CN112660821A - Stacking device and stacking method for water pump guide shell - Google Patents
Stacking device and stacking method for water pump guide shell Download PDFInfo
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- CN112660821A CN112660821A CN202011610317.9A CN202011610317A CN112660821A CN 112660821 A CN112660821 A CN 112660821A CN 202011610317 A CN202011610317 A CN 202011610317A CN 112660821 A CN112660821 A CN 112660821A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 9
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 claims abstract description 13
- 238000005192 partition Methods 0.000 claims description 40
- 239000013307 optical fiber Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 abstract description 2
- 241000252254 Catostomidae Species 0.000 description 11
- 230000000694 effects Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
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Abstract
The invention discloses a water pump guide shell stacking device and a stacking method, belongs to the technical field of material stacking, and the water pump guide shell stacking device comprises a connecting column, a fixed support and a rotating support, wherein the upper end of the connecting column is connected with a manipulator, the lower end of the connecting column is connected with the fixed support, the fixed support is rotatably connected with the rotating support through a rotary positioning component, two ends of the fixed support are connected with a sucker component I, and two ends of the rotating support are connected with a sucker component II.
Description
Technical Field
The invention relates to the technical field of material stacking, in particular to a stacking device and a stacking method for a water pump guide shell.
Background
In the production process of the existing water pump diversion shell, the diversion shell stacking is basically manually stacked, one layer of diversion shell is stacked on a partition plate, and then the other layer is continuously stacked on the upper side of the diversion shell; in order to improve the stacking efficiency, one robot is required to install one clamp to stack the guide shell when the guide shell is stacked, the other robot is required to install one clamp to stack the partition plate, and the two robots are required to work in a matched mode, so that the working space of the whole equipment is increased, and the cost is greatly increased.
Disclosure of Invention
In order to solve the technical problems, the invention provides a stacking device for a guide shell of a water pump, which can switch two working modes to complete stacking of the guide shell and picking and placing of a partition plate, is convenient to operate, reduces the cost of equipment, and reduces the occupied space of the equipment.
In order to achieve the purpose, the technical scheme adopted by the invention for solving the technical problems is as follows: water pump blower inlet casing pile up neatly device, including spliced pole, fixed bolster and runing rest, the upper end of spliced pole links to each other with the manipulator, the lower extreme of spliced pole with the fixed bolster links to each other, the fixed bolster through rotatory locating part with the runing rest rotates and links to each other, the both ends of fixed bolster are connected with sucking disc subassembly I, the both ends of runing rest are connected with sucking disc subassembly II.
Furthermore, the lower end of the connecting column is fixedly connected with the fixed support through a positioning frame, the rotary positioning component is arranged above the fixed support, and the rotary positioning component is positioned in the positioning frame.
Furthermore, the positioning frame comprises an upper connecting plate and side mounting plates on two sides of the upper connecting plate, the upper connecting plate is fixedly connected with the lower end of the connecting column, and the side mounting plates are fixedly connected with two sides of the fixing support.
Further, the rotary positioning component is arranged as a rotary cylinder, a screw turbine transmission mechanism or a motor.
Further, sucking disc subassembly I includes slim cylinder, guide plate and sucking disc I, the tip of fixed bolster passes through slim cylinder with the guide plate links to each other, guide plate bottom circumference is provided with a plurality of gas outlets, and every gas outlet links to each other with a sucking disc I.
Furthermore, a distance sensor is arranged at the center of the bottom of the rotating support, an optical fiber amplifier electrically connected with the distance sensor is arranged on the connecting column, and the optical fiber amplifier is electrically connected with the thin cylinder through a PLC control unit.
Further, the sucker component II comprises an installation sheet metal and a sucker II connected with the bottom of the installation sheet metal.
Further, fixed bolster and runing rest all set up to dull and stereotyped structure, just all be provided with hollow out construction on fixed bolster and the runing rest.
The stacking method of the water pump guide shell utilizes the stacking device and comprises the following steps:
1) the manipulator drives the whole stacking device to move to a grabbing position of the water pump diversion shell;
2) the stacking device is switched to a partition plate taking mode, the rotary positioning component drives the rotary support to move to an angle perpendicular to the fixed support, the sucker component I and the sucker component II suck the partition plates and move to the stacking frame along with the mechanical arm, and the partition plates are placed on the bottom layer;
3) the stacking device is switched to a water pump diversion shell taking mode, the rotary positioning component drives the rotary support to move to a position parallel to the fixed support, the sucker component II stops working, the sucker component I sucks the water pump diversion shell, and the water pump diversion shell is stacked on the partition plate according to a preset stacking type according to a set height;
4) after the first layer of partition plates are stacked, the stacking device is switched to a working mode of sucking the partition plates, sucking new partition plates and placing the new partition plates on the first layer of water pump guide shell, then stacking a new layer of partition plates, and sequentially circulating until a corresponding stacking task is completed.
The invention has the beneficial effects that:
1. according to the invention, the rotating bracket is rotated by operating the rotating positioning component, the angle between the rotating bracket and the fixed bracket is adjusted, and the sucker component I and the sucker component II are driven to act, so that two working modes are switched to complete the stacking of the guide shell and the taking and placing of the partition plate, the operation is convenient, the cost of equipment is reduced, and the occupied space of the equipment is reduced.
2. According to the invention, the suckers II in the sucker component II are arranged into a fixed structure, so that the positioning effect is realized when the partition plate is sucked, then the plurality of suckers I in the sucker component I are connected with the thin cylinder through the guide plate, the plurality of suckers I are driven by the thin cylinder to be finely adjusted up and down, so that the suckers I are firmly adsorbed on the partition plate, and the sucking effect is adjusted through the positioning of the suckers II and the suckers I, and the four-point sucking of the suckers I and the suckers II, so that the sucking of the partition plate is firmer and more stable; in addition, the two guide shells can be sucked through the plurality of suckers I at the two ends of the fixed support, so that the two guide shells can be sucked through one-time operation, and the stacking efficiency of the guide shells is improved.
3. According to the invention, the distance between the lower partition plate and the distance sensor can be detected by installing the distance sensor at the center of the bottom of the rotating bracket, and the signal of the distance sensor is amplified by the optical fiber amplifier, so that high-precision distance detection can be realized, the PLC control unit controls the thin cylinder to act through the set distance range, and the guide shell is stacked on the partition plate according to the preset stacking shape, so that the stacking process of the guide shell is more stable, the operation is more accurate, and the structure after stacking is more stable.
To sum up, the device overall structure is simple compact, can switch two kinds of mode and accomplish the pile up neatly of blower inlet casing and getting of baffle and put, and convenient operation has reduced the cost of equipment, has reduced the occupation space of equipment, has improved the stability of pile up neatly.
Drawings
The contents of the expressions in the various figures of the present specification and the labels in the figures are briefly described as follows:
FIG. 1 is a schematic view of the structure of the sucking partition plate of the present invention;
FIG. 2 is a schematic view of the configuration of the draft shell of the suction pump of the present invention;
the labels in the above figures are: 1. the device comprises a connecting column, 2 parts of a fixed bracket, 3 parts of a rotating bracket, 4 parts of a rotating positioning component, 5 parts of sucker components I, 51 parts of a thin cylinder, 52 parts of a guide plate, 53 parts of suckers I, 6 parts of sucker components II, 61 parts of mounting sheet metals, 62 parts of suckers II, 7 parts of positioning frames, 71 parts of upper connecting plates, 72 parts of side mounting plates, 8 parts of distance sensors and 9 parts of optical fiber amplifiers.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used for illustrating the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The specific implementation scheme of the invention is as follows: as shown in fig. 1 and 2, a water pump blower inlet casing pile up neatly device, including spliced pole 1, fixed bolster 2 and runing rest 3, the upper end of spliced pole 1 links to each other with the manipulator, drives whole pile up neatly device through the manipulator and removes, and the lower extreme of spliced pole 1 links to each other with fixed bolster 2, and fixed bolster 2 rotates with runing rest 3 through rotational positioning part 4 and links to each other, and the both ends of fixed bolster 2 are connected with sucking disc subassembly I5, and the both ends of runing rest 3 are connected with sucking disc subassembly II 6. According to the invention, the rotating bracket 3 is rotated by operating the rotating and positioning component 4, the angle between the rotating bracket 3 and the fixed bracket 2 is adjusted, when the rotating bracket 3 is perpendicular to the fixed bracket 2, the sucker component I5 and the sucker component II 6 are driven to act to complete the taking and placing of the partition plate, when the rotating bracket 3 is parallel to the fixed bracket 2, the sucker component I5 stops working, the stacking of the guide shell is completed through the sucker component II 6, the stacking of the guide shell and the taking and placing of the partition plate can be completed by switching two working modes, the operation is convenient, the cost of equipment is reduced, and the occupied space of the equipment is reduced.
Specifically, the lower end of the connecting column 1 is fixedly connected with the fixed support 2 through the positioning frame 7, the rotary positioning component 4 is installed above the fixed support 2, the rotary positioning component 4 is located in the positioning frame 7, and the positioning frame 7 plays a role in connection transition and also plays a role in preventing the rotary positioning component 4 from being collided.
The positioning frame 7 comprises an upper connecting plate 71 and side mounting plates 72 on two sides of the upper connecting plate, the upper connecting plate 71 is fixedly connected with the lower end of the connecting column 1, the two side mounting plates 72 are fixedly connected with two sides of the fixing support 2, hollow structures can be arranged on the side mounting plates 72, the whole positioning frame 7 is simple in structure, the rotary positioning component 4 is protected, and the rotary positioning component 4 can timely dissipate heat.
The rotary positioning component 4 is set as a rotary cylinder, a screw turbine transmission mechanism or a motor which can realize rotary motion.
Specifically, sucking disc subassembly I5 wherein includes thin cylinder 51, guide plate 52 and sucking disc I53, the tip of fixed bolster 2 passes through thin cylinder 51 and links to each other with guide plate 52, through letting in gas in guide plate 52, gas flows out by a plurality of gas outlets of guide plate 52 bottom circumference setting to in getting into sucking disc I53 that links to each other with it through every gas outlet, realize that a plurality of sucking discs I53 absorb simultaneously, thereby can drive guide plate 52 and sucking disc I53 through thin cylinder 51 and reciprocate and realize the stable absorption and the piling up of baffle and blower housing.
The bottom center of the rotating support 3 is provided with a distance sensor 8, an optical fiber amplifier 9 electrically connected with the distance sensor 8 is arranged on the connecting column 1, the distance between a partition below the distance sensor 8 and the distance sensor 8 can be detected through the distance sensor, the distance of the distance sensor is amplified through the optical fiber amplifier 9, high-precision distance detection can be achieved, an amplified signal output by the optical fiber amplifier 9 is electrically connected with the thin cylinder 51 through a PLC control unit, the thin cylinder 51 is controlled to act through inputting a set distance range to the PLC control unit, the diversion shell is stacked on the partition according to a preset stacking type, the stacking process of the diversion shell is more stable, the operation is more accurate, and the structure after stacking is completed is more stable.
Specifically, sucking disc subassembly II 6 wherein includes installation sheet metal 61 and the sucking disc II 62 of bottom connection, fixed structure has been set to sucking disc II 62, the effect of location has been played when absorbing the baffle, finely tune about driving a plurality of sucking discs I53 through the slim cylinder 51 with in sucking disc subassembly I5 again, make I53 firm the adsorbing of sucking disc absorb on the baffle, the regulation through II 62's of sucking disc location and I53 of sucking disc is absorbed, and I53 of sucking disc and II 62's of sucking disc four-point type absorb, make the absorption of baffle firm more stable.
In addition, fixed bolster 2 and runing rest 3 wherein all set up to dull and stereotyped structure, and all be provided with hollow out construction on fixed bolster 2 and the runing rest 3, make fixed bolster 2 and runing rest 3's light in weight, the operation is more nimble.
The method for stacking the guide shell of the water pump by using the stacking device comprises the following steps:
1) the manipulator drives the whole stacking device to move to a grabbing position of the water pump diversion shell;
2) the PLC control unit controls the stacking device to be switched into a partition taking mode, controls the rotary positioning component 4 to drive the rotary bracket 3 to move to an angle perpendicular to the fixed bracket 2, controls the sucker component I5 and the sucker component II 6 to suck the partition together and move to the stacking frame along with the manipulator, and places the partition on the bottom layer;
3) the stacking device is controlled by the PLC control unit to be switched into a water pump diversion shell taking mode, the PLC control unit controls the rotary positioning component 4 to drive the rotary support 3 to move to a position parallel to the fixed support 2, the suction disc component II 6 stops working, the two groups of suction disc components I5 suck the water pump diversion shell, and the water pump diversion shell is stacked on the partition plate according to a preset stacking type according to the height set in the PLC control unit;
4) after the first layer of partition plates are stacked, the PLC control unit controls the stacking device to be switched to a working mode of sucking the partition plates, sucking new partition plates to be placed on the upper surface of the first layer of water pump guide shell, then stacking a new layer of partition plates, and circulating in sequence until a corresponding stacking task is completed.
To sum up, the device overall structure is simple compact, can switch two kinds of mode and accomplish the pile up neatly of blower inlet casing and getting of baffle and put, and convenient operation has reduced the cost of equipment, has reduced the occupation space of equipment, has improved the stability of pile up neatly.
While the foregoing is directed to the principles of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.
Claims (9)
1. The utility model provides a water pump blower inlet casing pile up neatly device, its characterized in that, includes spliced pole (1), fixed bolster (2) and runing rest (3), the upper end of spliced pole (1) links to each other with the manipulator, the lower extreme of spliced pole (1) with runing rest (2) link to each other, runing rest (2) through rotatory locating part (4) with runing rest (3) rotate and link to each other, the both ends of fixed bolster (2) are connected with sucking disc subassembly I (5), the both ends of runing rest (3) are connected with sucking disc subassembly II (6).
2. The water pump guide shell stacking device as claimed in claim 1, wherein: the lower extreme of spliced pole (1) pass through positioning frame (7) with fixed bolster (2) are fixed continuous, the top installation of fixed bolster (2) rotatory locating component (4), rotatory locating component (4) are located in positioning frame (7).
3. The water pump guide shell stacking device as claimed in claim 2, wherein: the positioning frame (7) comprises an upper connecting plate (71) and side mounting plates (72) on two sides of the upper connecting plate, the upper connecting plate (71) is fixedly connected with the lower end of the connecting column (1), and the side mounting plates (72) are fixedly connected with two sides of the fixing support (2).
4. The water pump guide shell stacking device as claimed in claim 1, wherein: the rotary positioning component (4) is set to be a rotary cylinder, a screw turbine transmission mechanism or a motor.
5. The water pump guide shell stacking device as claimed in claim 1, wherein: sucking disc subassembly I (5) are including thin cylinder (51), guide plate (52) and sucking disc I (53), the tip of fixed bolster (2) is passed through thin cylinder (51) with guide plate (52) link to each other, guide plate (52) bottom circumference is provided with a plurality of gas outlets, and every gas outlet links to each other with a sucking disc I (53).
6. The water pump guide shell stacking device as claimed in claim 5, wherein: the device is characterized in that a distance sensor (8) is arranged at the center of the bottom of the rotating support (3), an optical fiber amplifier (9) electrically connected with the distance sensor (8) is arranged on the connecting column (1), and the optical fiber amplifier (9) is electrically connected with the thin cylinder (51) through a PLC control unit.
7. The water pump guide shell stacking device as claimed in claim 1, wherein: and the sucker component II (6) comprises an installation sheet metal (61) and a sucker II (62) connected with the bottom of the installation sheet metal.
8. The water pump guide shell stacking device as claimed in claim 1, wherein: the fixing support (2) and the rotating support (3) are both of flat plate structures, and hollow-out structures are arranged on the fixing support (2) and the rotating support (3).
9. The stacking method of the water pump guide shell by using the stacking device as claimed in any one of claims 1 to 8 is characterized by comprising the following steps of:
1) the manipulator drives the whole stacking device to move to a grabbing position of the water pump diversion shell;
2) the stacking device is switched to a partition plate taking mode, the rotary positioning component (4) drives the rotary support (3) to move to an angle vertical to the fixed support (2), the sucker component I (5) and the sucker component II (6) suck the partition plates to move to the stacking frame along with the manipulator, and the partition plates are placed on the bottom layer;
3) the stacking device is switched to a water pump diversion shell taking mode, the rotary positioning component (4) drives the rotary support (3) to move to a position parallel to the fixed support (2), the sucker component II (6) stops working, the sucker component I (5) sucks the water pump diversion shell, and the water pump diversion shell is stacked on the partition plate according to a preset stacking type according to a set height;
4) after the first layer of partition plates are stacked, the stacking device is switched to a working mode of sucking the partition plates, sucking new partition plates and placing the new partition plates on the first layer of water pump guide shell, then stacking a new layer of partition plates, and sequentially circulating until a corresponding stacking task is completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011610317.9A CN112660821A (en) | 2020-12-30 | 2020-12-30 | Stacking device and stacking method for water pump guide shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011610317.9A CN112660821A (en) | 2020-12-30 | 2020-12-30 | Stacking device and stacking method for water pump guide shell |
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| Publication Number | Publication Date |
|---|---|
| CN112660821A true CN112660821A (en) | 2021-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011610317.9A Pending CN112660821A (en) | 2020-12-30 | 2020-12-30 | Stacking device and stacking method for water pump guide shell |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171711A (en) * | 2019-05-15 | 2019-08-27 | 安徽胜利精密制造科技有限公司 | A kind of spider sucker and its replacement tooling |
| CN212146460U (en) * | 2019-11-27 | 2020-12-15 | 杭州金浪机电有限公司 | Anchor clamps are used in stator processing |
-
2020
- 2020-12-30 CN CN202011610317.9A patent/CN112660821A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110171711A (en) * | 2019-05-15 | 2019-08-27 | 安徽胜利精密制造科技有限公司 | A kind of spider sucker and its replacement tooling |
| CN212146460U (en) * | 2019-11-27 | 2020-12-15 | 杭州金浪机电有限公司 | Anchor clamps are used in stator processing |
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Application publication date: 20210416 |