CN112622016A - Pouring equipment for preparing fused quartz ceramic and pouring process thereof - Google Patents
Pouring equipment for preparing fused quartz ceramic and pouring process thereof Download PDFInfo
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- CN112622016A CN112622016A CN202011282768.4A CN202011282768A CN112622016A CN 112622016 A CN112622016 A CN 112622016A CN 202011282768 A CN202011282768 A CN 202011282768A CN 112622016 A CN112622016 A CN 112622016A
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- bevel gear
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- motor
- pouring
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 39
- 239000000919 ceramic Substances 0.000 title claims abstract description 37
- 239000005350 fused silica glass Substances 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims description 10
- 230000008569 process Effects 0.000 title description 6
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000005266 casting Methods 0.000 claims description 56
- 239000000463 material Substances 0.000 claims description 35
- 230000000670 limiting effect Effects 0.000 claims description 28
- 238000002347 injection Methods 0.000 claims description 23
- 239000007924 injection Substances 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 12
- 230000002093 peripheral effect Effects 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 8
- 229920001875 Ebonite Polymers 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 4
- 239000010453 quartz Substances 0.000 claims description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000003434 inspiratory effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/14—Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/54—Producing shaped prefabricated articles from the material specially adapted for producing articles from molten material, e.g. slag refractory ceramic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/026—Conditioning ceramic materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/653—Processes involving a melting step
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Silicon Compounds (AREA)
Abstract
The invention discloses pouring equipment for preparing fused quartz ceramics, which comprises a fixed base, wherein a fixed column, a cooling mechanism and a main body part are sequentially fixed at the top end of the fixed base, a first motor is fixed at one side inside the fixed column, a first rotating rod is fixed at the output end of the first motor, a first bevel gear is fixed at one end, far away from the first motor, of the first rotating rod, a second rotating rod is rotatably connected to one end, far away from the fixed base, of the fixed column through a bearing, and a second bevel gear is fixed at one end, close to the fixed column, of the second rotating rod. Has the advantages that: the device can effectually avoid the condition of molten liquid cooling to take place in pipeline, preheats the pipeline, and great improvement device's work efficiency, and the device can be fixed the mould, and the pouring work of the device of being convenient for more can cool off the work to the mould simultaneously to promote the efficiency of pouring.
Description
Technical Field
The invention relates to the field of quartz ceramic preparation, in particular to pouring equipment for preparing fused quartz ceramic and a pouring process thereof.
Background
The fused quartz ceramic is a fused quartz material prepared by taking fused quartz as a raw material and adopting a ceramic production process, and the production process comprises the following steps: preparing slurry, casting and molding, drying a blank, sintering, cutting and grinding, and obtaining a finished product.
The existing device can not effectively avoid the cooling of the molten liquid in the conveying pipeline, and can not preheat the pipeline, thereby greatly reducing the working efficiency of the device.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
The invention aims to provide pouring equipment for preparing fused quartz ceramics and a pouring process thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a pouring equipment and pouring technology for fused quartz ceramic preparation, includes unable adjustment base, unable adjustment base's top is fixed with fixed column, cooling body and main part in proper order, the inside one side of fixed column is fixed with first motor, the output of first motor is fixed with first dwang, first dwang is kept away from the one end of first motor is fixed with first bevel gear, the fixed column is kept away from unable adjustment base's one end is rotated through the bearing and is connected with the second dwang, the second dwang is close to the one end of fixed column is fixed with the second bevel gear, the second dwang is kept away from the one end of second bevel gear is fixed with the fixed disk, the one end equipartition that the fixed disk was kept away from the second dwang is fixed with fixed establishment, the casting mould has been placed to fixed establishment's inside, main part includes, The fixed station, annotate the feed cylinder, annotate material mouth, hot plate and switch module, the top of mount is fixed with the fixed station, the inside one end of fixed station is fixed with annotates the feed cylinder, the bottom mounting that annotates the feed cylinder has annotates the material mouth, the inside of fixed station is fixed with the hot plate, the hot plate is located annotate the both ends of feed cylinder, one side of fixed station is fixed with the switch module, the hot plate with first motor all passes through switch module and external power source electric connection.
Further, fixed establishment includes fixed box, second motor, third bevel gear, axis of rotation, fourth bevel gear, fixed plate, second switch and gag lever post, the inside bottom mounting of fixed box has the second motor, the output of second motor is fixed with third bevel gear, the both ends of fixed box inboard are rotated through the bearing and are connected with the axis of rotation, the axis of rotation is close to the one end of second motor is fixed with fourth bevel gear, one side of fixed box is fixed with the second switch, week side swing joint of axis of rotation has the fixed plate, the both sides swing joint of fixed plate bottom has the gag lever post.
Furthermore, the circumferential side surface of the rotating shaft is uniformly provided with threads.
Further, the fixing plate is connected with the rotating shaft through the screw thread.
Further, the fixing plate is in an Contraband-shaped structure.
Furthermore, the inboard equipartition of fixed plate is fixed with the blotter, just the blotter is hard rubber layer.
Furthermore, the bottom end of the fixing plate is close to two sides of the limiting rod, limiting grooves are formed in the two sides of the limiting rod, and the volume of each limiting groove is matched with the volume of the limiting rod.
Furthermore, the fixed plate is connected with the peripheral side surface of the limiting rod in a sliding mode through the limiting groove.
According to another aspect of the present invention, there is provided a casting process of a casting apparatus for preparing a fused silica ceramic.
The method comprises the following steps:
the method comprises the following steps: the device is connected with an external power supply, a casting mold is placed on the inner side of the fixing mechanism, the second motor can drive the third bevel gear to rotate by pressing the second switch, the third bevel gear is meshed with the fourth bevel gear, so that the rotating shaft can rotate along with the third bevel gear, and the fixing plate can move while the rotating shaft rotates;
step two: then, the switch assembly is pressed, the first motor can drive the first rotating rod to rotate, the first bevel gear can rotate along with the first rotating rod, the first bevel gear is connected with the second bevel gear in a meshed mode, the second rotating rod can also rotate, and therefore the fixed disk is driven to rotate and firstly moves to the inner side of the main body piece;
step three: then pressing the switch assembly, starting to work by a heating plate fixed at two ends of the material injection cylinder, heating the material injection cylinder and the material injection nozzle, after preheating is finished, pouring molten quartz ceramic liquid into the material injection cylinder, and enabling the liquid to flow into the casting mold through the material injection cylinder and the material injection nozzle;
step four: after the pouring work is finished, the fixed disc rotates, and the fixing mechanism and the pouring mold are moved to the inner side of the cooling mechanism;
step five: by operating the control panel, the first fan and the second fan suck air from the air holes, the air enters the support frame, and primary filtering work is firstly carried out through the filter plate to block particles such as dust in the air;
step six: then, the third fan can accelerate the filtered gas to be fully contacted with the cooling plate, the cooling plate can cool the sucked air, and finally the air is discharged from the inside of the support frame;
step seven: the discharged cooled gas can cool the casting mold;
step eight: the pouring mold after gas cooling continues to move along with the rotation of the fixed disk, so that a worker can take out the pouring mold and continue to follow other work flows;
step nine: repeating the steps and continuing pouring;
compared with the prior art, the invention has the following beneficial effects:
(1) the device is connected into an external power supply, the second motor can drive the third bevel gear to rotate by pressing the second switch, and the limiting displacement effect of the fixed plate is achieved through the limiting rod, so that the fixed plate can move, the pouring mold placed on the inner side of the fixed plate is fixed, and the pouring work of the subsequent device is facilitated.
(2) According to the switch component, the device can drive fixed establishment and casting mold and remove to subsequent work flow, and the hot plate can heat annotating the feed cylinder and annotating the material mouth, reaches the effect of preheating, promotes the adaptability of annotating the feed cylinder and annotating the material mouth, preheats the completion back, pours into fused quartz ceramic liquid into from annotating the feed cylinder, and liquid is through annotating the inside that feed cylinder and annotating the material mouth flow in casting mold, can be better carry out the pouring work.
(3) Screw thread is seted up to all sides equipartition of axis of rotation, and the fixed plate passes through threaded connection with the axis of rotation, make the axis of rotation when carrying out the pivoted, the fixed plate can rotate at its all sides, the fixed plate is Contraband font structure, the casting mold of being convenient for to placing fixed box inboard can carry out more firm fixed work, the spacing groove has been seted up to the both sides that the fixed plate bottom is close to the gag lever post, and the volume phase-match of spacing groove and gag lever post, the fixed plate passes through the spacing groove at the all sides sliding connection of gag lever post, make the axis of rotation when carrying out the pivoted, through gag lever post and spacing groove cooperation work, play spacing effect to the fixed plate, make the gag lever post can remove, carry out fixed work to casting mold.
(4) Accomplish the pouring work after, the fixed disk rotates next, removes fixed establishment and casting mold to cooling body's inboard, and through controlling control panel, the device can carry out cooling work to casting mold to hoisting device's work efficiency, the recess that the support frame was seted up near bleeder vent one side is convenient for carry out periodic change to the filter, and the device of being convenient for lasts effectual work.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural view of a casting apparatus for preparing a fused silica ceramic in its entirety according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a casting apparatus fixing post for preparing fused silica ceramics according to an embodiment of the present invention;
FIG. 3 is a schematic rear view of the whole casting apparatus for preparing a fused silica ceramic according to the embodiment of the present invention;
FIG. 4 is a schematic sectional view showing a structure of a casting apparatus fixing table for preparing a fused silica ceramic according to an embodiment of the present invention;
FIG. 5 is a schematic side view showing the construction of the whole casting apparatus for preparing a fused silica ceramic according to the embodiment of the present invention;
FIG. 6 is a schematic cross-sectional view of a support frame of a casting apparatus for preparing fused silica ceramics according to an embodiment of the present invention;
FIG. 7 is a schematic structural view of a filter plate of a casting apparatus for preparing fused silica ceramics according to an embodiment of the present invention;
FIG. 8 is a schematic structural view of a fixing mechanism of a casting apparatus for preparing a fused silica ceramic according to an embodiment of the present invention;
FIG. 9 is a schematic top view showing a fixing mechanism of a casting apparatus for preparing a fused silica ceramic according to an embodiment of the present invention;
FIG. 10 is a schematic sectional view showing a construction of a pouring device fixing box for preparing a fused silica ceramic according to an embodiment of the present invention;
FIG. 11 is one of the flow diagrams of the casting process according to the embodiments of the present invention;
fig. 12 is a second flowchart of a casting process according to an embodiment of the present invention.
Reference numerals:
1. a fixed base; 2. fixing a column; 3. a first motor; 4. a first rotating lever; 5. a first bevel gear; 6. a second rotating lever; 7. a second bevel gear; 8. fixing the disc; 9. a fixing mechanism; 10. pouring a mold; 11. a main body member; 12. a cooling mechanism; 13. a fixed mount; 14. a fixed table; 15. a charging barrel is injected; 16. a material injection nozzle; 17. heating plates; 18. a support frame; 19. air holes are formed; 20. a first fan; 21. a second fan; 22. fixing the rod; 23. a third fan; 24. a cooling plate; 25. a groove; 26. a fixing box; 27. a second motor; 28. a third bevel gear; 29. a rotating shaft; 30. a fourth bevel gear; 31. a fixing plate; 32. a second switch; 33. a limiting rod; 34. a filter plate; 35. a handle.
Detailed Description
The invention is further described with reference to the following drawings and detailed description:
the first embodiment is as follows:
referring to fig. 1 to 10, according to the pouring equipment for preparing fused quartz ceramic and the pouring process thereof in the embodiment of the present invention, the pouring equipment comprises a fixed base 1, a fixed column 2, a cooling mechanism 12 and a main body part 11 are sequentially fixed on the top end of the fixed base 1, a first motor 3 is fixed on one side inside the fixed column 2, a first rotating rod 4 is fixed on an output end of the first motor 3, a first bevel gear 5 is fixed on one end of the first rotating rod 4 away from the first motor 3, a second rotating rod 6 is rotatably connected to one end of the fixed column 2 away from the fixed base 1 through a bearing, a second bevel gear 7 is fixed on one end of the second rotating rod 6 close to the fixed column 2, a fixed disk 8 is fixed on one end of the second rotating rod 6 away from the second bevel gear 7, and fixing mechanisms 9 are uniformly distributed and fixed on one end of the fixed disk 8 away from the second rotating rod 6, casting mold 10 has been placed to fixed establishment 9's inside, main part 11 includes mount 13, fixed station 14, notes feed cylinder 15, notes material mouth 16, hot plate 17 and switch module, the top of mount 13 is fixed with fixed station 14, the inside one end of fixed station 14 is fixed with notes feed cylinder 15, the bottom mounting that annotates feed cylinder 15 has notes material mouth 16, the inside of fixed station 14 is fixed with hot plate 17, hot plate 17 is located annotate the both ends of feed cylinder 15, one side of fixed station 14 is fixed with switch module, hot plate 17 with first motor 3 all passes through switch module and external power source electric connection.
By the scheme of the invention, the device is connected to an external power supply, the casting mold 10 is placed on the inner side of the fixing mechanism 9, the switch component fixed on one side of the fixing table 14 is pressed, the first motor 3 fixed on one side inside the fixing column 2 can drive the first rotating rod 4 fixed on the output end of the fixing column to rotate, while the first rotating rod 4 rotates, the first bevel gear 5 fixed on one end of the first rotating rod 4 far away from the first motor 3 can rotate along with the first rotating rod 4, the first bevel gear 5 is meshed with the second bevel gear 7 fixed on one end of the second rotating rod 6 near the fixing column 2, so the second rotating rod 6 can also rotate, thereby driving the fixed disk 8 fixed on one end of the second rotating rod 6 far away from the second bevel gear 7 to rotate, driving the fixing mechanism 9 and the casting mold 10 to move to the inner side of the main body 11, main part 11 includes mount 13, fixed station 14, annotate feed cylinder 15, annotate material mouth 16, hot plate 17 and switch module, press switch module, it begins work to be located the fixed hot plate 17 in notes feed cylinder 15 both ends, heat notes feed cylinder 15 and notes material mouth 16, reach the effect of preheating, promote the adaptability of annotating feed cylinder 15 and notes material mouth 16, after preheating is accomplished, pour into fused quartz ceramic liquid into from annotating feed cylinder 15, liquid flows into the inside of casting mold 10 through annotating feed cylinder 15 and notes material mouth 16.
Example two:
referring to fig. 1 to 10, the fixing mechanism 9 includes a fixing box 26, a second motor 27, a third bevel gear 28, a rotating shaft 29, a fourth bevel gear 30, a fixing plate 31, a second switch 32 and a limiting rod 33, the second motor 27 is fixed at the bottom end inside the fixing box 26, the third bevel gear 28 is fixed at the output end of the second motor 27, the rotating shaft 29 is rotatably connected at two ends inside the fixing box 26 through bearings, the fourth bevel gear 30 is fixed at one end of the rotating shaft 29 close to the second motor 27, the second switch 32 is fixed at one side of the fixing box 26, the fixing plate 31 is movably connected at the peripheral side of the rotating shaft 29, the limiting rod 33 is movably connected at two sides of the bottom end of the fixing plate 31, threads are uniformly distributed on the peripheral side of the rotating shaft 29, and the fixing plate 31 is connected with the rotating shaft 29 through the threads, the fixed plate 31 is Contraband font structure, the inboard equipartition of fixed plate 31 is fixed with the blotter, just the blotter is hard rubber layer, the fixed plate 31 bottom is close to the spacing groove has been seted up to the both sides of gag lever post 33, just the volume of spacing groove with gag lever post 33's volume phase-match, the fixed plate 31 passes through the spacing groove is in gag lever post 33's all sides sliding connection.
Through the above scheme of the present invention, the fixing mechanism 9 comprises a fixing box 26, a second motor 27, a third bevel gear 28, a rotating shaft 29, a fourth bevel gear 30, a fixing plate 31, a second switch 32 and a limiting rod 33, by pressing the second switch 32 fixed on one side of the fixing box 26, the second motor 27 fixed at the bottom end inside the fixing box 26 can drive the third bevel gear 28 fixed at the output end thereof to rotate, the third bevel gear 28 and the fourth bevel gear 30 are connected by meshing, so the rotating shaft 29 rotatably connected by a bearing at the two inner ends of the fixing box 26 can rotate therewith, the rotating shaft 29 rotates, and at the same time, the fixing plate 31 movably connected with the peripheral side surface of the rotating shaft 29 can move by the limiting rod 33 movably connected with the two bottom ends of the fixing plate 31, so as to fix the casting mold 10 placed inside thereof, the pouring die is convenient for pouring work of a subsequent device, threads are uniformly distributed on the peripheral side surface of the rotating shaft 29, the fixing plate 31 is connected with the rotating shaft 29 through threads, so that the rotating shaft 29 can rotate on the peripheral side surface of the fixing plate 31, the fixing plate 31 is of an Contraband-shaped structure, so that the pouring die 10 placed on the inner side of the fixing box 26 can be more stably fixed, cushions are uniformly distributed and fixed on the inner side of the fixing plate 31, the cushions are hard rubber layers with hardness of Shore D55-74, the two sides of the bottom end of the fixing plate 31, which are close to the limiting rod 33, are provided with limiting grooves, the volumes of the limiting grooves are matched with the volumes of the limiting rod 33, the fixing plate 31 is in sliding connection with the peripheral side surface of the limiting rod 33 through the limiting grooves, so that the rotating shaft 29 rotates and plays a limiting effect on the fixing plate 31 through the matching work, so that the limiting rod 33 can move to fix the casting mold 10.
Example three:
referring to fig. 1-10, the cooling mechanism 12 includes a support frame 18, air vents 19, a first fan 20, a second fan 21, fixing rods 22, a third fan 23, a cooling plate 24, grooves 25, a filter plate 34, a handle 35, a control panel and a heat insulation layer, the heat insulation layer is fixed on the inner wall of the top end of the support frame 18, the air vents 19 are uniformly distributed on one side of the bottom end of the support frame 18, the first fan 20 is fixed on one side of the bottom end of the support frame 18 close to the air vents 19, the second fan 21 is fixed on the bottom end of the support frame 18 close to the top end of the first fan 20, the fixing rods 22 are uniformly fixed on the bottom end of the support frame 18, the fixing rods 22 are located on the top end of the second fan 21, the grooves 25 are formed on one side of the support frame 18 close to the air vents 19, and the grooves 25 are, the inside third fan 23 that is located of support frame 18 the top of dead lever 22 is fixed with, the inside equipartition on support frame 18 top is fixed with cooling plate 24, there is filter 34 recess 25 inside through spout sliding connection, the one end of filter 34 is fixed with handle 35, the one end of support frame 18 is fixed with control panel, first fan 20, second fan 21, third fan 23 and cooling plate 24 all pass through control panel and external power source electric connection.
Through the scheme of the invention, after the pouring work is finished, the fixed disc 8 rotates, the fixing mechanism 9 and the pouring mold 10 are moved to the inner side of the cooling mechanism 12, the cooling mechanism 12 comprises a support frame 18, an air vent 19, a first fan 20, a second fan 21, a fixing rod 22, a third fan 23, a cooling plate 24, a groove 25, a filter plate 34, a handle 35 and a control panel, by operating the control panel, the first fan 20 is fixed at one side of the bottom end inside the support frame 18 close to the air vent 19, the first fan 20 and the second fan 21 fixed at the top end of the first fan 20 at the bottom end inside the support frame 18 suck air from the air vent 19, the air enters the inside of the support frame 18, firstly, the preliminary filtering work is carried out through the filter plate 34 to block particles such as dust in the air, and the like, and then, the third fan 23 can accelerate the filtered air, with the inside fixed cooling plate 24 of equipartition in support frame 18 top abundant contact, cooling plate 24 can carry out cooling work to inspiratory air, and the air is discharged from the inside of support frame 18 at last, carries out cooling work to casting mold 10 to hoisting device's work efficiency, support frame 18 are close to recess 25 that 19 one sides of bleeder vent were seted up and are convenient for carry out periodic change to filter 34, and the device of being convenient for lasts effectual work.
As shown in fig. 11 to 12, according to an embodiment of the present invention, there is also provided a casting process of a casting apparatus for preparing a fused silica ceramic.
The method comprises the following steps:
step S101: the device is connected to an external power supply, the casting mold 10 is placed on the inner side of the fixing mechanism 9, the second motor 27 can drive the third bevel gear 28 to rotate by pressing the second switch 32, the third bevel gear 28 is connected with the fourth bevel gear 30 in a meshed mode, so that the rotating shaft 29 can rotate along with the third bevel gear, and the fixing plate 31 can move while the rotating shaft 29 rotates;
step S102: then, the switch component is pressed, the first motor 3 can drive the first rotating rod 4 to rotate, the first bevel gear 5 can rotate along with the first rotating rod, the first bevel gear 5 is connected with the second bevel gear 7 in a meshed mode, and the second rotating rod 6 can also rotate so as to drive the fixed disk 8 to rotate and firstly move to the inner side of the main body part 11;
step S103: then pressing the switch assembly, starting to work by the heating plates 17 fixed at the two ends of the material injection cylinder 15, heating the material injection cylinder 15 and the material injection nozzle 16, after preheating is finished, pouring molten quartz ceramic liquid into the material injection cylinder 15, and enabling the liquid to flow into the casting mold 10 through the material injection cylinder 15 and the material injection nozzle 16;
step S104: after the casting operation is completed, the fixed disc 8 rotates, and the fixing mechanism 9 and the casting mold 10 are moved to the inner side of the cooling mechanism 12;
step S105: by operating the control panel, the first fan 20 and the second fan 21 draw air into the air holes 19, the air enters the inside of the support frame 18, and primary filtering work is firstly carried out through the filter plate 34, so that particles such as dust in the air are effectively blocked;
step S106: subsequently, the third fan 23 can accelerate the filtered gas, and the gas is fully contacted with the cooling plate 24, the cooling plate 24 can cool the sucked air, and finally the air is discharged from the inside of the support frame 18;
step S107: the discharged cooled gas can cool the casting mold 10;
step S108: the pouring mold 10 after gas cooling continues to move along with the rotation of the fixed disk 8, so that a worker can take out the pouring mold 10 and continue to follow other work flows;
step S109: and repeating the steps and continuing pouring.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In summary, with the above technical scheme of the present invention, the device is preheated by the heating plate 17, so that the molten liquid can be effectively prevented from being cooled in the conveying pipeline, the fixing mechanism 9 can fix the casting mold 10, and simultaneously, the casting mold 10 can be cooled, thereby improving the casting efficiency of the device.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The pouring equipment for preparing the fused quartz ceramic is characterized by comprising a fixed base (1), wherein a fixed column (2), a cooling mechanism (12) and a main body part (11) are sequentially fixed on the top end of the fixed base (1), a first motor (3) is fixed on one side inside the fixed column (2), a first rotating rod (4) is fixed on the output end of the first motor (3), a first bevel gear (5) is fixed on one end, far away from the first motor (3), of the first rotating rod (4), a second rotating rod (6) is rotatably connected to one end, far away from the fixed base (1), of the fixed column (2) through a bearing, a second bevel gear (7) is fixed on one end, close to the fixed column (2), of the second rotating rod (6), a fixed disk (8) is fixed on one end, far away from the second bevel gear (7), one end of the fixed disc (8) far away from the second rotating rod (6) is uniformly and fixedly provided with a fixing mechanism (9), a casting mold (10) is placed in the fixing mechanism (9), the main body part (11) comprises a fixing frame (13), a fixing platform (14), a material injection barrel (15), a material injection nozzle (16), a heating plate (17) and a switch assembly, a fixed table (14) is fixed at the top end of the fixed frame (13), a charging barrel (15) is fixed at one end inside the fixed table (14), a material injection nozzle (16) is fixed at the bottom end of the material injection barrel (15), a heating plate (17) is fixed inside the fixed platform (14), the heating plates (17) are positioned at two ends of the charging barrel (15), a switch component is fixed at one side of the fixed platform (14), the heating plate (17) and the first motor (3) are electrically connected with an external power supply through the switch assembly.
2. The pouring equipment for preparing the fused silica ceramic according to claim 1, wherein the fixing mechanism (9) comprises a fixing box (26), a second motor (27), a third bevel gear (28), a rotating shaft (29), a fourth bevel gear (30), a fixing plate (31), a second switch (32) and a limiting rod (33), the second motor (27) is fixed at the bottom end inside the fixing box (26), the third bevel gear (28) is fixed at the output end of the second motor (27), the rotating shaft (29) is rotatably connected with the two ends of the inner side of the fixing box (26) through bearings, the fourth bevel gear (30) is fixed at one end of the rotating shaft (29) close to the second motor (27), the second switch (32) is fixed at one side of the fixing box (26), and the fixing plate (31) is movably connected with the peripheral side surface of the rotating shaft (29), and two sides of the bottom end of the fixing plate (31) are movably connected with limiting rods (33).
3. The casting apparatus for preparing a fused silica ceramic according to claim 2, wherein the rotating shaft (29) is threaded on the circumferential side.
4. A casting apparatus for preparing fused silica ceramic according to claim 3, wherein said fixed plate (31) is connected to said rotary shaft (29) through said screw.
5. The casting apparatus for preparing a fused silica ceramic according to claim 4, wherein the fixing plate (31) has a Contraband-shaped configuration.
6. A casting apparatus for preparing fused silica ceramic according to claim 5, wherein said fixing plate (31) has cushions uniformly fixed on the inner side thereof, and said cushions are hard rubber layers.
7. The pouring equipment for preparing the fused silica ceramic according to claim 6, wherein the bottom end of the fixing plate (31) is provided with a limiting groove at two sides close to the limiting rod (33), and the volume of the limiting groove is matched with the volume of the limiting rod (33).
8. A casting apparatus for preparing a fused silica ceramic according to claim 7, wherein said fixing plate (31) is slidably attached to a peripheral side surface of said stopper rod (33) through said stopper groove.
9. A casting process of the casting equipment for preparing fused silica ceramics, which is characterized in that the casting equipment for preparing fused silica ceramics of claim 8 is used for casting, and comprises the following steps:
the method comprises the following steps: the device is connected with an external power supply, a casting mold (10) is placed on the inner side of a fixing mechanism (9), a second motor (27) can drive a third bevel gear (28) to rotate by pressing a second switch (32), the third bevel gear (28) is connected with a fourth bevel gear (30) in a meshed mode, so that a rotating shaft (29) can rotate along with the third bevel gear, and the fixing plate (31) can move while the rotating shaft (29) rotates;
step two: then, the switch component is pressed, the first motor (3) can drive the first rotating rod (4) to rotate, the first bevel gear (5) can rotate together, the first bevel gear (5) is connected with the second bevel gear (7) in a meshed mode, and the second rotating rod (6) can also rotate, so that the fixed disk (8) is driven to rotate and firstly moves to the inner side of the main body piece (11);
step three: then pressing the switch assembly, starting to work by the heating plates (17) fixed at the two ends of the material injection cylinder (15), heating the material injection cylinder (15) and the material injection nozzle (16), after preheating is finished, pouring molten quartz ceramic liquid into the material injection cylinder (15), and enabling the liquid to flow into the casting mold (10) through the material injection cylinder (15) and the material injection nozzle (16);
step four: after the casting work is finished, the fixed disc (8) rotates, and the fixing mechanism (9) and the casting mold (10) are moved to the inner side of the cooling mechanism (12);
step five: by controlling the control panel, the first fan (20) and the second fan (21) suck air from the air holes (19), the air enters the inside of the support frame (18), primary filtering work is firstly carried out through the filter plate (34), and particles such as dust in the air are blocked;
step six: then, the third fan (23) can accelerate the filtered gas, the gas is fully contacted with the cooling plate (24), the cooling plate (24) can cool the sucked air, and finally the air is discharged from the inside of the support frame (18);
step seven: the discharged cooled gas can cool the casting mold (10);
step eight: the pouring mold (10) after gas cooling continues to move along with the rotation of the fixed disk (8), so that a worker can take out the pouring mold (10) and continue to follow other work flows;
step nine: and repeating the steps and continuing pouring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011282768.4A CN112622016B (en) | 2020-11-17 | 2020-11-17 | Pouring equipment for preparing fused quartz ceramic and pouring process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011282768.4A CN112622016B (en) | 2020-11-17 | 2020-11-17 | Pouring equipment for preparing fused quartz ceramic and pouring process thereof |
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| CN112622016B CN112622016B (en) | 2021-12-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116476195A (en) * | 2023-06-08 | 2023-07-25 | 广东吉玉陶瓷股份有限公司 | Intelligent watch ceramic injection molding process and device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008106358A (en) * | 2006-09-29 | 2008-05-08 | Nsk Ltd | Method for correcting heated deformation of annular body, and hardening method of annular body |
| CN111098391A (en) * | 2018-10-25 | 2020-05-05 | 徐州康纳高新材料科技有限公司 | Pouring equipment for preparing fused quartz ceramic |
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2020
- 2020-11-17 CN CN202011282768.4A patent/CN112622016B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008106358A (en) * | 2006-09-29 | 2008-05-08 | Nsk Ltd | Method for correcting heated deformation of annular body, and hardening method of annular body |
| CN111098391A (en) * | 2018-10-25 | 2020-05-05 | 徐州康纳高新材料科技有限公司 | Pouring equipment for preparing fused quartz ceramic |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116476195A (en) * | 2023-06-08 | 2023-07-25 | 广东吉玉陶瓷股份有限公司 | Intelligent watch ceramic injection molding process and device |
| CN116476195B (en) * | 2023-06-08 | 2023-10-13 | 广东吉玉陶瓷股份有限公司 | Intelligent watch ceramic injection molding process and device |
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| CN112622016B (en) | 2021-12-31 |
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