CN112657881A - Dust removal mechanism of diode cutting device - Google Patents
Dust removal mechanism of diode cutting device Download PDFInfo
- Publication number
- CN112657881A CN112657881A CN202011597180.8A CN202011597180A CN112657881A CN 112657881 A CN112657881 A CN 112657881A CN 202011597180 A CN202011597180 A CN 202011597180A CN 112657881 A CN112657881 A CN 112657881A
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- brush
- cutting device
- screw rod
- diode
- dust removing
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- 239000000428 dust Substances 0.000 title claims abstract description 61
- 238000005520 cutting process Methods 0.000 title claims abstract description 45
- 230000005540 biological transmission Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 210000004209 hair Anatomy 0.000 claims 2
- 239000002699 waste material Substances 0.000 abstract description 12
- 230000002035 prolonged effect Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000010813 municipal solid waste Substances 0.000 description 17
- 238000000034 method Methods 0.000 description 14
- 239000002245 particle Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 241000555745 Sciuridae Species 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
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Abstract
The invention discloses a dust removing mechanism of a diode cutting device, which belongs to the technical field of diode production devices and comprises a brush, wherein the power input end of the brush is connected with the power output end of a power device through a bent connecting rod, the other end of the brush is fixedly connected with a sliding block through a straight connecting rod, the sliding block is in sliding connection with the inner side wall of a sliding rail, the top of the brush is detachably connected with a flow divider, the top of the flow divider is detachably connected with a hose, and the hose is connected with a waste material box through a suction pump. The service life of the whole dust removal mechanism is prolonged.
Description
Technical Field
The invention relates to the field of diode production devices, in particular to a dust removal mechanism of a diode cutting device.
Background
The diode is a common electronic component, and a diode pin cutting device is generally required to partially cut off pins of the diode, so that the diode can be conveniently inserted into and welded on a circuit board in the process of fixing the diode on various circuit boards, and the cutting procedure of overlong pins after soldering tin is avoided, so that the processing efficiency and the automatic program of the circuit board are improved, and the diode pin cutting device is very troublesome because workers need to clean a worktable after cutting off the pins in each round.
The existing dust removal method of the diode cutting device has the following defects: 1. the existing dust removal method of the diode cutting device needs to manually clean the worktable after cutting off the pins every time, so that the labor cost is increased; 2. the existing dust removal method of the diode cutting device can not remove garbage in a classified manner, pins are long-strip-shaped solid garbage, dust and the like are small-particle garbage, and the pins easily prick dust collection tools or pipelines when the garbage is removed together; 3. the bristles of the dust removal tool used in the dust removal method of the existing diode cutting device cannot be replaced, and the bristles are long in service time and easy to deform, so that the dust removal effect is influenced; accordingly, those skilled in the art have provided a dust removing mechanism for a diode cutting apparatus to solve the problems set forth in the background art.
Disclosure of Invention
The invention aims to provide a dust removing mechanism of a diode cutting device, which can intelligently and automatically remove dust on the surface of a workbench, save manpower, material resources and financial resources, remove a diode after the cutting work of diode pins is finished, place a pin waste bin on the right side of the workbench, supply power by an external power supply, turn on a motor and a suction pump through an external switch, control the motor to rotate forwards, drive a screw rod to rotate clockwise through a transmission rod and a coupling, drive a bent connecting rod and a brush to move rightwards through a bearing because the inner side wall of a screw rod sleeve is provided with internal threads matched with the external threads on the outer side wall of the screw rod, ensure that the brush stably translates, suck small-particle dust in the moving process of the brush, the dust removal mechanism of the diode cutting device can remove garbage on the surface of the cutting workbench in a classified manner, the dust removal efficiency is high, a suction pump generates negative pressure suction wind, the negative pressure suction wind enters a main transverse pipe through a hose and a main vertical pipe at the top of a flow divider, and then enters the inner side wall of a brush holder through a branch pipe and a funnel-shaped suction head at the bottom of the branch pipe, and the negative pressure suction wind pumps dust on the surface of the workbench and fine garbage capable of passing through meshes of a filter screen plate to the inner side wall of the brush holder through the filter screen plate at the bottom of the suction brush holder in the moving process The brush frame flows to the waste bin through the flow divider and the hose to be uniformly treated, large-particle solid garbage which cannot be absorbed is swept to the right side of the workbench by the bristles at the bottom of the brush and falls into the pin waste bin under the action of self gravity.
In order to achieve the purpose, the invention provides the following technical scheme:
including the brush, the power input end of brush is connected with power device's power take off end through curved connecting rod, the brush other end passes through straight connecting rod and slider fixed connection, slider and slide rail inside wall sliding connection, the brush top can be dismantled with the shunt and be connected, the shunt top can be dismantled with the hose and be connected, the hose passes through the suction pump and is connected with the dump bin.
As a further scheme of the invention: the brush comprises a brush holder, a filter screen plate and brush bristles, the bottom of the brush holder is detachably connected with the filter screen plate, and the bottom of the filter screen plate is fixedly connected with the brush bristles.
As a still further scheme of the invention: the bottom of the brush holder is provided with a screw hole and is detachably connected with the filter screen plate through the screw hole and a screw.
As a still further scheme of the invention: the power device comprises a shell, a screw rod sleeve, a bearing and a screw rod, wherein the screw rod is installed on the inner side wall of the shell, an external thread is arranged on the outer side wall of the screw rod and is connected with the screw rod sleeve through the external thread and an internal thread, and the bearing is sleeved on the outer side wall of the screw rod sleeve and is connected with a bent connecting rod through the bearing.
As a still further scheme of the invention: and the power input end of the screw rod is connected with the power output end of the motor through a transmission shaft and a coupler.
As a still further scheme of the invention: the shunt includes main standpipe, main violently pipe, branch pipe and suction head, main violently manage top fixedly connected with main standpipe, main violently manage bottom fixedly connected with branch pipe, branch pipe bottom fixedly connected with suction head, the suction head is hourglass hopper-shaped.
As a still further scheme of the invention: the welding of main standpipe top has the flange and can dismantle with the hose through flange, bolt, nut and screw and be connected, the welding of suction head lateral wall has the flange and can dismantle with the brush top through flange, bolt, nut and screw and be connected.
Compared with the prior art, the invention has the beneficial effects that:
1. the dust removing mechanism of the diode cutting device can intelligently and automatically remove dust on the surface of a workbench, saves manpower, material resources and financial resources, removes a diode after the cutting work of a diode pin is finished, places a pin waste bin on the right side of the workbench, supplies power by an external power supply, turns on a motor and a suction pump through an external switch, controls the motor to rotate forwards, drives a screw rod to rotate clockwise through a transmission rod and a coupling, because the inner side wall of a screw rod sleeve is provided with internal threads matched with the external threads on the outer side wall of the screw rod, the screw rod sleeve can rotate rightwards along the screw rod, the screw rod drives a bent connecting rod and a brush to move rightwards through a bearing, a sliding block at the other end of the brush slides rightwards on the inner side wall of a sliding rail, ensures that the brush stably translates, sucks away small-, the motor is controlled to rotate reversely, the motor drives the screw rod to rotate anticlockwise through the transmission rod and the coupler, the screw rod sleeve can rotate leftwards along the screw rod, the screw rod drives the bent connecting rod and the brush to move leftwards through the bearing to reset, the sliding block at the other end of the brush slides leftwards on the inner side wall of the sliding rail to ensure the brush to move stably, small-particle garbage on the surface of the workbench is removed again in the moving process of the brush, and the problem that the workbench is manually cleaned after pins are cut off every time in the dust removing method of the conventional diode cutting device is solved.
2. The invention discloses a dust removing mechanism of a diode cutting device, which can remove garbage on the surface of a cutting workbench in a classified manner, and has high dust removing efficiency, a suction pump generates negative pressure suction wind, the negative pressure suction wind enters a main transverse pipe through a hose and a main vertical pipe at the top of a diverter, and then is dispersed and enters the inner side wall of a brush holder through funnel-shaped suction heads at the bottoms of a branch pipe and a branch pipe, the negative pressure suction wind pumps dust on the surface of the workbench and fine garbage which can pass through meshes of a filter screen plate to the brush holder through the filter screen plate at the bottom of the brush holder in the moving process of a brush, and then flows into a waste material box through the diverter and the hose for uniform treatment, large-particle solid garbage which cannot be absorbed is swept to the right side of the workbench by bristles at the bottom of the brush, and falls into a pin waste material box under the action.
3. The bristles at the bottom of the brush of the dust removing mechanism of the diode cutting device can be disassembled and replaced, the service life of the whole dust removing mechanism is prolonged, when the bristles are deformed and damaged, the bristles at the two sides of the brush are sequentially pulled away, the screws are leaked out, the screws are disassembled from the screw holes by a tool, the filter screen plate and the bristles can be integrally disassembled, then the parts are installed, the service life of the whole dust removing device is prolonged, the whole dust removing device does not need to be replaced due to the deformation of the bristles, the cost is saved, and the problem that the bristles of a dust removing tool used in the dust removing method of the existing diode cutting device cannot be replaced is solved.
Drawings
Fig. 1 is a schematic overall structure diagram of a dust removing mechanism of a diode cutting device according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view illustrating a brush of a dust removing mechanism of a diode cutting apparatus according to an embodiment of the present invention;
FIG. 3 is a schematic cross-sectional view of a power device of a dust removing mechanism of a diode cutting device according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a diverter of a dust removing mechanism of a diode cutting device according to an embodiment of the present invention;
fig. 5 is a schematic view of the structure at a in fig. 4.
In the figure: 1. a waste bin; 2. a flow divider; 201. a main vertical pipe; 202. a main horizontal pipe; 203. pipe distribution; 204. a suction head; 3. a power plant; 301. a housing; 302. a screw rod sleeve; 303. a bearing; 304. a screw rod; 4. a brush; 401. a brush holder; 402. a filter screen plate; 403. brushing; 5. a suction pump; 6. a hose; 7. a slide rail; 8. a straight connecting rod; 9. a slider; 10. bending the connecting rod; 11. an electric motor; 12. a flange; 13. a bolt; 14. a nut; 15. a screw hole; 16. and (4) screws.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, in the embodiment of the present invention, a dust removing mechanism of a diode cutting device includes a brush 4, a power input end of the brush 4 is connected to a power output end of a power device 3 through a bent connecting rod 10, the other end of the brush 4 is fixedly connected to a sliding block 9 through a straight connecting rod 8, the sliding block 9 is slidably connected to an inner side wall of a sliding rail 7, a top of the brush 4 is detachably connected to a diverter 2, a top of the diverter 2 is detachably connected to a hose 6, and the hose 6 is connected to a waste bin 1 through a suction pump 5, the dust removing mechanism of the diode cutting device disclosed in the present invention can intelligently and automatically remove dust on a surface of a worktable, save manpower, material resources and financial resources, the dust removing mechanism of the diode cutting device disclosed in the present invention can remove garbage on the surface of the cutting worktable in a classified manner, has high dust removing efficiency, and bristles 403 at the bottom of the brush, the service life of the whole dust removal mechanism is prolonged.
The brush 4 comprises a brush holder 401, a filter screen plate 402 and bristles 403, the bottom of the brush holder 401 is detachably connected with the filter screen plate 402, and the bristles 403 are fixedly connected to the bottom of the filter screen plate 402, so that the bristles 403 and the filter screen plate 402 can be conveniently detached and replaced integrally.
The bottom of the brush holder 401 is provided with a screw hole 15 and is detachably connected with the filter screen plate 402 through the screw hole 15 and a screw 16, and the screw 16 is connected in a manner of convenient installation and detachment.
Wherein, power device 3 includes shell 301, lead screw cover 302, bearing 303 and lead screw 304, lead screw 304 is installed to shell 301 inside wall, the lead screw 304 lateral wall has been seted up the external screw thread and has been connected with lead screw cover 302 through external screw thread and internal thread, lead screw cover 302 lateral wall has cup jointed bearing 303 and has been connected with bent connecting rod 10 through bearing 303, and when motor 11 corotation, motor 11 passes through transfer line and shaft coupling and drives lead screw 304 clockwise rotation, because the internal thread that matches with the external screw thread of lead screw 304 lateral wall is seted up to lead screw cover 302 inside wall, lead screw cover 302 can rotate right along lead screw 304, and lead screw 304 passes through bearing 303 and drives bent connecting rod 10 and brush 4 and move right, otherwise the same reason.
The power input end of the screw rod 304 is connected with the power output end of the motor 11 through a transmission shaft and a coupler, and the motor 11 can drive the screw rod 304 to rotate through the transmission shaft and the coupler to work.
Wherein, shunt 2 includes main standpipe 201, main violently pipe 202, branch pipe 203 and suction head 204, main violently pipe 202 top fixedly connected with main standpipe 201, main violently pipe 202 bottom fixedly connected with branch pipe 203, branch pipe 203 bottom fixedly connected with suction head 204, suction head 204 is hopper-shaped, conveniently sucks the tiny particle rubbish.
Wherein, the welding of main standpipe 201 top has flange 12 and can dismantle with hose 6 through flange 12, bolt 13, nut 14 and screw 15 and be connected, the welding of suction head 204 lateral wall has flange 12 and can dismantle with brush 4 top through flange 12, bolt 13, nut 14 and screw 15 and be connected, and the sealed effectual and easy to assemble of mode and dismantlement that flange 12 is connected.
The working principle of the invention is as follows: the invention discloses a dust removing mechanism of a diode cutting device, which can intelligently and automatically remove dust on the surface of a workbench and save manpower, material resources and financial resources, wherein a slide rail 7 of the device is arranged on one side of the workbench, a power device 3 of the device is arranged on the other side of the workbench, a brush 4 is vertical to the transverse edge of the top of the workbench, a diode is taken away after the cutting work of diode pins is finished, a pin waste bin is arranged on the right side of the workbench, the power is supplied by an external power supply, a motor 11 and a suction pump 5 (the motor 11 is a positive and negative rotating motor and has the model of 2IK6RGN-C/2GN 9K) are opened through an external switch, the working principle is that a stator winding generates a rotating magnetic field and acts on a squirrel-cage type closed aluminum frame to form magnetoelectric power rotating torque, under the action of the rotating magnetic field of the stator winding, current passes through the squirrel, causing the motor to rotate. The suction pump 5 is H002 type, the working principle is that the pumped gas is sucked into the space V0 between the rotor and the pump shell from the air inlet due to the continuous rotation of the rotor and then discharged from the air outlet, because the space V0 is in a fully closed state after air suction, the gas in the pump cavity is not compressed and expanded, but when the top of the rotor rotates over the edge of the air outlet and the space V0 is communicated with the air outlet side, a single dust remover has a part of gas flushed back into the space V0 due to the higher pressure of the gas at the air outlet side, so that the pressure of the gas is increased suddenly, and when the rotor continues to rotate, the gas is discharged out of the pump. ) Controlling the motor 11 to rotate forwards, the motor 11 drives the screw rod 304 to rotate clockwise through the transmission rod and the coupling, because the inner side wall of the screw rod sleeve 302 is provided with an internal thread matched with the external thread on the outer side wall of the screw rod 304, the screw rod sleeve 302 can rotate rightwards along the screw rod 304, the screw rod 304 drives the bent connecting rod 10 and the brush 4 to move rightwards through the bearing 303, the slide block 9 on the other end of the brush 4 slides rightwards on the inner side wall of the slide rail 7 to ensure that the brush 4 stably translates, the brush 4 sucks away small-particle dust in the moving process, sweeps pins to a pin waste bin on the right side of the workbench, controlling the motor 11 to rotate reversely, the motor 11 drives the screw rod 304 to rotate anticlockwise through the transmission rod and the coupling, the screw rod sleeve 302 can rotate leftwards along the screw rod 304, the screw rod 304 drives the bent connecting, the dust removing mechanism of the diode cutting device can remove the garbage on the surface of the cutting workbench in a classified manner, the dust removing efficiency is high, the suction pump 5 generates negative pressure suction wind, the negative pressure suction wind enters the main transverse pipe 202 through the hose 6 and the main vertical pipe 201 at the top of the flow divider 2, and then is dispersed into the inner side wall of the brush holder 401 through the branch pipe 203 and the funnel-shaped suction head at the bottom of the branch pipe 203, the negative pressure suction wind pumps dust on the surface of the workbench and fine garbage capable of passing through the meshes of the filter screen plate 402 to the brush holder 401 through the filter screen plate 402 at the bottom of the brush holder 401 during the moving process of the brush 4, the dust and the fine garbage capable of passing through the meshes of the filter screen plate 402 to be uniformly treated through the flow divider 2 and the hose 6 to the waste bin 1, and large granular solid garbage incapable of being absorbed is swept to the right side of the workbench by the bristles 403, the bristles 403 at the bottom of the brush 4 of the dust removing mechanism of the diode cutting device can be disassembled and replaced under the action of self gravity, the service life of the whole dust removing mechanism is prolonged, when the bristles 403 deform and damage, the bristles 403 at two sides of the brush 4 are sequentially pulled away, the screws 16 are leaked, the screws 16 are disassembled from the screw holes 15 by using a tool, the filter screen plate 402 and the bristles 403 can be integrally disassembled, then parts are installed, the service life of the whole dust removing device is prolonged, the whole dust removing device does not need to be replaced due to deformation of the bristles 403, and the cost is saved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (7)
1. The utility model provides a diode cutting device's dust removal mechanism, includes brush (4), its characterized in that: the power input end of brush (4) is connected with the power output end of power device (3) through bent connecting rod (10), brush (4) other end is through straight connecting rod (8) and slider (9) fixed connection, slider (9) and slide rail (7) inside wall sliding connection, brush (4) top can be dismantled with shunt (2) and be connected, shunt (2) top can be dismantled with hose (6) and be connected, hose (6) are connected with dump bin (1) through suction pump (5).
2. The dust removing mechanism of a diode cutting device according to claim 1, wherein: the brush (4) comprises a brush frame (401), a filter screen plate (402) and brush hairs (403), the bottom of the brush frame (401) is detachably connected with the filter screen plate (402), and the bottom of the filter screen plate (402) is fixedly connected with the brush hairs (403).
3. The dust removing mechanism of a diode cutting device according to claim 2, wherein: the bottom of the brush holder (401) is provided with a screw hole (15) and is detachably connected with the filter screen plate (402) through the screw hole (15) and a screw (16).
4. The dust removing mechanism of a diode cutting device according to claim 1, wherein: the power device (3) comprises a shell (301), a screw rod sleeve (302), a bearing (303) and a screw rod (304), wherein the screw rod (304) is installed on the inner side wall of the shell (301), an external thread is arranged on the outer side wall of the screw rod (304) and is connected with the screw rod sleeve (302) through the external thread and the internal thread, and the bearing (303) is sleeved on the outer side wall of the screw rod sleeve (302) and is connected with the bent connecting rod (10) through the bearing (303).
5. The dust removing mechanism of a diode cutting device according to claim 4, wherein: and the power input end of the screw rod (304) is connected with the power output end of the motor (11) through a transmission shaft and a coupling.
6. The dust removing mechanism of a diode cutting device according to claim 1, wherein: shunt (2) are including main standpipe (201), main violently pipe (202), be in charge of (203) and suction head (204), main violently pipe (202) top fixedly connected with main standpipe (201), main violently pipe (202) bottom fixedly connected with is in charge of (203), be in charge of (203) bottom fixedly connected with suction head (204), suction head (204) are hourglass hopper-shaped.
7. The dust removing mechanism of a diode cutting device according to claim 6, wherein: the welding of main standpipe (201) top has flange (12) and can dismantle with hose (6) through flange (12), bolt (13), nut (14) and screw (15) and be connected, the welding of suction head (204) lateral wall has flange (12) and can dismantle with brush (4) top through flange (12), bolt (13), nut (14) and screw (15) and be connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011597180.8A CN112657881A (en) | 2020-12-29 | 2020-12-29 | Dust removal mechanism of diode cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011597180.8A CN112657881A (en) | 2020-12-29 | 2020-12-29 | Dust removal mechanism of diode cutting device |
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| Publication Number | Publication Date |
|---|---|
| CN112657881A true CN112657881A (en) | 2021-04-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011597180.8A Pending CN112657881A (en) | 2020-12-29 | 2020-12-29 | Dust removal mechanism of diode cutting device |
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|---|---|
| CN (1) | CN112657881A (en) |
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Application publication date: 20210416 |
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| WD01 | Invention patent application deemed withdrawn after publication |