CN112707077A - Intelligent warehousing system based on vertical form AGV - Google Patents
Intelligent warehousing system based on vertical form AGV Download PDFInfo
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- CN112707077A CN112707077A CN202110042271.3A CN202110042271A CN112707077A CN 112707077 A CN112707077 A CN 112707077A CN 202110042271 A CN202110042271 A CN 202110042271A CN 112707077 A CN112707077 A CN 112707077A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention belongs to the field of intelligent film taking, relates to an AGV film taking technology, and particularly relates to an intelligent storage system based on a vertical AGV. According to the invention, the arranged patch unit can control the walking trolley to walk to automatically perform the sheet taking operation, after the glass is put on the shelf, the system automatically acquires the information of the size, the color, the manufacturer, the quantity and the like of the glass original sheet, and after the glass original sheet is received and sent back to the storage, the walking trolley pulls the glass original sheet to the corresponding storage for storage.
Description
Technical Field
The invention belongs to the field of intelligent film taking, relates to an AGV film taking technology, and particularly relates to an intelligent warehousing system based on a vertical type form AGV.
Background
Glass raw sheet sizes are typically many on a number of english-made conventional data, such as 12 feet, 11 inches, 8 feet, 7 feet, and so forth. The glass sizes required by customers are very varied and cannot be met by glass factories, so that the requirements of end users on the glass sizes are various for facilitating mass production, boxing and transportation, the glass cannot be directly used basically, and the glass needs to be cut into different sizes, and the glass from the glass factories is called as original plates or original sheets, compared with the finished plates after cutting.
The original glass sheets need to be stored on shelves after being processed, an existing original glass sheet storage system does not have the function of automatically pairing the original glass sheets, a storage warehouse corresponding to the original glass sheets cannot be automatically paired according to information such as sizes, colors, manufacturers and quantity of the original glass sheets, the information of the original glass sheets needs to be judged manually, and then the corresponding storage warehouse is manually selected to be stored, so that the labor waste is serious, and the storage efficiency is low.
The invention patent with the publication number of CN111681373A discloses a non-contact type self-service film taking system and a full-automatic self-service film taking machine, wherein a turntable for fixing a printer is arranged at the bottom of a laser printer, an insulating resin plate is rotatably connected below the turntable, and a first conductive copper bar and a second conductive copper bar are arranged on the insulating resin plate and used for supplying power to the printer and transmitting printing task information, so that complicated electric wires and signal wires are omitted; however, the non-connected self-service film taking system and the full-automatic self-service film taking machine lack an automatic matching function, manual intervention is needed during use, and the problems of serious labor waste and low use efficiency of equipment exist.
Disclosure of Invention
The invention aims to provide an intelligent storage system based on a vertical AGV (automatic guided vehicle) which is used for solving the problems that the existing glass original sheet storage system does not have the function of automatically pairing glass original sheets, cannot automatically pair corresponding storage warehouses for the original sheets according to the information such as the size, the color, the manufacturer, the quantity and the like of the glass original sheets, needs to manually judge the information of the glass original sheets, and then manually selects the corresponding storage warehouse for storage, so that the labor waste is serious, and the storage efficiency is low;
the technical problems to be solved by the invention are as follows: how to provide a warehousing system capable of classifying and pairing glass original sheets.
The purpose of the invention can be realized by the following technical scheme:
an intelligent storage system based on a vertical AGV comprises a storage trolley, a processor and an automatic loading platform, wherein the storage trolley is automatically detected to a required glass position through program control, the trolley moves to the position to pull a glass frame to a specified loading platform position, the automatic loading platform automatically loads the glass which is pulled in place, the processor is in communication connection with a patch unit, a pairing unit, a database and an alarm log module, and the working mode of the pairing unit comprises a pairing mode and a warehouse returning mode;
the patch unit is used for carrying out patch processing on a patch station, and the matching unit is used for matching and returning the upper glass.
Further, the patch processing of the patch unit comprises the following specific steps:
step S1: inputting a patch station number, inputting a patch frame number, and clicking a 'send out patch' button to generate a patch task;
step S2: the system checks whether the states of the glass frame and the patching station can be used for patching operation;
step S3: after the verification is successful, the system sends an instruction to the storage trolley, and the drive trolley pulls the specified shelf to the specified patch station;
step S4: refreshing a task list after the shelf is sent in place, and finishing the task;
step S5: a worker lifts the glass to a glass frame of the patching station;
step S6: after the completion of the glass loading is confirmed, inputting information such as the size, color, manufacturer, quantity and the like of the glass to be hung in the system;
step S7: clicking a 'send back storage' button to add a return storage task;
step S8: the system refreshes the task list to detect that a task exists, sends a command to the trolley, and drives the trolley to pull the patch position frame back to the warehouse;
step S9: updating glass information on a system glass frame;
step S10: and refreshing the task list to finish the task after the glass frame is pulled in place.
Further, the processing steps of the pairing unit in the loading mode are as follows:
step V1: the system automatically detects whether the configured task path has a task;
step V2: if a task exists, analyzing the task file to analyze which station needs which glass;
step V3: judging whether the glass exists on a shelf in the system or not;
step V4: finding out the shelf meeting the conditions, and selecting the glass on the corresponding shelf according to the system configuration;
step V5: adding a task list;
step V6: brushing a line task list, and detecting that a task exists;
step V7: checking whether the frame and the film loading station are available;
step V8: the checking is passed, an instruction is sent to the trolley, and the trolley is driven to pull the appointed frame to the loading station;
step V9: detecting whether the glass is in place or not, and sending the loading information to a loading platform after the glass is pulled to the place, wherein the glass size information and the loading quantity information are obtained;
step V10: the film loading platform receives the film loading information and starts to load the film;
step V11: each upper sheet of the sheet loading table informs the warehousing system, and the warehousing system updates the information of the number of the glass on the shelf;
step V12: after receiving the loading completion information, the warehousing system increases the warehouse returning task;
step V13: refreshing the task list, and detecting that a task exists;
step V14: and sending an instruction to the trolley, and pulling the glass rack back to the warehouse from the specified station.
Further, the bin returning mode processing steps of the pairing unit are as follows:
step P1: selecting a bin returning mode;
step P2: inputting a frame number, inputting a station number, and clicking a 'returning to storage' button;
step P3: checking whether the station has a frame or not, and executing returning;
step P4: adding a back bin task in the task list through checking;
step P5: refreshing the task list, sending a command to the trolley when a task is detected, and pulling back the glass frame from the specified loading position to the specified storage position;
step P6: brushing a line task list, and detecting a task state;
step P7: and finishing the task after the glass frame is pulled in place.
Further, the database is used for storing information such as glass information, glass color information, glass frame information, operation logs and the like; and the alarm log module is used for collecting AVG trolley and loading platform alarm information.
Further, the stored glass information comprises newly added original sheet information, newly added original sheet color and newly added original sheet manufacturer information.
The invention has the following beneficial effects:
1. the arranged patch unit can control the walking trolley to walk to automatically perform the sheet taking operation, after the glass is put on the shelf, the system automatically acquires the information of the size, the color, the manufacturer, the quantity and the like of the glass original sheet, and after receiving the storage sending-back instruction, the walking trolley pulls the glass original sheet to the corresponding storage for storage;
2. through the pair unit carry out the analysis to the system task, judge the glass that the station needs to find out corresponding shelf according to required glass, thereby realize that glass automatic matching gets piece operation, easy operation is convenient, has fine market spreading value.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic block diagram of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1, an intelligent warehousing system based on vertical AGVs comprises a warehousing trolley, a processor and an automatic loading platform, wherein the warehousing trolley is controlled by a program to automatically detect a required glass position, the trolley moves to the position to pull a glass frame to a specified loading platform position, the automatic loading platform automatically loads the glass pulled in place, the processor is in communication connection with a patch unit, a pairing unit, a database and an alarm log module, and the working modes of the pairing unit comprise a pairing mode and a warehouse returning mode;
the system comprises a patching unit, a traveling trolley, a glass loading and unloading unit, a storage unit and a storage unit, wherein the patching unit is used for patching a patching station, the patching unit can control the traveling trolley to travel to automatically take out glass sheets, after glass is loaded on a shelf, the system automatically acquires information such as the size, color, manufacturer and quantity of glass original sheets, and after receiving a storage sending-back instruction, the traveling trolley pulls the glass original sheets to a corresponding storage for storage; the pairing unit is used for matching the upper glass and returning the upper glass to the warehouse, the pairing unit analyzes the system task, the glass required by the station is judged, and the corresponding frame is found out according to the required glass, so that the automatic matching and taking operation of the glass is realized, the operation is simple and convenient, and the market promotion value is good.
The patch processing of the patch unit comprises the following specific steps:
step S1: inputting a patch station number, inputting a patch frame number, and clicking a 'send out patch' button to generate a patch task;
step S2: the system checks whether the states of the glass frame and the patching station can be used for patching operation;
step S3: after the verification is successful, the system sends an instruction to the storage trolley, and the drive trolley pulls the specified shelf to the specified patch station;
step S4: refreshing a task list after the shelf is sent in place, and finishing the task;
step S5: a worker lifts the glass to a glass frame of the patching station;
step S6: after the completion of the glass loading is confirmed, inputting information such as the size, color, manufacturer, quantity and the like of the glass to be hung in the system;
step S7: clicking a 'send back storage' button to add a return storage task;
step S8: the system refreshes the task list to detect that a task exists, sends a command to the trolley, and drives the trolley to pull the patch position frame back to the warehouse;
step S9: updating glass information on a system glass frame;
step S10: and refreshing the task list to finish the task after the glass frame is pulled in place.
The processing steps of the film loading mode of the pairing unit are as follows:
step V1: the system automatically detects whether the configured task path has a task;
step V2: if a task exists, analyzing the task file to analyze which station needs which glass;
step V3: judging whether the glass exists on a shelf in the system or not;
step V4: finding out the shelf meeting the conditions, selecting the glass on the corresponding shelf according to the system configuration, and the system can configure the preferential use rule of the glass, such as: production date and distance are first;
step V5: adding a task list;
step V6: brushing a line task list, and detecting that a task exists;
step V7: checking whether the frame and the film loading station are available;
step V8: the checking is passed, an instruction is sent to the trolley, and the trolley is driven to pull the appointed frame to the loading station;
step V9: detecting whether the glass is in place or not, and sending the loading information to a loading platform after the glass is pulled to the place, wherein the glass size information and the loading quantity information are obtained;
step V10: the film loading platform receives the film loading information and starts to load the film;
step V11: each upper sheet of the sheet loading table informs the warehousing system, and the warehousing system updates the information of the number of the glass on the shelf;
step V12: after receiving the loading completion information, the warehousing system increases the warehouse returning task;
step V13: refreshing the task list, and detecting that a task exists;
step V14: and sending an instruction to the trolley, and pulling the glass rack back to the warehouse from the specified station.
The processing steps of the bin returning mode of the pairing unit are as follows:
step P1: selecting a bin returning mode;
step P2: inputting a frame number, inputting a station number, and clicking a 'returning to storage' button;
step P3: checking whether the station has a frame or not, and executing returning;
step P4: adding a back bin task in the task list through checking;
step P5: refreshing the task list, sending a command to the trolley when a task is detected, and pulling back the glass frame from the specified loading position to the specified storage position;
step P6: brushing a line task list, and detecting a task state;
step P7: and finishing the task after the glass frame is pulled in place.
The database is used for storing information such as glass information, glass color information, glass frame information, operation logs and the like; and the alarm log module is used for collecting AVG trolley and loading platform alarm information.
The stored glass information comprises newly added original sheet information, newly added original sheet color and newly added original sheet manufacturer information.
When the intelligent warehousing system based on the vertical AGV is used, patching is carried out through a patching unit, a patching station number is input, a patching frame number is input, and a 'patch sending-out' button is clicked to generate a patching task; the system checks whether the states of the glass frame and the patching station can be used for patching operation; after the verification is successful, the system sends an instruction to the storage trolley, and the drive trolley pulls the specified shelf to the specified patch station; refreshing a task list after the shelf is sent in place, and finishing the task; a worker lifts the glass to a glass frame of the patching station; after the completion of the glass loading is confirmed, inputting the size, color, manufacturer and quantity information of the glass to be hung in the system; clicking a 'send back storage' button to add a return storage task; the system refreshes the task list to detect that a task exists, sends a command to the trolley, and drives the trolley to pull the patch position frame back to the warehouse; updating glass information on a system glass frame; refreshing the task list to finish the task after the glass frame is pulled in place; then, automatic loading is carried out, and the system automatically detects whether the configured task path has a task or not; if the task exists, analyzing the task file to analyze the type of the corresponding glass needed by each station; judging whether the glass exists on a shelf in the system or not; : finding out the shelf meeting the conditions, and selecting the glass on the corresponding shelf according to the system configuration; adding a task list; brushing a line task list, and detecting that a task exists; checking whether the frame and the film loading station are available; the checking is passed, an instruction is sent to the trolley, and the trolley is driven to pull the appointed frame to the loading station; detecting whether the glass is in place or not, and sending the loading information to a loading platform after the glass is pulled to the place, wherein the glass size information and the loading quantity information are obtained; the film loading platform receives the film loading information and starts to load the film; each upper sheet of the sheet loading table informs the warehousing system, and the warehousing system updates the information of the number of the glass on the shelf; after receiving the loading completion information, the warehousing system increases the warehouse returning task; refreshing the task list, and detecting that a task exists; sending an instruction to the trolley, and pulling the glass rack back to the warehouse from the specified station; finally, carrying out warehouse returning treatment and selecting a warehouse returning mode; inputting a frame number, inputting a station number, and clicking a 'returning to storage' button; checking whether the station has a frame or not, and executing returning; adding a back bin task in the task list through checking; refreshing the task list, sending a command to the trolley when a task is detected, and pulling back the glass frame from the specified loading position to the specified storage position; brushing a line task list, and detecting a task state; and finishing the task after the glass frame is pulled in place.
The invention has the following beneficial effects:
1. the arranged patch unit can control the walking trolley to walk to automatically perform the sheet taking operation, after the glass is put on the shelf, the system automatically acquires the information of the size, the color, the manufacturer, the quantity and the like of the glass original sheet, and after receiving the storage sending-back instruction, the walking trolley pulls the glass original sheet to the corresponding storage for storage;
2. through the pair unit carry out the analysis to the system task, judge the glass that the station needs to find out corresponding shelf according to required glass, thereby realize that glass automatic matching gets piece operation, easy operation is convenient, has fine market spreading value.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The specific meanings of the above terms in the present invention can be understood in specific cases by those skilled in the art; the preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. An intelligent warehousing system based on a vertical AGV comprises a warehousing trolley, a processor and an automatic loading platform, and is characterized in that the warehousing trolley automatically detects a required glass position through program control, the trolley moves to a position corresponding to the glass position to pull a glass frame to a specified loading platform position, the automatic loading platform automatically loads the glass pulled in place, the processor is in communication connection with a patch unit, a pairing unit, a database and an alarm log module, and the working mode of the pairing unit comprises a pairing mode and a warehouse returning mode;
the patch unit is used for carrying out patch processing on a patch station, and the matching unit is used for matching and returning the upper glass.
2. The AGV intelligent warehousing system of claim 1, wherein the patch processing of the patch units comprises the following steps:
step S1: inputting a patch work position number, inputting a patch frame number, clicking a patch sending button to generate a patch task;
step S2: the system checks whether the states of the glass frame and the patching station can be used for patching operation;
step S3: after the verification is successful, the system sends an instruction to the storage trolley, and the drive trolley pulls the specified shelf to the specified patch station;
step S4: refreshing a task list after the shelf is sent in place, and finishing the task;
step S5: a worker lifts the glass to a glass frame of the patching station;
step S6: after the completion of the glass loading is confirmed, inputting the size, color, manufacturer and quantity information of the glass to be hung in the system;
step S7: clicking a send-back storage button to add a return storage task;
step S8: the system refreshes the task list to detect that a task exists, sends a command to the trolley, and drives the trolley to pull the patch position frame back to the warehouse;
step S9: updating glass information on a system glass frame;
step S10: and refreshing the task list to finish the task after the glass frame is pulled in place.
3. The AGV intelligent warehousing system of claim 1, wherein the pairing unit is processed in a loading mode by the following steps:
step V1: the system automatically detects whether the configured task path has a task;
step V2: if the task exists, analyzing the task file to analyze the type of the corresponding glass needed by each station;
step V3: judging whether a shelf in the system has corresponding glass or not;
step V4: finding out the shelf meeting the conditions, and selecting the glass on the corresponding shelf according to the system configuration;
step V5: adding a task list;
step V6: brushing a line task list, and detecting that a task exists;
step V7: checking whether the frame and the film loading station are available;
step V8: the checking is passed, an instruction is sent to the trolley, and the trolley is driven to pull the appointed frame to the loading station;
step V9: detecting whether the glass is in place or not, and sending the loading information to a loading platform after the glass is pulled to the place, wherein the glass size information and the loading quantity information are obtained;
step V10: the film loading platform receives the film loading information and starts to load the film;
step V11: each upper sheet of the sheet loading table informs the warehousing system, and the warehousing system updates the information of the number of the glass on the shelf;
step V12: after receiving the loading completion information, the warehousing system increases the warehouse returning task;
step V13: refreshing the task list, and detecting that a task exists;
step V14: and sending an instruction to the trolley, and pulling the glass rack back to the warehouse from the specified station.
4. The AGV intelligent warehousing system of claim 1, wherein the pairing unit is processed by the following steps:
step P1: selecting a bin returning mode;
step P2: inputting a frame number, inputting a station number, and clicking a warehouse-back button;
step P3: checking whether the station has a frame or not, and executing returning;
step P4: adding a back bin task in the task list through checking;
step P5: refreshing the task list, sending a command to the trolley when a task is detected, and pulling back the glass frame from the specified loading position to the specified storage position;
step P6: brushing a line task list, and detecting a task state;
step P7: and finishing the task after the glass frame is pulled in place.
5. The AGV intelligent warehousing system of claim 1, wherein the database is configured to store glass information, glass color information, glass rack information, and operation log information; and the alarm log module is used for collecting AVG trolley and loading platform alarm information.
6. The AGV intelligent warehousing system of claim 5, wherein the stored glass information includes added original film information, added original film color, and added original film manufacturer information.
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| CN202110042271.3A CN112707077A (en) | 2021-01-13 | 2021-01-13 | Intelligent warehousing system based on vertical form AGV |
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| CN202110042271.3A CN112707077A (en) | 2021-01-13 | 2021-01-13 | Intelligent warehousing system based on vertical form AGV |
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Application publication date: 20210427 |