CN112621421B - System and method for machining cold-heat-electricity cogeneration supply and supply parts of diesel engine - Google Patents
System and method for machining cold-heat-electricity cogeneration supply and supply parts of diesel engine Download PDFInfo
- Publication number
- CN112621421B CN112621421B CN202011599428.4A CN202011599428A CN112621421B CN 112621421 B CN112621421 B CN 112621421B CN 202011599428 A CN202011599428 A CN 202011599428A CN 112621421 B CN112621421 B CN 112621421B
- Authority
- CN
- China
- Prior art keywords
- flywheel
- wheel
- processed
- locking
- polishing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/04—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving a rotary work-table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/48—Single-purpose machines or devices for grinding walls of very fine holes, e.g. in drawing-dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a system and a method for processing a cold-hot electricity cogeneration component and part for supply and utilization of a diesel engine, which belong to the field of flywheel processing and comprise the following steps: step one, providing a processing system of the cold-heat-electricity cogeneration component and part for supply of the diesel generator; step two, aligning a square hole in the middle of the flywheel to be processed with the locking square block and inserting the locking square block, so that the top surface of the locking square block does not exceed the top surface of the square hole, and the flywheel to be processed and the bearing wheel disc can synchronously rotate; and step three, when the sliding blocks slide on the guide rails, the tension wires and the lead blocks in the middle of the connecting plate apply pressure to the sliding blocks towards the middle, and the groove rollers at the ends of the four sliding blocks are folded towards the middle to clamp the periphery of the flywheel to be processed. The flywheel machining device can be used for automatically machining the flywheel, and is high in machining efficiency and safe to a human body.
Description
Technical Field
The invention relates to the field of flywheel processing and manufacturing, in particular to a system and a method for processing a cold-hot-electricity cogeneration component of a diesel engine.
Background
Distributed Energy System (Distributed Energy System) is a mature Energy comprehensive utilization technology in many countries and regions, and has the characteristics of being close to users, gradient utilization, high primary Energy utilization efficiency, environment-friendly, safe and reliable in Energy supply and the like, so that the Distributed Energy System is widely concerned and favored by governments and industries of various countries. Distributed energy systems have various forms, and Combined Cooling, heating and power (CCHP) of regional or building groups or independent large and medium-sized buildings is one of the most important modes.
The combined cooling heating and power system is based on the concept of cascade utilization of energy, and uses high-temperature flue gas obtained by burning equipment such as a small gas turbine, a gas internal combustion engine, a micro-combustion engine and the like to generate electricity firstly and then uses waste heat to heat in winter; cooling in summer by driving the absorption refrigerator; meanwhile, domestic hot water can be provided, and exhaust heat is fully utilized. The utilization rate of primary energy can be improved to about 80 percent, and the primary energy is greatly saved.
For example, JP1974101578 issued to gaokfield autumn by professor japan discloses a heat recovery device for a power generation apparatus (generator character string 20633123951236212327693.
At present, a diesel engine with a self-contained power supply can be used under a plurality of working conditions, and when the combined cooling, heating and power of the diesel engine is shared, a flywheel needs to be carried. The kinetic energy of the diesel engine can be stored when the diesel engine rotates at a high speed, and flywheels of some diesel engines rotate at a high speed, so that the flywheels are very uniform in texture, and swing when the flywheels rotate due to unbalanced mass of the flywheels, so that the body of the diesel engine is damaged, and the service life of the diesel engine is shortened;
the flywheel needs manual participation of workers during processing, the weight and the volume of the flywheel are large, the workers are easy to be damaged when carrying the flywheel of the diesel engine, certain danger exists, the working efficiency is reduced through manual processing, the labor cost is improved, the flywheel is very hard, the grinding process is needed, and a lot of metal chips and smoke dust can be generated when grinding the flywheel.
Disclosure of Invention
The invention aims to provide a system and a method for processing a cold-hot-electricity cogeneration combined supply part of a diesel engine, wherein when the device is used, a flywheel to be processed is sleeved on a locking square block, the top surface of the locking square block is sunk in a square hole, then a power motor drives a driven wheel to rotate through a belt, a locking wheel, an adjusting wheel and a reverse wheel synchronously rotate at the moment, the rotating directions of the locking wheel and the reverse wheel are opposite, the rotating directions of the flywheel to be processed and a rotating platform on a bridge are opposite, the grinding efficiency is convenient to be improved, and the grinding disc applies pressure downwards through a reset spring when rotating, so that the function of automatically grinding the flywheel is realized.
In order to solve the above problems, the present invention provides the following technical solutions:
the utility model provides a diesel generator's cold and hot electricity cogeneration spare part's system of processing, includes system of polishing and trompil system, its characterized in that: the polishing system comprises a base station, a cavity is arranged in the center of the base station, a polishing disc and a bearing wheel disc which are opposite up and down are arranged in the cavity, a flywheel to be processed which synchronously rotates with the bearing wheel disc is arranged on the bearing wheel disc, and the polishing disc and the bearing wheel disc are driven by a power mechanism to rotate and have opposite rotating directions; guide rails are fixedly arranged on two sides of the top end of the base station, two sliding blocks are slidably arranged on each guide rail, and each sliding block is provided with a groove roller for clamping a flywheel to be processed; the punching system comprises a grinding machine, a punching table arranged below the grinding machine and used for mounting the flywheel and a lifting mechanism for driving the grinding machine to move in the vertical direction, wherein a first clamping block used for clamping the periphery of the flywheel and a pressing rod used for pressing the flywheel are arranged on the punching table.
Furthermore, two corresponding sliding blocks on the two guide rails are fixedly connected through connecting plates, and each connecting plate is arranged at the output end of one retraction cylinder; the top of each slider is provided with a bending arm, the groove rollers are rotatably connected to the ends of the bending arms, and the groove rollers on the four sliders face the flywheel to be processed.
Furthermore, two pressing frames are fixedly mounted in the cavity on the inner side of the base station, a pressing wheel is mounted in the middle of each pressing frame, the pressing wheels are connected with the pressing frames in a rotating mode, a tension wire is arranged on one side of each connecting plate and bypasses the corresponding pressing wheels, annular grooves matched with the tension wire are formed in the middle of each pressing wheel, and a lead block is fixedly mounted at the bottom end of each tension wire.
Furthermore, an upper hanging plate is fixedly arranged above the base station, a locking wheel and a driven wheel are arranged at the top end of the upper hanging plate, the locking wheel and the driven wheel are coaxially and fixedly connected, and the driven wheel and the locking wheel are rotatably connected with the top surface of the upper hanging plate. One side of going up the hanger plate is provided with motor power, and motor power's output installs the action wheel, and the action wheel with connect through belt with higher speed from between the driving wheel, the dish of polishing sets up in the locking wheel below, by driving synchronous revolution from the driving wheel.
Further, the hanging plate is installed down to the below of base station, and the independent fixed mounting of hanging plate down, the top of hanging plate down are provided with the pipe, bear the weight of the rim plate suit on the pipe, bear rim plate and pipe swivelling joint, and one side of bearing the weight of the rim plate is provided with the bridge, and the top of bridge is provided with the locking square, and pending flywheel suit is on the locking square.
Furthermore, the locking square block is less than the thickness of the flywheel to be processed, a square hole matched with the locking square block is formed in the middle of the flywheel to be processed, an inserting rod is arranged at the bottom end of the bearing wheel disc and penetrates through the round pipe, a reverse wheel is installed at the bottom end of the inserting rod, and the installing mode between the inserting rod and the bridge can be disassembled.
Furthermore, an adjusting plate is fixedly mounted on one side of the base station, two adjusting frames are mounted on one side of the adjusting plate, an adjusting wheel is sleeved on each adjusting frame and is rotatably connected with the adjusting frames, and the locking wheel, the adjusting wheel and the reverse wheel are connected through an adjusting belt.
Further, go up the revolving stage installed to the bottom of hanger plate, connect through the round bar between revolving stage and the locking wheel, the trompil has been seted up to the central authorities of going up the hanger plate, the trompil is used for supplying the round bar to wear to establish between revolving stage and the locking wheel, the telescopic link is installed to the bottom of revolving stage, and flexible pipe is installed to the bottom of telescopic link, the telescopic link alternates in the inboard of flexible pipe, telescopic link and flexible pipe sliding connection, the outside of telescopic link and flexible pipe is provided with reset spring, reset spring's top and telescopic link are connected, reset spring's bottom and flexible pipe connection, the bottom of flexible pipe is provided with the second fixture block, the underrun cylindrical pole of second fixture block and flexible pipe is connected.
Further, the polishing disc is installed in the bottom of revolving stage, and the top of polishing disc is provided with the installation disk body, and the top of installation disk body is provided with the connector with second fixture block assorted, is provided with the arc wall on the installation disk body of connector one side, installs the bolt on the installation disk body, and one side of second fixture block is provided with and bolt assorted screw hole, and the center of installation disk body is provided with the reservation chamber.
A processing method of a cold-hot electricity combined supply part of a diesel engine comprises the following steps:
step one, mounting a flywheel to be processed on a bearing wheel disc, so that the flywheel to be processed can synchronously rotate with the bearing wheel disc;
sliding the sliding blocks on the guide rails to enable the groove rollers at the ends of the four sliding blocks to be folded towards the middle so as to clamp the periphery of the flywheel to be processed;
thirdly, the power mechanism drives the polishing disc and the bearing wheel disc to rotate in opposite directions so as to polish the flywheel to be treated;
and step four, placing the flywheel to be punched after polishing on a punching table, clamping the periphery of the flywheel by using a first clamping block, pressing the top surface of the flywheel by using a pressing rod, driving the polishing machine to move in the vertical direction by using a lifting mechanism, and polishing and drilling the flywheel to be punched.
The invention has the beneficial effects that:
when the device is used, a flywheel to be processed is sleeved on a locking square block, the top surface of the locking square block sinks in a square hole, then a power motor drives a driven wheel to rotate through a belt, the locking wheel, the adjusting wheel and the reversing wheel synchronously rotate at the moment, the rotating directions of the locking wheel and the reversing wheel are opposite, the rotating directions of the flywheel to be processed on a bridge and the rotating table are opposite, the polishing efficiency is convenient to improve, the polishing disc downwards applies pressure through a reset spring when rotating, and the function of automatically polishing the flywheel is realized.
Secondly, after the pending flywheel has been polished, lift up the dish of polishing upwards manually, take off the pending flywheel and put in the centre of first fixture block, elevator motor at this moment passes through the lead screw and drives elevating platform and polisher and fall down, and the piece of polishing of polisher output can open the lightening hole on the flywheel, pulls out the horizontal pole after opening and doing the completion, and the top surface that pending flywheel also can be followed to the pressfitting pole so breaks away from, has realized the function of giving the pending flywheel trompil automatically.
Drawings
Fig. 1 is a schematic front view of a processing system of a combined cooling heating and power generation and supply part of a diesel generator.
FIG. 2 is a schematic diagram of a side view of a processing system for combined cooling, heating and power generation and supply components of a diesel generator.
Fig. 3 is a schematic sectional view of a processing system of the combined cooling heating and power generation and supply part of the diesel generator.
Fig. 4 is a schematic diagram of a rotating belt of a processing system of a combined cooling heating and power generation component and part of a diesel generator.
Fig. 5 is a schematic view of a processing system of the combined cooling heating and power generation and supply component of the diesel generator from the bottom.
Fig. 6 is a schematic diagram of an upper hanger plate of a processing system of a combined cooling heating and power generation and supply part of a diesel generator.
Fig. 7 is a schematic view of a machining system lower hanger plate of a combined cooling heating and power generation component of a diesel generator.
Fig. 8 is a schematic diagram of a processing system vertical plate of the combined cooling heating and power generation and supply part of the diesel generator.
Description of the reference numerals:
1-a base station, 2-a guide rail, 3-a slide block, 301-a bending arm, 302-a groove roller, 4-a flywheel to be processed, 401-a square hole, 5-a power motor, 6-an upper hanging plate, 601-a driven wheel, 602-a locking wheel, 603-a rotating table, 7-a driving wheel, 8-an accelerating belt, 9-an adjusting plate, 901-an adjusting frame, 10-a vertical plate, 1001-a vertical guide rail, 1002-a vertical slide block, 1003-a lifting table, 1004-a lifting motor, 1005-a screw rod, 1006-a sander, 1007-a sanding block, 11-an opening table, 1101-a first clamping block, 1102-a through hole, 1103-a press rod, 1104-a cross rod, 12-a retraction cylinder, 13-an adjusting wheel, 14-an adjusting belt, 15-a press frame, 1501-a press wheel, 16-a lower hanging plate, 1601-a reverse wheel, 1602-a bearing wheel disc, 1603-a through hole, 1604-a bridge, 1605-a 1606-locking block, 17-a tension wire, 18-a lead block, 1501-a 19-a telescopic pipe, 20-a telescopic pipe, 24023-a telescopic pipe, 2402-a telescopic pipe mounting groove, and a second telescopic pipe mounting groove.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, are merely for convenience of description of the present invention, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
The flywheel is arranged in a combined supply system of the cold and heat and power of the diesel generator, kinetic energy of the diesel engine can be stored when the diesel engine rotates at a high speed, and the flywheel of some diesel engines rotates at a high speed, so that the quality of the flywheel needs to be uniform, and an automatic processing system is needed to process the flywheel to realize automatic processing.
Referring to fig. 1 to 8, the system for processing the cold-heat-electricity cogeneration component parts for the diesel generator comprises a base platform 1, wherein the base platform 1 is fixedly installed, guide rails 2 are fixedly installed on both sides of the top end of the base platform 1, two sliding blocks 3 are installed on each guide rail 2, the sliding blocks 3 are slidably connected with the guide rails 2, a bending arm 301 is arranged at the top end of each sliding block 3, a groove roller 302 is arranged at the end of the bending arm 301, the groove roller 302 is rotatably connected with the bending arm 301, the corresponding sliding blocks 3 on the two guide rails are fixedly connected through a connecting plate 303, each connecting plate 303 is installed at the output end of one retraction cylinder 12, the two retraction cylinders 12 are separately and fixedly installed, a cavity is arranged in the middle of the base platform 1, and two pressing frames 15 are fixedly installed in the cavity inside the base platform 1, and the middle part of each pressing frame 15 is provided with a pressing wheel 1501, the pressing wheel 1501 is rotationally connected with the pressing frame 15, one side of each connecting plate 303 is provided with a tension wire 17, the tension wire 17 bypasses the corresponding pressing wheel 1501, the middle part of the pressing wheel 1501 is provided with an annular groove matched with the tension wire 17, the bottom end of the tension wire 17 is fixedly provided with a lead block 18, when the sliding block 3 slides on the guide rail 2, the tension wire 17 and the lead block 18 in the middle of the two sliding blocks 3 can apply pressure to the sliding block 3 towards the middle, so that the flywheel can be clamped when the groove rollers 302 at the ends of the four sliding blocks 3 are folded towards the middle, when the output ends of the two retraction cylinders 12 are retracted, the four groove rollers 302 can be opened towards two sides, and the functions of convenient clamping and opening are realized. For example, the processing system of the combined cooling heating and power generation and supply component of the diesel generator is specifically a processing system of a combined cooling heating and power generation and supply flywheel of the diesel generator.
Referring to fig. 3, an upper hanging plate 6 is installed above a base platform 1, the upper hanging plate 6 is separately and fixedly installed, a locking wheel 602 and a driven wheel 601 are installed at the top end of the upper hanging plate 6, the locking wheel 602 and the driven wheel 601 are coaxially and fixedly connected, the driven wheel 601, the locking wheel 602 and the top surface of the upper hanging plate 6 are rotatably connected, an adjusting plate 9 is fixedly installed at one side of the base platform 1, two adjusting frames 901 are installed at one side of the adjusting plate 9, an adjusting wheel 13 is sleeved on each adjusting frame 901, the adjusting wheel 13 is rotatably connected with the adjusting frames 901, the locking wheel 602, the adjusting wheel 13 and a reverse wheel 1601 are connected through an adjusting belt 14, the adjusting belt 14 can drive the reverse wheel 1601 to rotate when the locking wheel 602 and the driven wheel 601 rotate, the rotating directions of the reverse wheel 1601 and the locking wheel 602 are opposite, and then the bearing wheel disc 1602 and the reverse wheel 1601 can also rotate synchronously.
Referring to fig. 3, a power motor 5 is arranged on one side of the upper hanging plate 6, a driving wheel 7 is installed at the output end of the power motor 5, the driving wheel 7 is connected with a driven wheel 601 through an accelerating belt 8, the power motor 5 drives the driving wheel 7 to rotate, the driving wheel 7 drives the driven wheel 601 to rotate through the accelerating belt 8, the locking wheel 602 and the driven wheel 601 rotate synchronously, and then the power motor 5 indirectly provides rotating power for the bearing wheel disc 1602.
Referring to fig. 6, a rotating table 603 is installed at the bottom end of the upper hanging plate 6, the rotating table 603 and the locking wheel 602 are connected through a round rod, a hole is formed in the center of the upper hanging plate 6, the hole is used for allowing the round rod between the rotating table 603 and the locking wheel 602 to penetrate, an expansion rod 19 is installed at the bottom end of the rotating table 603, an expansion pipe 20 is installed at the bottom end of the expansion rod 19, the expansion rod 19 is inserted into the expansion pipe 20, the expansion rod 19 is slidably connected with the expansion pipe 20, a return spring 21 is arranged on the outer side of the expansion rod 19 and the expansion pipe 20, the top end of the return spring 21 is connected with the expansion rod 19, the bottom end of the return spring 21 is connected with the expansion pipe 20, a second clamping block 22 is arranged at the bottom end of the expansion pipe 20, the second clamping block 22 is connected with the bottom surface of the expansion pipe 20 through a cylindrical rod, the rotating table 603 and the driven wheel 601 synchronously rotate, then the rotating direction of the rotating table 603 and the flywheel 4 to be processed below is opposite, and the expansion pipe 20 applies pressure downwards through the return spring 21.
Referring to fig. 6, a polishing disc 23 is installed at the bottom end of the rotating table 603, an installation disc body 24 is arranged at the top end of the polishing disc 23, a connection port 25 matched with the second fixture block 22 is arranged at the top end of the installation disc body 24, an arc-shaped groove 26 is arranged on the installation disc body 24 on one side of the connection port 25, a bolt 2402 is installed on one side of the installation disc body 24, a threaded hole matched with the bolt 2402 is formed in one side of the second fixture block 22, a reserved cavity 2401 is formed in the center of the installation disc body, the second fixture block 22 is inserted into the opposite installation disc body 24 when the polishing disc 23 is installed, then the polishing disc 23 is rotated until a round rod between the second fixture block 22 and the telescopic pipe 20 is inserted into the arc-shaped groove 26, then the bolt 2402 is inserted into the installation disc body, the polishing disc 23 is convenient to detach, the polishing disc 23 can also rotate synchronously with the rotating table 603, the polishing disc 23 is attached to polish the top surface of the flywheel 4 to be treated, and the rotating directions of the flywheel 4 to be treated and the polishing disc 23 are also opposite.
For example, the fixture block is two, and the arc wall also is two, and two fixture blocks are blocked in two arc walls respectively to fix through two bolts.
Referring to fig. 8, a vertical plate 10 is installed on one side of a base platform 1, two vertical guide rails 1001 are installed on one side of the vertical plate 10, a vertical slider 1002 is installed on each vertical guide rail 1001, the vertical slider 1002 is connected with the vertical guide rails 1001 in a sliding manner, a lifting platform 1003 is installed on one side of the two vertical sliders 1002 together and fixedly, a lead screw 1005 is installed on one side of the lifting platform 1003, a nut block matched with the lead screw 1005 is arranged on one side of the lifting platform 1003, the top end of the lead screw 1005 is installed on the output end of a lifting motor 1004, the lifting motor 1004 is fixedly installed, two grinding machines 1006 are installed at the bottom end of the lifting platform 1003, a grinding block 1007 is installed at the output end of each grinding machine 1006, the lifting motor 1004 drives the lifting platform 1003 to move up and down through the lead screw 1005, the lifting platform at the moment slides on the vertical guide rails 1001 through the vertical slider 1002, the two grinding machines 1006 run synchronously with the lifting platform 1003, and drilling is performed when the two grinding machines 1006 fall down.
The bottom end of the vertical plate 10 is fixedly provided with a punching table 11, the top end of the punching table 11 is provided with four first clamping blocks 1101, two sides of the punching table 11 are provided with through holes 1102, the inner side of each through hole 1102 is provided with a press rod 1103 in an inserting manner, the bottom end of each press rod 1103 is provided with a cross rod 1104 in an inserting manner, the press rods 1103 are provided with holes matched with the cross rods 1104, the four first clamping blocks are used for clamping the periphery of the flywheel, the two opposite ends of each top rod are respectively and vertically connected with the top ends of the two press rods, the top rods are pressed and held on the top surface of the flywheel, the two opposite ends of each cross rod are respectively and vertically arranged in the two press rods, and the cross rods are held on the bottom surface of the punching table.
After the drilling of the flywheel 4 to be processed is finished, the cross rod 1104 is pulled out, then the pressing rod 1103 is taken out from the through hole 1102, when the top rod on the pressing rod 1103 is separated from the top surface of the flywheel 4 to be processed, the flywheel 4 to be processed is taken out from the four first clamping blocks 1101, and then another flywheel 4 to be processed is replaced, so that the function of automatically opening the lightening hole of the flywheel 4 to be processed is realized.
When the flywheel locking device is used, when the sliding blocks 3 slide on the guide rails 2, the tension wire 17 and the lead block 18 in the middle of the two sliding blocks 3 can apply pressure to the middle of the sliding blocks 3, so that the flywheel can be clamped when the groove rollers 302 at the ends of the four sliding blocks 3 are folded towards the middle, when the output ends of the two retraction cylinders 12 are contracted, the four groove rollers 302 can be expanded towards two sides, the convenient clamping and expanding functions are realized, the square hole 401 in the middle of the flywheel 4 to be processed is aligned with the locking block 1606 and inserted, the top surface of the locking block 1606 does not exceed the top surface of the square hole 401, so that the flywheel 4 to be processed can synchronously rotate with the bearing wheel disc 1602, when the locking wheel 602 and the driven wheel 601 rotate, the adjusting belt 14 can drive the reversing wheel 1601 to rotate, the rotating directions of the reversing wheel 1601 and the locking wheel 602 are opposite, so that the bearing wheel disc 1602 and the reversing wheel 1601 can synchronously rotate, the power motor 5 drives the driving wheel 7 to rotate, the driving wheel 7 drives the driven wheel 601 to rotate through the accelerating belt 8, the locking wheel 602 and the driven wheel 601 synchronously rotate, then the power motor 5 indirectly provides rotating power for the bearing wheel disc 1602, the rotating table 603 and the driven wheel 601 synchronously rotate, then the rotating direction of the rotating table 603 and the flywheel 4 to be processed below are also opposite, the extension tube 20 downwards applies pressure through the return spring 21, the second fixture block 22 is inserted into the counter-rotating installation disc body 24 when the polishing disc 23 is installed, then the polishing disc 23 is rotated until a round rod between the second fixture block 22 and the extension tube 20 is inserted into the arc-shaped groove 26, then the bolt 2402 is inserted into the groove to facilitate the detachment of the polishing disc 23, the polishing disc 23 also synchronously rotates with the rotating table 603, the polishing disc 23 is attached to polish the top surface of the flywheel 4 to be processed, and the rotating direction of the flywheel 4 to be processed and the polishing disc 23 are also opposite, the lifting motor 1004 drives the lifting platform 1003 to move up and down through the lead screw 1005, the lifting platform 1003 slides on the vertical guide rail 1001 through the vertical sliding block 1002 at the moment, the two grinding machines 1006 run synchronously along with the lifting platform 1003, grinding and drilling are performed when the two grinding machines 1006 fall down, after the drilling of the flywheel 4 to be processed is completed, the cross rod 1104 is pulled out, then the pressing rod 1103 is taken out from the through hole 1102, when the pressing rod 1103 is separated from the top surface of the flywheel 4 to be processed, the flywheel 4 to be processed is taken out from the four first clamping blocks 1101, and then another flywheel 4 to be processed is replaced, so that the function of automatically opening a lightening hole in the flywheel 4 to be processed is realized.
For example, the invention also provides a processing method of the cold-hot electricity combined supply part of the diesel engine, which comprises the following steps:
step one, providing a processing system of the cold-heat-electricity cogeneration component and part for supply of the diesel generator;
step two, aligning a square hole in the middle of the flywheel to be processed with a locking square block and inserting the locking square block so that the top surface of the locking square block does not exceed the top surface of the square hole, and enabling the flywheel to be processed to synchronously rotate with the bearing wheel disc;
step three, when the sliding blocks slide on the guide rails, tension wires and lead blocks in the middle of the connecting plate apply pressure to the sliding blocks towards the middle, and groove rollers at the ends of the four sliding blocks are folded towards the middle to clamp the periphery of the flywheel to be processed;
driving the driving wheel to rotate by the power motor so as to force the locking wheel and the driven wheel to synchronously rotate, and driving the reverse wheel to rotate by utilizing the adjusting belt, wherein the rotating directions of the reverse wheel and the locking wheel are opposite, so that the bearing wheel disc and the reverse wheel synchronously rotate;
and fifthly, the locking wheel drives the rotating table to rotate so that the polishing disc rotates, the rotating direction of the polishing disc is opposite to that of the flywheel to be processed, and the telescopic pipe downwards applies pressure through a return spring so as to polish the flywheel to be processed by using the polishing disc.
Further comprising the steps of:
placing the flywheel to be processed on the perforated platform, clamping the periphery of the flywheel by using the four first clamping blocks, respectively inserting the two pressing rods into the two through holes so that the top rod is pressed on the top surface of the flywheel, respectively vertically penetrating the two opposite ends of the cross rod into the two pressing rods, and enabling the cross rod to be abutted against the bottom surface of the perforated platform so as to clamp and position the flywheel to be processed;
further comprising the steps of:
and seventhly, the lifting motor drives the lifting table to move up and down through the lead screw, the lifting table slides on the vertical guide rail through the vertical sliding block, the two grinding machines synchronously run along with the lifting table, and the two grinding machines fall down to perform grinding and drilling on the flywheel to be processed so as to form lightening holes in the flywheel to be processed.
Further comprising the steps of:
and step eight, pulling out the cross rod, taking out the pressing rod from the through hole, taking out the flywheel to be processed from the four first clamping blocks when the pressing rod is separated from the top surface of the flywheel to be processed, and replacing the flywheel to be processed with another flywheel to be processed.
Wherein the number of lightening holes is two, and both the two lightening holes are round holes.
The bearing wheel disc is a circular disc, a plurality of meshing teeth are formed on the periphery of the bearing wheel disc, and a meshing groove is formed between every two adjacent meshing teeth.
It is worth noting that, specifically, two adjusting wheels are sleeved on each adjusting frame, one end of the adjusting belt is sleeved on the reverse wheel, the other end of the adjusting belt is sleeved on the driven wheel, and the middle of the adjusting belt is wound on the four adjusting wheels.
According to the processing method of the cold-heat-electricity cogeneration combined supply part of the diesel generator, the rotation directions of the locking wheel and the reversing wheel are opposite, so that the rotation directions of the flywheel to be processed on the bridge and the rotating platform are opposite, the polishing efficiency is convenient to improve, the polishing disc downwards applies pressure through the reset spring when rotating, the function of automatically polishing the flywheel is realized, the flywheel can be automatically processed, the processing efficiency is high, and the flywheel is safe for a human body. After the flywheel to be processed is polished, the polishing disc is manually lifted up, the flywheel to be processed is taken down and placed in the middle of the first clamping block, the lifting motor drives the lifting table and the polishing machine to fall down through the lead screw, the polishing block at the output end of the polishing machine can open a lightening hole in the flywheel, the cross rod is pulled out after the flywheel to be processed is opened, the pressing rod can also be separated from the top surface of the flywheel to be processed, and the function of automatically opening the hole in the flywheel to be processed is achieved.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (8)
1. The utility model provides a diesel generator's cold and hot electricity cogeneration spare part's system of processing, includes system of polishing and trompil system, its characterized in that: the polishing system comprises a base station (1), a cavity is arranged in the center of the base station (1), a polishing disc (23) and a bearing wheel disc (1602) which are opposite up and down are arranged in the cavity, a flywheel (4) to be processed which rotates synchronously with the bearing wheel disc (1602) is arranged on the bearing wheel disc (1602), and the polishing disc (23) and the bearing wheel disc (1602) are driven by a power mechanism to rotate and have opposite rotation directions; guide rails (2) are fixedly arranged on two sides of the top end of the base platform (1), two sliding blocks (3) are slidably arranged on each guide rail (2), and each sliding block is provided with a groove roller (302) for clamping a flywheel (4) to be processed; the punching system comprises a grinding machine (1006), a punching table (11) arranged below the grinding machine (1006) and used for mounting the flywheel, and a lifting mechanism used for driving the grinding machine (1006) to move in the vertical direction, wherein a first clamping block (1101) used for clamping the periphery of the flywheel and a pressing rod (1103) used for pressing the flywheel are arranged on the punching table (11);
an upper hanging plate (6) is fixedly arranged above the base platform (1), a locking wheel (602) and a driven wheel (601) are arranged at the top end of the upper hanging plate (6), the locking wheel (602) is coaxially and fixedly connected with the driven wheel (601), and the driven wheel (601), the locking wheel (602) and the top surface of the upper hanging plate (6) are rotatably connected;
a power motor (5) is arranged on one side of the upper hanging plate (6), a driving wheel (7) is installed at the output end of the power motor (5), the driving wheel (7) is connected with a driven wheel (601) through an accelerating belt (8), and a polishing disc (23) is arranged below the locking wheel (602) and is driven by the driven wheel (601) to synchronously rotate;
the rotary table (603) is installed at the bottom end of the upper hanging plate (6), the rotary table (603) is connected with the locking wheel (602) through a round bar, an opening is formed in the center of the upper hanging plate (6), the opening is used for allowing the round bar to penetrate between the rotary table (603) and the locking wheel (602), a telescopic rod (19) is installed at the bottom end of the rotary table (603), a telescopic pipe (20) is installed at the bottom end of the telescopic rod (19), the telescopic rod (19) penetrates through the inner side of the telescopic pipe (20), the telescopic rod (19) is in sliding connection with the telescopic pipe (20), a reset spring (21) is arranged on the outer side of the telescopic rod (19) and the outer side of the telescopic pipe (20), the top end of the reset spring (21) is connected with the telescopic rod (19), the bottom end of the reset spring (21) is connected with the telescopic pipe (20), a second clamping block (22) is arranged at the bottom end of the telescopic pipe (20), and the second clamping block (22) is connected with the bottom surface of the telescopic pipe (20) through a cylindrical rod.
2. The system for processing the combined cooling heating and power generation and supply component and part of the diesel generator as claimed in claim 1, wherein the system comprises: the two corresponding sliding blocks (3) on the two guide rails are fixedly connected through connecting plates (303), and each connecting plate (303) is arranged at the output end of one retraction cylinder (12); the top end of each sliding block (3) is provided with a bending arm (301), the groove rollers (302) are rotatably connected to the end of the bending arm (301), and the groove rollers (302) on the four sliding blocks face the flywheel to be processed.
3. The system for processing the combined cooling heating and power generation and supply component and part of the diesel generator as claimed in claim 1, wherein the system comprises: two laminating frames (15) are fixedly installed in a cavity on the inner side of the base platform (1), a laminating wheel (1501) is installed in the middle of each laminating frame (15), the laminating wheels (1501) are rotatably connected with the laminating frames (15), a tension wire (17) is arranged on one side of each connecting plate (303), the tension wire (17) bypasses the corresponding laminating wheels (1501), annular grooves matched with the tension wires (17) are formed in the middle of each laminating wheel (1501), and lead blocks (18) are fixedly installed at the bottom ends of the tension wires (17).
4. The system for processing the combined cooling heating and power generation and supply component and part of the diesel generator as claimed in claim 1, wherein the system comprises: lower hanger plate (16) is installed to the below of base station (1), lower hanger plate (16) fixed mounting alone, the top of lower hanger plate (16) is provided with pipe (1605), bear rim plate (1602) suit on pipe (1605), bear rim plate (1602) and pipe (1605) swivelling joint, one side of bearing rim plate (1602) is provided with bridging (1604), the top of bridging (1604) is provided with locking square (1606), pending flywheel (4) suit is on locking square (1606).
5. The system for processing the combined cooling heating and power generation and supply component and part of the diesel generator as claimed in claim 4, wherein the system comprises: the height of locking square block (1606) is less than the thickness of pending flywheel (4), the centre of pending flywheel (4) be provided with locking square block (1606) assorted square hole (401), the bottom of bearing rim plate (1602) is provided with interlude pole (1603), interlude pole (1603) is worn from pipe (1605), and the bottom of interlude pole (1603) is installed reverse wheel (1601), interlude pole (1603) and bridge (1604) between for dismantling and connect.
6. The system for processing the combined cooling heating and power generation and supply component and part of the diesel generator as claimed in claim 5, wherein the system comprises: one side fixed mounting of base station (1) has regulating plate (9), and two alignment jig (901) are installed to one side of regulating plate (9), and the cover is equipped with regulating wheel (13) on every alignment jig (901), and regulating wheel (13) and alignment jig (901) swivelling joint pass through between locking wheel (602), regulating wheel (13) and the reverse wheel (1601) and connect through adjusting belt (14).
7. The system for processing the combined cooling heating and power generation and supply component and part of the diesel generator as claimed in claim 1, wherein the system comprises: the bottom at revolving stage (603) is installed in the dish of polishing (23), and the top of the dish of polishing (23) is provided with installation disk body (24), the top of installation disk body (24) is provided with and connects port (25) with second fixture block (22) assorted, be provided with arc wall (26) on the installation disk body (24) of connection port (25) one side, install bolt (2402) on installation disk body (24), one side of second fixture block (22) is provided with and bolt (2402) assorted screw hole, the center of installation disk body (24) is provided with reservation chamber (2401).
8. The processing method of the processing system for the combined cooling heating and power generation and cogeneration component and part of the diesel generator as claimed in any one of claims 1 to 7, characterized by comprising the following steps:
step one, mounting a flywheel to be processed on a bearing wheel disc, so that the flywheel to be processed can synchronously rotate with the bearing wheel disc;
sliding the sliding blocks on the guide rails to enable the groove rollers at the ends of the four sliding blocks to be folded towards the middle so as to clamp the periphery of the flywheel to be processed;
thirdly, the power mechanism drives the polishing disc and the bearing wheel disc to rotate in opposite directions so as to polish the flywheel to be treated;
and step four, placing the flywheel to be punched after polishing on a punching table, clamping the periphery of the flywheel by using a clamping block, pressing the top surface of the flywheel by using a pressing rod, driving the polishing machine to move in the vertical direction by using a lifting mechanism, and polishing and drilling the flywheel to be punched.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011599428.4A CN112621421B (en) | 2020-12-30 | 2020-12-30 | System and method for machining cold-heat-electricity cogeneration supply and supply parts of diesel engine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011599428.4A CN112621421B (en) | 2020-12-30 | 2020-12-30 | System and method for machining cold-heat-electricity cogeneration supply and supply parts of diesel engine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112621421A CN112621421A (en) | 2021-04-09 |
| CN112621421B true CN112621421B (en) | 2023-03-24 |
Family
ID=75287620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011599428.4A Active CN112621421B (en) | 2020-12-30 | 2020-12-30 | System and method for machining cold-heat-electricity cogeneration supply and supply parts of diesel engine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112621421B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109167491A (en) * | 2018-09-27 | 2019-01-08 | 陈荣乾 | A kind of magneto production system |
| CN210968180U (en) * | 2019-09-30 | 2020-07-10 | 盐城凌驰机械有限公司 | Flywheel gear ring polishing device of diesel engine |
| CN111649007A (en) * | 2020-06-09 | 2020-09-11 | 三门核电有限公司 | Large-scale shielding main pump disassembling device and disassembling process in radioactive environment |
| CN111975560A (en) * | 2020-07-21 | 2020-11-24 | 广东长盈精密技术有限公司 | Automatic grinding device |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060205328A1 (en) * | 2005-03-14 | 2006-09-14 | Ming-Ko Liao | Dual-head grinding drill machine and grinding method |
| CN105415133B (en) * | 2015-12-29 | 2017-05-24 | 中信戴卡股份有限公司 | Vehicle wheel deburring device |
| CN108789751A (en) * | 2018-06-15 | 2018-11-13 | 张雪燕 | A kind of operation console for Furniture manufacture |
| CN208929879U (en) * | 2018-10-16 | 2019-06-04 | 青岛鑫燕机械设备有限公司 | The two-sided grinding device of flywheel ring gear |
| CN109500429A (en) * | 2018-11-21 | 2019-03-22 | 西安科技成果转化工程有限公司 | A kind of mobile phone metal shell automation drilled hole polishing equipment |
| CN210081919U (en) * | 2019-05-31 | 2020-02-18 | 卢伟龙 | Perforating device for electronic product shell |
| CN210499562U (en) * | 2019-07-22 | 2020-05-12 | 重庆方汀机械制造有限责任公司 | Flywheel production and processing is with high-efficient equipment of polishing |
| CN111347255A (en) * | 2020-04-02 | 2020-06-30 | 浙江师范大学 | Automatic production line for disc parts |
| CN111618679B (en) * | 2020-06-05 | 2021-06-04 | 浙江广厦建设职业技术学院 | Sheet metal surface treatment equipment for civil construction site |
| CN112091623A (en) * | 2020-08-15 | 2020-12-18 | 嵇明军 | Rail steel plate processing device for rail transit |
| CN112025432B (en) * | 2020-09-15 | 2021-09-21 | 浙江杭万汽车零部件实业有限公司 | Multi-angle synchronous efficient polishing equipment for automobile brake disc |
-
2020
- 2020-12-30 CN CN202011599428.4A patent/CN112621421B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109167491A (en) * | 2018-09-27 | 2019-01-08 | 陈荣乾 | A kind of magneto production system |
| CN210968180U (en) * | 2019-09-30 | 2020-07-10 | 盐城凌驰机械有限公司 | Flywheel gear ring polishing device of diesel engine |
| CN111649007A (en) * | 2020-06-09 | 2020-09-11 | 三门核电有限公司 | Large-scale shielding main pump disassembling device and disassembling process in radioactive environment |
| CN111975560A (en) * | 2020-07-21 | 2020-11-24 | 广东长盈精密技术有限公司 | Automatic grinding device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112621421A (en) | 2021-04-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN209380455U (en) | A kind of motorcycle initiating bar spline fitting grinding device | |
| CN113976949A (en) | Equidistant drilling device for new energy automobile parts | |
| CN112621421B (en) | System and method for machining cold-heat-electricity cogeneration supply and supply parts of diesel engine | |
| CN214445437U (en) | Processing device for cold-hot electricity cogeneration supply and utilization parts of diesel generator | |
| CN211277671U (en) | Grinding device is used in production of compressor rotor | |
| CN206732776U (en) | A kind of furniture fixture for processing burnishing device | |
| CN201055947Y (en) | Ground assembling device for stator and rotor of screw pump | |
| CN215941118U (en) | Automatic hole fixing mechanism for inner hole shaping machine | |
| CN210967221U (en) | Steel pipe cutting device | |
| CN212122842U (en) | Decoration strip surface treatment equipment | |
| CN209902820U (en) | Burnishing device is used to pipe inner wall | |
| CN209239718U (en) | A kind of machine components abrasive machining device | |
| CN113927803A (en) | Wind power blade root embedded bolt sleeve positioning bolt drawing tool and operation method thereof | |
| CN208787964U (en) | A kind of filter intelligence polishing drilling-milling apparatus | |
| CN106583783A (en) | Efficient small-workpiece punching equipment for mechanical and automatic machining | |
| CN201863083U (en) | Special clamp for repairing valve piece | |
| CN207788727U (en) | A kind of impeller fixture for turbocharger | |
| CN212602628U (en) | Slotting machining device for heat-preservation and decoration composite integrated plate | |
| CN216633908U (en) | U-shaped groove polishing device for thermal power generation liquid storage | |
| CN213561851U (en) | Polishing equipment for processing semi-automatic nozzle three-way valve cover and confluence core | |
| CN208992468U (en) | The rolling clamp of wind-powered electricity generation oil cylinder | |
| CN220312915U (en) | Friction machine is used in bolt processing that possesses high-efficient cooling function | |
| CN213646898U (en) | High efficiency steel pipe grinding device for machining | |
| CN213164810U (en) | Device for grinding high-precision holes | |
| CN221270546U (en) | Hydraulic cylinder inner surface treatment device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |