CN112676125B - Intelligent baking equipment for wooden door production - Google Patents
Intelligent baking equipment for wooden door production Download PDFInfo
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- CN112676125B CN112676125B CN202011361996.0A CN202011361996A CN112676125B CN 112676125 B CN112676125 B CN 112676125B CN 202011361996 A CN202011361996 A CN 202011361996A CN 112676125 B CN112676125 B CN 112676125B
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Abstract
The invention discloses intelligent baking equipment for wooden door production, which comprises a baking device, a first conveyor, a second conveyor, a gas treatment system and a control system. According to the invention, the control system is arranged to control the first conveyor to convey the door plate to the clamping mechanism through the first auxiliary guide mechanism, so that the wooden door is automatically clamped; controlling the moving mechanism to convey the wooden door to a baking position for baking; the wooden door is automatically turned over in the baking process, and the other side of the wooden door is baked; after the baking is finished; the moving mechanism is controlled to convey the wooden door to an unloading position, the wooden door is conveyed to a second conveyor through a second auxiliary guide mechanism, and the wooden door is conveyed away through the second conveyor; the waste gas that the fan will toast the production is sent into the exhaust-gas treatment case and is handled in the control of toasting the in-process, avoids waste gas pollution operational environment.
Description
Technical Field
The invention relates to the technical field of wooden door production, in particular to intelligent baking equipment for wooden door production.
Background
The existing wooden doors for decoration are all transported to a decoration site for installation after being processed according to the size in a wooden door factory; the wood door is manufactured by manufacturing process flows of cutting, polishing, carving, spraying and the like of wood in the process of producing the wood door in a factory, and due to the influence of the environment, when the environment temperature is low or the air is humid, the natural drying period of the paint sprayed on the wood door is long; the production efficiency of the wooden door is influenced; in order to shorten the production period of the wooden door and improve the examination efficiency, baking equipment is often used in the production process of the wooden door.
When the existing wooden door baking device works, the wooden door is manually pushed into a baking box, and is taken out after baking is finished; the existing equipment has the following problems: 1) The wooden door is not automatically sent to a baking device, and after baking is finished, the wooden door is transported to a specified place; 2) The labor intensity is high, and the efficiency is low; 3) A large amount of harmful gas generated in the wooden door baking process cannot be treated.
Disclosure of Invention
The invention aims to provide intelligent baking equipment for wooden door production, which is characterized in that a control system is arranged to control a first conveyor to convey a door plate to a clamping mechanism through a first auxiliary guide mechanism, so that a wooden door is automatically clamped; controlling the moving mechanism to convey the wooden door to a baking position for baking; the wooden door is automatically turned over in the baking process, and the other side of the wooden door is baked; after the baking is finished; the moving mechanism is controlled to convey the wooden door to an unloading position, the wooden door is conveyed to a second conveyor through a second auxiliary guide mechanism, and the wooden door is conveyed away through the second conveyor; the waste gas that the fan will toast the production is sent into the exhaust-gas treatment case and is handled in the control of toasting the in-process, avoids waste gas pollution operational environment.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent baking device for wooden door production comprises a baking device, a first conveyor, a second conveyor, a gas treatment system and a control system;
the baking device comprises a base, a moving mechanism arranged on the base and used for moving a wooden door, a clamping mechanism arranged on the moving mechanism and used for clamping the wooden door, a grill arranged on the base, a baking lamp assembly arranged on the grill in a sliding manner and a power mechanism used for moving the baking lamp assembly;
the moving mechanism comprises a moving seat arranged on the base, a screw rod rotatably arranged on the moving seat, a moving motor arranged on the moving seat and used for driving the screw rod to rotate, a threaded seat which is arranged in the moving seat in a sliding manner and matched with the screw rod, and a moving block arranged at the top of the threaded seat; the two ends of the moving seat are provided with first infrared distance meters corresponding to the moving block;
the clamping mechanism comprises a U-shaped frame arranged at the top of the moving block, clamping seats rotatably arranged on two sides of the U-shaped frame and a rotating motor arranged on one side of the U-shaped frame and used for driving the corresponding clamping seats;
the baking lamp assembly comprises a baking lamp holder, a plurality of baking lamps arranged on the baking lamp holder and a second infrared range finder arranged on the baking lamp holder;
the power mechanism comprises a first electric cylinder arranged on the grill and a plurality of guide rods arranged on the grill in a sliding manner; the lower end of the guide rod is connected with the baking lamp holder;
the first conveyor comprises a first conveying frame, a first belt conveyor arranged on the first conveying frame, a first auxiliary guide mechanism arranged at the end, close to the moving mechanism, of the first conveying frame, and a control box detachably arranged at the front side of the first conveying frame;
the second conveyor comprises a second conveying frame, a second belt conveyor arranged on the second conveying frame and a second auxiliary guide mechanism arranged at the end, close to the moving mechanism, of the second conveying frame;
the gas treatment system comprises an air suction cover arranged on the baking lamp holder, a waste gas treatment box, an air suction fan arranged at the top of the waste gas treatment box and an air suction hose used for communicating the air suction cover with the air suction fan;
the control system comprises a PLC controller arranged in the control box and a touch control screen arranged on a box door of the control box;
the PLC controller is electrically communicated with the touch control screen, the two first infrared ranging sensors, the moving motor, the second infrared ranging sensor, the first electric cylinder, the rotating motor, the baking lamp, the air suction fan, the first/second belt conveyor and the first/second auxiliary guide mechanism.
Furthermore, the clamping seat comprises a rotating shaft which is rotatably connected with the U-shaped frame, a connecting plate which is arranged at one end of the rotating shaft, two U-shaped seats which are arranged on the connecting plate and a clamping mechanism which is arranged on the U-shaped seats.
Further, the clamping mechanism comprises a pressing block arranged in the U-shaped seat in a sliding manner, a pressing cylinder arranged on the U-shaped seat and used for moving the pressing block conveniently, and two supporting rods arranged in the U-shaped seat and used for guiding the pressing block in a sliding manner; and an electric reversing valve is arranged on a gas distribution pipeline of the compressing cylinder and is electrically communicated with the PLC.
Further, the first auxiliary guide mechanism comprises a first auxiliary guide seat connected with the first transportation frame, two second electric cylinders arranged on the first auxiliary guide seat, a first auxiliary seat rotatably arranged on extension rods of the two second electric cylinders, a first auxiliary roller rotatably arranged on the first auxiliary seat, and a first auxiliary motor arranged on the first auxiliary seat and used for driving the first auxiliary roller to rotate; the first auxiliary roller comprises a first roller shaft and a first roller shaft sleeve arranged on the outer wall of the first roller shaft;
the second auxiliary guide mechanism comprises a second auxiliary guide seat connected with the second transportation frame, two third electric cylinders arranged on the second auxiliary guide seat, a second auxiliary seat rotatably arranged on the extension rods of the two third electric cylinders, a second auxiliary roller rotatably arranged on the second auxiliary seat, and a second auxiliary motor arranged on the second auxiliary seat and used for driving the second auxiliary roller to rotate, wherein the second auxiliary roller comprises a second roller shaft and a second roller shaft sleeve arranged on the outer wall of the second roller shaft.
Further, the air suction cover comprises a cover body arranged on the baking lamp holder and a first transition connecting pipe arranged on the cover body; the other end of the first transition connecting pipe is connected with the suction hose.
Further, the upper portion of roast lamp stand is provided with the slidable of being convenient for admits air the fixed establishment of hose, fixed establishment is including setting up roast lamp stand is last dead lever and rotatable setting are in the suit of the other end of dead lever is in the rings on the hose of breathing in.
Further, the waste gas treatment tank comprises a tank body and activated carbon filled in the tank body; the export of box is provided with gas concentration sensor, gas concentration sensor with PLC controller electricity intercommunication.
The invention has the following beneficial effects: the control system is arranged to control the first conveyor to convey the door plate to the clamping mechanism through the first auxiliary guide mechanism, so that the wooden door is automatically clamped; controlling the moving mechanism to convey the wooden door to a baking position for baking; the wooden door is automatically turned over in the baking process, and the other side of the wooden door is baked; after the baking is finished; the moving mechanism is controlled to convey the wooden door to an unloading position, the wooden door is conveyed to a second conveyor through a second auxiliary guide mechanism, and the wooden door is conveyed away through the second conveyor; the waste gas that the fan will toast the production is sent into the exhaust-gas treatment case and is handled in the control of toasting the in-process, avoids waste gas pollution operational environment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a left side view of FIG. 1;
FIG. 3 is a schematic view of the structure at A in FIG. 1;
FIG. 4 is a schematic view of the structure at B in FIG. 1;
FIG. 5 is a schematic structural view of a clamping mechanism of the present invention;
fig. 6 is a control schematic of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-6, an intelligent baking device for wooden door production comprises a baking device 1, a first conveyor 2, a second conveyor 3, a gas treatment system 4 and a control system 5;
the baking device 1 comprises a base 11, a moving mechanism 12 arranged on the base 11 and used for moving a wooden door 100, a clamping mechanism 13 arranged on the moving mechanism 12 and used for clamping the wooden door, a grill 14 arranged on the base 11, a baking lamp assembly 15 arranged on the grill 14 in a sliding manner, and a power mechanism 16 used for moving the baking lamp assembly 15;
the moving mechanism 12 comprises a moving seat 121 arranged on the base 11, a screw 122 rotatably arranged on the moving seat 121, a moving motor 123 arranged on the moving seat 121 and used for driving the screw 122 to rotate, a threaded seat 124 arranged in the moving seat 121 in a sliding manner and matched with the screw 122, and a moving block 125 arranged at the top of the threaded seat 124; a first infrared distance meter 51 is arranged at the position, corresponding to the moving block, of the two ends of the moving seat; the core part of the movable seat is provided with a sliding cavity matched with the threaded seat, and the top part of the movable seat is provided with a strip-shaped opening convenient for the movable block to move; the first infrared range finder is arranged on the inner walls of the two ends of the strip-shaped opening;
the clamping mechanism 13 comprises a U-shaped frame 131 arranged on the top of the moving block 125, clamping seats 132 rotatably arranged on two sides of the U-shaped frame 131, and a rotating motor 133 arranged on one side of the U-shaped frame 131 and used for driving the corresponding clamping seat 132; the rotating motor is a stepping motor;
the roast lamp assembly 15 comprises a roast lamp holder 151, a plurality of roast lamps 152 disposed on the roast lamp holder 151, and a second infrared range finder 52 disposed on the roast lamp holder 151;
the power mechanism 16 comprises a first electric cylinder 161 arranged on the grill 14 and a plurality of guide rods 162 arranged on the grill 14 in a sliding manner; the lower end of the guide rod 162 is connected with the baking lamp holder 151;
the first conveyor 2 comprises a first transport rack 21, a first belt conveyor 22 arranged on the first transport rack 21, a first auxiliary guide mechanism 23 arranged at the end of the first transport rack 21 close to the moving mechanism 12, and a control box 53 detachably arranged at the front side of the first transport rack 21;
the second conveyor 3 comprises a second transport rack 31, a second belt conveyor 32 arranged on the second transport rack 31 and a second auxiliary guide mechanism 33 arranged at the end of the second transport rack 31 close to the moving mechanism;
the gas treatment system 4 comprises a suction hood 41 arranged on the baking lamp holder 151, an exhaust gas treatment box 42, a suction fan 43 arranged on the top of the exhaust gas treatment box 42, and a suction hose 44 for communicating the suction hood 41 and the suction fan 43; a second transition pipe 45 connected with an air suction hose is arranged at the top of the air suction fan;
the control system 5 comprises a PLC 54 arranged in the control box 53 and a touch control screen 55 arranged on the door of the control box 53;
the PLC controller 54 is in electrical communication with the touch control panel 55, the two first infrared distance measuring sensors 51, the moving motor 123, the second infrared distance measuring sensor 52, the first electric cylinder 161, the rotating motor 133, the baking lamp 152, the suction fan 43, the first/second belt conveyors 22/32, and the first/second auxiliary guide mechanisms 23/33.
In this embodiment, the clamping seat 132 includes a rotating shaft 1321 rotatably connected to the U-shaped frame 131, a connecting plate 1322 disposed at one end of the rotating shaft 1321, two U-shaped seats 1323 disposed on the connecting plate 1322, and a clamping mechanism 17 disposed on the U-shaped seats 1323.
In this embodiment, the clamping mechanism 17 comprises a pressing block 171 slidably disposed in the U-shaped seat 1323, a pressing cylinder 172 disposed on the U-shaped seat 1323 for moving the pressing block 171, and two supporting rods 173 disposed in the U-shaped seat 1323 for slidably guiding the pressing block 171; an electric reversing valve 174 is arranged on a gas distribution pipeline of the compaction cylinder 172, and the electric reversing valve 174 is electrically communicated with the PLC 54.
In this embodiment, the first auxiliary guide mechanism 23 includes a first auxiliary guide seat 231 connected to the first transportation frame 21, two second electric cylinders 232 disposed on the first auxiliary guide seat 231, a first auxiliary seat 233 rotatably disposed on the extension rods of the two second electric cylinders 232, a first auxiliary roller 234 rotatably disposed on the first auxiliary seat 233, and a first auxiliary motor 235 disposed on the first auxiliary seat 233 and configured to drive the first auxiliary roller 234 to rotate; the first auxiliary guide mechanism is arranged, so that the wooden door conveyed by the first belt conveyor can be conveniently conveyed into the clamping seat; the first auxiliary roller 234 includes a first roller shaft 2341 and a first roller sleeve 2342 provided at an outer wall of the first roller shaft 2341;
the second auxiliary guide mechanism comprises a second auxiliary guide seat connected with the second transportation frame, two third electric cylinders arranged on the second auxiliary guide seat, a second auxiliary seat rotatably arranged on extension rods of the two third electric cylinders, a second auxiliary roller rotatably arranged on the second auxiliary seat, and a second auxiliary motor arranged on the second auxiliary seat and used for driving the second auxiliary roller to rotate; the wooden door conveyed by the clamping mechanism can be conveniently conveyed to the second conveyor by arranging the second auxiliary guide mechanism; the second auxiliary roller comprises a second roller shaft and a second roller shaft sleeve arranged on the outer wall of the second roller shaft, and in the embodiment, the first auxiliary guide mechanism and the second auxiliary guide mechanism have the same structure; the first conveyor is similar in form to the second conveyor, but is of a different length according to the present layout requirements.
In this embodiment, the air suction cover 41 includes a cover 411 disposed on the baking lamp holder 151 and a first transition connection tube 412 disposed on the cover 411; the other end of the first transition connecting pipe is connected with the suction hose.
In this embodiment, the fixing mechanism 153 is disposed on the upper portion of the grill lamp holder 151 for slidably fixing the suction hose 44, and the fixing mechanism 153 includes a fixing rod 1531 disposed on the grill lamp holder 151 and a hanging ring 1532 rotatably disposed at the other end of the fixing rod 1531 and sleeved on the suction hose.
In the present embodiment, the exhaust gas treatment tank 42 includes a tank body and activated carbon filled in the tank body; a gas concentration sensor 56 is arranged at the outlet of the box body and used for monitoring the gas concentration after discharging, and if the concentration exceeds the standard, the replacement of the active carbon is prompted; the gas concentration sensor 56 is in electrical communication with the PLC controller 54.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The intelligent baking equipment for producing the wooden door is characterized by comprising a baking device, a first conveyor, a second conveyor, a gas treatment system and a control system;
the baking device comprises a base, a moving mechanism arranged on the base and used for moving a wooden door, a clamping mechanism arranged on the moving mechanism and used for clamping the wooden door, a grill arranged on the base, a baking lamp assembly arranged on the grill in a sliding manner and a power mechanism used for moving the baking lamp assembly;
the moving mechanism comprises a moving seat arranged on the base, a screw rod rotatably arranged on the moving seat, a moving motor arranged on the moving seat and used for driving the screw rod to rotate, a thread seat arranged in the moving seat in a sliding manner and matched with the screw rod, and a moving block arranged at the top of the thread seat; the two ends of the moving seat are provided with first infrared distance meters corresponding to the moving block;
the clamping mechanism comprises a U-shaped frame arranged at the top of the moving block, clamping seats rotatably arranged at two sides of the U-shaped frame and a rotating motor arranged at one side of the U-shaped frame and used for driving the corresponding clamping seats;
the baking lamp assembly comprises a baking lamp holder, a plurality of baking lamps arranged on the baking lamp holder and a second infrared range finder arranged on the baking lamp holder;
the power mechanism comprises a first electric cylinder arranged on the grill and a plurality of guide rods arranged on the grill in a sliding manner; the lower end of the guide rod is connected with the baking lamp holder;
the first conveyor comprises a first conveying frame, a first belt conveyor arranged on the first conveying frame, a first auxiliary guide mechanism arranged at the end, close to the moving mechanism, of the first conveying frame, and a control box detachably arranged at the front side of the first conveying frame;
the second conveyor comprises a second conveying frame, a second belt conveyor arranged on the second conveying frame and a second auxiliary guide mechanism arranged at the end, close to the moving mechanism, of the second conveying frame;
the gas treatment system comprises an air suction cover arranged on the baking lamp holder, a waste gas treatment box, an air suction fan arranged at the top of the waste gas treatment box and an air suction hose used for communicating the air suction cover with the air suction fan;
the control system comprises a PLC controller arranged in the control box and a touch control screen arranged on a box door of the control box;
the PLC is electrically communicated with the touch control screen, the two first infrared ranging sensors, the moving motor, the second infrared ranging sensor, the first electric cylinder, the rotating motor, the baking lamp, the air suction fan, the first/second belt conveyor and the first/second auxiliary guide mechanism;
the first auxiliary guide mechanism comprises a first auxiliary guide seat connected with the first transportation frame, two second electric cylinders arranged on the first auxiliary guide seat, a first auxiliary seat rotatably arranged on extension rods of the two second electric cylinders, a first auxiliary roller rotatably arranged on the first auxiliary seat, and a first auxiliary motor arranged on the first auxiliary seat and used for driving the first auxiliary roller to rotate; the first auxiliary roller comprises a first roller shaft and a first roller shaft sleeve arranged on the outer wall of the first roller shaft;
the second auxiliary guide mechanism comprises a second auxiliary guide seat connected with the second transportation frame, two third electric cylinders arranged on the second auxiliary guide seat, a second auxiliary seat rotatably arranged on the extension rods of the two third electric cylinders, a second auxiliary roller rotatably arranged on the second auxiliary seat, and a second auxiliary motor arranged on the second auxiliary seat and used for driving the second auxiliary roller to rotate, wherein the second auxiliary roller comprises a second roller shaft and a second roller shaft sleeve arranged on the outer wall of the second roller shaft.
2. The intelligent baking equipment for wooden door production as claimed in claim 1, wherein the clamping seat comprises a rotating shaft rotatably connected with the U-shaped frame, a connecting plate arranged at one end of the rotating shaft, two U-shaped seats arranged on the connecting plate and a clamping mechanism arranged on the U-shaped seats.
3. The intelligent baking equipment for wooden door production as claimed in claim 2, wherein the clamping mechanism comprises a pressing block slidably arranged in the U-shaped seat, a pressing cylinder arranged on the U-shaped seat and used for moving the pressing block conveniently, and two supporting rods arranged in the U-shaped seat and used for guiding the pressing block slidably; and an electric reversing valve is arranged on a gas distribution pipeline of the compressing cylinder and is electrically communicated with the PLC.
4. The intelligent baking equipment for wooden door production as claimed in claim 1, wherein the air suction hood comprises a hood body arranged on the baking lamp holder and a first transition connecting pipe arranged on the hood body; the other end of the first transition connecting pipe is connected with the suction hose.
5. The intelligent baking equipment for wooden door production as claimed in claim 1, wherein a fixing mechanism for fixing the suction hose in a sliding manner is arranged at the upper part of the baking lamp holder, and the fixing mechanism comprises a fixing rod arranged on the baking lamp holder and a hanging ring rotatably arranged at the other end of the fixing rod and sleeved on the suction hose.
6. The intelligent baking equipment for wooden door production as claimed in claim 1, wherein the waste gas treatment box comprises a box body and activated carbon filled in the box body; the export of box is provided with gas concentration sensor, gas concentration sensor with PLC controller electricity intercommunication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011361996.0A CN112676125B (en) | 2020-11-27 | 2020-11-27 | Intelligent baking equipment for wooden door production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011361996.0A CN112676125B (en) | 2020-11-27 | 2020-11-27 | Intelligent baking equipment for wooden door production |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112676125A CN112676125A (en) | 2021-04-20 |
| CN112676125B true CN112676125B (en) | 2022-12-27 |
Family
ID=75446874
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011361996.0A Active CN112676125B (en) | 2020-11-27 | 2020-11-27 | Intelligent baking equipment for wooden door production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112676125B (en) |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0065767A1 (en) * | 1981-05-27 | 1982-12-01 | Harbs Kommanditgesellschaft | Woodworking machine with a holder for an anti-splintering insert |
| CN105269045A (en) * | 2015-10-13 | 2016-01-27 | 江苏恒立高压油缸股份有限公司 | Milled and cast part production system |
| CN106363448B (en) * | 2016-12-12 | 2018-11-20 | 广州市新滘热处理厂 | A kind of CNC machine |
| CN208878989U (en) * | 2018-07-19 | 2019-05-21 | 泉州江新机械有限公司 | Varnish-baking device is used in a kind of production of driving wheel |
| CN209318865U (en) * | 2018-12-10 | 2019-08-30 | 麦尼菲克机械制造(昆山)有限公司 | Turnover automatic edge milling machine |
| CN110681544A (en) * | 2019-11-14 | 2020-01-14 | 江苏天宇绿洲家具有限公司 | Baking finish device is used in furniture production |
| CN111038955A (en) * | 2020-01-06 | 2020-04-21 | 深圳德康威尔科技有限公司 | Circulation production line capable of realizing multi-directional flow distribution |
-
2020
- 2020-11-27 CN CN202011361996.0A patent/CN112676125B/en active Active
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| CN112676125A (en) | 2021-04-20 |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20221207 Address after: Room 208-1, Block A, No. 4, Gupinggang, Gulou District, Nanjing City, Jiangsu Province, 210000 Applicant after: Nanjing xinliwei Technology Co.,Ltd. Address before: 405400 standard workshop of unit 3-4, building 5, Linjiang home furnishing Industrial Park, Mingyue village, Linjiang Town, Kaizhou District, Chongqing Applicant before: Chongqing Tingbao Wood Industry Co.,Ltd. |
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