CN112711097A

CN112711097A - Intelligent optical fiber fusion splicer

Info

Publication number: CN112711097A
Application number: CN202110171016.9A
Authority: CN
Inventors: 张国俊
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-02-08
Filing date: 2021-02-08
Publication date: 2021-04-27

Abstract

The invention discloses an intelligent optical fiber fusion splicer which comprises an optical fiber fusion splicer body, wherein the optical fiber fusion splicer body comprises an optical fiber clamp module, an optical fiber fusion splicing module, an optical fiber UV curing adhesive protection module, an optical fiber cleaning module, an optical fiber hot stripping module, an optical fiber electric cutting module, a folding display screen, a power supply module and a main control board; the invention enables the optical fiber fusion splicer to integrate the processes of stripping optical fibers, cleaning optical fibers, cutting optical fibers, splicing optical fibers and protecting optical fibers into one instrument, and automatically completes the steps; the method realizes the one-time welding of the 12-core optical fiber, automatically completes the process, does not need a professional technician to operate, can be competent by ordinary people for the task of optical cable joint, and reduces the labor cost.

Description

Intelligent optical fiber fusion splicer

Technical Field

The invention relates to the technical field of optical fiber fusion, in particular to an intelligent optical fiber fusion splicer.

Background

The optical fiber fusion splicer is mainly used for construction and maintenance of optical cables in optical communication, and is also called as an optical cable fusion splicer. The general working principle is that the high-voltage electric arc is utilized to melt the sections of two optical fibers, and the high-precision movement mechanism is used for gently pushing the two optical fibers to fuse the two optical fibers into one, so that the coupling of an optical fiber mode field is realized. The existing optical fiber fusion splicer cannot complete the operation procedures of stripping optical fibers, cleaning the optical fibers, cutting the optical fibers, splicing the optical fibers and protecting the optical fibers automatically, and needs professional timely operation.

Therefore, an intelligent optical fiber fusion splicer becomes a technical problem to be solved urgently.

Disclosure of Invention

The technical problem to be solved by the invention is to overcome the defects of the technology, and the invention provides:

an intelligent optical fiber fusion splicer comprises an optical fiber fusion splicer body, wherein the optical fiber fusion splicer body comprises an optical fiber clamp module, an optical fiber fusion splicing module, an optical fiber UV curing adhesive protection module, an optical fiber cleaning module, an optical fiber hot stripping module, an optical fiber electric cutting module, a folding display screen, a power supply module and a main control board;

the optical fiber clamping module comprises a track, a trolley and an optical fiber clamp, wherein the track moves forwards and backwards, the trolley is provided with a stepping motor for providing driving force, the trolley is arranged on the track, and the optical fiber clamp is arranged on the trolley;

the optical fiber welding module comprises two V-shaped grooves which are arranged in bilateral symmetry, two groups of high-precision electron microscopes and an electrode assembly, and a second layer of automatically-opened and automatically-closed windproof cover is arranged on the optical fiber welding module;

the optical fiber UV curing glue protection module comprises a UV curing lamp, a UV curing glue storage drip-injection assembly and a first clamp;

the optical fiber cleaning module comprises two groups of first assemblies which are arranged in a bilateral symmetry mode, each first assembly comprises an upper cotton wheel, a lower cotton wheel and an alcohol storage instillation component, and the cotton wheels are provided with first electromagnetic switch controls;

the optical fiber hot stripping module comprises two groups of second components which are arranged in a bilateral symmetry mode, each second component comprises an upper micro crawler and a lower micro crawler, a second electromagnetic switch is arranged on each micro crawler to control, and a PTC heating module is implanted in each micro crawler;

the optical fiber electric cutting module comprises two groups of third assemblies which are arranged in bilateral symmetry, and each third assembly comprises a silica gel pressure pad, an upper clamp, a lower clamp, a hammer and an electric low-speed rotary cutting blade; a third electromagnetic switch control is arranged on the second clamp;

the folding display screen is electrically connected with the main control board, and the power supply module provides voltage required by work for the optical fiber fusion splicer body.

Further, the V-shaped groove is a high-precision 12-groove, and the magnification of the electron microscope is 400 times.

Further, the cotton wheel is a standard consumable.

Further, the folding display screen is a 1080P reflecting screen.

Further, the power module adopts a lithium battery made of lithium ion polymer.

Further, the main control board is a low-power consumption CPU.

Compared with the prior art, the invention has the advantages that: the optical fiber welding machine adopts the matching structure of the optical fiber clamp module, the optical fiber welding module, the optical fiber UV curing adhesive protection module, the optical fiber cleaning module, the optical fiber hot stripping module, the optical fiber electric cutting module, the folding display screen, the power supply module and the main control board, so that the processes of optical fiber stripping, optical fiber cleaning, optical fiber cutting, optical fiber welding and optical fiber protection of the optical fiber welding machine are all integrated into one instrument, and the steps are automatically completed; the method realizes the one-time welding of the 12-core optical fiber, automatically completes the process, does not need a professional technician to operate, and can be competent by ordinary people for the task of optical cable joints, thereby reducing the labor cost; the invention has reasonable design and is worth popularizing.

Drawings

Fig. 1 is a schematic diagram of the overall structure of an intelligent optical fiber fusion splicer according to the present invention.

FIG. 2 is a schematic view of the structure of the cart;

FIG. 3 is a schematic view of a fiber fusion module;

FIG. 4 is a schematic structural diagram of a fiber UV curing glue protection module;

FIG. 5 is a schematic diagram of a fiber cleaning module;

FIG. 6 is a schematic structural view of an optical fiber hot-stripping module;

FIG. 7 is a schematic structural diagram of an optical fiber electric cutting module;

in the figure, 1, an optical fiber fusion splicer body; 2. an optical fiber clamp module; 3. an optical fiber fusion module; 4. the optical fiber UV curing adhesive protection module; 5. an optical fiber cleaning module; 6. an optical fiber hot stripping module; 7. an optical fiber electric cutting module; 8. folding the display screen; 9. a power supply module; 10. a main control board; 11. a track; 12. a trolley; 13. an optical fiber clamp; 14. a stepping motor; 15. a V-shaped groove; 16. an electron microscope; 17. an electrode assembly; 18. a second layer of windshield; 19. a UV curing lamp; 20. the UV curing glue storage drip-injection assembly; 21. a first clamp; 22. a first component; 23. a cotton wheel; 24. an alcohol storage drip member; 25. a first electromagnetic switch control; 26. a second component; 27. a mini-track; 28. a second electromagnetic switch control; 29. a PTC heating module; 30. a third component; 31. a silica gel pressure pad; 32. a second clamp; 33. hammering; 34. an electric low-speed rotating cutting blade; 35. and the third electromagnetic switch is controlled.

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "vertical", "circumferential", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the description of the present invention, "the first feature" and "the second feature" may include one or more of the features. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

An intelligent optical fiber fusion splicer is described in further detail below with reference to the accompanying drawings.

With reference to the attached drawings 1-7, an intelligent optical fiber fusion splicer comprises an optical fiber fusion splicer body 1, wherein the optical fiber fusion splicer body 1 comprises an optical fiber clamp module 2, an optical fiber fusion splicing module 3, an optical fiber UV curing adhesive protection module 4, an optical fiber cleaning module 5, an optical fiber hot stripping module 6, an optical fiber electric cutting module 7, a folding display screen 8, a power supply module 9 and a main control board 10;

the optical fiber clamp module 2 comprises a track 11, a trolley 12 and an optical fiber clamp 13 which move back and forth, wherein the track 11 is provided with a stepping motor 14 for providing driving force, the trolley 12 is arranged on the track 11, and the optical fiber clamp 13 is arranged on the trolley 12;

the optical fiber welding module 3 comprises two V-shaped grooves 15, two groups of high-precision electron microscopes 16 and an electrode assembly 17 which are arranged in bilateral symmetry, and a second layer of automatically-opened and automatically-closed windproof cover 18 is arranged on the optical fiber welding module 3;

the optical fiber UV curing glue protection module 4 comprises a UV curing lamp 19, a UV curing glue storage drip-feed assembly 20 and a first clamp 21;

the optical fiber cleaning module 5 comprises two groups of first assemblies 22 which are arranged in bilateral symmetry, each first assembly 22 comprises an upper cotton wheel 23, a lower cotton wheel 23 and an alcohol storage instillation part 24, and a first electromagnetic switch control 25 is arranged on each cotton wheel 23;

the optical fiber hot stripping module 6 comprises two groups of second components 26 which are arranged in a bilateral symmetry mode, the second components 26 comprise an upper group of miniature crawler belts 27 and a lower group of miniature crawler belts 27, second electromagnetic switch controls 28 are arranged on the miniature crawler belts 27, and PTC heating modules 29 are implanted in the miniature crawler belts 27;

the optical fiber electric cutting module 7 comprises two groups of third components 30 which are arranged in bilateral symmetry, wherein each third component 30 comprises a silica gel pressure pad 31, an upper clamp 32, a lower clamp 32, a hammer 33 and an electric low-speed rotary cutting blade 34; a third electromagnetic switch control 35 is arranged on the second clamp 32;

the folding display screen 8 is electrically connected with the main control board 10, and the power supply module 9 provides voltage required by work for the optical fiber fusion splicer body.

The V-shaped groove is a high-precision 12-groove, and the magnification of the electron microscope is 400 times.

The cotton wheel 23 is a standard consumable.

The folding display screen 8 is a 1080P reflecting screen.

The power module 9 is a lithium battery made of a lithium ion polymer.

The main control board 10 is a low power consumption CPU.

The working flow of the invention is as follows: 1. the operator strips the optical fiber from the optical cable, cleans the oil stain of the optical fiber with alcohol cotton, and fixes the stripped optical cable to the proper position of the optical cable joint box. 2. And (4) straightening the optical fibers and sorting the optical fibers in groups. 3. And clamping a group of optical fibers which correspond left and right and are well sequenced to a proper position of the optical fibers by using an optical fiber clamp with proper core number, reserving the specified length of optical fiber fusion, and filling the part with insufficient core number of the optical fibers with the waste optical fibers with the length of the optical fiber clamp. 4. Placing the fiber clamp and the fiber to the fiber cart 12; and covering a wind shield of the welding machine. 5. Taking out the optical fiber and the optical fiber joint of the previous process; and carrying out the next group of optical fiber fusion splicing. 6. When waiting for the optical fiber fusion, the optical fibers which are fused in the previous group are coiled into the optical fiber tray, and the optical fiber connector is only required to be loosely bound to the adjacent optical fibers because the novel optical fiber connector is light; 7. and (5) packaging the optical cable joint box.

The optical fiber welding machine adopts the matching structure of the optical fiber clamp module 2, the optical fiber welding module 3, the optical fiber UV curing adhesive protection module 4, the optical fiber cleaning module 5, the optical fiber hot stripping module 6, the optical fiber electric cutting module 7, the folding display screen 8, the power supply module 9 and the main control board 10, so that the processes of optical fiber stripping, optical fiber cleaning, optical fiber cutting, optical fiber welding and optical fiber protection of the optical fiber welding machine are all integrated into one instrument, and the steps are automatically completed; the method realizes the one-time welding of the 12-core optical fiber, automatically completes the process, does not need a professional technician to operate, and can be competent by ordinary people for the task of optical cable joints, thereby reducing the labor cost; the invention has reasonable design and is worth popularizing.

The present invention and its embodiments have been described above, and the description is not intended to be limiting, and the drawings are only one embodiment of the present invention, and the actual structure is not limited thereto. In summary, those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiments as a basis for designing or modifying other structures for carrying out the same purposes of the present invention without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. The utility model provides an intelligence optical fiber splicer, includes the optical fiber splicer body, its characterized in that: the optical fiber fusion splicer body comprises an optical fiber clamp module, an optical fiber fusion splicing module, an optical fiber UV curing adhesive protection module, an optical fiber cleaning module, an optical fiber hot stripping module, an optical fiber electric cutting module, a folding display screen, a power supply module and a main control board;

2. An intelligent optical fiber fusion splicer according to claim 1, wherein: the V-shaped groove is a high-precision 12-groove, and the magnification of the electron microscope is 400 times.

3. An intelligent optical fiber fusion splicer according to claim 1, wherein: the cotton wheel is a standard consumable.

4. An intelligent optical fiber fusion splicer according to claim 1, wherein: the folding display screen is a 1080P reflecting screen.

5. An intelligent optical fiber fusion splicer according to claim 1, wherein: the power module adopts a lithium battery made of lithium ion polymer.

6. An intelligent optical fiber fusion splicer according to claim 1, wherein: the main control board is a low-power consumption CPU.