CN112659576A - Dust removal pulse safety valve film pasting device and working method thereof - Google Patents
Dust removal pulse safety valve film pasting device and working method thereof Download PDFInfo
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- CN112659576A CN112659576A CN202011558684.9A CN202011558684A CN112659576A CN 112659576 A CN112659576 A CN 112659576A CN 202011558684 A CN202011558684 A CN 202011558684A CN 112659576 A CN112659576 A CN 112659576A
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Abstract
The invention relates to a dust removal pulse safety valve film sticking device and a working method thereof in the field of processing of environment-friendly dust removal equipment, wherein a diaphragm pressing and feeding mechanism is arranged by matching with a diaphragm storage tank mechanism, and a diaphragm punching mechanism is arranged by matching with the diaphragm pressing and feeding mechanism; the tail end of the diaphragm stamping mechanism is provided with a rotary working disc assembly, and a plurality of groups of pulse safety valve placing parts are arranged on the rotary working disc assembly; a valve seat feeding mechanism, a detection mechanism and a discharging mechanism are sequentially and correspondingly arranged beside the rotary working disc assembly; discharge holes are formed among the diaphragm pressing and feeding mechanism, the detection mechanism, the discharging mechanism and the rotary working disc assembly; the device can be completely automated, so that the manpower resource is greatly saved, the product cost is reduced, and the working efficiency is improved; meanwhile, the method is provided, so that the working efficiency can be improved, the error caused by manual film pasting is reduced, and better matching and pasting effects and higher pasting speed are achieved.
Description
Technical Field
The invention relates to the field of processing of environment-friendly dust removing equipment, in particular to a film sticking device and a working method of the device.
Background
At present, with the continuous and deep promotion of environmental protection and energy-saving emission reduction policies, the pulse dust collector is developing towards automation, energy conservation, large-scale, high-performance and high-efficiency; the pulse dust collector is an environment-friendly product with wide universality, and people live in the environment of industrial waste gas and industrial dust at present and have some hidden worry about the health of people; so industrial waste gas treatment and industrial dust control are the current things we should do; the dust control aspect has many factories to select pulse bag dust removing equipment, wet dust remover and other dust removing equipment, because the bag dust removing equipment is a dry dust remover pulse dust remover which is suitable for catching fine and dry non-fiber dust, a filter bag is made of woven filter cloth or non-woven felt, the filtering action of fiber fabric is utilized to filter the dust-containing gas, when the gas enters the bag dust remover, the dust with large particles and large specific gravity falls into an ash hopper due to the sedimentation of the gravity, and when the gas containing fine dust passes through the filter material, the dust is blocked, so that the gas is purified; the pulse bag-type dust collector is provided with a pulse safety valve, and the pulse safety valve is provided with a pad pasting; workers need to manually install the film on the pulse safety valve, and the installation method is time-consuming and labor-consuming; and mass production cannot be performed; meanwhile, the pulse safety valve is a quick-wear part, and the demand is large, so that the equipment memorability film sticking production which can be automated is needed, and the working efficiency is further improved.
Disclosure of Invention
In order to overcome the defects, the invention provides the film sticking device for the dust removal pulse safety valve, which can be completely carried out automatically, so that the manpower resource is greatly saved, the product cost is reduced, the working efficiency is improved, and the quantity of generated waste materials is effectively reduced.
In order to achieve the purpose, the invention provides a film sticking device for a dust removal pulse safety valve, which comprises a workbench and is characterized in that a film storing groove mechanism, a film pressing and feeding mechanism matched with the film storing groove mechanism and a film punching mechanism matched with the film pressing and feeding mechanism are arranged on the workbench; the tail end of the diaphragm stamping mechanism is provided with a rotary working disc assembly, and a plurality of groups of pulse safety valve placing parts are arranged on the rotary working disc assembly; a valve seat feeding mechanism, a detection mechanism and a discharging mechanism are sequentially and correspondingly arranged beside the rotary working disc assembly; discharge holes are formed among the membrane pressing and feeding mechanism, the detection mechanism, the discharging mechanism and the rotary working disc assembly.
When the invention works: in the preparation stage, a plurality of groups of long strip-shaped membrane rubber plates are sequentially stacked and placed in a storage tank, and corresponding material pushing cylinders are in a contraction state; meanwhile, pulse safety valves to be subjected to film sticking are sequentially placed on a valve seat feeder, the pulse safety valves to be subjected to film sticking are sequentially conveyed into a valve seat feeding groove one by one through the conveying of the valve seat feeder, are pushed to a valve seat stop block through a valve seat material pushing plate to be adsorbed by a corresponding adsorption mechanism, and are placed on a pulse safety valve placing part on a rotary working disc assembly; the material pushing cylinder extends out to drive the material pushing plate to push a corresponding piece of diaphragm rubber plate to the material receiving platform, the diaphragm rubber plate is conveyed forwards through the conveying roller of the conveying mechanism, and when the diaphragm rubber plate is conveyed to the conveying roller corresponding to the rear side pressing mechanism, the nylon press roller of the rear side pressing mechanism is matched with the corresponding conveying roller to press the diaphragm rubber plate; during pressing, the conveying rollers continue to convey the membrane rubber plate forwards, and when the membrane rubber plate is conveyed to the front side pressing mechanism, the nylon press roller of the front side pressing mechanism is matched with the corresponding conveying rollers to press the membrane rubber plate; in the conveying process of the diaphragm rubber plate, when the diaphragm rubber plate passes through the diaphragm stamping mechanism, the stamping cylinder starts to work and stamps the diaphragm rubber plate; during stamping, the shifting cylinder drives the conveying mechanism to translate and respectively stamp the left stamping station and the right stamping station of the diaphragm rubber plate; the punched film is still on the diaphragm rubber plate and is continuously conveyed forwards, and is finally compressed and flattened by the front side pressing mechanism, after flattening, the film adsorption mechanism arranged on the diaphragm pressing mechanism sequentially adsorbs the films on the left side pressing station and the right side pressing station, and after adsorption, the films are pressed into the valve body air outlet holes of the pulse safety valves arranged on the corresponding pulse safety valve placing parts; when the punched waste film rubber plate is transported forwards, under the action of the material blocking block, the waste film rubber plate is discharged from the waste gap and sent to the corresponding discharging hole, and finally collected; the pulse safety valve pasted with the film rotates through the rotating working disc component, and when the pulse safety valve rotates to the corresponding detection mechanism, the adsorption mechanism corresponding to the unloading mechanism adsorbs the finished product; when the adsorption mechanism adsorbs the film together with the pulse safety valve, the corresponding photoelectric sensor judges that the bonding is successful, and then the detection mechanism places the finished product in the original position to continue rotating; when the finished product rotates to the discharging mechanism, the finished product is adsorbed by the adsorption mechanism corresponding to the discharging mechanism and is placed in the corresponding discharging hole to be collected; when the adsorption mechanism at the detection mechanism only adsorbs the film and does not adsorb the corresponding pulse safety valve, the corresponding photoelectric sensor judges that the bonding fails, and then the adsorbed film is placed into the corresponding discharge hole at the detection mechanism; rotating the working disc assembly to continue rotating, rotating the defective products to the discharging mechanism, adsorbing the pulse safety valves which are not attached by using the corresponding adsorption mechanisms at the discharging mechanism, placing the pulse safety valves in the discharging disc, and finally collecting the defective products; the empty pulse safety valve placing part continues to rotate, the pulse safety valve continues to be placed when the valve seat feeding mechanism is rotated, the next procedure is rotated again to carry out film pasting, the film pasting is detected after the film pasting is finished, and the whole film pasting process can be completed by analogy in sequence.
The invention has the beneficial effects that the film sticking device for the dust removal pulse safety valve can be completely carried out automatically, so that the manpower resource is greatly saved, the product cost is reduced, the working efficiency is improved, and the quantity of generated waste materials is effectively reduced.
Preferably, in order to facilitate the automatic supply of the diaphragm rubber plate by the diaphragm storage tank mechanism, the working efficiency is improved, and manual intervention is avoided; the membrane storage tank mechanism comprises a storage base arranged on the workbench, a storage tank arranged by matching with the storage base, a material pushing plate arranged between the storage base and the storage tank, and a storage tank material pushing cylinder arranged by matching with the material pushing plate; the storage tank is internally stacked with a plurality of groups of membrane rubber plates, the storage tank pushes a material cylinder to be matched with a material pushing plate to be arranged at the outer side position of the storage tank, and the storage tank pushes the membrane rubber plates in the storage tank to be pushed to the other side of the storage tank by the material pushing cylinder.
Preferably, in order to facilitate the flattening of the diaphragm rubber plate in the transportation process, the stamping flatness of the diaphragm rubber plate is ensured, and the rejection rate is reduced; the diaphragm pressing and feeding mechanism comprises a material receiving platform arranged beside the storage chute, a conveying mechanism matched with the material receiving platform, a front side pressing mechanism and a rear side pressing mechanism matched with the conveying mechanism, and a shifting cylinder mechanism matched with the conveying mechanism; the shifting cylinder mechanism is arranged at the bottom of the conveying mechanism and drives the conveying mechanism to move transversely.
Preferably, the front-side pressing mechanism and the rear-side pressing mechanism can be effectively matched with the conveying roller to compress the corresponding diaphragm rubber plate, and waste materials are discharged and collected conveniently; the conveying mechanism comprises conveying supports, conveying rollers arranged between the conveying supports, and a stamping placing plate arranged between the conveying rollers, wherein a membrane rubber plate is arranged between the conveying supports; the front side pressing mechanism and the rear side pressing mechanism are respectively arranged at the head end and the tail end of the conveying support and are arranged in a staggered manner; the front-side pressing mechanism and the rear-side pressing mechanism comprise pressing cylinders fixed on the side surfaces of the conveying support, and nylon pressing rollers arranged on the pressing cylinders and corresponding to the conveying rollers; the tail end of the conveying support is further provided with a material blocking block in a matched mode, a waste material gap is formed between the material blocking block and the conveying support, and the material blocking block is led into the corresponding discharging hole.
Preferably, in order to facilitate the stamping mechanism to stamp the diaphragm rubber plate stably and reliably, the stamping working efficiency is improved; the diaphragm punching mechanism comprises a punching workbench, a punching cylinder is mounted on the punching workbench, punching heads are correspondingly arranged on the punching cylinder, the punching heads are arranged on the punching head and correspond to punching and placing plates between the conveying rollers from top to bottom, and the punching heads are arranged at positions between the front side pressing mechanism and the rear side pressing mechanism.
Preferably, in order to facilitate the displacement of the air cylinder mechanism, the whole conveying mechanism can be driven to move left and right, and then stable punching is carried out on the left punching station and the right punching station; the shifting cylinder mechanism drives the conveying mechanism to move left and right and is provided with a left side stamping station and a right side stamping station corresponding to the diaphragm rubber plate; the shifting cylinder mechanism comprises a shifting slide rail arranged at the lower part of the conveying support, a shifting cylinder arranged at the side surface of the conveying support and a base matched with the shifting cylinder; the shifting cylinder contracts to drive the conveying mechanism to move and enable the stamping cylinder to correspond to the right stamping station, and the shifting cylinder stretches out to drive the conveying mechanism to move and enable the stamping cylinder to correspond to the left stamping station.
Preferably, in order to facilitate that the respective corresponding membrane adsorption mechanisms can stably adsorb, and the finished product materials and the waste materials are separately placed; the diaphragm stamping mechanism is also provided with a diaphragm adsorption mechanism in a matching way, the diaphragm adsorption mechanism moves in the front-back direction through a longitudinal moving air cylinder, the head end of the diaphragm adsorption mechanism is provided with a sucker, and the sucker is arranged in a matching way with the size of the diaphragm; the valve seat feeding mechanism, the detection mechanism and the discharging mechanism are correspondingly provided with a diaphragm adsorption mechanism and a longitudinal moving cylinder in a matching way, and the corresponding diaphragm adsorption mechanisms move back and forth through the moving cylinder; and the discharging mechanism is also provided with a discharging disc in a matching way.
Preferably, in order to facilitate the valve seat feeding mechanism to continuously feed materials, the phenomenon of jamming in the feeding process is avoided; the valve seat feeding mechanism comprises a valve seat feeder, a valve seat feeding groove matched with the valve seat feeder, a valve seat pushing cylinder and a valve seat pushing plate, wherein the valve seat pushing cylinder and the valve seat pushing plate are arranged corresponding to the valve seat feeding groove, the valve seat blocking block is arranged at the end position of the valve seat feeding groove, the valve seat pushing plate pushes the valve seat to the position of the valve seat blocking block, the valve seat blocking block is arranged in a semicircular shape, and the valve seat pushing plate is matched with the valve seat and is also arranged in a semicircular shape.
The invention also aims to provide a working method of the film sticking device of the dust removal pulse safety valve; the method can improve the working efficiency, reduce the error caused by manual film pasting, and achieve better matching and pasting effects and faster pasting speed.
In operation of a further object of the present invention,
the method comprises the following steps: in the preparation stage, a plurality of groups of long strip-shaped membrane rubber plates are sequentially stacked and placed in a storage tank, and corresponding material pushing cylinders are in a contraction state; meanwhile, pulse safety valves to be subjected to film sticking are sequentially placed on a valve seat feeder, the pulse safety valves to be subjected to film sticking are sequentially conveyed into a valve seat feeding groove one by one through the conveying of the valve seat feeder, are pushed to a valve seat stop block through a valve seat material pushing plate to be adsorbed by a corresponding adsorption mechanism, and are placed on a pulse safety valve placing part on a rotary working disc assembly;
step two: the material pushing cylinder extends out to drive the material pushing plate to push a corresponding piece of diaphragm rubber plate to the material receiving platform, the diaphragm rubber plate is conveyed forwards through the conveying roller of the conveying mechanism, and when the diaphragm rubber plate is conveyed to the conveying roller corresponding to the rear side pressing mechanism, the nylon press roller of the rear side pressing mechanism is matched with the corresponding conveying roller to press the diaphragm rubber plate;
step three: during pressing, the conveying rollers continue to convey the membrane rubber plate forwards, and when the membrane rubber plate is conveyed to the front side pressing mechanism, the nylon press roller of the front side pressing mechanism is matched with the corresponding conveying rollers to press the membrane rubber plate;
step four: in the conveying process of the diaphragm rubber plate, when the diaphragm rubber plate passes through the diaphragm stamping mechanism, the stamping cylinder starts to work and stamps the diaphragm rubber plate; during stamping, the shifting cylinder drives the conveying mechanism to translate and respectively stamp the left stamping station and the right stamping station of the diaphragm rubber plate;
step five: the punched film is still on the diaphragm rubber plate and is continuously conveyed forwards, and is finally compressed and flattened by the front side pressing mechanism, after flattening, the film adsorption mechanism arranged on the diaphragm pressing mechanism sequentially adsorbs the films on the left side pressing station and the right side pressing station, and after adsorption, the films are pressed into the valve body air outlet holes of the pulse safety valves arranged on the corresponding pulse safety valve placing parts;
step six: when the punched waste film rubber plate is transported forwards, under the action of the material blocking block, the waste film rubber plate is discharged from the waste gap and sent to the corresponding discharging hole, and finally collected;
step seven: the pulse safety valve pasted with the film rotates through the rotating working disc component, and when the pulse safety valve rotates to the corresponding detection mechanism, the adsorption mechanism corresponding to the unloading mechanism adsorbs the finished product; when the adsorption mechanism adsorbs the film together with the pulse safety valve, the corresponding photoelectric sensor judges that the bonding is successful, and then the detection mechanism places the finished product in the original position to continue rotating;
step eight: when the finished product rotates to the discharging mechanism, the finished product is adsorbed by the adsorption mechanism corresponding to the discharging mechanism and is placed in the corresponding discharging hole to be collected;
step nine: when the adsorption mechanism at the detection mechanism only adsorbs the film and does not adsorb the corresponding pulse safety valve, the corresponding photoelectric sensor judges that the bonding fails, and then the adsorbed film is placed into the corresponding discharge hole at the detection mechanism;
step ten: rotating the working disc assembly to continue rotating, rotating the defective products to the discharging mechanism, adsorbing the pulse safety valves which are not attached by using the corresponding adsorption mechanisms at the discharging mechanism, placing the pulse safety valves in the discharging disc, and finally collecting the defective products;
step eleven: the empty pulse safety valve placing part continues to rotate, the pulse safety valve continues to be placed when the valve seat feeding mechanism is rotated, the next procedure is rotated again to carry out film pasting, the film pasting is detected after the film pasting is finished, and the whole film pasting process can be completed by analogy in sequence.
The invention has the other beneficial effects that the working method of the film sticking device for the dust removal pulse safety valve is provided; the method can improve the working efficiency, reduce the error caused by manual film pasting, and achieve better matching and pasting effects and faster pasting speed.
Drawings
To facilitate understanding by those skilled in the art, the present invention will be further described with reference to the accompanying drawings in which:
fig. 1 is a first three-dimensional schematic view of the present invention.
Fig. 2 is an enlarged view of a portion a in fig. 1.
Fig. 3 is an enlarged view of fig. 1 at B.
Fig. 4 is an enlarged view of fig. 1 at C.
FIG. 5 is a second schematic three-dimensional view of the present invention.
Fig. 6 is an enlarged view of fig. 5 at D.
Fig. 7 is a three-dimensional schematic view of the diaphragm punching mechanism of the present invention removed.
Fig. 8 is an enlarged view of fig. 7 at E.
Fig. 9 is a perspective view of the pulse safety valve.
Wherein, 1 workbench, 2 membrane storage tank mechanisms, 3 membrane pressing and feeding mechanisms, 4 membrane punching mechanisms, 5 rotating working disc assemblies, 6 pulse safety valves, 7 valve seat feeding mechanisms, 8 detection mechanisms, 9 discharging mechanisms, 10 discharging holes, 11 storage bases, 12 material pushing plates, 13 storage tanks, 14 membrane rubber plates, 15 front side material pressing mechanisms, 16 rear side material pressing mechanisms, 17 conveying rollers, 18 material pressing cylinders, 19 nylon press rollers, 20 material blocking blocks, 21 waste gaps, 22 punching working tables, 23 punching cylinders, 24 punching heads, 25 left side punching working positions, 26 right side punching working positions, 27 longitudinal moving cylinders, 28 membrane adsorption mechanisms, 29 suckers, 30 material discharging plates, 31 valve seat feeders, 32 valve seat material pushing plates, 33 valve seat material pushing cylinders, 34 valve seat material feeding tanks, 35 shifting cylinder mechanisms, 36 pulse safety valve placing parts, 37 valve body air outlet holes, 38 material receiving platforms, 39 transporting support, 40 pressing the placing plate.
Detailed Description
Example one
As shown in fig. 1-9, in order to achieve the above object, the present invention provides a dust removal pulse safety valve film pasting device, which comprises a workbench, wherein a film storing tank mechanism 2, a film pressing and feeding mechanism 3 arranged in cooperation with the film storing tank mechanism 2, and a film punching mechanism 4 arranged in cooperation with the film pressing and feeding mechanism 3 are arranged on the workbench 1; the tail end of the diaphragm stamping mechanism 4 is provided with a rotary working disc assembly 5, and a plurality of groups of pulse safety valve placing parts 36 are arranged on the rotary working disc assembly 5; a valve seat feeding mechanism 7, a detection mechanism 8 and a discharging mechanism 9 are correspondingly arranged beside the rotary working disc component 5 in sequence; discharge holes 10 are formed among the membrane pressing and feeding mechanism 3, the detection mechanism 8, the discharge mechanism 9 and the rotary working disc assembly 5; the membrane storage tank mechanism 2 comprises a storage base 11 arranged on the workbench 1, a storage tank 13 arranged by matching with the storage base 11, a material pushing plate 12 arranged between the storage base 11 and the storage tank 13, and a storage tank material pushing cylinder arranged by matching with the material pushing plate 12; a plurality of groups of membrane rubber plates 14 are stacked in the storage tank 13, the storage tank pushing cylinder is matched with the pushing plate 12 and arranged at the outer side position of the storage tank 13, and the storage tank pushing cylinder sequentially pushes the membrane rubber plates 14 in the storage tank 13 to the other side of the storage tank 13; the membrane pressing and feeding mechanism 3 comprises a material receiving platform 38 arranged beside the storage chute 13, a conveying mechanism matched with the material receiving platform 38, a front side pressing mechanism 15 and a rear side pressing mechanism 16 matched with the conveying mechanism, and a shifting cylinder mechanism 35 matched with the conveying mechanism; the shifting cylinder mechanism 35 is arranged at the bottom of the conveying mechanism and drives the conveying mechanism to move transversely; the conveying mechanism comprises conveying supports 39, conveying rollers 17 arranged between the conveying supports 39, and a stamping placing plate 40 arranged between the conveying rollers 17, wherein a membrane rubber plate 14 is arranged between the conveying supports 39; the front side material pressing mechanism 15 and the rear side material pressing mechanism 16 are respectively arranged at the head end and the tail end of the conveying support 39 and are arranged in a staggered manner; the front side material pressing mechanism 15 and the rear side material pressing mechanism 16 comprise a pressure cylinder 18 fixed on the side surface of the conveying support 39, and a nylon pressing roller 19 arranged on the pressure cylinder 18, wherein the nylon pressing roller 19 is arranged corresponding to the conveying roller 17; the tail end of the conveying support 39 is also provided with a material blocking block 20 in a matching way, and a waste material gap 21 is formed between the material blocking block 20 and the conveying support 39 and leads to the corresponding discharging hole 10; the diaphragm stamping mechanism 4 comprises a stamping workbench 22, a stamping cylinder 23 is mounted on the stamping workbench 22, a stamping head 24 is correspondingly arranged on the stamping cylinder 23, the stamping head 24 is arranged corresponding to a stamping placing plate 40 between the conveying rollers 17 from top to bottom, and the stamping head 24 is arranged between the front pressing mechanism 15 and the rear pressing mechanism 16; the shifting cylinder mechanism 35 drives the conveying mechanism to move left and right and is provided with a left stamping station 25 and a right stamping station 26 corresponding to the diaphragm rubber plate 14; the shifting cylinder mechanism 35 comprises a shifting slide rail arranged at the lower part of the conveying support 39, a shifting cylinder arranged at the side surface of the conveying support 39 and a base matched with the shifting cylinder; the shifting cylinder contracts to drive the conveying mechanism to move and enable the stamping cylinder 23 to correspond to the right stamping station 26, and the shifting cylinder extends out to drive the conveying mechanism to move and enable the stamping cylinder 23 to correspond to the left stamping station 25; the diaphragm stamping mechanism 4 is also provided with a diaphragm adsorption mechanism 28 in a matching way, the diaphragm adsorption mechanism 28 moves forwards and backwards through a longitudinal moving cylinder 27, the head end of the diaphragm adsorption mechanism 28 is provided with a sucker 29, and the sucker 29 is arranged in a matching way with the size of the diaphragm; the valve seat feeding mechanism 7, the detection mechanism 8 and the discharging mechanism 9 are correspondingly provided with a diaphragm adsorption mechanism 28 and a longitudinal moving cylinder 27 in a matching way, and the respective corresponding diaphragm adsorption mechanism 28 moves back and forth through the moving cylinder; a discharging disc 30 is also arranged at the discharging mechanism 9 in a matching way; the valve seat feeding mechanism 7 comprises a valve seat feeder 31, a valve seat feeding groove 34 matched with the valve seat feeder 31, a valve seat pushing cylinder 33 and a valve seat pushing plate 32 which are arranged corresponding to the valve seat feeding groove 34, and a valve seat material blocking block 20 arranged at the end part of the valve seat feeding groove 34, wherein the valve seat pushing plate 32 pushes a valve seat to the position of the valve seat material blocking block 20, the valve seat material blocking block 20 is arranged in a semicircular shape, and the valve seat pushing plate 32 is also arranged in a semicircular shape matched with the valve seat.
When the device works, a plurality of groups of long strip-shaped membrane rubber plates 14 are sequentially stacked and placed in the material storage tank 13, and the corresponding material pushing cylinder is in a contraction state; meanwhile, the pulse safety valves 6 to be coated are sequentially placed on the valve seat feeder 31, the pulse safety valves 6 to be coated are sequentially conveyed into the valve seat feeding groove 34 one by one through the conveying of the valve seat feeder 31, are pushed to the valve seat material blocking block 20 through the valve seat material pushing plate 32, are adsorbed by the corresponding adsorption mechanism, and are placed on the pulse safety valve placing part 363 on the rotary working disc assembly 5; the pushing cylinder extends out to drive the pushing plate 12 to push a corresponding piece of diaphragm rubber plate 14 to the receiving platform 38, the diaphragm rubber plate 14 is conveyed forwards through the conveying roller 17 of the conveying mechanism, and when the diaphragm rubber plate is conveyed to the conveying roller 17 corresponding to the rear-side pushing mechanism 16, the nylon pressing roller 19 of the rear-side pushing mechanism 16 is matched with the corresponding conveying roller 17 to press the diaphragm rubber plate 14; during pressing, the conveying rollers 17 continue to convey the membrane rubber plate 14 forwards, and when the membrane rubber plate is conveyed to the front side pressing mechanism 15, the nylon pressing roller 19 of the front side pressing mechanism 15 is matched with the corresponding conveying rollers 17 to press the membrane rubber plate 14; in the conveying process of the diaphragm rubber plate 14, when the diaphragm rubber plate 14 passes through the diaphragm punching mechanism 4, the punching cylinder 23 starts to work and punches the diaphragm rubber plate 14; during punching, the shifting cylinder drives the conveying mechanism to translate and punch a left punching station 25 and a right punching station 26 of the diaphragm rubber plate 14 respectively; the punched film is still on the film rubber plate 14 and is continuously transported forwards, and is finally compressed and flattened by the front pressing mechanism 15, after flattening, the film adsorption mechanism 28 arranged on the film punching mechanism 4 sequentially adsorbs the film on the left punching station 25 and the right punching station 26, and after adsorption, the film is pressed into the valve body air outlet 37 of the pulse safety valve 6 arranged on the corresponding pulse safety valve placing part 36; when the punched waste film rubber plate 14 is transported forwards, under the action of the material blocking block 20, the waste film rubber plate is discharged from the waste gap 21 and is sent to the corresponding discharge hole 10, and finally is collected; the pulse safety valve 6 pasted with the film rotates through the rotating working disc component 5, and when the pulse safety valve rotates to the corresponding detection mechanism 8, the adsorption mechanism corresponding to the unloading mechanism 9 adsorbs the finished product; when the adsorption mechanism adsorbs the film together with the pulse safety valve 6, the corresponding photoelectric sensor judges that the bonding is successful, and then the detection mechanism 8 places the finished product in the original position to continue rotating; when the finished product rotates to the unloading mechanism 9, the finished product is adsorbed by the adsorption mechanism corresponding to the unloading mechanism 9 and is placed in the corresponding unloading hole 10 to be collected; when the adsorption mechanism at the detection mechanism 8 only adsorbs the film and does not adsorb the corresponding pulse safety valve 6, the corresponding photoelectric sensor judges that the bonding fails, and then the adsorbed film is placed into the corresponding discharge hole 10 at the detection mechanism 8; rotating the working disc assembly 5 to continue rotating, rotating the defective products to the unloading mechanism 9, adsorbing the pulse safety valve 6 which is not attached by using the corresponding adsorption mechanism at the unloading mechanism 9, placing the pulse safety valve in the unloading disc 30, and finally collecting the defective products; the empty pulse safety valve placing part 36 continues to rotate, the pulse safety valve 6 continues to be placed when the valve seat feeding mechanism 7 is rotated, the next procedure is rotated again to carry out film pasting, the film pasting is detected after the film pasting is finished, and the whole film pasting process can be completed by analogy in sequence.
Example two:
in operation of a further object of the present invention,
the method comprises the following steps: in the preparation stage, a plurality of groups of long strip-shaped membrane rubber plates 14 are sequentially stacked and placed in the storage tank 13, and the corresponding material pushing cylinder is in a contraction state; meanwhile, the pulse safety valves 6 to be coated are sequentially placed on the valve seat feeder 31, the pulse safety valves 6 to be coated are sequentially conveyed into the valve seat feeding groove 34 one by one through the conveying of the valve seat feeder 31, are pushed to the valve seat material blocking block 20 through the valve seat material pushing plate 32 to be adsorbed by the corresponding adsorption mechanism, and are placed on the pulse safety valve placing part 36 on the rotary working disc assembly 5;
step two: the pushing cylinder extends out to drive the pushing plate 12 to push a corresponding piece of diaphragm rubber plate 14 to the receiving platform 38, the diaphragm rubber plate 14 is conveyed forwards through the conveying roller 17 of the conveying mechanism, and when the diaphragm rubber plate is conveyed to the conveying roller 17 corresponding to the rear-side pushing mechanism 16, the nylon pressing roller 19 of the rear-side pushing mechanism 16 is matched with the corresponding conveying roller 17 to press the diaphragm rubber plate 14;
step three: during pressing, the conveying rollers 17 continue to convey the membrane rubber plate 14 forwards, and when the membrane rubber plate is conveyed to the front side pressing mechanism 15, the nylon pressing roller 19 of the front side pressing mechanism 15 is matched with the corresponding conveying rollers 17 to press the membrane rubber plate 14;
step four: in the conveying process of the diaphragm rubber plate 14, when the diaphragm rubber plate 14 passes through the diaphragm punching mechanism 4, the punching cylinder 23 starts to work and punches the diaphragm rubber plate 14; during punching, the shifting cylinder drives the conveying mechanism to translate and punch a left punching station 25 and a right punching station 26 of the diaphragm rubber plate 14 respectively;
step five: the punched film is still on the diaphragm rubber plate 14 and is continuously transported forwards, and is finally compressed and flattened by the rear pressing mechanism 16, after flattening, the film adsorption mechanism 28 arranged on the diaphragm punching mechanism 4 sequentially adsorbs the films on the left punching station 25 and the right punching station 26, and after adsorption, the films are pressed into the valve body air outlet 37 of the pulse safety valve 6 arranged on the corresponding pulse safety valve placing part 36;
step six: when the punched waste film rubber plate 14 is transported forwards, under the action of the material blocking block 20, the waste film rubber plate is discharged from the waste gap 21 and is sent to the corresponding discharge hole 10, and finally is collected;
step seven: the pulse safety valve 6 pasted with the film rotates through the rotating working disc component 5, and when the pulse safety valve rotates to the corresponding detection mechanism 8, the adsorption mechanism corresponding to the unloading mechanism 9 adsorbs the finished product; when the adsorption mechanism adsorbs the film together with the pulse safety valve 6, the corresponding photoelectric sensor judges that the bonding is successful, and then the detection mechanism 8 places the finished product in the original position to continue rotating;
step eight: when the finished product rotates to the unloading mechanism 9, the finished product is adsorbed by the adsorption mechanism corresponding to the unloading mechanism 9 and is placed in the corresponding unloading hole 10 to be collected;
step nine: when the adsorption mechanism at the detection mechanism 8 only adsorbs the film and does not adsorb the corresponding pulse safety valve 6, the corresponding photoelectric sensor judges that the bonding fails, and then the adsorbed film is placed into the corresponding discharge hole 10 at the detection mechanism 8;
step ten: rotating the working disc assembly 5 to continue rotating, rotating the defective products to the unloading mechanism 9, adsorbing the pulse safety valve 6 which is not attached by using the corresponding adsorption mechanism at the unloading mechanism 9, placing the pulse safety valve in the unloading disc 30, and finally collecting the defective products;
step eleven: the empty pulse safety valve placing part 36 continues to rotate, the pulse safety valve 6 continues to be placed when the valve seat feeding mechanism 7 is rotated, the next procedure is rotated again to carry out film pasting, the film pasting is detected after the film pasting is finished, and the whole film pasting process can be completed by analogy in sequence.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may be made by those skilled in the art without departing from the principle of the invention, and such modifications should also be considered as within the scope of the invention.
Claims (9)
1. A film sticking device for a dust removal pulse safety valve comprises a workbench and is characterized in that a diaphragm storage tank mechanism, a diaphragm pressing and feeding mechanism matched with the diaphragm storage tank mechanism and a diaphragm punching mechanism matched with the diaphragm pressing and feeding mechanism are arranged on the workbench; the tail end of the diaphragm stamping mechanism is provided with a rotary working disc assembly, and a plurality of groups of pulse safety valve placing parts are arranged on the rotary working disc assembly; a valve seat feeding mechanism, a detection mechanism and a discharging mechanism are sequentially and correspondingly arranged beside the rotary working disc assembly; discharge holes are formed among the membrane pressing and feeding mechanism, the detection mechanism, the discharging mechanism and the rotary working disc assembly.
2. The film sticking device for the dust removal pulse safety valve according to claim 1, which is characterized in that: the membrane storage tank mechanism comprises a storage base arranged on the workbench, a storage tank arranged by matching with the storage base, a material pushing plate arranged between the storage base and the storage tank, and a storage tank material pushing cylinder arranged by matching with the material pushing plate; the storage tank is internally stacked with a plurality of groups of membrane rubber plates, the storage tank pushes a material cylinder to be matched with a material pushing plate to be arranged at the outer side position of the storage tank, and the storage tank pushes the membrane rubber plates in the storage tank to be pushed to the other side of the storage tank by the material pushing cylinder.
3. The film sticking device for the dust removal pulse safety valve according to claim 1, which is characterized in that: the diaphragm pressing and feeding mechanism comprises a material receiving platform arranged beside the storage chute, a conveying mechanism matched with the material receiving platform, a front side pressing mechanism and a rear side pressing mechanism matched with the conveying mechanism, and a shifting cylinder mechanism matched with the conveying mechanism; the shifting cylinder mechanism is arranged at the bottom of the conveying mechanism and drives the conveying mechanism to move transversely.
4. The film sticking device for the dust removal pulse safety valve according to claim 3, wherein: the conveying mechanism comprises conveying supports, conveying rollers arranged between the conveying supports, and a stamping placing plate arranged between the conveying rollers, wherein a membrane rubber plate is arranged between the conveying supports; the front side pressing mechanism and the rear side pressing mechanism are respectively arranged at the head end and the tail end of the conveying support and are arranged in a staggered manner; the front-side pressing mechanism and the rear-side pressing mechanism comprise pressing cylinders fixed on the side surfaces of the conveying support, and nylon pressing rollers arranged on the pressing cylinders and corresponding to the conveying rollers; the tail end of the conveying support is further provided with a material blocking block in a matched mode, a waste material gap is formed between the material blocking block and the conveying support, and the material blocking block is led into the corresponding discharging hole.
5. The film sticking device for the dust removal pulse safety valve according to claim 1, which is characterized in that: the diaphragm punching mechanism comprises a punching workbench, a punching cylinder is mounted on the punching workbench, punching heads are correspondingly arranged on the punching cylinder, the punching heads are arranged on the punching head and correspond to punching and placing plates between the conveying rollers from top to bottom, and the punching heads are arranged at positions between the front side pressing mechanism and the rear side pressing mechanism.
6. The film sticking device for the dust removal pulse safety valve according to claim 3, wherein: the shifting cylinder mechanism drives the conveying mechanism to move left and right and is provided with a left side stamping station and a right side stamping station corresponding to the diaphragm rubber plate; the shifting cylinder mechanism comprises a shifting slide rail arranged at the lower part of the conveying support, a shifting cylinder arranged at the side surface of the conveying support and a base matched with the shifting cylinder; the shifting cylinder contracts to drive the conveying mechanism to move and enable the stamping cylinder to correspond to the right stamping station, and the shifting cylinder stretches out to drive the conveying mechanism to move and enable the stamping cylinder to correspond to the left stamping station.
7. The film sticking device for the dust removal pulse safety valve according to claim 5, wherein: the diaphragm stamping mechanism is also provided with a diaphragm adsorption mechanism in a matching way, the diaphragm adsorption mechanism moves in the front-back direction through a longitudinal moving air cylinder, the head end of the diaphragm adsorption mechanism is provided with a sucker, and the sucker is arranged in a matching way with the size of the diaphragm; the valve seat feeding mechanism, the detection mechanism and the discharging mechanism are correspondingly provided with a diaphragm adsorption mechanism and a longitudinal moving cylinder in a matching way, and the corresponding diaphragm adsorption mechanisms move back and forth through the moving cylinder; and the discharging mechanism is also provided with a discharging disc in a matching way.
8. The film sticking device for the dust removal pulse safety valve according to claim 7, wherein: the valve seat feeding mechanism comprises a valve seat feeder, a valve seat feeding groove matched with the valve seat feeder, a valve seat pushing cylinder and a valve seat pushing plate, wherein the valve seat pushing cylinder and the valve seat pushing plate are arranged corresponding to the valve seat feeding groove, the valve seat blocking block is arranged at the end position of the valve seat feeding groove, the valve seat pushing plate pushes the valve seat to the position of the valve seat blocking block, the valve seat blocking block is arranged in a semicircular shape, and the valve seat pushing plate is matched with the valve seat and is also arranged in a semicircular shape.
9. The working method of the dust removal pulse safety valve film sticking device according to the claims 1 to 8, characterized in that: comprises that
The method comprises the following steps: in the preparation stage, a plurality of groups of long strip-shaped membrane rubber plates are sequentially stacked and placed in a storage tank, and corresponding material pushing cylinders are in a contraction state; meanwhile, pulse safety valves to be subjected to film sticking are sequentially placed on a valve seat feeder, the pulse safety valves to be subjected to film sticking are sequentially conveyed into a valve seat feeding groove one by one through the conveying of the valve seat feeder, are pushed to a valve seat stop block through a valve seat material pushing plate to be adsorbed by a corresponding adsorption mechanism, and are placed on a pulse safety valve placing part on a rotary working disc assembly;
step two: the material pushing cylinder extends out to drive the material pushing plate to push a corresponding piece of diaphragm rubber plate to the material receiving platform, the diaphragm rubber plate is conveyed forwards through the conveying roller of the conveying mechanism, and when the diaphragm rubber plate is conveyed to the conveying roller corresponding to the rear side pressing mechanism, the nylon press roller of the rear side pressing mechanism is matched with the corresponding conveying roller to press the diaphragm rubber plate;
step three: during pressing, the conveying rollers continue to convey the membrane rubber plate forwards, and when the membrane rubber plate is conveyed to the front side pressing mechanism, the nylon press roller of the front side pressing mechanism is matched with the corresponding conveying rollers to press the membrane rubber plate;
step four: in the conveying process of the diaphragm rubber plate, when the diaphragm rubber plate passes through the diaphragm stamping mechanism, the stamping cylinder starts to work and stamps the diaphragm rubber plate; during stamping, the shifting cylinder drives the conveying mechanism to translate and respectively stamp the left stamping station and the right stamping station of the diaphragm rubber plate;
step five: the punched film is still on the diaphragm rubber plate and is continuously conveyed forwards, and is finally compressed and flattened by the front side pressing mechanism, after flattening, the film adsorption mechanism arranged on the diaphragm pressing mechanism sequentially adsorbs the films on the left side pressing station and the right side pressing station, and after adsorption, the films are pressed into the valve body air outlet holes of the pulse safety valves arranged on the corresponding pulse safety valve placing parts;
step six: when the punched waste film rubber plate is transported forwards, under the action of the material blocking block, the waste film rubber plate is discharged from the waste gap and sent to the corresponding discharging hole, and finally collected;
step seven: the pulse safety valve pasted with the film rotates through the rotating working disc component, and when the pulse safety valve rotates to the corresponding detection mechanism, the adsorption mechanism corresponding to the unloading mechanism adsorbs the finished product; when the adsorption mechanism adsorbs the film together with the pulse safety valve, the corresponding photoelectric sensor judges that the bonding is successful, and then the detection mechanism places the finished product in the original position to continue rotating;
step eight: when the finished product rotates to the discharging mechanism, the finished product is adsorbed by the adsorption mechanism corresponding to the discharging mechanism and is placed in the corresponding discharging hole to be collected;
step nine: when the adsorption mechanism at the detection mechanism only adsorbs the film and does not adsorb the corresponding pulse safety valve, the corresponding photoelectric sensor judges that the bonding fails, and then the adsorbed film is placed into the corresponding discharge hole at the detection mechanism;
step ten: rotating the working disc assembly to continue rotating, rotating the defective products to the discharging mechanism, adsorbing the pulse safety valves which are not attached by using the corresponding adsorption mechanisms at the discharging mechanism, placing the pulse safety valves in the discharging disc, and finally collecting the defective products;
step eleven: the empty pulse safety valve placing part continues to rotate, the pulse safety valve continues to be placed when the valve seat feeding mechanism is rotated, the next procedure is rotated again to carry out film pasting, the film pasting is detected after the film pasting is finished, and the whole film pasting process can be completed by analogy in sequence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011558684.9A CN112659576A (en) | 2020-12-25 | 2020-12-25 | Dust removal pulse safety valve film pasting device and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011558684.9A CN112659576A (en) | 2020-12-25 | 2020-12-25 | Dust removal pulse safety valve film pasting device and working method thereof |
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| CN112659576A true CN112659576A (en) | 2021-04-16 |
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| CN202011558684.9A Pending CN112659576A (en) | 2020-12-25 | 2020-12-25 | Dust removal pulse safety valve film pasting device and working method thereof |
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| CN (1) | CN112659576A (en) |
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| CN101229617A (en) * | 2008-01-03 | 2008-07-30 | 广东精创机械制造有限公司 | Automatic pressing forming machine tool |
| CN104444396A (en) * | 2014-11-04 | 2015-03-25 | 广西大学 | Separation device for detaching and stacking stamped sheet metal |
| CN206009603U (en) * | 2016-08-31 | 2017-03-15 | 河南中联交通产业发展有限公司 | A kind of column diel |
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Application publication date: 20210416 |