CN112693000A - Unloading control method and device and mixing station - Google Patents
Unloading control method and device and mixing station Download PDFInfo
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- CN112693000A CN112693000A CN202011580356.9A CN202011580356A CN112693000A CN 112693000 A CN112693000 A CN 112693000A CN 202011580356 A CN202011580356 A CN 202011580356A CN 112693000 A CN112693000 A CN 112693000A
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- stirring
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- preset value
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/02—Controlling the operation of the mixing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Accessories For Mixers (AREA)
Abstract
The invention relates to the technical field of mixing stations, in particular to a discharging control method and device and a mixing station. The unloading control method is applied to a mixing station, the mixing station comprises a mixing host, and the method comprises the following steps: acquiring the weight of the stirring host; when the weight of the stirring host machine is greater than or equal to a first preset value, controlling a discharge door of the stirring host machine to open; and when the weight of the stirring main machine is smaller than the first preset value, controlling the discharge door of the stirring main machine to close. Monitoring the weight of the stirring main machine, and controlling a discharge door of the stirring main machine to open when the weight of the stirring main machine is greater than or equal to a first preset value; when the weight of the stirring host machine is smaller than or equal to the first preset value, the discharging door of the stirring host machine is controlled to be closed, the situation that the stirring host machine is closed due to the fact that more materials are still remained in the stirring host machine when the materials are fed into the stirring host machine can be avoided, and the situation that the materials in the stirring host machine are discharged completely and the time waste caused by the fact that the discharging door is opened for discharging the materials can be avoided.
Description
Technical Field
The invention relates to the technical field of mixers, in particular to a discharging control method, a discharging control device and a mixing station.
Background
In the prior art, the mixing station comprises a mixing main machine and a discharge hopper, and after materials in the mixing main machine are discharged, the materials are fed into the mixing main machine. Due to fault reasons, if more residual materials are left in the stirring main machine, the materials are fed into the stirring main machine, and the stirring main machine is always closed.
Disclosure of Invention
The invention solves the problem of avoiding the stuffy machine of the stirring main machine caused by the fact that more materials still remain in the stirring main machine and the materials are fed into the stirring main machine.
In order to solve the above problems, the present invention provides a discharge control method, which is applied to a mixing station, wherein the mixing station includes a mixing host, and the method includes:
acquiring the weight of the stirring main machine;
when the weight of the stirring main machine is larger than or equal to a first preset value, controlling a discharge door of the stirring main machine to be opened;
and when the weight of the stirring main machine is smaller than the first preset value, controlling a discharging door of the stirring main machine to be closed.
Optionally, when the weight of the stirring main machine is greater than or equal to a first preset value, controlling the discharge door of the stirring main machine to open includes:
when the weight of the stirring main machine is larger than or equal to the second preset value, controlling a discharge door of the stirring main machine to be half opened;
and when the weight of the stirring host is greater than or equal to a first preset value and less than a second preset value, controlling the discharge door of the stirring host to be fully opened, wherein the second preset value is greater than the first preset value.
Optionally, the method further comprises:
acquiring a material receiving image of the stirring vehicle;
and correcting the second preset value according to the receiving image.
Optionally, the correcting the second preset value according to the material receiving image includes:
judging whether the stirring vehicle has material overflow or not according to the material receiving image;
and when the stirring vehicle has material overflow, reducing the second preset value according to a preset correction value.
Optionally, the correcting the second preset value according to the material receiving image includes:
determining the material overflowing time when the stirring vehicle overflows according to the material receiving image;
determining the reference moment according to the flash moment, wherein the reference moment is a moment before the flash moment, and the time difference between the reference moment and the flash moment is equal to a preset time difference;
acquiring the reference weight of the stirring host at the reference moment;
and comparing the reference weight of the stirring main machine with a second preset value, and updating the second preset value to the reference weight when the absolute value of the difference between the reference weight of the stirring main machine and the second preset value is larger than a set difference.
Optionally, when the weight of the mixer main unit is greater than or equal to a first preset value, before controlling the discharge door of the mixer main unit to open, the method further includes:
determining the position of the stirring vehicle according to the material receiving image;
comparing the position of the mixer truck with the position of the discharge opening of the discharge hopper to judge whether the mixer truck is in place;
when the weight of stirring host computer is greater than or equal to first default, control the discharge door of stirring host computer opens, include:
and when the weight of the stirring main machine is greater than or equal to a first preset value and the stirring truck is in place, controlling a discharge door of the stirring main machine to be opened.
Compared with the prior art, the unloading control method has the beneficial effects that:
therefore, by monitoring the weight of the stirring main machine, when the weight of the stirring main machine is larger than or equal to a first preset value, the discharging door of the stirring main machine is controlled to be opened; when the weight of the stirring main machine is smaller than or equal to a first preset value, the discharging door of the stirring main machine is controlled to be closed, so that the situation that the stirring main machine is stuffy due to the fact that more materials still remain in the stirring main machine when the materials are fed into the stirring main machine can be avoided, and the waste of time caused by the fact that the discharging door is still opened to discharge the materials after the materials in the stirring main machine are discharged can also be avoided.
The invention also provides a discharging control device, which is applied to a mixing station, wherein the mixing station comprises a mixing host, the discharging control device comprises a weight acquisition component and a control component, and the control component is in communication connection with the weight acquisition component; the weight acquisition component is used for acquiring the weight of the stirring host; the control component is used for controlling the discharge door of the stirring main machine to be opened when the weight of the stirring main machine is greater than or equal to a first preset value; and when the weight of the stirring main machine is smaller than the first preset value, controlling the discharge door of the stirring main machine to close.
Optionally, the weight collection component is disposed below the stirring main machine, and the weight collection component supports the stirring main machine.
Optionally, the discharging control device further comprises an image acquisition component, the image acquisition component is in communication connection with the control component, and the image acquisition component is used for acquiring a material receiving image of the mixer truck.
Compared with the prior art, the unloading control device has the same beneficial effects as the unloading control method, and is not repeated herein.
The invention also provides a mixing station, which comprises a mixing host and the discharging control device in any embodiment.
Compared with the prior art, the stirring station has the same beneficial effects as the discharging control device, and the description is omitted.
Drawings
FIG. 1 is a schematic view of a mixing station in an embodiment of the invention;
FIG. 2 is a schematic view of a mixing station in an embodiment of the invention;
fig. 3 is a flowchart of a control method of the mixing station in the embodiment of the present invention.
Description of reference numerals:
1-stirring host, 2-weight acquisition component, 3-discharge hopper, 4-image acquisition component and 5-stirring vehicle.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description herein, references to the terms "an embodiment," "one embodiment," and "one implementation," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or implementation is included in at least one embodiment or example implementation of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or implementation. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or implementations.
An embodiment of the present invention provides a discharge control method, as shown in fig. 3, which is applied to a mixing station, where the mixing station includes a mixing host 1, and the discharge control method includes:
s1: acquiring the weight of the stirring main machine 1;
s2: when the weight of the stirring main machine 1 is greater than or equal to a first preset value, controlling a discharge door of the stirring main machine 1 to be opened; and when the weight of the stirring main machine 1 is smaller than the first preset value, controlling the discharge door of the stirring main machine 1 to close.
In S1, the weight of the mixer main body 1 is obtained by using the weight collecting unit 2, and the weight collecting unit 2 may be a weight sensor, an electronic scale, or other device capable of weighing. The weight acquisition part 2 is connected between the stirring main machine 1 and the discharge hopper 3, in one embodiment, the stirring main machine 1 is installed on a mounting frame, the weight acquisition part 2 is installed on the mounting frame, the stirring main machine 1 is further installed above the weight acquisition part 2, the discharge hopper 3 is located below a discharge opening of the stirring main machine 1, and a discharge door is installed at a discharge opening of the stirring main machine 1. The weight acquisition component 2 can acquire the weight of the stirring host machine 1 in real time, the control component can establish a change relation of the weight of the stirring host machine 1 along with time according to the weight acquired by the weight acquisition component 2, and the memory can store the change relation of the weight of the stirring host machine 1 along with time.
In S2, a feeding port is disposed on the main stirring machine 1, the weighing hopper feeds materials into the main stirring machine 1 through the feeding port, the first preset value may be preset, and the first preset value may be equal to 3% to 5% of the initial weight of the main stirring machine 1. The initial weight refers to the total weight of the stirring main machine 1 after the weighing hopper feeds the materials into the stirring main machine. Before the metering hopper feeds materials into the stirring main machine, firstly, weight judgment is carried out, the weight of the stirring main machine is judged to be less than or equal to a first preset value, meanwhile, whether a discharge door of the stirring main machine 1 is in a closed state is judged, and if the weight of the stirring main machine 1 is less than or equal to the first preset value and the discharge door of the stirring main machine 1 is in the closed state, the metering hopper is controlled to feed materials into the stirring main machine.
Therefore, by monitoring the weight of the stirring main machine 1, when the weight of the stirring main machine 1 is greater than or equal to a first preset value, the discharging door of the stirring main machine 1 is controlled to be opened; when the weight of the stirring main machine is smaller than or equal to a first preset value, the discharge door of the stirring main machine 1 is controlled to be closed, so that the situation that the stirring main machine 1 is blocked due to the fact that more materials still remain in the stirring main machine 1 when the materials are fed into the stirring main machine 1 can be avoided, and the waste of time caused by the fact that the discharge door is still opened to discharge the materials after the materials in the stirring main machine 1 are completely discharged can also be avoided.
In this embodiment, when the weight of the stirring main machine 1 is greater than or equal to a first preset value, the control of opening the discharge door of the stirring main machine 1 includes:
when the weight of the stirring main machine 1 is greater than or equal to the second preset value, controlling a discharge door of the stirring main machine 1 to be half opened;
when the weight of the stirring host machine 1 is greater than or equal to a first preset value and smaller than a second preset value, controlling the discharge door of the stirring host machine 1 to be fully opened, wherein the second preset value is greater than the first preset value.
That is, when the mixer main body 1 starts to discharge into the mixer truck 5, the discharge door of the mixer main body 1 is controlled to be half opened, and when the weight of the mixer main body 1 is equal to the second preset value, the discharge door of the mixer main body 1 is controlled to be fully opened. Half open here means that the discharge door of the mixer main body 1 can be opened by half, one third or two thirds. Of course, in certain embodiment, the discharge door of the mixer main body 1 may be controlled to be gradually opened as the discharging process proceeds until the discharge door is completely opened. The second preset value may be a times the initial weight, and a may be between 0.2 and 0.8. In some embodiments, the discharge door of the mixer main body 1 may be controlled to be opened first by one third, and then be kept for a while and then opened by one third until the discharge door of the mixer main body is completely opened.
Therefore, when discharging, the discharging door is firstly controlled to be half opened, so that the situation that more materials are stored in the stirring main machine 1, the inertia is larger, more materials are discharged at the moment when the discharging door is opened, and the materials overflow from the stirring truck 5 in the discharging process can be avoided, when the weight of the stirring main machine reaches the second preset value, the discharging door of the stirring main machine 1 is controlled to be fully opened, namely the discharging door is fully opened when the discharging is stable, the possibility of medical treatment is reduced, and the situation that the discharging speed is too slow due to the fact that the discharging door is half opened all the time can also be avoided.
In this embodiment, the discharge control method further includes: acquiring a material receiving image of the stirring vehicle 5; and correcting the second preset value according to the receiving image.
It should be noted that the mixing station further includes a discharge hopper 3 and an image acquisition component 4, the weight acquisition component 4 is located between the mixing host 1 and the discharge hopper 3, and the image acquisition component 4 is used for acquiring a material receiving image when the mixing truck 5 receives the material.
In an embodiment, the unloading speed of the stirring host 1 can be judged according to the material receiving image, and when the stirring host 1 unloads too fast or too slow, the second preset value can be increased or decreased.
In an embodiment, the correcting the second preset value according to the material receiving image includes: judging whether the stirring vehicle has material overflow or not according to the material receiving image; and when the stirring vehicle has material overflow, reducing the second preset value according to a preset correction value. Here, the discharge control device comprises a control part, the control part can compare the material receiving image with a preset flash image, and when the matching degree of the material receiving image and the preset flash image reaches a preset value, the situation that the flash occurs in the mixer truck is judged. The preset correction amount may be preset, and specifically, the preset correction amount may be 0.5 ton, 1 ton or 2 ton, where a specific value of the preset correction amount is not limited, and the preset correction amount may be related to the load of the main mixer 1. The advantage that sets up like this is through judging whether agitator truck 5 flash, when judging agitator truck 5 flash, in time to revise the second preset value reduces when fully opening the weight of stirring host computer 1, reduces the probability that flash takes place. The image of the material receiving of the front stirring vehicle 5 is monitored, the material receiving of the rear stirring vehicle 5 is guided, and the second preset value is corrected, so that the situation that the material receiving of the stirring vehicle 5 is not full or overflows due to inaccurate setting or production of the second preset value is avoided.
Therefore, by monitoring the material receiving image of the agitating lorry 5, the occurrence of abnormal events such as material overflow, too fast or too slow material receiving and the like caused by unreasonable setting of the second preset value can be avoided, and the second preset value is corrected in time.
In this embodiment, the correcting the second preset value according to the material receiving image includes:
determining the material overflowing time when the stirring vehicle 5 overflows according to the material receiving image;
determining a reference moment of material receiving of the stirring vehicle 5 according to the flash moment, wherein the reference moment is a moment after the flash moment, and a time difference between the reference moment and the flash moment is equal to a preset time difference;
acquiring the reference weight of the stirring host 1 at the reference moment;
and comparing the reference weight of the stirring main machine 1 with a second preset value, and updating the second preset value to the reference weight when the absolute value of the difference between the reference weight of the stirring main machine 1 and the second preset value is greater than a set difference.
And circulating the steps until an optimal second preset value is determined so as to ensure that the material receiving is fastest and no material overflow occurs. Here, the reference time for determining the agitator vehicle 5 according to the material receiving image may be a material receiving image of the agitator vehicle 5 when a material overflow occurs according to the material receiving image, and the reference time may be a certain time after the material overflow occurs. The second preset value may be preset, or may be automatically generated according to the acquired information of the mixer truck 5.
And when the absolute value of the difference between the reference weight and the second preset value is smaller than a set difference, keeping the second preset value unchanged. For example, the set difference may be 1 ton, the reference weight is 30 tons, the second preset value is 29.5 tons, and then the difference between the reference weight and the second preset value is 0.5 tons, keeping the second preset value unchanged. The following steps are repeated: the set difference may be 1 ton, the reference weight is 30 tons, and the second preset value is 27 tons, so that the difference between the reference weight and the second preset value is 9 tons, and the second preset value is reset to the reference weight, i.e., 30 tons.
And comparing the material receiving image with a preset flash image, when the matching degree of the material receiving image and the preset flash image reaches a preset value, judging that flash occurs in the agitating lorry, and at the moment, the corresponding material receiving moment is the flash moment. The preset time difference may be set in advance, for example, the preset time difference is 2 minutes, and it is assumed that the flash time is 12 months, 1 day, 11 months, 2020: 58, then, the reference time is 12/1/12 in 2020: 00. for another example, the preset time difference is 30 seconds, the flash time corresponding to the flash image is 10 points, 50 minutes and 30 seconds, and the reference time may be the time corresponding to the receiving image of the mixer truck 5 at 10 points, 51 minutes and 00 seconds.
Therefore, the material receiving image is monitored, the material overflowing time when the material overflowing occurs is monitored, after the material overflowing occurs, the material receiving image at a certain time after the material overflowing is finished is taken as a reference image of the best material receiving, the reference time corresponding to the image is determined, the reference weight corresponding to the time is determined as a second preset value, the second preset value is corrected, and the monitoring reliability is improved.
In this embodiment, when the weight of the mixer main body 1 is greater than or equal to a first preset value, before controlling the discharge door of the mixer main body 1 to open, the method further includes:
determining the position of the agitating lorry 5 according to the material receiving image;
comparing the position of the mixer truck 5 with the position of the discharge opening of the discharge hopper 3 to judge whether the mixer truck 5 is in position;
when the weight of stirring host computer 1 is greater than or equal to first default, control the discharge door of stirring host computer 1 opens, include:
when the weight of the stirring main machine 1 is larger than or equal to a first preset value and the stirring truck is in place, controlling a discharge door of the stirring main machine 1 to be opened. As shown in fig. 1 and 2, the image capturing part 4 may employ a camera, an infrared sensor, or other elements that can capture an image. Here, the controller includes an acquisition unit that receives a material receiving image of the mixer truck 5 acquired by the image acquisition unit 4, and compares the position of the mixer truck 5 with the position of the discharge opening of the discharge hopper 3 by image recognition to determine whether the position of the mixer truck 5 is located below the discharge hopper 3, the material receiving image includes an image that the mixer truck 5 is already in position, and when the mixer truck 5 is in position, the discharge door of the mixer main body 1 is controlled to be opened according to the weight of the mixer main body 1. If the mixer truck 5 is not in place, the discharge door of the main mixer truck 1 is kept closed.
Therefore, by monitoring the material receiving image of the stirring truck 5, extra personnel are prevented from monitoring the stirring truck 5 in place, the waste of human resources is avoided, and the phenomenon that the stirring truck begins to feed materials in place to cause material overflow can be avoided.
Optionally, the method further comprises controlling the closing of the discharge door of the discharge hopper 3 to send out a flash prompt when the flash is in time. Here, the image of the image capturing part 4 during the flash can be acquired, and when the mixer truck 5 flashes, the discharge door of the discharge hopper 3 is controlled to be closed, and the flash prompt may be a prompt sound or a prompt image, so that by controlling the discharge door of the discharge hopper 3 to be closed during the flash, the flash falling to the mixer truck 5 can be controlled continuously in time, and the flash caused by the flash still being loaded to the mixer truck 5 during the flash can be avoided.
The embodiment provides a discharging control device, as shown in fig. 1 and fig. 2, which is applied to a mixing station, the mixing station includes a mixing host, the discharging control device includes a weight collecting component 2 and a control component, and the control component is in communication connection with the weight collecting component; the weight acquisition component 2 is used for acquiring the weight of the stirring host machine 1; the control component is used for controlling the discharge door of the stirring main machine 1 to be opened when the weight of the stirring main machine 1 is larger than or equal to a first preset value; and when the weight of the main stirring machine 1 is smaller than the first preset value, controlling the discharge door of the main stirring machine 1 to close.
The weight acquisition part 2 can be a weight sensor, an electronic scale or other devices capable of realizing weighing. The weight acquisition part 2 is connected between the stirring main machine 1 and the discharge hopper 3, in one embodiment, the stirring main machine 1 is installed on a mounting frame, the weight acquisition part 2 is installed on the mounting frame, the stirring main machine 1 is further installed above the weight acquisition part 2, the weight acquisition part is arranged below the stirring main machine 1, the weight acquisition part 2 bears the stirring main machine 1, the discharge hopper 3 is located below a discharge opening of the stirring main machine 1, and a discharge door is installed at the discharge opening of the stirring main machine 1. Here, the weight collection unit 2 is electrically connected to a control unit, and transmits the weight information of the stirring main body 1 to the control unit in real time. Alternatively, the weight acquisition part 2 may also be in wireless communication connection with the control part.
Optionally, as shown in fig. 1 and fig. 2, the discharging control device further includes an image acquisition component 4, the image acquisition component 4 is in communication connection with the control component, and the image acquisition component 4 is configured to obtain a material receiving image of the mixer truck 5. The image capturing part 4 may employ a camera, an infrared sensor, or other elements that can capture images. The image acquisition part 4 is installed on the installation frame and is located above the mixer truck 5, and the image acquisition part 4 can acquire images from the outlet of the discharge hopper 3 to the space between the mixer truck 5 and the whole image of the mixer truck 5.
Optionally, the control component is further configured to control a discharge door of the stirring main machine 1 to be half-opened when the weight of the stirring main machine 1 is greater than or equal to a second preset value;
and the material discharging device is also used for controlling the material discharging door of the stirring host machine 1 to be fully opened when the weight of the stirring host machine 1 is greater than or equal to a first preset value and less than a second preset value, wherein the second preset value is greater than the first preset value.
Optionally, the control component is further configured to obtain a material receiving image of the mixer truck 5;
and the control component is also used for correcting the second preset value according to the receiving image.
Optionally, the control component is further configured to determine whether the mixer truck has a flash according to the receiving image;
and the control part is also used for reducing the second preset value according to a preset correction value when the stirring vehicle has a flash.
Optionally, the control component is further configured to determine a material overflow time when the material overflow occurs in the mixer truck according to the material receiving image;
the control part is further used for determining a reference moment according to the flash moment, the reference moment is a moment after the flash moment, and the time difference between the reference moment and the flash moment is equal to a preset time difference;
the control component is also used for acquiring the reference weight of the stirring host machine 1 at the reference moment;
the control component is further configured to compare the reference weight of the stirring main machine 1 with a second preset value, and update the second preset value to the reference weight when an absolute value of a difference between the reference weight of the stirring main machine 1 and the second preset value is greater than a set difference.
Optionally, the control component is further configured to determine a position of the mixer truck 5 according to the receiving image;
the control part is also used for comparing the position of the mixer truck 5 with the position of the discharge opening of the discharge hopper 3 to judge whether the mixer truck 5 is in place;
the control component is also used for controlling the discharge door of the stirring main machine 1 to be opened when the weight of the stirring main machine 1 is larger than or equal to a first preset value and the stirring truck is in place.
The beneficial effects of the unloading control device and the unloading control method are the same, and are not repeated herein.
The invention also provides a mixing station, which comprises a mixing host and the discharging control device in any embodiment.
The beneficial effects of the mixing station and the unloading control device are the same, and are not described again.
Although the present disclosure has been described above, the scope of the present disclosure is not limited thereto. Various changes and modifications may be effected therein by one of ordinary skill in the pertinent art without departing from the spirit and scope of the present disclosure, and these changes and modifications are intended to be within the scope of the present disclosure.
Claims (10)
1. A discharging control method is applied to a mixing station, the mixing station comprises a mixing main machine (1), and the discharging control method is characterized by comprising the following steps:
acquiring the weight of the stirring main machine (1);
when the weight of the stirring main machine (1) is larger than or equal to a first preset value, controlling a discharge door of the stirring main machine (1) to be opened;
and when the weight of the stirring main machine (1) is smaller than the first preset value, controlling the discharge door of the stirring main machine (1) to be closed.
2. The discharging control method according to claim 1, wherein when the weight of the stirring main machine (1) is greater than or equal to a first preset value, controlling the discharging door of the stirring main machine (1) to open comprises:
when the weight of the stirring main machine (1) is larger than or equal to a second preset value, controlling a discharge door of the stirring main machine (1) to be half-opened;
when the weight of the stirring host (1) is greater than or equal to the first preset value and smaller than the second preset value, controlling the discharge door of the stirring host (1) to be fully opened, wherein the second preset value is greater than the first preset value.
3. The discharge control method according to claim 2, characterized by further comprising:
acquiring a material receiving image of the stirring vehicle (5);
and correcting the second preset value according to the receiving image.
4. The discharging control method according to claim 3, wherein the correcting the second preset value according to the receiving image comprises:
judging whether the stirring vehicle (5) has flash or not according to the material receiving image;
and when the stirring vehicle (5) has a flash, reducing the second preset value according to a preset correction value.
5. The discharging control method according to claim 3, wherein the correcting the second preset value according to the receiving image comprises:
determining the material overflowing time when the stirring vehicle (5) overflows according to the material receiving image;
determining a reference moment according to the flash moment, wherein the reference moment is a moment after the flash moment, and the time difference between the reference moment and the flash moment is equal to a preset time difference;
acquiring the reference weight of the stirring host (1) at the reference moment;
and comparing the reference weight of the stirring host (1) with the second preset value, and updating the second preset value to the reference weight when the absolute value of the difference between the reference weight of the stirring host (1) and the second preset value is greater than a set difference.
6. The discharging control method according to any one of claims 3 to 5, wherein when the weight of the stirring main machine (1) is greater than or equal to a first preset value, before controlling the discharging door of the stirring main machine (1) to open, further comprises:
determining the position of the stirring vehicle (5) according to the material receiving image;
comparing the position of the mixer truck (5) with the position of the discharge opening of the discharge hopper (3) to judge whether the mixer truck (5) is in place;
when the weight of stirring host computer (1) is greater than or equal to first default, control the discharge door of stirring host computer (1) is opened, include:
when the weight of the stirring main machine (1) is larger than or equal to the first preset value and the stirring truck is in place, controlling a discharge door of the stirring main machine (1) to be opened.
7. A discharge control device is applied to a mixing station, the mixing station comprises a mixing host (1), and the discharge control device is characterized by comprising a weight acquisition part (2) and a control part, wherein the control part is in communication connection with the weight acquisition part; the weight acquisition component (2) is used for acquiring the weight of the stirring main machine (1); the control component is used for controlling the discharge door of the stirring main machine (1) to be opened when the weight of the stirring main machine (1) is greater than or equal to a first preset value; and when the weight of the stirring main machine (1) is smaller than the first preset value, controlling the discharge door of the stirring main machine (1) to be closed.
8. The discharge control device according to claim 7, wherein the weight collection member (2) is disposed below the main stirring machine (1), and the weight collection member (2) holds the main stirring machine (1).
9. The discharging control device according to claim 7, further comprising an image acquisition component, wherein the image acquisition component is in communication connection with the control component, and is used for acquiring a material receiving image of the mixer truck (5).
10. A mixing plant comprising a mixing main and a discharge control device according to any one of claims 7 to 9.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011580356.9A CN112693000B (en) | 2020-12-28 | 2020-12-28 | Unloading control method and device and mixing station |
| PCT/CN2021/141659 WO2022143529A1 (en) | 2020-12-28 | 2021-12-27 | Discharge control method and device, and stirring station |
Applications Claiming Priority (1)
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| CN202011580356.9A CN112693000B (en) | 2020-12-28 | 2020-12-28 | Unloading control method and device and mixing station |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114432951A (en) * | 2021-12-31 | 2022-05-06 | 三一汽车制造有限公司 | Unloading control method and device and stirring equipment |
| WO2022143529A1 (en) * | 2020-12-28 | 2022-07-07 | 三一汽车制造有限公司 | Discharge control method and device, and stirring station |
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| Publication number | Publication date |
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| WO2022143529A1 (en) | 2022-07-07 |
| CN112693000B (en) | 2022-09-13 |
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