CN112690303A

CN112690303A - Dough sheet forming device is used in blackberry biscuit production

Info

Publication number: CN112690303A
Application number: CN202011491521.3A
Authority: CN
Inventors: 王成雨; 李明; 栗苗; 栗鹏; 尤洪超; 栗兰杰
Original assignee: Anhui Dingkang Food Co ltd
Current assignee: Anhui Dingkang Food Co ltd
Priority date: 2020-12-16
Filing date: 2020-12-16
Publication date: 2021-04-23
Anticipated expiration: 2040-12-16
Also published as: CN112690303B

Abstract

The invention provides a dough sheet forming device for producing blackberry biscuits, which comprises a bottom plate, a quantitative blanking assembly, a diagonal type processing assembly and a multi-station forming assembly, wherein the quantitative blanking assembly is arranged on the bottom plate, the diagonal type processing assembly is positioned above the multi-station forming assembly and is used for compression forming and cleaning impurities remained in the multi-station forming assembly, the multi-station forming assembly comprises a top plate, a forming bin, a disc, a rotary cylinder, a convex block and a jacking assembly, and the jacking assembly comprises a piston plate, a telescopic rod assembly, a baffle plate, a damper, a rack and a gear. Unloading, compression molding, automatic discharging and clearance bulkhead are realized to the shaping storehouse through four stations, and then have guaranteed shaping efficiency, and the jacking subassembly passes through the protruding piece with telescopic rod subassembly jack-up, so two racks move towards opposite direction under the effect of gear, and the piston plate stretches out and inclines from the shaping storehouse this moment, and then reaches automatic discharge's effect, has avoided manual operation.

Description

Dough sheet forming device is used in blackberry biscuit production

Technical Field

The invention relates to the technical field of biscuit processing, in particular to a dough sheet forming device for blackberry biscuit production.

Background

The utility model provides a square biscuit presss from both sides extrusion device for meat processing that CN208908984U provided, including mould board and bottom plate, the quad slit that the equidistance was arranged is seted up to the inside of mould board, the bottom sliding connection of mould board has the loading board, the reference column has all been pegged graft to the inside both sides of mould board, the top of mould board is provided with the clamp plate, the slide of evenly arranging is seted up to the inside of clamp plate, the square pressure section of thick bamboo that the equidistance was arranged is fixed mounting to the bottom of clamp plate.

Above-mentioned prior art is through the mode of extrusion to biscuit face skin contour machining, but the fashioned biscuit face skin is stayed square pressure section of thick bamboo and is difficult for taking out after the extrusion is accomplished, and then machining efficiency is lower.

Disclosure of Invention

The invention aims to provide a dough sheet forming device for blackberry biscuit production, which aims to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a dough sheet forming device is used in blackberry biscuit production, includes bottom plate, ration unloading subassembly, diagonal formula processing subassembly and multistation forming assembly, ration unloading subassembly sets up on the bottom plate, diagonal formula processing subassembly is located multistation forming assembly's top for remaining impurity in compression molding and the clearance multistation forming assembly, wherein:

the multi-station forming assembly comprises a top plate, forming bins, a disc, a rotary cylinder, a convex block and a jacking assembly, wherein the disc is arranged on a bottom plate, the top plate is arranged on the disc through the rotary cylinder, the top plate is provided with four station grooves, the four forming bins are respectively positioned in the four station grooves on the top plate, the jacking assembly is arranged in each forming bin, and the convex block is arranged at the upper part of the disc;

the jacking assembly comprises a piston plate, a telescopic rod assembly, a baffle, a damper, a rack and a gear, wherein the piston plate is matched in the forming bin, the telescopic rod assembly is hinged to the bottom of the piston plate, the baffle is arranged at the bottom of the telescopic rod assembly and can jack the baffle when contacting with the convex block, the damper is movably connected to the bottom of the piston plate, the rack is arranged on the telescopic rod assembly and the damper, the gear is rotated and installed at the bottom of the forming bin, and two racks are respectively meshed with the gear.

Preferably, the telescopic rod component comprises an outer rod, an inner rod and a fastening bolt, the outer rod is movably arranged in a guide groove in the forming bin, the inner rod is sleeved in the outer rod, the fastening bolt is arranged in a threaded hole in the outer rod, and the end part of the fastening bolt is in contact with the inner rod.

Preferably, the end of the inner rod is hinged with the piston plate, the rack is fixedly installed on the outer rod, and the baffle is arranged at the bottom of the outer rod.

Preferably, the bottom of the baffle is provided with a steel ball, and the steel ball is in contact with the upper end face of the disc.

Preferably, diagonal processing subassembly includes pneumatic cylinder, backup pad, clamp plate, cleaning brush and motor, the backup pad passes through the pneumatic cylinder setting on the bottom plate, and the one end of backup pad is equipped with the clamp plate, and the other end rotates and installs the cleaning brush, the motor is connected with the cleaning brush transmission.

Preferably, the pressing plates and the cleaning brushes at the two ends of the supporting plate are respectively positioned right above the two forming bins in diagonal positions.

Preferably, the discharge end of the quantitative blanking assembly is positioned on the forming bin which is arranged in the four forming bins and is in a diagonal position with the convex block.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, blanking, compression molding, automatic discharging and bin wall cleaning are realized through the molding bins with four stations, so that molding efficiency is ensured, the jacking assembly jacks up the telescopic rod assembly through the convex block, so that the two racks move towards opposite directions under the action of the gear, and the piston plate extends out of the molding bins and inclines, so that the effect of automatic discharging is achieved, and manual operation is avoided.

Drawings

FIG. 1 is a three-dimensional schematic of the invention as a whole;

FIG. 2 is a three-dimensional schematic view of a multi-station forming assembly of the present invention;

FIG. 3 is a three-dimensional schematic view of a jacking assembly of the present invention;

FIG. 4 is a front view of the jacking assembly of the present invention;

FIG. 5 is a three-dimensional schematic view of a diagonal tooling assembly according to the present invention.

In the figure: the device comprises a base plate 1, a quantitative blanking assembly 2, a diagonal machining assembly 3, a multi-station forming assembly 4, a hydraulic cylinder 31, a support plate 32, a pressure plate 33, a cleaning brush 34, a motor 35, a top plate 41, a forming bin 42, a disc 43, a rotary cylinder 44, a raised block 45, a jacking assembly 46, a piston plate 461, a telescopic rod assembly 462, a baffle 463, a 464 damper, a 465 rack, a 466 gear, a 4631 steel ball, an 4621 outer rod, an 4622 inner rod and a 4623 fastening bolt.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example (b):

referring to fig. 1 to 5, the present invention provides a technical solution:

the utility model provides a dough sheet forming device is used in blackberry biscuit production, includes bottom plate 1, ration unloading subassembly 2, diagonal form processing subassembly 3 and multistation forming assembly 4, wherein:

the quantitative blanking component 2 is arranged on the bottom plate 1, the discharging end of the quantitative blanking component 2 is positioned on a forming bin 42 which is arranged in four forming bins 42 and is in a diagonal position with a convex block 45, wherein the quantitative blanking component 2 is a component which pushes a piston plate to move through a hydraulic cylinder and further quantitatively extrudes batter, the diagonal type processing component 3 is positioned above the multi-station forming component 4, the diagonal type processing component 3 comprises a hydraulic cylinder 31, a supporting plate 32, a pressing plate 33, a cleaning brush 34 and a motor 35, the supporting plate 32 is arranged on the bottom plate 1 through the hydraulic cylinder 31, wherein the hydraulic cylinder 31 is arranged on the bottom plate 1 through a bolt, the supporting plate 32 is fixedly connected with the power output end of the hydraulic cylinder 31, the pressing plate 33 is arranged at one end of the supporting plate 32, the cleaning brush 34 is rotatably arranged at the other end of the supporting plate 32, the motor 35 is arranged on the supporting plate 32 through a, the pressing plates 33 and the cleaning brushes 34 at the two ends of the supporting plate 32 are respectively positioned right above the two molding bins 42 in diagonal positions;

the multi-station forming assembly 4 comprises a top plate 41, forming bins 42, a disc 43, a rotary cylinder 44, a protruding block 45 and a jacking assembly 46, wherein the disc 43 is arranged on the bottom plate 1, the top plate 41 is arranged on the disc 43 through the rotary cylinder 44, the rotary cylinder 44 is arranged on the disc 43 through a bolt, the top plate 41 is fixedly connected with the power output end of the rotary cylinder 44, four station slots are arranged on the top plate 41, the four forming bins 42 are respectively positioned in the four station slots on the top plate 41, the four forming bins 42 are used for respectively realizing blanking, compression forming, automatic discharging and bin wall cleaning, and the protruding block 45 is arranged at the upper part of the disc 43;

the forming bin 42 is internally provided with a jacking assembly 46, the jacking assembly 46 comprises a piston plate 461, a telescopic rod assembly 462, a baffle 463, a damper 464, a rack 465 and a gear 466, the piston plate 461 is engaged in the forming bin 42 and can move along the inner wall of the forming bin 42, the telescopic rod assembly 462 comprises an outer rod 4621, an inner rod 4622 and a fastening bolt 4623, the outer rod 4621 is movably arranged in a guide groove in the forming bin 42, the inner rod 4622 is sleeved in the outer rod 4621 and can move along the inner part of the inner rod 4622, wherein the fastening bolt 4623 is arranged in a threaded hole on the outer rod 4621, the end part of the fastening bolt 4623 is contacted with the inner rod 4622 so as to achieve the limiting effect, the end part of the inner rod 4622 is hinged with the piston plate 461, the baffle 463 is arranged at the bottom of the outer rod 4621, the bottom of the baffle 463 is provided with a steel ball 4631, the steel ball 4631 is contacted with the upper end surface of the disc 43, and can be jacked when the baffle 463, the damper 464 is movably connected to the bottom of the piston plate 461, the outer rod 4621 and the damper 464 are both provided with a rack 465, a gear 466 is rotatably installed at the bottom of the molding chamber 42, wherein two racks 465 are respectively meshed with the gear 466.

The support principle of the invention is as follows: a blanking step, namely injecting pasty flour to be molded into the molding bin 42 through the quantitative blanking assembly 2;

a compression molding step, in which the rotary cylinder 44 drives the top plate 41 to rotate ninety degrees, the molding bin 42 filled with the batter moves to the lower part of the pressing plate 33, then the hydraulic cylinder 31 drives the supporting plate 32 to move downwards, and then the pressing plate 33 enters the molding bin 42 filled with the batter, finally the dough sheet molding is realized, then the hydraulic cylinder 31 drives the pressing plate 33 to separate from the molding bin 42, and then the next process is continued;

an automatic discharging step, in which the rotating cylinder 44 drives the top plate 41 to rotate ninety degrees continuously, so that the molding bin 42 with the molded dough cover moves towards the direction close to the protruding block 45, the steel balls 4631 at the bottom of the baffle 463 contact with the protruding block 45, the protruding block 45 jacks up the baffle 463, the telescopic rod assembly 462 is lifted up, the piston plate 461 connected with the telescopic rod assembly 462 gradually extends out of the molding bin 42, the telescopic rod assembly 462 drives the rack 465 fixedly connected with the telescopic rod assembly to move, the rack 465 drives the gear 466 to rotate, the gear 466 drives the rack 465 arranged on the damper 464 to move downwards, the damper 464 elastically deforms, when the piston plate 461 is completely separated from the molding bin 42, the damper 464 applies a pulling force to the piston plate 461, the piston plate 461 tilts outwards along the position hinged with the telescopic rod assembly 462, and the molded dough cover is separated from the piston plate 461, completing automatic discharging;

cleaning the bin wall, namely driving the top plate 41 to continuously rotate for ninety degrees by the rotary cylinder 44 at the moment, separating the steel ball 4631 from the convex block 45 in the rotating process, descending the telescopic rod assembly 462 at the moment, further restoring the piston plate 461 to the horizontal state, and re-entering the molding bin 42, after the top plate 41 rotates for ninety degrees, moving the molding bin 42 which just completes the discharging step to the bottom of the cleaning brush 34, driving the cleaning brush 34 into the molding bin 42 by the hydraulic cylinder 31 at the moment, then driving the cleaning brush 34 to rotate by the motor 35, further cleaning the inner wall of the molding bin 42 which just completes the discharging, avoiding the influence of residual impurities on the re-molding, then driving the cleaning brush 34 to separate from the molding bin 42 by the hydraulic cylinder 31, and further continuing the next process;

during the forming process, the distance between the piston plate 461 and the top of the forming chamber 42 is changed by adjusting the length of the inner rod 4622 extending out of the outer rod 4621, so as to realize the processing of the biscuit wrappers with different thicknesses.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a dough sheet forming device is used in blackberry biscuit production, includes bottom plate (1), ration unloading subassembly (2), diagonal formula processing subassembly (3) and multistation forming assembly (4), ration unloading subassembly (2) set up on bottom plate (1), diagonal formula processing subassembly (3) are located the top of multistation forming assembly (4) for remaining impurity in compression molding and clearance multistation forming assembly (4), its characterized in that:

the multi-station forming assembly (4) comprises a top plate (41), forming bins (42), a disc (43), a rotary cylinder (44), a convex block (45) and a jacking assembly (46), wherein the disc (43) is arranged on the bottom plate (1), the top plate (41) is arranged on the disc (43) through the rotary cylinder (44), four station grooves are formed in the top plate (41), the four forming bins (42) are respectively positioned in the four station grooves in the top plate (41), the jacking assembly (46) is arranged in the forming bins (42), and the convex block (45) is arranged on the upper portion of the disc (43);

the jacking assembly (46) comprises a piston plate (461), a telescopic rod assembly (462), a baffle (463), a damper (464), racks (465) and gears (466), the piston plate (461) is matched in the forming bin (42), the telescopic rod assembly (462) is hinged to the bottom of the piston plate (461), the baffle (463) is arranged at the bottom of the telescopic rod assembly (462), the baffle (463) can be jacked up when the baffle (463) is in contact with the protruding block (45), the damper (464) is movably connected to the bottom of the piston plate (461), the telescopic rod assembly (462) and the damper (464) are respectively provided with the racks (465), the gears (466) are rotatably arranged at the bottom of the forming bin (42), and the two racks (465) are respectively meshed with the gears (466).

2. The dough sheet forming device for blackberry biscuit production according to claim 1, characterized in that: the telescopic rod assembly (462) comprises an outer rod (4621), an inner rod (4622) and a fastening bolt (4623), the outer rod (4621) is movably installed in a guide groove in the molding bin (42), the inner rod (4622) is sleeved in the outer rod (4621), the fastening bolt (4623) is arranged in a threaded hole in the outer rod (4621), and the end part of the fastening bolt (4623) is in contact with the inner rod (4622).

3. The dough sheet forming device for blackberry biscuit production according to claim 2, characterized in that: the end of the inner rod (4622) is hinged with the piston plate (461), the rack (465) is fixedly arranged on the outer rod (4621), and the baffle (463) is arranged at the bottom of the outer rod (4621).

4. The dough sheet forming device for blackberry biscuit production according to claim 1, characterized in that: the bottom of the baffle (463) is provided with a steel ball (4631), and the steel ball (4631) is contacted with the upper end face of the disc (43).

5. The dough sheet forming device for blackberry biscuit production according to claim 1, characterized in that: diagonal processing subassembly (3) include pneumatic cylinder (31), backup pad (32), clamp plate (33), clearance brush (34) and motor (35), backup pad (32) set up on bottom plate (1) through pneumatic cylinder (31), and the one end of backup pad (32) is equipped with clamp plate (33), and other end rotates installs clearance brush (34), motor (35) are connected with clearance brush (34) transmission.

6. The dough sheet forming device for blackberry biscuit production according to claim 5, characterized in that: and the pressing plates (33) and the cleaning brushes (34) at the two ends of the supporting plate (32) are respectively positioned right above the two molding bins (42) at diagonal positions.

7. The dough sheet forming device for blackberry biscuit production according to claim 1, characterized in that: the discharge end of the quantitative blanking component (2) is positioned on the forming bin (42) which is arranged in the four forming bins (42) and is in a diagonal position with the convex block (45).