and is suitable for industrial production and application.
Claims (6)
1. The utility model provides a fine reinforcing polypropylene combined material of long glass for instrument board skeleton which characterized in that: the polypropylene resin composite material consists of six components, namely polypropylene resin, glass fiber, a compatilizer, a hyperbranched polymer and an antioxidant, and is prepared from the following raw materials in parts by weight: 30-90 parts of polypropylene resin, 10-60 parts of glass fiber, 1-10 parts of compatilizer, 0.1-3 parts of hyperbranched polymer and 0.1-1 part of antioxidant; the hyperbranched polymer is hyperbranched polyamide/polyimide polymer.
2. The long glass fiber reinforced polypropylene composite material for instrument panel frameworks according to claim 1, wherein: the polypropylene resin is one or the combination of homopolymerized polypropylene or copolymerized polypropylene.
3. The long glass fiber reinforced polypropylene composite material for instrument panel frameworks according to claim 1, wherein: the glass fiber is continuous glass fiber of 1200tex-3600 tex.
4. The long glass fiber reinforced polypropylene composite material for instrument panel frameworks according to claim 1, wherein: the compatilizer is polypropylene grafted by maleic anhydride, and the grafting rate is 1.5%.
5. The long glass fiber reinforced polypropylene composite material for instrument panel frameworks according to claim 1, wherein: the antioxidant is one or a combination of a plurality of hindered phenol antioxidants 1010, phosphite antioxidants 168, nitrogen oxide-resistant antioxidants GA80 and the like.
6. The method for preparing the long glass fiber reinforced polypropylene composite material for the instrument panel framework according to any one of claims 1 to 5, wherein the method comprises the following steps: the method comprises the following steps:
1): weighing raw materials of polypropylene resin, hyperbranched polymer and other auxiliary agents according to the weight ratio, putting the weighed raw materials into a high-speed mixer, uniformly mixing, and then feeding into an impregnation tank through a double-screw extruder;
2): and (3) carrying out bracing, cooling, granulating and drying treatment on the continuous glass fiber after passing through the impregnation tank.
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