CN112707238A - Production equipment of coil equipment for antenna - Google Patents
Production equipment of coil equipment for antenna Download PDFInfo
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- CN112707238A CN112707238A CN202011590508.3A CN202011590508A CN112707238A CN 112707238 A CN112707238 A CN 112707238A CN 202011590508 A CN202011590508 A CN 202011590508A CN 112707238 A CN112707238 A CN 112707238A
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- frame
- feeding mechanism
- clamping
- servo motor
- output end
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
- B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
- B65H54/553—Both-ends supporting arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
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Abstract
The invention relates to the technical field of communication antenna winding equipment, in particular to production equipment of coil equipment for an antenna, which comprises the following steps: a work table; the method comprises the following steps: the feeding mechanism is arranged at the bottom of the workbench, the feeding mechanism is arranged at the discharging end of the feeding mechanism, an opening is formed in the workbench, the output end of the feeding mechanism faces the opening of the workbench, the material blocking mechanism is arranged on one side of the feeding mechanism, and the material blocking mechanism is far away from the feeding mechanism; the automatic winding device comprises a clamping driving mechanism, a clamping plate mechanism, an opening and closing driving assembly, wherein the clamping driving mechanism and the clamping plate mechanism are respectively arranged at two output ends of the opening and closing driving assembly, a winding material moving mechanism is arranged at the top of the workbench, the opening and closing driving assembly is arranged at the output end of the winding material moving mechanism, an unwinding mechanism is arranged at the top of the workbench, a guiding cutting mechanism is arranged at the top of the workbench, the automatic winding mechanism can be used for automatically winding coils, manual intervention is not needed in the winding process, and the production work efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of communication antenna winding equipment, in particular to production equipment of coil equipment for an antenna.
Background
An antenna is a transducer that converts a guided wave propagating on a transmission line into an electromagnetic wave propagating in an unbounded medium (usually free space) or vice versa. A component for transmitting or receiving electromagnetic waves in a radio device. Engineering systems such as radio communication, broadcasting, television, radar, navigation, electronic countermeasure, remote sensing, radio astronomy and the like all use electromagnetic waves to transmit information and work by depending on antennas. In addition, in transferring energy with electromagnetic waves, non-signal energy radiation also requires antennas. The antennas are generally reciprocal in that the same pair of antennas can be used as both transmit and receive antennas. The same antenna is the same as the basic characteristic parameter for transmission or reception. This is the reciprocity theorem for antennas.
Chinese patent: CN201520671999.2 discloses an antenna structure capable of directional winding, which comprises a substrate and coils, wherein a plurality of corresponding staggered positioning slots are respectively arranged on two sides of the substrate, and the coils are sequentially wound on the positioning slots. The utility model discloses an increase the constant head tank that is used for the winding coil on the substrate, improved the winding mode of coil, specifically for the coil passes through the constant head tank winding on the substrate to can make on the material of antenna design arbitrary shape, can enlarge the range of application.
This patent only discloses coil winding structure, but still not to the coil winding equipment to this patent, so need provide a production facility of coil equipment for antenna, can carry out automatic winding coil, and the winding process need not artificial intervention, has improved production work efficiency greatly.
Disclosure of Invention
In order to solve the technical problem, the technical scheme provides production equipment of the coil equipment for the antenna, the coil can be automatically wound, manual intervention is not needed in the winding process, and the production working efficiency is greatly improved.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a production apparatus of a coil device for an antenna, comprising: a work table;
the method comprises the following steps:
the feeding mechanism is arranged at the bottom of the workbench and used for conveying the base materials;
the feeding mechanism is arranged at the discharging end of the feeding mechanism, an opening is formed in the workbench, the output end of the feeding mechanism faces the opening of the workbench, and the feeding mechanism is used for driving the base material to move longitudinally;
the material blocking mechanism is arranged on one side of the feeding mechanism and is far away from the feeding mechanism;
the clamping driving mechanism is used for clamping and rotating one end of the base material;
the clamping plate mechanism is used for clamping the other end of the base material;
the clamping driving mechanism and the clamping plate mechanism are respectively arranged at two output ends of the opening and closing driving assembly, and the opening and closing driving assembly is used for driving the clamping driving mechanism and the clamping plate mechanism to approach each other;
the winding and material moving mechanism is arranged at the top of the workbench, the opening and closing driving assembly is arranged at the output end of the winding and material moving mechanism, and the winding and material moving mechanism is used for driving the opening and closing driving assembly to horizontally move;
the unwinding mechanism is placed at the top of the workbench and used for unwinding the wire; and the guide cutting-off mechanism is arranged at the top of the workbench and is used for guiding and cutting the wire.
Preferably, the feeding mechanism comprises:
a support frame;
the driving wheel and the driven wheel are respectively arranged at two ends of the supporting frame and are rotatably connected with the supporting frame, and the driving wheel and the driven wheel are in transmission connection through a synchronous belt;
the first servo motor is arranged on the support frame, and the output end of the first servo motor is connected with the stress end of the driving wheel.
Preferably, the feeding mechanism includes:
the right-angle fixing frame is arranged at the bottom of the opening of the workbench and is positioned at the discharge end of the feeding mechanism;
the material containing plate is positioned at the top of the right-angle fixing frame, one end of the material containing plate is positioned at the discharge end of the feeding mechanism, the bottom of the material containing plate is symmetrically arranged on the first limiting rod and the threaded rod, and the first limiting rod and the threaded rod penetrate through the right-angle fixing frame;
the second servo motor is arranged on the right-angle fixing frame;
the belt pulley is arranged at the output end of the second servo motor;
the nut is sleeved on the threaded rod and is in threaded connection with the threaded rod, the nut is rotatably connected with the right-angle fixing frame, and the belt pulley is in transmission connection with the nut through a belt.
Preferably, hinder material mechanism includes:
the vertical frame is arranged at one end of the material containing plate and is far away from the feeding mechanism;
the first cylinder is arranged on the vertical frame;
the material stopping plate is arranged at the output end of the first cylinder;
the second limiting rod is arranged on the material blocking plate and penetrates through the vertical frame and is in sliding connection with the vertical frame.
Preferably, the opening and closing driving assembly includes:
the base is arranged at the output end of the clamping driving mechanism;
the guide rod and the first threaded rod are arranged on the base, the guide rod is fixedly connected with the base, the first threaded rod is rotatably connected with the base, and opposite threads are arranged on the first threaded rod;
the clamping driving mechanism and the clamping plate mechanism are respectively arranged on the first working block and the second working block;
and the output end of the third servo motor is connected with the stress end of the first threaded rod.
Preferably, the clamp driving mechanism includes:
the first straight angle plate is arranged on the first working block;
the first rotating piece is arranged on one surface of the first straight angle plate and is rotatably connected with the first straight angle plate;
the fourth servo motor is arranged on the other surface of the first right-angle plate, and the output end of the fourth servo motor is connected with the first rotating piece;
the first wide finger cylinder is arranged on the first rotating piece;
first splint have two, and two first splint set up respectively in two output of first broad finger cylinder.
Preferably, the clamping mechanism comprises:
the second right-angle plate is arranged on the second working block;
the second rotating part is arranged on the second rotating part;
the second wide finger cylinder is arranged on the second rotating part;
the second splint have two, and two second splints set up respectively in two output ends of the wide finger cylinder of second.
Preferably, the winding and material moving mechanism comprises:
the material guiding frame is arranged at the top of the feeding mechanism;
the sliding block is arranged on the material guiding frame and is in sliding connection with the material guiding frame, and the opening and closing driving component is arranged on the sliding block;
the second threaded rod is arranged on the material guiding frame and is rotatably connected with the material guiding frame, and the second threaded rod is in threaded connection with the sliding block;
and the fifth servo motor is arranged on the material guiding frame, and the output end of the fifth servo motor is connected with the second threaded rod.
Preferably, the unwinding mechanism comprises:
the rotating frame is arranged at the top of the feeding mechanism;
the linkage rod is arranged on the rotating frame and is rotatably connected with the rotating frame;
and the sixth servo motor is arranged on the rotating frame, and the output end of the sixth servo motor is connected with the linkage rod.
Preferably, the guide cutting mechanism includes:
the frame is arranged at the top of the feeding mechanism and is positioned at the discharge end of the unwinding mechanism;
the first roller and the second roller are both arranged on the frame and rotatably connected with the frame, annular notches are arranged on the first roller and the second roller, the two notches are positioned at the same level, a first gear and a second synchronous wheel are arranged at the stress end of the first roller, a second gear is arranged at the stress end of the second roller, and the first gear is meshed with the second gear;
the cutters are respectively arranged in the surrounding notches of the first roller and the second roller,
and the seventh servo motor is arranged on the frame, a first synchronizing wheel is arranged at the output end of the seventh servo motor, and the first synchronizing wheel and the second synchronizing wheel are connected through a synchronous belt in a transmission manner.
Compared with the prior art, the invention has the beneficial effects that: firstly, a plurality of base materials are placed at the output end of a feeding mechanism by an operator, the feeding mechanism starts to work, the output end of the feeding mechanism drives the base materials to move until the base materials move to the output end of a feeding mechanism, the output end of a material blocking mechanism is used for preventing the base materials from moving to stop at the output end of the feeding mechanism, the feeding mechanism starts to work, the output end of the feeding mechanism drives the base materials to rise until the base materials rise between a clamping driving mechanism and a clamping plate mechanism, then an opening and closing driving assembly starts to work, the two output ends of the opening and closing driving assembly respectively drive the clamping driving mechanism and the clamping plate mechanism to approach each other, the clamping driving mechanism and the clamping plate mechanism start to work, the output ends of the clamping driving mechanism and the clamping plate mechanism simultaneously clamp two ends of the base materials, then the output end of the clamping driving mechanism, the unwinding mechanism is opened, the unwinding mechanism unwinds the wire, a worker leads the wire to pass through the output end of the guide cutting mechanism, the wire is guided by the guide cutting mechanism, then the worker welds the end of the wire out of a knot, then the wire is clamped into the positioning groove of the substrate, the clamping driving mechanism works again, the substrate is driven to continuously rotate by the clamping driving mechanism, the winding material moving mechanism starts to work in the process of rotating the substrate, the output end of the winding material moving mechanism drives the substrate to horizontally move, the wire is uniformly wound on the positioning groove of the substrate, the guide cutting mechanism starts to work, the output end of the guide cutting mechanism rotates and cuts the wire, the worker welds the tail end of the wire out of the knot, the output ends of the clamping driving mechanism and the clamping plate mechanism loosen the fixation of the substrate, and the two output ends of the winding material moving mechanism drive the clamping driving mechanism and the clamping plate mechanism to be, the coil base material falls down and passes through the opening of the workbench to fall on the top of the feeding mechanism, the output end of the material blocking mechanism is retracted, the output end of the feeding mechanism continues to push the base material to move to the top of the feeding mechanism, at the moment, the finished base material on the top of the feeding mechanism is pushed down, and a worker collects the finished base material;
1. the wire can be guided and cut through the arrangement of the guide cutting mechanism;
2. through the setting of this equipment, can carry out automatic winding coil, the winding process need not artificial intervention, has improved production work efficiency greatly.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of the feeding mechanism of the present invention;
FIG. 4 is a schematic perspective view of the feeding mechanism and the blocking mechanism of the present invention;
FIG. 5 is a side view of the feed mechanism and hold-up mechanism of the present invention;
FIG. 6 is a front view of the clamp drive mechanism and clamping plate mechanism of the present invention;
FIG. 7 is a schematic perspective view of an opening/closing driving assembly according to the present invention;
FIG. 8 is a schematic perspective view of the winding and transferring mechanism of the present invention;
fig. 9 is a schematic perspective view of an unwinding mechanism according to the present invention;
fig. 10 is a front view of the guide cutting mechanism of the present invention.
The reference numbers in the figures are:
1-a feeding mechanism; 1 a-a support frame; 1 b-a driving wheel; 1 c-driven wheel; 1 d-a first servo motor;
2-a feeding mechanism; 2 a-a right-angle fixing frame; 2 b-a material containing plate; 2b1 — first stop bar; 2b 2-threaded rod; 2 c-a second servomotor; 2 d-a belt pulley; 2 e-a nut;
3-blocking the material mechanism; 3 a-a vertical frame; 3 b-a first cylinder; 3 c-a baffle plate; 3 d-a second stop lever;
4-an opening and closing drive assembly; 4 a-a base; 4 b-a guide bar; 4 c-a first threaded rod; 4 d-first work block; 4 e-a second work block; 4 f-a third servo motor;
5-a clamping drive mechanism; 5 a-a first rectilinear panel; 5 b-a first rotating member; 5 c-a fourth servo motor; 5 d-a first wide finger cylinder; 5 e-a first splint;
6-a clamping plate mechanism; 6 a-a second square plate; 6 b-a second rotating member; 6 c-a second broad finger cylinder; 6 d-second splint;
7-a winding and material moving mechanism; 7 a-a material guiding frame; 7 b-a slider; 7 c-a second threaded rod; 7 d-a fifth servo motor;
8, an unwinding mechanism; 8 a-a turret; 8 b-linkage rod; 8 c-a sixth servo motor;
9-guiding a cutting mechanism; 9 a-a frame; 9 b-a first drum; 9b1 — first gear; 9b2 — second synchronizing wheel; 9 c-a second roller; 9c1 — second gear; 9 d-a cutter; 9 e-a seventh servo motor; 9e1 — first synchronous wheel;
10-a substrate.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 2, a production apparatus of a coil apparatus for an antenna includes: a work table;
the method comprises the following steps:
the feeding mechanism 1 is arranged at the bottom of the workbench, and the feeding mechanism 1 is used for conveying base materials;
the feeding mechanism 2 is arranged at the discharging end of the feeding mechanism 1, an opening is formed in the workbench, the output end of the feeding mechanism 2 faces the opening of the workbench, and the feeding mechanism 2 is used for driving the base material to move longitudinally;
the material blocking mechanism 3 is arranged on one side of the feeding mechanism 2, and the material blocking mechanism 3 is far away from the feeding mechanism 1;
a clamping drive mechanism 5 for clamping and rotating one end of the base material;
the clamping plate mechanism 6 is used for clamping the other end of the base material;
the opening and closing driving assembly 4, the clamping driving mechanism 5 and the clamping plate mechanism 6 are respectively arranged at two output ends of the opening and closing driving assembly 4, and the opening and closing driving assembly 4 is used for driving the clamping driving mechanism 5 and the clamping plate mechanism 6 to approach each other;
the winding and material moving mechanism 7 is arranged at the top of the workbench, the opening and closing driving assembly 4 is arranged at the output end of the winding and material moving mechanism 7, and the winding and material moving mechanism 7 is used for driving the opening and closing driving assembly 4 to horizontally move;
the unwinding mechanism 8 is placed at the top of the workbench, and the unwinding mechanism 8 is used for unwinding the wire;
the guide cutting mechanism 9 is arranged at the top of the workbench, and the guide cutting mechanism 9 is used for guiding and cutting the wire;
firstly, a plurality of base materials are placed at the output end of a feeding mechanism 1 by a worker, the feeding mechanism 1 starts to work, the output end of the feeding mechanism 1 drives the base materials to move until the base materials move to the output end of a feeding mechanism 2, the output end of a material blocking mechanism 3 is used for preventing the base materials from moving to stop at the output end of the feeding mechanism 2, the feeding mechanism 2 starts to work, the output end of the feeding mechanism 2 drives the base materials to start to rise until the base materials rise between a clamping driving mechanism 5 and a clamping plate mechanism 6, then an opening and closing driving assembly 4 starts to work, two output ends of the opening and closing driving assembly 4 respectively drive the clamping driving mechanism 5 and the clamping plate mechanism 6 to approach each other, the clamping driving mechanism 5 and the clamping plate mechanism 6 start to work, the output ends of the clamping driving mechanism 5 and the clamping plate mechanism 6 simultaneously clamp two ends of the base materials, then the output, at the moment, the substrate is vertically arranged, the unwinding mechanism 8 is opened, the unwinding mechanism 8 unwinds the substrate, a worker leads the substrate through the output end of the guide cutting mechanism 9, the substrate is guided through the guide cutting mechanism 9, then the worker welds the end of the substrate out of a knot, then the substrate is clamped into the positioning groove of the substrate, the clamping driving mechanism 5 works again, the substrate is driven to rotate continuously through the clamping driving mechanism 5, the winding and material moving mechanism 7 starts to work in the rotating process of the substrate, the output end of the winding and material moving mechanism 7 drives the substrate to move horizontally, the substrate is uniformly wound on the positioning groove of the substrate, the guide cutting mechanism 9 starts to work, the output end of the guide cutting mechanism 9 rotates and cuts the substrate, the worker welds the end of the wire out of the knot, the output ends of the clamping driving mechanism 5 and the clamping plate mechanism 6 loosen the fixation of the substrate, and two output ends of the winding material moving mechanism 7 drive the clamping driving mechanism 5 and the clamping plate mechanism 6 to be away from each other, the coil base material falls down and passes through the opening of the workbench to fall on the top of the feeding mechanism 2, the output end of the material blocking mechanism 3 is retracted, the output end of the feeding mechanism 1 continues to push the base material to move to the top of the feeding mechanism 2, the finished base material on the top of the feeding mechanism 2 is pushed down, and the finished base material is collected by a worker.
As shown in fig. 3, the feeding mechanism 1 includes:
a support frame 1 a;
the driving wheel 1b and the driven wheel 1c are respectively arranged at two ends of the supporting frame 1a and are rotatably connected with the supporting frame 1a, and the driving wheel 1b and the driven wheel 1c are in transmission connection through a synchronous belt;
the first servo motor 1d is arranged on the support frame 1a, and the output end of the first servo motor 1d is connected with the stress end of the driving wheel 1 b;
the staff places the substrate on the hold-in range, then first servo motor 1d begins work, and the output drive action wheel 1b of first servo motor 1d rotates, drives the substrate through action wheel 1b and removes, moves to feed mechanism 2's output until the substrate, and support frame 1a is used for the fixed stay, follows driving wheel 1c and is used for supporting the hold-in range and the cooperation rotates.
As shown in fig. 4 and 5, the feed mechanism 2 includes:
the right-angle fixing frame 2a is arranged at the bottom of the opening of the workbench and is positioned at the discharge end of the feeding mechanism 1;
the material containing plate 2b is positioned at the top of the right-angle fixing frame 2a, one end of the material containing plate 2b is positioned at the discharge end of the feeding mechanism 1, the bottom of the material containing plate 2b is symmetrically arranged on the first limiting rod 2b1 and the threaded rod 2b2, and the first limiting rod 2b1 and the threaded rod 2b2 penetrate through the right-angle fixing frame 2 a;
the second servo motor 2c is arranged on the right-angle fixing frame 2 a;
the belt pulley 2d is arranged at the output end of the second servo motor 2 c;
the nut 2e is sleeved on the threaded rod 2b2 and is in threaded connection with the threaded rod, the nut 2e is rotatably connected with the right-angle fixing frame 2a, and the belt pulley 2d is in transmission connection with the nut 2e through a belt;
when feeding mechanism 1 transported the substrate to flourishing flitch 2 b's top, second servo motor 2 c's output drive belt pulley 2d rotates, belt pulley 2d drives nut 2e through the belt and rotates, nut 2e drives flourishing flitch 2b through threaded rod 2b2 and begins to rise, flourishing flitch 2b drives the substrate and rises to pressing from both sides between tight actuating mechanism 5 and the splint mechanism 6, right angle mount 2a is used for the fixed stay, first gag lever post 2b1 is used for guiding the moving direction of flourishing flitch 2 b.
As shown in fig. 4, the blocking mechanism 3 includes:
the vertical frame 3a is arranged at one end of the material containing plate 2b, and the vertical frame 3a is far away from the feeding mechanism 1;
a first cylinder 3b provided on the stand 3 a;
a baffle plate 3c provided at an output end of the first cylinder 3 b;
the second limiting rod 3d is arranged on the material blocking plate 3c, and the second limiting rod 3d penetrates through the vertical frame 3a and is connected with the vertical frame in a sliding mode;
before the work begins, the output end of the first air cylinder 3b pushes the material stopping plate 3c to be located at one end of the material containing plate 2b, so that the base materials can be accurately conveyed to the top of the material containing plate 2b by the feeding mechanism 1, after one round of work is completed, the output end of the first air cylinder 3b drives the material stopping plate 3c to be recovered, the new base materials conveyed by the feeding mechanism 1 move to the top of the material containing plate 2b, the completed base materials are ejected out, the vertical frame 3a is used for fixed support, and the second limiting rod 3d is used for guiding the moving direction of the material stopping plate 3 c.
The opening and closing drive assembly 4 shown in fig. 7 includes:
a base 4a provided at an output end of the clamping drive mechanism 5;
the guide rod 4b and the first threaded rod 4c are arranged on the base 4a, the guide rod 4b is fixedly connected with the base 4a, the first threaded rod 4c is rotatably connected with the base 4a, and the first threaded rod 4c is provided with opposite threads;
the clamping device comprises a first working block 4d and a second working block 4e, wherein the first working block 4d and the second working block 4e are both connected with a guide rod 4b in a sliding manner, the first working block 4d and the second working block 4e are both connected with a first threaded rod 4c in a threaded manner, and a clamping driving mechanism 5 and a clamping plate mechanism 6 are respectively arranged on the first working block 4d and the second working block 4 e;
the third servo motor 4f is arranged on the base 4a, and the output end of the third servo motor 4f is connected with the stress end of the first threaded rod 4 c;
the opening and closing driving assembly 4 starts to work, the output end of the third servo motor 4f drives the first threaded rod 4c to rotate, the first threaded rod 4c drives the first working block 4d and the second working block 4e to mutually approach along the guide rod 4b, the first working block 4d and the second working block 4e drive the clamping driving mechanism 5 and the clamping plate mechanism 6 to mutually approach respectively, and the base 4a is used for fixed support.
The clamp driving mechanism 5 shown in fig. 6 includes:
a first right angle plate 5a provided on the first work block 4 d;
a first rotating member 5b provided on one surface of the first rectilinear plate 5a and rotatably connected thereto;
a fourth servo motor 5c arranged on the other surface of the first right-angle plate 5a, and the output end of the fourth servo motor 5c is connected with the first rotating piece 5 b;
a first wide finger cylinder 5d provided on the first rotating member 5 b;
two first clamping plates 5e are arranged, and the two first clamping plates 5e are respectively arranged at two output ends of the first wide finger cylinder 5 d;
the clamping driving mechanism 5 starts to work, two output ends of the first wide finger cylinder 5d drive the two first clamping plates 5e to approach each other, one end of the base material is clamped through the two first clamping plates 5e, the other end of the base material is clamped through the clamping plate mechanism 6, the fourth servo motor 5c starts to work, the output end of the fourth servo motor 5c drives the base material to rotate through the first rotating part 5b, the first wide finger cylinder 5d and the two first clamping plates 5e, and the first right angle plate 5a is used for fixed support.
The chucking mechanism 6 shown in fig. 6 includes:
the second right-angle plate 6a is arranged on the second working block 4 e;
a second rotating member 6b provided on the second rotating member 6 b;
a second wide finger cylinder 6c provided on the second rotating member 6 b;
two second clamping plates 6d are provided, and the two second clamping plates 6d are respectively arranged at two output ends of the second wide finger cylinder 6 c;
the splint mechanism 6 begins to work, and two output ends of the second broad finger cylinder 6c drive two second splint 6d to be close to each other, and two second splint 6d press from both sides the other end of substrate tightly, and second right-angle board 6a is used for the fixed stay, and the second rotates piece 6b and is used for the cooperation to press from both sides tight actuating mechanism 5 and rotate.
As shown in fig. 8, the winding and transferring mechanism 7 includes:
the material guiding frame 7a is arranged at the top of the feeding mechanism 1;
the sliding block 7b is arranged on the material guiding frame 7a and is in sliding connection with the material guiding frame, and the opening and closing driving component 4 is arranged on the sliding block 7 b;
the second threaded rod 7c is arranged on the material guiding frame 7a and is rotatably connected with the material guiding frame, and the second threaded rod 7c is in threaded connection with the sliding block 7 b;
the fifth servo motor 7d is arranged on the material guiding frame 7a, and the output end of the fifth servo motor 7d is connected with the second threaded rod 7 c;
the winding material moving mechanism 7 starts to work, the output end of the fifth servo motor 7d drives the second threaded rod 7c to rotate, the second threaded rod 7c drives the sliding block 7b to move along the material guiding frame 7a, and the second threaded rod 7c drives the clamping plate mechanism 6 to horizontally move.
As shown in fig. 9, the unwinding mechanism 8 includes:
the rotating frame 8a is arranged at the top of the feeding mechanism 1;
the linkage rod 8b is arranged on the rotating frame 8a and is rotatably connected with the rotating frame;
the sixth servo motor 8c is arranged on the rotating frame 8a, and the output end of the sixth servo motor 8c is connected with the linkage rod 8 b;
the linkage rod 8b is wound with a wire rod, the sixth servo motor 8c starts to work, the output end of the sixth servo motor 8c drives the linkage rod 8b to rotate, the linkage rod 8b drives the wire rod to unreel, and the rotating frame 8a is used for fixed support.
As shown in fig. 10, the guide cutting mechanism 9 includes:
the frame 9a is arranged at the top of the feeding mechanism 1, and the frame 9a is positioned at the discharge end of the unwinding mechanism 8;
a first roller 9b and a second roller 9c, wherein the first roller 9b and the second roller 9c are both arranged on the frame 9a and rotatably connected with the frame 9a, the first roller 9b and the second roller 9c are both provided with annular gaps, the two gaps are at the same level, the stressed end of the first roller 9b is provided with a first gear 9b1 and a second synchronous gear 9b2, the stressed end of the second roller 9c is provided with a second gear 9c1, and the first gear 9b1 is meshed with the second gear 9c 1;
a cutter 9d respectively arranged in the surrounding notches of the first roller 9b and the second roller 9c,
the seventh servo motor 9e is arranged on the frame 9a, the output end of the seventh servo motor 9e is provided with a first synchronous wheel 9e1, and the first synchronous wheel 9e1 is in transmission connection with the second synchronous wheel 9b2 through a synchronous belt;
the unwinding direction of the wire is guided through the surrounding notches of the first roller 9b and the second roller 9c, when the wire needs to be cut off, the seventh servo motor 9e starts to work, the output end of the seventh servo motor 9e drives the first synchronizing wheel 9e1 to rotate, the first synchronizing wheel 9e1 drives the second synchronizing wheel 9b2 to rotate through the synchronous belt, the second synchronizing wheel 9b2 drives the first roller 9b to rotate, the first roller 9b drives the second gear 9c1 to rotate reversely through the first gear 9b1, the second gear 9c1 drives the second roller 9c to rotate reversely, the first roller 9b and the second roller 9c rotate oppositely and drive the two cutters 9d to rotate along with the first roller 9b and the second roller 9c, the wire is cut off through the two cutters 9d, and the frame 9a is used for fixed support.
The working principle of the invention is as follows: firstly, a plurality of base materials are placed on a synchronous belt by a worker, then a first servo motor 1d starts to work, the output end of the first servo motor 1d drives a driving wheel 1b to rotate, the base materials are driven to move by the driving wheel 1b until the base materials move to a material containing plate 2b, before the work starts, the output end of a first air cylinder 3b pushes a material stopping plate 3c to be positioned at one end of the material containing plate 2b, so that the feeding mechanism 1 can accurately convey the base materials to the top of the material containing plate 2b, the feeding mechanism 2 starts to work, the output end of a second servo motor 2c drives a belt pulley 2d to rotate, the belt pulley 2d drives a nut 2e to rotate by a belt, the nut 2e drives the material containing plate 2b to start to rise by a threaded rod 2b2, the material containing plate 2b drives the base materials to rise between a clamping driving mechanism 5 and a clamping plate mechanism 6, and then, the output end of the third servo motor 4f drives the first threaded rod 4c to rotate, the first threaded rod 4c respectively drives the first working block 4d and the second working block 4e to approach each other along the guide rod 4b, the first working block 4d and the second working block 4e respectively drive the clamping driving mechanism 5 and the clamping mechanism 6 to approach each other, the clamping driving mechanism 5 and the clamping mechanism 6 start to work, the two output ends of the first broad finger cylinder 5d drive the two first clamping plates 5e to approach each other, one end of the base material is clamped by the two first clamping plates 5e, the clamping mechanism 6 starts to work, the two output ends of the second broad finger cylinder 6c drive the two second clamping plates 6d to approach each other, the two second clamping plates 6d clamp the other end of the base material, the fourth servo motor 5c starts to work, and the output end of the fourth servo motor 5c passes through the first rotating part 5b, The first wide finger cylinder 5d and the two first clamping plates 5e drive the base material to rotate ninety degrees, the base material is vertically arranged, the unreeling mechanism 8 is opened, the output end of the sixth servo motor 8c drives the linkage rod 8b to rotate, the linkage rod 8b drives the wire material to unreel, a worker guides the unreeling direction of the wire material through the annular gaps of the first roller 9b and the second roller 9c, then the worker welds the end part of the wire material out of a knot, then clamps the wire material into the positioning groove of the base material, the clamping driving mechanism 5 works again, the base material is driven to continuously rotate through the clamping driving mechanism 5, the winding and moving mechanism 7 starts to work in the process of the rotation of the base material, the winding and moving mechanism 7 starts to work, the output end of the fifth servo motor 7d drives the second threaded rod 7c to rotate, the second threaded rod 7c drives the sliding block 7b to move along the material guiding frame 7a, the second threaded rod 7c drives the substrate to move horizontally, the wire is uniformly wound on a positioning groove of the substrate to guide the cutting mechanism 9 to start working, the seventh servo motor 9e starts working, the output end of the seventh servo motor 9e drives the first synchronizing wheel 9e1 to rotate, the first synchronizing wheel 9e1 drives the second synchronizing wheel 9b2 to rotate through a synchronous belt, the second synchronizing wheel 9b2 drives the first roller 9b to rotate, the first roller 9b drives the second gear 9c1 to rotate reversely through the first gear 9b1, the second gear 9c1 drives the second roller 9c to rotate reversely, the first roller 9b and the second roller 9c rotate oppositely and drive the two cutters 9d to rotate along with the first roller 9b, the wire is cut through the two cutters 9d, the operator welds the tail end of the wire out a knot, the output end of the wire clamping mechanism 5 and the output end of the clamping plate mechanism 6 loosen the fixation of the substrate, and two output ends of the winding material moving mechanism 7 drive the clamping driving mechanism 5 and the clamping plate mechanism 6 to be away from each other, the coil base material falls down and passes through the opening of the workbench to fall on the top of the feeding mechanism 2, the output end of the material blocking mechanism 3 is retracted, the output end of the feeding mechanism 1 continues to push the base material to move to the top of the feeding mechanism 2, the finished base material on the top of the feeding mechanism 2 is pushed down, and the finished base material is collected by a worker.
The device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
firstly, a plurality of base materials are placed at the output end of a feeding mechanism 1 by an operator, the feeding mechanism 1 starts to work, and the output end of the feeding mechanism 1 drives the base materials to move until the base materials move to the output end of a feeding mechanism 2;
step two, the feeding mechanism 2 starts to work, the output end of the feeding mechanism 2 drives the base material to start to rise until the base material rises between the clamping driving mechanism 5 and the clamping plate mechanism 6;
step three, the opening and closing driving component 4 starts to work, and two output ends of the opening and closing driving component 4 respectively drive the clamping driving mechanism 5 and the clamping plate mechanism 6 to approach each other;
step four, the clamping driving mechanism 5 and the clamping plate mechanism 6 start to work, the output ends of the clamping driving mechanism 5 and the clamping plate mechanism 6 simultaneously clamp two ends of the base material, and then the output end of the clamping driving mechanism 5 drives the base material to rotate for ninety degrees, and the base material is vertically arranged;
fifthly, the unwinding mechanism 8 is opened, the unwinding mechanism 8 unwinds the wire, and a worker leads the wire through the output end of the guide cutting mechanism 9 and the guide cutting mechanism 9;
welding a knot at the end of the wire by a worker, and clamping the wire into a positioning groove of the base material;
seventhly, the clamping driving mechanism 5 works again, the base material is driven to rotate continuously through the clamping driving mechanism 5, the winding and material moving mechanism 7 starts to work in the rotating process of the base material, the output end of the winding and material moving mechanism 7 drives the base material to move horizontally, and the wires are uniformly wound on the positioning grooves of the base material;
step eight, guiding the cutting mechanism 9 to start working, guiding the output end of the cutting mechanism 9 to rotate and cutting the wire rod, and welding the tail end of the wire rod with a knot by a worker;
ninthly, the output ends of the clamping driving mechanism 5 and the clamping plate mechanism 6 loosen the fixation of the base material, the two output ends of the winding and material moving mechanism 7 drive the clamping driving mechanism 5 and the clamping plate mechanism 6 to be away from each other, and the coil base material falls down and passes through the opening of the workbench to fall on the top of the feeding mechanism 2;
step ten, the output end of the material blocking mechanism 3 is retracted, the output end of the feeding mechanism 1 continues to push the base material to move to the top of the feeding mechanism 2, at the moment, the finished base material on the top of the feeding mechanism 2 is pushed down, and the staff collects the finished base material.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A production apparatus of a coil device for an antenna, comprising: a work table;
it is characterized by comprising:
the feeding mechanism (1) is arranged at the bottom of the workbench, and the feeding mechanism (1) is used for conveying the base material;
the feeding mechanism (2) is arranged at the discharging end of the feeding mechanism (1), an opening is formed in the workbench, the output end of the feeding mechanism (2) faces the opening of the workbench, and the feeding mechanism (2) is used for driving the base material to move longitudinally;
the material blocking mechanism (3) is arranged on one side of the feeding mechanism (2), and the material blocking mechanism (3) is far away from the feeding mechanism (1);
a clamping drive mechanism (5) for clamping and rotating one end of the base material;
a clamping plate mechanism (6) for clamping the other end of the base material;
the opening and closing driving assembly (4), the clamping driving mechanism (5) and the clamping plate mechanism (6) are respectively arranged at two output ends of the opening and closing driving assembly (4), and the opening and closing driving assembly (4) is used for driving the clamping driving mechanism (5) and the clamping plate mechanism (6) to mutually approach;
the winding and material moving mechanism (7) is arranged at the top of the workbench, the opening and closing driving assembly (4) is arranged at the output end of the winding and material moving mechanism (7), and the winding and material moving mechanism (7) is used for driving the opening and closing driving assembly (4) to horizontally move;
the unwinding mechanism (8) is placed at the top of the workbench, and the unwinding mechanism (8) is used for unwinding the wire;
and the guide cutting mechanism (9) is arranged at the top of the workbench, and the guide cutting mechanism (9) is used for guiding and cutting the wire rod.
2. A production apparatus of a coil device for antenna according to claim 1, wherein the feeding mechanism (1) comprises:
a support frame (1 a);
the device comprises a driving wheel (1b) and a driven wheel (1c), wherein the driving wheel (1b) and the driven wheel (1c) are respectively arranged at two ends of a supporting frame (1a) and are rotatably connected with the supporting frame, and the driving wheel (1b) and the driven wheel (1c) are in transmission connection through a synchronous belt;
the first servo motor (1d) is arranged on the support frame (1a), and the output end of the first servo motor (1d) is connected with the stress end of the driving wheel (1 b).
3. A production apparatus of a coil device for antenna according to claim 1, wherein the feeding mechanism (2) comprises:
the right-angle fixing frame (2a) is arranged at the bottom of the opening of the workbench and is positioned at the discharge end of the feeding mechanism (1);
the material containing plate (2b) is positioned at the top of the right-angle fixing frame (2a), one end of the material containing plate (2b) is positioned at the discharge end of the feeding mechanism (1), the bottom of the material containing plate (2b) is symmetrically arranged on the first limiting rod (2b1) and the threaded rod (2b2), and the first limiting rod (2b1) and the threaded rod (2b2) penetrate through the right-angle fixing frame (2 a);
the second servo motor (2c) is arranged on the right-angle fixing frame (2 a);
the belt pulley (2d) is arranged at the output end of the second servo motor (2 c);
the nut (2e) is sleeved on the threaded rod (2b2) and is in threaded connection with the threaded rod, the nut (2e) is rotatably connected with the right-angle fixing frame (2a), and the belt pulley (2d) is in transmission connection with the nut (2e) through a belt.
4. A production apparatus of a coil device for antenna according to claim 3, characterized in that the blocking mechanism (3) comprises:
the vertical frame (3a) is arranged at one end of the material containing plate (2b), and the vertical frame (3a) is far away from the feeding mechanism (1);
a first cylinder (3b) provided on the stand (3 a);
the material stopping plate (3c) is arranged at the output end of the first cylinder (3 b);
and the second limiting rod (3d) is arranged on the material blocking plate (3c), and the second limiting rod (3d) penetrates through the stand (3a) and is in sliding connection with the stand.
5. A production apparatus of a coil device for antenna according to claim 1, characterized in that the opening and closing drive assembly (4) comprises:
a base (4a) arranged at the output end of the clamping driving mechanism (5);
the guide rod (4b) and the first threaded rod (4c) are arranged on the base (4a), the guide rod (4b) is fixedly connected with the base (4a), the first threaded rod (4c) is rotatably connected with the base (4a), and opposite threads are arranged on the first threaded rod (4 c);
the clamping device comprises a first working block (4d) and a second working block (4e), wherein the first working block (4d) and the second working block (4e) are both in sliding connection with a guide rod (4b), the first working block (4d) and the second working block (4e) are both in threaded connection with a first threaded rod (4c), and a clamping driving mechanism (5) and a clamping plate mechanism (6) are respectively arranged on the first working block (4d) and the second working block (4 e);
and the third servo motor (4f) is arranged on the base (4a), and the output end of the third servo motor (4f) is connected with the stress end of the first threaded rod (4 c).
6. A production apparatus for a coil device for antenna according to claim 5, wherein the clamp driving mechanism (5) comprises:
a first right angle plate (5a) provided on the first work block (4 d);
a first rotating member (5b) which is arranged on one surface of the first straight angle plate (5a) and is rotatably connected with the first straight angle plate;
the fourth servo motor (5c) is arranged on the other surface of the first right-angle plate (5a), and the output end of the fourth servo motor (5c) is connected with the first rotating piece (5 b);
a first wide finger cylinder (5d) provided on the first rotating member (5 b);
first splint (5e), there are two, and two first splint (5e) set up respectively in two output of first broad finger cylinder (5 d).
7. A production apparatus for a coil device for antenna according to claim 5, characterized in that the chucking mechanism (6) comprises:
the second right-angle plate (6a) is arranged on the second working block (4 e);
a second rotating member (6b) provided on the second rotating member (6 b);
a second wide finger cylinder (6c) provided on the second rotating member (6 b);
and the number of the second clamping plates (6d) is two, and the two second clamping plates (6d) are respectively arranged at two output ends of the second wide finger cylinder (6 c).
8. A production apparatus of a coil device for antenna according to claim 1, wherein the winding and transferring mechanism (7) comprises:
the material guiding frame (7a) is arranged at the top of the feeding mechanism (1);
the sliding block (7b) is arranged on the material guiding frame (7a) and is in sliding connection with the material guiding frame, and the opening and closing driving component (4) is arranged on the sliding block (7 b);
the second threaded rod (7c) is arranged on the material guiding frame (7a) and is rotatably connected with the material guiding frame, and the second threaded rod (7c) is in threaded connection with the sliding block (7 b);
and the fifth servo motor (7d) is arranged on the material guiding frame (7a), and the output end of the fifth servo motor (7d) is connected with the second threaded rod (7 c).
9. A production apparatus of a coil apparatus for antenna according to claim 1, wherein the unwinding mechanism (8) comprises:
the rotating frame (8a) is arranged at the top of the feeding mechanism (1);
the linkage rod (8b) is arranged on the rotating frame (8a) and is rotatably connected with the rotating frame;
and the sixth servo motor (8c) is arranged on the rotating frame (8a), and the output end of the sixth servo motor (8c) is connected with the linkage rod (8 b).
10. A production apparatus of a coil device for antenna according to claim 1, wherein the guide cut-off mechanism (9) comprises:
the frame (9a) is arranged at the top of the feeding mechanism (1), and the frame (9a) is positioned at the discharge end of the unwinding mechanism (8);
the first roller (9b) and the second roller (9c), the first roller (9b) and the second roller (9c) are both arranged on the frame (9a) and rotatably connected with the frame, annular gaps are arranged on the first roller (9b) and the second roller (9c), the two gaps are positioned at the same level, a first gear (9b1) and a second synchronous wheel (9b2) are arranged at the stress end of the first roller (9b), a second gear (9c1) is arranged at the stress end of the second roller (9c), and the first gear (9b1) is meshed with the second gear (9c 1);
a cutter (9d) respectively arranged in the surrounding notches of the first roller (9b) and the second roller (9c),
the seventh servo motor (9e) is arranged on the frame (9a), the output end of the seventh servo motor (9e) is provided with a first synchronous wheel (9e1), and the first synchronous wheel (9e1) is in transmission connection with the second synchronous wheel (9b2) through a synchronous belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011590508.3A CN112707238A (en) | 2020-12-29 | 2020-12-29 | Production equipment of coil equipment for antenna |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011590508.3A CN112707238A (en) | 2020-12-29 | 2020-12-29 | Production equipment of coil equipment for antenna |
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| Publication Number | Publication Date |
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| CN112707238A true CN112707238A (en) | 2021-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011590508.3A Pending CN112707238A (en) | 2020-12-29 | 2020-12-29 | Production equipment of coil equipment for antenna |
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| CN (1) | CN112707238A (en) |
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Application publication date: 20210427 |