CN112668740B - Management platform of wisdom shipyard - Google Patents

Management platform of wisdom shipyard Download PDF

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CN112668740B
CN112668740B CN202110077473.1A CN202110077473A CN112668740B CN 112668740 B CN112668740 B CN 112668740B CN 202110077473 A CN202110077473 A CN 202110077473A CN 112668740 B CN112668740 B CN 112668740B
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CN112668740A (en
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王文标
衣正尧
李嘉旭
冯炳星
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Dalian Maritime University
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Dalian Maritime University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P90/30Computing systems specially adapted for manufacturing

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Abstract

The invention discloses a management platform of an intelligent shipyard, which comprises the following components: the logistics storage management system, the basic management system and the equipment management system are characterized in that the platform adopts an intelligent communication and monitoring system to collect, issue and monitor and manage shipyard data information in real time, and adopts a whole-plant robot network cooperation management system to carry out actual operation, the intelligent communication and monitoring system and the whole-plant robot network cooperation management system adopt the Internet in shipyard to carry out data transmission, and the intelligent communication and monitoring system controls a main communication router and simultaneously adopts a 5G communication protocol to carry out data communication; the logistics warehouse management system comprises a checking and allocation planning module, a production work queue module and a tray planning module, wherein the checking and allocation planning module is responsible for sorting materials in a material yard and raw materials, the production work queue module is used for processing parts and producing parts, and the tray planning module is responsible for checking and allocating inventory trays, intermediate libraries and parts and processing subcontractors.

Description

Management platform of wisdom shipyard
Technical Field
The invention relates to the technical field of ship construction engineering, in particular to a management platform for an intelligent shipyard.
Background
With the rapid development of shipbuilding enterprises in China, various devices are updated, device management work starts to become more complex and diversified, and when management staff manages the devices according to a traditional mode, real-time dynamic state of the devices cannot be mastered in time, so that much omission and property loss are brought to shipbuilding factory operation and device management. In addition, although some shipyards introduce the western equipment management thought, the processing capacity inside enterprises is very limited, and informatization and intellectualization of equipment management are not achieved. The technical management depth of shipyard enterprises in equipment management is insufficient, and a technical standard system suitable for own equipment management operation cannot be established, so that quality assessment of equipment management field operation cannot be well completed. Shipyard enterprises cannot manage maintenance design and cannot control and manage maintenance quality and maintenance cost in maintenance management. In summary, shipyard enterprises currently have to spend a great deal of manpower and material resources for managing equipment, and the management efficiency is low despite the consumption of manpower and material resources, so that the requirements of modern development of shipyard enterprises and competitive power with international rail connection reinforced enterprises cannot be fundamentally met. Therefore, the shipyard equipment is scientifically informatized and intelligently managed by using big data and an automation technology, and is a necessary choice.
Under the background of the Internet of things, big data and the 5G age, intelligent shipyard management has become a necessary trend of development in the field of ship manufacturing. This requires that we have to make intelligent reform on the management of the shipyard, i.e. make an intelligent shipyard management system. In the current world situation, green and environment-friendly manufacturing is increasingly required, and meanwhile, intelligent and systematic management modes are also required, however, the proposal of the concept of the intelligent shipyard management system must solve the series of problems. In addition, the problems of bad working environment, high noise and the like of the bottom layer cannot be solved for the shipyard workers at present, equipment management is not systematic and clear, and the problems can be greatly solved by the intelligent shipyard management system. The intelligent shipyard management system adopts an intelligent monitoring and communication system to carry out omnibearing management on shipyards, and a plurality of works can be completely completed by an intelligent robot. The shipyard forms an intelligent shipyard management system together through the intelligent robot and the intelligent communication and monitoring system.
Disclosure of Invention
According to the problems existing in the prior art, the invention discloses a management platform of an intelligent shipyard, which is based on an intelligent communication and monitoring system and a whole-factory robot network collaborative management system, and utilizes advanced informatization technology to realize intelligent information collection, analysis, decision and control of the shipyard by real-time data transmission and collection, remote monitoring and tracking, digital modeling capability, remote control, detectors and the like, thereby better ensuring the efficiency of the intelligent shipyard management system, realizing the intelligent management of the whole factory, reducing unnecessary time waste and greatly reducing the waste of manpower resources; the specific scheme comprises the following steps:
a management platform for an intelligent shipyard, comprising: the logistics storage management system, the basic management system and the equipment management system are characterized in that the platform adopts an intelligent communication and monitoring system to collect, issue and monitor and manage shipyard data information in real time, and adopts a whole-plant robot network cooperation management system to carry out actual operation, the intelligent communication and monitoring system and the whole-plant robot network cooperation management system adopt the Internet in shipyard to carry out data transmission, and the intelligent communication and monitoring system controls a main communication router and simultaneously adopts a 5G communication protocol to carry out data communication;
the logistics storage management system comprises a checking and allocation planning module, a production work queue module and a tray planning module, wherein the checking and allocation planning module is responsible for sorting materials in a material storage yard and raw materials, the production work queue module is used for processing parts and producing parts, and the tray planning module is responsible for checking and allocation of inventory trays, intermediate libraries and parts and processing subcontractors;
the basic management system comprises a personnel information management module, a department work distribution management module and a financial record management module;
the equipment management system comprises an equipment file management module, an equipment change management module, an equipment operation management module, an equipment maintenance management module and a special equipment management module, wherein the equipment file management module is used for managing a plurality of pieces of equipment information in a shipyard, managing equipment browsing and managing equipment standing accounts; the equipment change management module is used for managing equipment use information, equipment exchange instructions, equipment idle, equipment sealing and storing, equipment leasing information and equipment scrapping information; the equipment operation management module is responsible for the management of equipment accidents, equipment faults, equipment maintenance, equipment spot inspection, technical state statistical information and record information at the time of shutdown; the equipment maintenance management module is used for managing equipment maintenance information, managing equipment maintenance plans and managing equipment maintenance implementation regularly;
the management platform adopts an interactive fusion mode of a virtual factory and a real factory to carry out virtual construction, field management and quality detection, wherein the management platform comprises a planning layer, an execution layer and a visual layer on a functional framework, and the planning layer is responsible for managing construction plans, disc work reservation, various engineering reservations and production scheduling management of the whole ship; the execution layer is responsible for production tracking, man-hour management, personnel management, quality/safety management, equipment management and image-text management; the visual layer is responsible for analyzing and visually managing the production data.
The personnel information management module is used for carrying out information management on system users, wherein the system users are mainly divided into external users and internal staff, the external users carry out simple information input and allocate corresponding roles, and the internal staff carry out role allocation according to the input staff information, so that reasonable management and use of authorities are realized; the department work distribution management module reasonably distributes work tasks of all departments and performs department lottery in real time and secondary division work; and the financial record management module monitors and records in real time through an intelligent network and gathers and leaves.
The equipment management system monitors the full life cycle of shipyard equipment, sends out an alarm signal when equipment operation has a fault problem and material consumption conditions, and informs a user to generate a fault solution at the same time; the standby maintenance management module provides data statistics and list information, and provides technical support for manager decision-making, including maintenance scheme, maintenance plan and standby part inventory information; the special equipment management module is in butt joint with the production operation system and shares equipment information in the equipment management system to the production management system, so that the performance state of the whole shipyard equipment is obtained.
The equipment file management module performs file management of information acquisition and information feedback through the intelligent communication and monitoring system and the whole plant robot network collaborative management system, and files are reserved in the system through intelligent information management software, wherein the file management comprises external users and internal staff, the external users can perform simple information inquiry and browsing so as to realize a reading function, and the internal staff performs equipment information review according to staff code information, so that reasonable management and use of equipment file information are realized.
The equipment change management module is used for carrying out equipment use information management, equipment exchange management, equipment idle management, equipment sealing management, equipment lease management and equipment scrapping management; information collection and information feedback are carried out through supervision of an intelligent communication and monitoring system and a whole plant robot network collaborative management system, and files are reserved in the system through intelligent information management software; the equipment change management module is used for intelligently managing equipment from factory entering to scrapping, and simultaneously collecting and analyzing big data of the use information and the quality information of each piece of equipment.
The equipment operation management module is used for managing accident information, fault conditions, maintenance information and spot inspection of the equipment; the information acquisition and the information feedback are carried out through supervision of the intelligent communication and monitoring system and the whole plant robot network cooperation management system, wherein the equipment operation management module records information of various conditions of shipyard equipment during operation, makes an emergency plan and carries out specific implementation, and an effective maintenance plan is made through the equipment operation management system and overhauls.
The equipment maintenance management module manages equipment maintenance information, equipment maintenance planning information and equipment maintenance implementation conditions, wherein fault maintenance management is divided into fault acceptance, maintenance audit and fault rate statistics, the fault acceptance is that faults are timely found and reported through an equipment maintenance management system, the maintenance audit is monitoring on maintenance effects, the fault rate statistics is used for analyzing fault trend through analysis and statistics, and deep reasons of fault burst are found.
The platform realizes the interactive fusion of a virtual factory and a real factory through the application of an information physical upper layer, and mainly comprises virtual construction, field management and quality detection; the management platform also comprises a factory domain high-speed communication network and an intelligent robot.
The planning layer is responsible for whole ship construction planning, fixed disc work reservation, various engineering reservation and production scheduling management; the execution layer is responsible for production tracking, man-hour management, personnel management, quality safety management, equipment management and image-text management; the visual layer is responsible for production data analysis and visual management.
The whole plant robot network cooperation management system mainly comprises an intelligent monitoring and communication system and a robot network cooperation system, wherein the intelligent monitoring and communication system plays a role in feeding back information to the robot and directly controls the work of a main communication router.
By adopting the technical scheme, the intelligent shipyard management platform provided by the invention is based on an intelligent communication and monitoring system and a whole-factory robot network collaborative management system, and uses advanced informatization technology to realize intelligent information collection, analysis, decision making and control of the shipyard by means of real-time data transmission and collection, remote monitoring and tracking, digital modeling capability, remote control, detectors and the like, so that the efficiency of the intelligent shipyard management system is better ensured, the intelligent management of the whole factory is realized, unnecessary time waste is reduced, and the waste of manpower resources is greatly reduced.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a block diagram of a management platform of a smart shipyard
FIG. 2 is a block diagram of a logistics and warehouse management system
FIG. 3 is a block diagram of a basic management system
FIG. 4 is a block diagram of a device management system
FIG. 5 device archive management module
FIG. 6 device change management module
FIG. 7 device operation management module
FIG. 8 equipment maintenance management module
FIG. 9 is a schematic diagram of an interactive fusion of virtual and real plants through an information physical upper layer application
FIG. 10MES functional architecture diagram
FIG. 11 is a block diagram of a plant robot network collaboration management system
Detailed Description
In order to make the technical scheme and advantages of the present invention more clear, the technical scheme in the embodiment of the present invention is clearly and completely described below with reference to the accompanying drawings in the embodiment of the present invention:
the management platform of the intelligent shipyard shown in fig. 1 comprises a logistics warehouse management system, a basic management system and an equipment management system. In addition, the system detects and collects data and issues instructions by the whole plant robot network collaborative management system, and plays a role in monitoring and managing the whole plant; and carrying out actual operation by the whole plant robot network cooperation system management platform. The whole plant robot network cooperation management system and the whole plant robot network cooperation system management platform are connected by the intelligent manufacturing shipyard network, and the information analysis and transmission and the instruction issuing are carried out. The logistics warehouse management system mainly comprises a checking and allocation plan, a production work queue and a tray plan. The method specifically comprises the following steps: material yards, raw material sorting, parts processing, panel/part production, staged production, finished staged, inventory trays, intermediate bins, parts inspection and distribution, subcontractors.
Further, the basic management system mainly comprises a personnel information management module, a department work distribution management module and a financial record management module. The equipment management system mainly comprises an equipment file management module, an equipment change management module, an equipment operation management module, an equipment maintenance management module and a special equipment management module. The equipment archive management module mainly comprises equipment information management, equipment browsing management and equipment account management.
Further, the device change management module mainly comprises device use information management, device exchange management, device idle management, device sealing management, device lease management and device rejection management. The equipment operation management module mainly comprises equipment accident management, equipment fault management, equipment maintenance management, equipment spot inspection management, technical state statistical management and shutdown station time record management. The equipment maintenance management module mainly comprises equipment maintenance information management, equipment maintenance planning management and equipment maintenance implementation management. The interactive fusion of the virtual factory and the real factory is realized through the application of the information physical upper layer, and mainly comprises virtual construction, field management and quality detection; and secondly, the system also comprises a factory high-speed communication network, factory accurate positioning, augmented reality, an intelligent robot, equipment state monitoring and the like.
Further, the functional architecture diagram of the platform mainly comprises a planning layer, an execution layer and a visual layer; the planning layer comprises a whole ship construction plan, a fixed disc work reservation, various engineering reservations and production scheduling management; the execution layer comprises production tracking, man-hour management, personnel management, quality/safety management, equipment management and image-text management; the visual layer includes production data analysis and visualization. The whole plant robot network cooperation management system mainly comprises an intelligent monitoring and communication system and a robot network cooperation, wherein the intelligent communication and monitoring system plays a role in feeding back information to a robot, the intelligent communication and monitoring system directly controls a main communication router, in addition, the main communication router and a backup communication router belong to a satellite communication router, and the intelligent system also comprises a 5G receiving device which can rapidly analyze and process information.
As shown in fig. 2, the logistics warehouse management system mainly comprises a checking and distributing planning module, a production work queue module and a tray planning module. The method specifically comprises the following steps: material yards, raw material sorting, parts processing, panel/part production, staged production, finished staged, inventory trays, intermediate bins, parts inspection and distribution, subcontractors. The system mainly monitors the processes through an intelligent communication and monitoring system and a whole plant robot network collaborative management system, simultaneously performs information acquisition and information feedback, and reserves files in the system through intelligent information management software. Thereby realizing the intelligent management of logistics storage. The intelligent storage system can ensure that the matching of materials can meet production requirements in time, the intelligent detection system can provide a material receiving application according to the quota issued by a design department according to the production progress, the intelligent storage system issues instructions according to the quota, and the intelligent storage system is combined with an intelligent conveying chain to deliver the materials to the site in time.
As shown in FIG. 3, the basic management system mainly comprises a personnel information management module, a department work distribution management module and a financial record management module. Information collection and information feedback are simultaneously carried out through supervision of an intelligent communication and monitoring system and a whole plant robot network collaborative management system, and files are reserved in the system through intelligent information management software. Personnel information management is mainly to realize system user management. System users are largely divided into external users and internal employees. The external user can perform simple information input and distribute corresponding roles, so that an information reading function is realized. The internal staff performs role allocation according to the recorded staff information, so that reasonable management and use of authorities are realized; the department allocation management mainly ensures that division work among departments is clear, and department lottery adjustment and secondary division work can be performed at necessary moment in time; the financial record management is mainly to carry out real-time monitoring and recording through an intelligent network and collect and keep files.
As shown in fig. 4, the device management system mainly includes a device archive management module, a device change management module, a device operation management module, a device maintenance management module, and a special device management module. The use of the equipment management system enables equipment management personnel to monitor the whole life cycle of equipment, and timely discover problems and material consumption conditions existing in the operation of the equipment. Once the abnormality of the equipment is found, the system can give an alarm in time and notify related personnel in the first time, and the problem fault is handled in time. Meanwhile, the equipment management system provides data statistics, lists and the like, and can provide accurate and quick information support for manager decision-making, such as maintenance schemes, maintenance plans, spare part inventory and the like. In addition, the equipment management system can be in butt joint with the production operation system, equipment information in the equipment management system is shared to the production management system, and after the equipment management system and the production management system are combined, production staff can know the performance state of equipment of the whole shipyard, and the equipment management system is flexibly operated according to actual conditions, so that the production management efficiency of the whole shipyard is improved.
As shown in fig. 5, the device archive management module mainly includes a device information management module, a device browsing management module, and a device ledger management module. The intelligent information management software is used for keeping files in the system for storage through supervision of the intelligent communication and monitoring system and the whole plant robot network collaborative management system and simultaneous information acquisition and information feedback. The equipment file management module is mainly used for realizing system user management. System users are largely divided into external users and internal employees. The external user can simply query and browse the information, and the information browsing function is realized. And the internal staff refers to the equipment information according to the staff code information, so that the reasonable management and use of the equipment file information are realized. The system can effectively manage equipment, improve the efficiency of fault treatment and maintenance of a shipyard equipment management system, ensure the timeliness and reliability of maintenance by functions such as minimum inventory reminding and the like, and provide guarantee for safe and stable operation of shipyard equipment.
As shown in fig. 6, the device change management system mainly includes device usage information management, device exchange management, device idle management, device sealing management, device lease management and device discard management. Information collection and information feedback are simultaneously carried out through supervision of an intelligent communication and monitoring system and a whole plant robot network collaborative management system, and files are reserved in the system through intelligent information management software. The equipment change management module is mainly used for realizing intelligent management from factory entering to scrapping of equipment, and simultaneously collecting and analyzing big data of the use information and the quality information of each equipment.
As shown in fig. 7, the device operation management module mainly includes device accident management, device fault management, device maintenance management, device spot check management, technical state statistics management, and shutdown station time record management. Information collection and information feedback are simultaneously carried out through supervision of an intelligent communication and monitoring system and a whole plant robot network collaborative management system, and files are reserved in the system through intelligent information management software. The equipment operation management module is mainly used for realizing information recording of various conditions of equipment during operation, making an emergency plan and implementing the emergency plan. The equipment operation management system makes an effective maintenance plan, so that corresponding maintenance work can be efficiently completed, the integrity rate of airport equipment can be greatly improved, the equipment failure rate can be reduced, the service life of the equipment can be prolonged, and the cost can be reduced.
As shown in fig. 8, the equipment maintenance management module mainly includes equipment report information management, equipment maintenance planning management, and equipment maintenance implementation management. The fault maintenance management is divided into fault acceptance, maintenance audit, fault rate statistics and major repair. Fault acceptance is to find out faults and report the faults in time through an equipment maintenance management system. The maintenance audit is a supervision means for the maintenance effect, and the working efficiency of maintenance personnel is improved through the omnibearing supervision and inspection of the system. The failure rate statistics is used for analyzing failure trend through analysis statistics, so that deep reasons of failure burst are found, and the maintenance of equipment is facilitated.
As shown in fig. 9, the interactive fusion of the virtual factory and the real factory through the information physical upper layer application mainly comprises virtual construction, field management and quality detection; and secondly, the system also comprises a factory high-speed communication network, factory accurate positioning, augmented reality, an intelligent robot, equipment state monitoring and the like. The virtual factory has the technical advantage of being fixed, breaks through the original traditional management mode of shipyard enterprises, enables equipment and business of shipyards to be tightly combined, and enables data information to be more fully communicated and shared. The application of the virtual factory can greatly improve the production and operation efficiency of the shipyard, and the real-time intervention of the equipment management system becomes a reality, so that the whole shipyard management system becomes a real-time monitoring system. The application development of the virtual factory can have important promotion effect on the development of the middle shipbuilding industry, and the economic benefit and the social benefit of enterprises are continuously improved.
As shown in fig. 10, the functional architecture diagram of the system mainly includes a planning layer, an execution layer, and a visual layer; the planning layer comprises a whole ship construction plan, a fixed disc work reservation, various engineering reservations and production scheduling management; the execution layer comprises production tracking, man-hour management, personnel management, quality/safety management, equipment management and image-text management; the visual layer includes production data analysis and visualization.
As shown in fig. 11, the plant-wide robot network cooperation management system mainly comprises an intelligent monitoring and communication system and a robot network cooperation, wherein the intelligent monitoring and communication system plays a role in feeding back information to the robot, the intelligent monitoring and communication system directly controls a main communication router, and in addition, the main communication router and a backup communication router belong to a satellite communication router, and the intelligent system further comprises a 5G receiving device which can rapidly analyze and process information.
The platform also adopts a 5G receiving device, the network transmission speed of the platform can be gradually increased, the time of the transmission process is greatly reduced, and when information is received, the platform is transferred through a base station in disorder, so that information can be directly transferred between devices. The performance goals of 5G are high data rates, reduced latency, energy savings, reduced cost, increased system capacity, and large-scale device connectivity.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.

Claims (1)

1. A management platform for an intelligent shipyard, comprising: the logistics storage management system, the basic management system and the equipment management system are characterized in that the platform adopts an intelligent communication and monitoring system to collect, issue and monitor and manage shipyard data information in real time, and adopts a whole-plant robot network cooperation management system to carry out actual operation, the intelligent communication and monitoring system and the whole-plant robot network cooperation management system adopt the Internet in shipyard to carry out data transmission, and the intelligent communication and monitoring system controls a main communication router and simultaneously adopts a 5G communication protocol to carry out data communication;
the logistics storage management system comprises a checking and allocation planning module, a production work queue module and a tray planning module, wherein the checking and allocation planning module is responsible for sorting materials in a material storage yard and raw materials, the production work queue module is used for processing parts and producing parts, and the tray planning module is responsible for checking and allocation of inventory trays, intermediate libraries and parts and processing subcontractors;
the basic management system comprises a personnel information management module, a department work distribution management module and a financial record management module;
the equipment management system comprises an equipment file management module, an equipment change management module, an equipment operation management module, an equipment maintenance management module and a special equipment management module, wherein the equipment file management module is used for managing a plurality of pieces of equipment information in a shipyard, managing equipment browsing and managing equipment standing accounts; the equipment change management module is used for managing equipment use information, equipment exchange instructions, equipment idle, equipment sealing and storing, equipment leasing information and equipment scrapping information; the equipment operation management module is responsible for the management of equipment accidents, equipment faults, equipment maintenance, equipment spot inspection, technical state statistical information and record information at the time of shutdown; the equipment maintenance management module is used for managing equipment maintenance information, managing equipment maintenance plans and managing equipment maintenance implementation regularly;
the management platform adopts an interactive fusion mode of a virtual factory and a real factory to carry out virtual construction, field management and quality detection, wherein the management platform comprises a planning layer, an execution layer and a visual layer on a functional framework, and the planning layer is responsible for managing construction plans, disc work reservation, various engineering reservations and production scheduling management of the whole ship; the execution layer is responsible for production tracking, man-hour management, personnel management, quality/safety management, equipment management and image-text management; the visual layer is responsible for analyzing and visually managing the production data;
the personnel information management module is used for carrying out information management on system users, wherein the system users are mainly divided into external users and internal staff, the external users carry out simple information input and allocate corresponding roles, and the internal staff carry out role allocation according to the input staff information, so that reasonable management and use of authorities are realized; the department work distribution management module reasonably distributes work tasks of all departments and performs department lottery in real time and secondary division work; the financial record management module monitors and records in real time through an intelligent network and gathers and leaves files;
the equipment management system monitors the full life cycle of shipyard equipment, sends out an alarm signal when equipment operation has a fault problem and material consumption conditions, and informs a user to generate a fault solution at the same time; the equipment maintenance management module provides data statistics and list information, and provides technical support for manager decision-making, including maintenance scheme, maintenance plan and spare part inventory information; the special equipment management module is in butt joint with the production operation system and shares equipment information in the equipment management system to the production management system so as to obtain the performance state of the whole shipyard equipment;
the device file management module performs file management of information acquisition and information feedback through an intelligent communication and monitoring system and a whole plant robot network collaborative management system, and keeps files in the system for storage through intelligent information management software, wherein the file management comprises external users and internal staff, the external users can perform simple information inquiry and browsing so as to realize a reading function, and the internal staff performs device information review according to staff code information so as to realize reasonable management and use of device file information;
the equipment change management module is used for carrying out equipment use information management, equipment exchange management, equipment idle management, equipment sealing management, equipment lease management and equipment scrapping management; information collection and information feedback are carried out through supervision of an intelligent communication and monitoring system and a whole plant robot network collaborative management system, and files are reserved in the system through intelligent information management software; the equipment change management module intelligently manages equipment from factory entering to scrapping, and simultaneously collects and analyzes the use information and quality information of each piece of equipment;
the equipment operation management module is used for managing accident information, fault conditions, maintenance information and spot inspection of the equipment; the information acquisition and the information feedback are carried out through supervision of the intelligent communication and monitoring system and the whole plant robot network cooperation management system, wherein the equipment operation management module records information of various conditions of shipyard equipment during operation, makes an emergency plan and carries out specific implementation, and an effective maintenance plan is made through the equipment operation management system and overhauls;
the equipment maintenance management module manages equipment maintenance information, equipment maintenance planning information and equipment maintenance implementation conditions, wherein fault maintenance management is divided into fault acceptance, maintenance audit and fault rate statistics, the fault acceptance is that faults are timely found and reported through an equipment maintenance management system, the maintenance audit is monitoring on maintenance effects, the fault trend is analyzed through analysis and statistics of the fault rate statistics, and deep reasons of fault bursts are found;
the platform realizes the interactive fusion of a virtual factory and a real factory through the application of an information physical upper layer, and mainly comprises virtual construction, field management and quality detection; the management platform also comprises a factory domain high-speed communication network and an intelligent robot;
the planning layer is responsible for whole ship construction planning, fixed disc work reservation, various engineering reservation and production scheduling management; the execution layer is responsible for production tracking, man-hour management, personnel management, quality safety management, equipment management and image-text management; the visual layer is responsible for production data analysis and visual management;
the whole plant robot network cooperation management system mainly comprises an intelligent monitoring and communication system and a robot network cooperation system, wherein the intelligent monitoring and communication system plays a role in feeding back information to the robot and directly controls the work of a main communication router.
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CN115086604A (en) * 2022-05-31 2022-09-20 中交四航局江门航通船业有限公司 Intelligent management system for shipyard
CN115022379B (en) * 2022-08-04 2022-10-11 晋江新建兴机械设备有限公司 Ceramic production management system based on 5G cloud platform
CN116307621A (en) * 2023-03-31 2023-06-23 江门市星群实业有限公司 Wisdom mill production system

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