CN112644933B - Fixture storage warehouse - Google Patents

Fixture storage warehouse Download PDF

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Publication number
CN112644933B
CN112644933B CN201910967304.8A CN201910967304A CN112644933B CN 112644933 B CN112644933 B CN 112644933B CN 201910967304 A CN201910967304 A CN 201910967304A CN 112644933 B CN112644933 B CN 112644933B
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China
Prior art keywords
clamp
storage rack
scale
storage
jig
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CN201910967304.8A
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CN112644933A (en
Inventor
吴衡
邱业余
卢礼兵
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BYD Co Ltd
Beijing BYD Mould Co Ltd
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BYD Co Ltd
Beijing BYD Mould Co Ltd
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Priority to CN201910967304.8A priority Critical patent/CN112644933B/en
Publication of CN112644933A publication Critical patent/CN112644933A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention discloses a fixture storage, which comprises: a stereoscopic storage rack having a plurality of fixture storage locations; the clamp transferring device is arranged on one side of the three-dimensional storage rack and selectively transfers the clamp of any one clamp storage position; an online switching device having a fixture docking station and a fixture buffer station, the fixture transfer device selectively transferring the fixture to the fixture docking station, the online switching device being configured to transfer the fixture in the fixture docking station to the fixture buffer station. Therefore, the full automation of the clamp storage can be realized by arranging the clamp transfer device and the online switching device, and the production efficiency can be improved.

Description

Fixture storage warehouse
Technical Field
The invention relates to the technical field of automobile manufacturing engineering, in particular to a fixture storage.
Background
With the continuous development of society and the great improvement of living standard of people, automobiles become an indispensable part in the life of people gradually, and the improvement of the production line and the fixture storage warehouse of the automobiles becomes more important as important factors for automobile production.
In the related art, a conventional clip stocker is composed of a simple multi-layered frame clip stocker, and goods on the clip stocker are mainly placed and taken out by manpower. This results in a low space utilization of the jig storage and a low work efficiency of the production line.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. To this end, an object of the present invention is to provide a clip storage magazine for solving the conventional clip storage problem.
The clamp storage warehouse comprises a three-dimensional storage rack, wherein the three-dimensional storage rack is provided with a plurality of clamp storage positions; the clamp transferring device is arranged on one side of the three-dimensional storage rack and selectively transfers the clamp of any one clamp storage position; an online switching device having a fixture docking station and a fixture buffer station, the fixture transfer device selectively transferring the fixture to the fixture docking station, the online switching device being configured to transfer the fixture in the fixture docking station to the fixture buffer station.
Therefore, according to the clamp storage provided by the invention, the clamp transfer device and the online switching device are arranged, so that the clamp storage can be fully automated, and the production efficiency can be improved.
In some examples of the present invention, the stereoscopic storage shelf includes at least a large-sized jig storage shelf and a small-sized jig storage shelf, a first portion of the small-sized jig storage shelf is disposed opposite to the large-sized jig storage shelf, and the jig transfer device is disposed between the first portion of the small-sized jig storage shelf and the large-sized jig storage shelf.
In some examples of the invention, the large and small jig storage racks each include a plurality of laterally and vertically spaced jig storage locations, and the second portion of the small jig storage rack is attached to one side of the large jig storage rack and to the first portion.
In some examples of the present invention, the jig transfer apparatus includes: the ground rail extends along the length direction of the three-dimensional storage rack; and the clamp transfer machine is movably arranged on the ground rail.
In some examples of the invention, the jig transfer machine comprises: a body movably disposed on the ground rail; a lifting assembly disposed on the body; and the shifting fork is lifted through the lifting assembly.
In some examples of the present invention, the jig transfer device further includes: the main body is provided with a roller which rolls along the sky rail.
In some examples of the present invention, the transfer fork includes: stiff end and flexible end, the stiff end set up in on the lifting unit, it is relative the stiff end, flexible end selectively towards large-scale anchor clamps storage rack with small-size anchor clamps storage rack is flexible.
In some examples of the invention, the jig transfer machine further comprises: the driving motor is fixed on the fixed end, the gear is fixed on a motor shaft of the driving motor, the gear is meshed with the rack, and the rack is fixed on the telescopic end.
In some examples of the present invention, the in-line switching device includes a large clamp in-line switching device and a small clamp in-line switching device, the large clamp in-line switching device including: the large-scale clamp butt joint position transverse moving roller machine comprises a large-scale clamp butt joint position transverse moving roller machine, a large-scale clamp rotating roller machine and a large-scale clamp buffer position transverse moving roller machine, wherein the clamp butt joint position is arranged at the large-scale clamp butt joint position transverse moving roller machine, the large-scale clamp buffer position transverse moving roller machine is provided with a clamp buffer position, the large-scale clamp butt joint position transverse moving roller machine is used for moving a clamp to the large-scale clamp rotating roller machine, and the large-scale clamp rotating roller machine is used for moving the clamp to the large-scale clamp buffer position transverse moving roller machine.
In some examples of the invention, the small clamp in-line switching device comprises: the small-sized clamp butt-joint position rolling machine is provided with a clamp butt-joint position, the small-sized clamp buffer position transverse moving rolling machine is provided with a clamp buffer position, and the small-sized clamp butt-joint position rolling machine is used for moving the clamp to the small-sized clamp buffer position transverse moving rolling machine.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a plan view of a partial structure of a clip storage magazine according to an embodiment of the present invention;
FIG. 2 is a first view illustrating a partial structure of a storage magazine for jigs according to an embodiment of the present invention;
fig. 3 is a schematic view of a partial structure of the storage magazine of the clip according to the embodiment of the present invention.
Reference numerals:
a jig storage 1000;
a stereoscopic storage rack 10; a fixture storage location 11; a large fixture storage rack 12; a small jig storage rack 13;
a jig transfer device 20; a ground rail 21;
a jig transfer machine 22; a main body 221; a lift assembly 222; a transfer fork 223; a head rail 23;
an online switching device 30; a jig butt joint 31; a clamp cache bit 32; a large fixture cache bit 321; a mini-clamp cache bit 322;
a large clamp online switching device 33; the large fixture is butted against the positioning traversing roller 331; large fixture rotating roller machine 332; a large clamp buffer position traversing roller 333; a small clamp online switching device 34; the small fixture is aligned with the positioning roller 341; the small fixture buffer moves across the roller 342.
Detailed Description
Embodiments of the present invention will be described in detail below, the embodiments described with reference to the drawings being illustrative, and the embodiments of the present invention will be described in detail below.
The following describes a jig storage 1000 according to an embodiment of the present invention with reference to fig. 1 to 3, where the jig storage 1000 is used to solve the problem that the conventional jig storage has a small storage capacity and requires manual work to complete the work, which results in low work efficiency of the production line.
As shown in fig. 1 to 3, the jig storage 1000 of the present invention includes: a three-dimensional storage rack 10, a jig transfer device 20, and an online switching device 30. The jig storage 1000 has a plurality of kinds of three-dimensional storage racks 10, and the three-dimensional storage racks 10 are multi-layered storage racks. The three-dimensional storage rack 10 is provided with a plurality of clamp storage positions, and each clamp storage position corresponds to a unique serial number. The jig transfer device 20 is provided on one side of the three-dimensional storage rack 10, and the jig transfer device 20 selectively transfers a jig in any one of the jig storage positions. It is understood that one jig transfer device 20 of the present invention can transfer the jigs in the jig storage positions on the left and right sides.
The three-dimensional storage rack 10 has a three-dimensional structure and includes a plurality of spatial storage locations for the jigs, i.e., a plurality of rows and columns of spatial storage locations for the jigs. The clamp transferring device 20 can transfer one set of clamps at a time, and the storage capacity of the clamp storage 1000 can be improved by reasonably setting the number and the position relationship of the clamp transferring device 20 and the three-dimensional storage rack 10, so that the space utilization rate of the clamp storage 1000 can be effectively improved. Wherein, anchor clamps storage 1000 can set up the maintenance position, and the maintenance position that sets up like this can guarantee the steady operation of each device to can guarantee anchor clamps storage 1000's stability.
Further, as shown in fig. 1, the in-line switching device 30 has a jig pair bit 31 and a jig buffer bit 32. The in-line switching device 30 is used to move the clamps of the clamp pair station 31 to the clamp buffer station 32. The jig transfer device 20 selectively transfers the jig to the jig butting position 31. The clamp docking station 31 is disposed between the clamp buffer station 32 and the three-dimensional storage rack 10, and the clamp docking station 31 thus disposed can cooperate with other devices to accomplish the work of leaving or entering the warehouse more efficiently. The clamp docking station 31 realizes docking transportation with the clamp storage 1000, and the clamp buffering station 32 can realize direct docking with an automatic production line. The fixture storage 1000 of the invention can complete two works of fixture storage and fixture discharge, the invention mainly introduces the process of fixture discharge, the process of discharge can realize the storage process by reverse deduction, and the process is not described in detail in the invention. When the production line normally produces, the clamp to be switched can be temporarily stored in the clamp cache position 32, the clamp storage 1000 arranged in the way can cache the clamp which needs to be delivered from the warehouse and put in the warehouse in advance, the online switching time can be shortened, the influence of online switching on production can be reduced, and therefore the production efficiency can be improved. The tool magazine 1000 thus provided can be fully automated.
Specifically, as shown in fig. 1, the three-dimensional storage rack 10 includes at least a large-sized jig storage rack 12 and a small-sized jig storage rack 13, a first portion of the small-sized jig storage rack 13 is disposed opposite to the large-sized jig storage rack 12, and a jig transfer device 20 is disposed between the first portion of the small-sized jig storage rack and the large-sized jig storage rack 12. The jig transfer apparatus 20 thus provided can transfer large-sized jigs and small-sized jigs, and can improve the utilization rate of the jig transfer apparatus 20, thereby effectively improving the work efficiency of the jig storage 1000.
Alternatively, as shown in FIG. 2, the large fixture storage rack 12 and the small fixture storage rack 13 each include a plurality of laterally and vertically spaced fixture storage locations, with a second portion of the small fixture storage rack 13 attached to one side of the large fixture storage rack 12 and to the first portion. This arrangement can increase the number of jigs storable in the jig storage 1000, and thus can effectively increase the space utilization of the jig storage 1000.
In some examples of the present invention, as shown in fig. 3, the jig transfer apparatus 20 includes a ground rail 21 and a jig transfer machine 22. The ground rail 21 is provided at the bottom of the jig transfer device 20 and extends in the longitudinal direction of the three-dimensional storage rack 10. The clamp transfer machine 22 is movably arranged on the ground rail 21, and the ground rail 21 can ensure that the clamp transfer machine 22 can effectively transfer the clamps required by production. In addition, there may be one or a plurality of the jig transfer machines 22, and when there are a plurality of the jig transfer machines 22, the plurality of the jig transfer machines 22 may operate independently of each other.
Further, as shown in fig. 3, the jig transfer machine 22 includes a main body 221, an elevation member 222, and a transfer fork 223. The lifting unit 222 is provided on the main body 221, and the lifting unit 222 is provided in the vertical direction of the main body 221, which enables vertical lifting of the jig transfer unit 22. The transfer fork 223 may be a bidirectional telescopic transfer fork 223, and the transfer fork 223 is lifted by the lifting unit 222. When the clamp is delivered to the warehouse and on-line, the production management system issues a demand instruction for delivering the clamp to be produced to the clamp storage warehouse 1000, the clamp transfer machine 22 moves to the specified axial line position of the clamp storage rack along the axial line of the ground rail 21, the lifting assembly 222 moves to the specified height, the transfer fork 223 extends to the lower part of the clamp, the lifting mechanism lifts the clamp up according to the program setting and retracts to the inside of the clamp transfer machine 22, and therefore the first step of delivery is completed.
Specifically, the jig transfer device 20 further includes a top rail 23, the top rail 23 is disposed on the upper portion of the jig storage 1000, and the presence of the top rail 23 can more effectively improve the stability of the jig transfer device 20 during operation. The main body 221 of the jig transfer device 22 is provided with rollers that roll along the top rail 23, so that the jig transfer device 20 can be moved flexibly, thereby improving the work efficiency of the jig transfer device 20.
In addition, the transfer fork 223 includes a fixed end and a telescopic end, the fixed end is disposed on the lifting assembly 222, and the fixed end is used for installing the fixed telescopic end. The telescoping end selectively telescopes toward the large gripper storage rack 12 and the small gripper storage rack 13 relative to the fixed end. The telescoping end can reach any of the jig storage positions through the ground rail 21 and the lifting assembly 222 and can extend to the middle of the large and small jig storage positions of the jig storage 1000.
Specifically, the jig transfer machine 22 further includes a driving motor, a gear, and a rack, the driving motor is fixed on the fixed end, and the driving motor is used to drive the jig transfer machine 22. The gear is fixed on a motor shaft of the driving motor, the gear is meshed with the rack, and the rack is fixed on the telescopic end. The jig transfer machine 22 thus provided can be more stable.
In some examples of the invention, as shown in FIG. 1, the in-line switching device 30 includes a large clamp in-line switching device 33 and a small clamp in-line switching device 34. The large-scale clamp online switching device 33 comprises a large-scale clamp butt-joint position transverse moving roller machine 331, a large-scale clamp rotating roller machine 332 and a large-scale clamp buffer position transverse moving roller machine 333. The large clamp butt joint transverse moving roller machine 331 is provided with a clamp butt joint 31, the large clamp buffer position transverse moving roller machine 333 is provided with a clamp buffer position 32, the large clamp butt joint transverse moving roller machine 331 is used for moving the clamp to the large clamp rotating roller machine 332, and the large clamp rotating roller machine 332 is used for moving the clamp to the large clamp buffer position transverse moving roller machine 333. The butt-joint traversing roller machine 331 has a traversing function and can convey large clamps at a short distance, while the large clamp rotating roller machine 332 can rotate and convey the large clamps of the butt-joint traversing roller machine 331 to the large clamp buffer-position traversing roller machine 333 after rotating.
The large jig docking station traversing roller 331 may be installed on the floor of the three-dimensional storage rack 100, and may be provided with a traversing rail through which the large jig docking station 31 in the jig storage 1000 may traverse to transfer the jig with the transfer fork 223 in the jig transfer device 20. The large-scale clamp rotating roller machine 332 is positioned at one end of the large-scale clamp butt joint position transverse moving roller machine 331, and the large-scale clamp rotating roller machine 332 is butted with the large-scale clamp butt joint position transverse moving roller machine 331 and the large-scale clamp buffer position transverse moving roller machine 333, so that the direction change of the clamp in the butt joint conveying process can be realized. The large-scale clamp buffer position transverse moving roller machine 333 is located at one end of the large-scale clamp rotating roller machine 332, a transverse moving track is arranged on the large-scale clamp buffer position transverse moving roller machine 333, and the large-scale clamp buffer position transverse moving roller machine 333 can transversely move to a position where an automatic wire body is in butt joint through the transverse moving track. The large-scale clamp buffer position transverse moving roller bed 333 is provided with a plurality of clamp positions, and the clamp temporary storage for the to-be-delivered clamp is arranged in such a way, so that the full automation of the clamp storage 1000 can be realized, and the working efficiency of the clamp storage 1000 can be improved.
The jig is contacted with the large jig butt-joint transverse moving roller 331 through the jig transfer device 20, and after the contact, the jig is separated from the jig transfer device 20, and after the electric control system confirms the in-place signal, the transfer fork 223 of the jig transfer device 20 is retracted into the inside thereof, so that the required jig can be delivered out of the warehouse, and the jig transfer device 20 can execute the procedure of delivering the next set of jigs out of the warehouse. The clamp arrives at and is locked on the large clamp butt-joint position transverse rolling machine 331, the large clamp butt-joint position transverse rolling machine 331 moves to the next butt-joint position under the driving of a motor and is in butt joint with the large clamp rotary rolling machine 332, an in-place signal is confirmed by an electrical control system, the clamp lock is released by the large clamp butt-joint position transverse rolling machine 331, the clamp is conveyed to and locked on the large clamp rotary rolling machine 332, the in-place signal is confirmed by the electrical control system, the large clamp rotary rolling machine 332 rotates for 90 degrees to be in butt joint with the large clamp buffer position transverse rolling machine 333, the clamp lock is released by the large clamp rotary rolling machine 332, and the clamp is conveyed to and locked on the large clamp buffer position transverse rolling machine 331. The large-scale clamp buffer position traversing roller 333 of each area is provided with n +1 clamp positions, (n = clamp station number of the production line of the area). At the moment, the large-scale clamp buffer position transverse moving roller machine 333 can directly convey the clamp to the production line under the condition of identifying that no clamp exists on the production line according to the instruction of the electrical control system; if there are clamps in production on the production line, the clamps wait for the system to issue a clamp switching instruction at the large clamp buffer position traversing roller 333. And the process of unloading and loading the clamp is basically finished.
Further, each large clamp pair positioning traversing roller 331 corresponds to two laterally spaced large clamp rotating rollers 332. Preferably, two large-sized jig rotating rollers 332 which are laterally spaced are respectively disposed at the left and right sides of the large-sized jig abutting position traversing roller 331, so that the working efficiency of the jig storage 1000 can be further improved, and the large-sized jig can be placed at the appropriate jig buffer position 32.
Optionally, the small clamp in-line switching device 34 comprises: the small-sized clamp is connected with a positioning roller machine 341 and a small-sized clamp buffer position transverse roller machine 342, the small-sized clamp is connected with the positioning roller machine 341 and provided with a clamp connecting position 31, and the small-sized clamp buffer position transverse roller machine 342 is provided with a clamp buffer position 32. Preferably, a slide rail is provided at the small jig storage position, and the jig transfer device 20 can directly transfer the small jig to the small jig docking roller 341 through the slide rail. The small clamp docking roller 341 is used to move the clamp to the small clamp buffer traversing roller 342, so that the process of delivering the small clamp out of the warehouse can be completed.
Further, as shown in FIG. 1, the large clamp buffer position traversing roller 333 has a plurality of laterally spaced large clamp buffer positions 321, and the small clamp buffer position traversing roller 342 has a plurality of laterally spaced small clamp buffer positions 322. The plurality of transversely spaced jig buffer positions 32 thus provided can be synchronized, so that the efficiency of the jig leaving and entering the magazine can be improved, and the work efficiency of the jig storage magazine 1000 can be effectively improved.
For example, the tool magazine of the present invention may have a length of about 130 m, a width of about 7 m, and a height of about 10 m, and may have 5-stage tool storage racks, 22 rows of large tool storage racks 12, 55 rows of small tool storage racks 13, 105 large tool storage racks 12, and 280 large tool storage racks 12. Meanwhile, the clamp storage warehouse is provided with 10 clamp butt joint positions and 5 maintenance positions, and 385 sets of clamps can be stored in the clamp storage warehouse.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, but are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the invention.
In the description of the present invention, "the first feature" and "the second feature" may include one or more of the features.
In the description of the present invention, "a plurality" means two or more.
In the description of the invention, "on" or "under" a first feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but are in contact via another feature between them.
In the description of the invention, "above", "over" and "above" a first feature in a second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
In the description of the present specification, reference to the description of "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (2)

1. A jig storage magazine, comprising:
a stereoscopic storage rack having a plurality of fixture storage locations;
a jig transfer device which is provided on one side of the three-dimensional storage rack and selectively transfers a jig of any one of the jig storage positions, the jig transfer device comprising: ground rail and anchor clamps move and carry machine, the ground rail is followed the length direction of three-dimensional storage rack extends, anchor clamps move and carry machine movably set up in on the ground rail, anchor clamps move and carry machine and include: main part, lifting unit and move and carry the fork, the main part movably set up in on the ground rail, lifting unit sets up in the main part, it passes through to move the fork lifting unit goes up and down to move, it includes to move the fork: stiff end and flexible end, the stiff end set up in lifting unit is last, anchor clamps move and carry machine still includes: the driving motor is fixed on the fixed end, the gear is fixed on a motor shaft of the driving motor, the gear is meshed with the rack, and the rack is fixed on the telescopic end;
the three-dimensional storage rack at least comprises a large-size clamp storage rack and a small-size clamp storage rack, a first part of the small-size clamp storage rack is arranged opposite to the large-size clamp storage rack, the clamp transfer device is arranged between the first part of the small-size clamp storage rack and the large-size clamp storage rack, the telescopic end is selectively telescopic towards the large-size clamp storage rack and the small-size clamp storage rack relative to the fixed end, the small-size clamp storage rack comprises a plurality of clamp storage positions which are transversely and vertically spaced, and a second part of the small-size clamp storage rack is connected to one side of the large-size clamp storage rack and is connected with the first part;
the large-scale anchor clamps storage rack includes a plurality of horizontal and vertical spaced anchor clamps and deposits the position, online auto-change over device includes online auto-change over device of large-scale anchor clamps and the online auto-change over device of small-size anchor clamps, the online auto-change over device of large-scale anchor clamps includes: the large-scale clamp butt joint position transverse moving rolling machine comprises a large-scale clamp butt joint position transverse moving rolling machine, a large-scale clamp rotating rolling machine and a large-scale clamp buffer position transverse moving rolling machine, wherein the large-scale clamp butt joint position transverse moving rolling machine is provided with a clamp butt joint position, the large-scale clamp buffer position transverse moving rolling machine is provided with a clamp buffer position, the large-scale clamp butt joint position transverse moving rolling machine is used for moving a clamp to the large-scale clamp rotating rolling machine, the large-scale clamp rotating rolling machine is used for moving the clamp to the large-scale clamp buffer position transverse moving rolling machine, n +1 clamp positions are arranged on the large-scale clamp buffer position transverse moving rolling machine in each area, n = the clamp station number of the production line in the area, and the small-scale clamp online switching device comprises: the small-sized clamp butt-joint position rolling machine is provided with a clamp butt-joint position, the small-sized clamp buffer position transverse moving rolling machine is provided with a clamp buffer position, and the small-sized clamp butt-joint position rolling machine is used for moving the clamp to the small-sized clamp buffer position transverse moving rolling machine.
2. The storage magazine as claimed in claim 1, wherein the jig transfer device further comprises: the main body is provided with a roller which rolls along the sky rail.
CN201910967304.8A 2019-10-12 2019-10-12 Fixture storage warehouse Active CN112644933B (en)

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CN112644933B true CN112644933B (en) 2023-02-10

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CN105800215A (en) * 2016-03-16 2016-07-27 云南昆船第二机械有限公司 Intelligent sorting system for logistics
CN207580902U (en) * 2017-10-26 2018-07-06 安川首钢机器人有限公司 Mechanized production system, clamp mechanism and positioner
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