CN112604969B

CN112604969B - Automatic sorting and multi-station cutting processing technology after garlic clove cleaning

Info

Publication number: CN112604969B
Application number: CN202011464736.6A
Authority: CN
Inventors: 李重重; 周小伟
Original assignee: Linquan Chaojie Vegetable Dehydration Co ltd
Current assignee: Linquan Chaojie Vegetable Dehydration Co ltd
Priority date: 2020-12-12
Filing date: 2020-12-12
Publication date: 2021-12-24
Anticipated expiration: 2040-12-12
Also published as: CN112604969A

Abstract

The invention relates to an automatic sorting and multi-station cutting processing technology after garlic cloves are cleaned, which comprises a cleaning process, a feeding process, a sorting process and a cutting process, wherein the garlic cloves in a tray are sorted by utilizing the centrifugal force generated by the rotation of the tray and matching with a sorting hole a, a sorting hole b and a sorting hole c which are arranged at the bottom of the tray, the sorted garlic cloves respectively fall into a corresponding blanking area a, a blanking area b and a blanking area c, and the garlic cloves are conveyed to a material tray from a blanking pipe by matching with a pushing mechanism; the rotating frame drives the material tray to rotate, the limiting mechanism is matched to drive the material tray to rotate in the rotating process, garlic cloves in the material tray are uniformly tiled in the material tray, then the material tray continuously rotates to a cutting station along with the rotating frame, power is provided by the air cylinder to drive the cutting mechanism to move downwards, and the garlic in the material tray is cut into sheets by the cutting knife; the invention solves the problem of garlic clove separation, and improves the garlic clove separation efficiency and garlic clove separation accuracy.

Description

Automatic sorting and multi-station cutting processing technology after garlic clove cleaning

Technical Field

The invention relates to the field of garlic processing, in particular to an automatic sorting and multi-station cutting processing technology after garlic cloves are cleaned.

Background

Along with the higher cognition on the nutritional value and the medicinal value of garlic, products produced by using garlic as a raw material are more and more popular, so the automation degree of garlic processing is gradually improved; when the garlic is processed, the split garlic needs to be cleaned, then the garlic cloves are sorted, and the garlic cloves are screened out to be used as materials of high-grade garlic products, and then the sorted garlic is subjected to slitting treatment and subsequent reprocessing; on the basis that the processing of present garlic still mainly stops workman cooperation machining again, and this efficiency that has seriously influenced garlic processing that workman's working strength is great, just need the workman to carry it to next step after one step of processing is accomplished to the garlic, especially mainly cut through the manual of workman when cutting the garlic clove after sorting again, current cutting equipment mostly can not combine sorting facilities to process the garlic clove in succession, and the efficiency of cutting is very low quality not to pass, the degree of automation of whole process is very low, and the complicated area of occupation of land of the most complicated operations of the equipment of present to garlic processing is very big, degree of automation is very low, and unsuitable processing of some miniplants.

The garlic onion hydraulic separator disclosed in the Chinese patent application No. CN201720445588.0 comprises a side output gearbox arranged on an agricultural machine, wherein the side output gearbox is connected with a gear pump through a universal coupling, an inlet of the gear pump is connected with an oil outlet of a hydraulic oil tank, an outlet of the gear pump is respectively connected with a separation mechanism and a feeding mechanism which are arranged on a tray, and the separation mechanism and the feeding mechanism are respectively connected with an oil return port of the hydraulic oil tank; the complicated actual work of this equipment structure produces the trouble easily, and it can not select separately the garlic clove of garlic, and this equipment can only realize selecting separately work and do not possess the washing and cut the part, and degree of automation is very low, and workman's intensity of labour will be improved greatly to lead to the machining efficiency greatly reduced of garlic clove.

Disclosure of Invention

Aiming at the defects of the prior art, the garlic cloves are cleaned by the cleaning part, then are sorted and collected according to the sizes of the garlic cloves by the rotary matching of the tray and the sorting holes a, b and c with different sizes formed at the bottom of the tray, then the sorted garlic cloves with larger sizes and better sold phases are conveyed to the material tray in the multi-station cutting part, and the garlic cloves in the material tray are tiled along with the rotation of the rotary frame, and then are cut into pieces by the cutting assembly, so that the subsequent processing is facilitated; this equipment structure is simple, and the operation of being convenient for should not break down, is provided with and washs, selects separately and cuts the step and has improved the holistic degree of automation of equipment, great reduction workman's intensity of labour, the part can be quick is cut to the multistation to carry out high efficiency and high-quality cutting with the garlic clove after selecting separately to solve the sorting problem of garlic clove, improved the sorting efficiency to garlic clove and the sorting accuracy of garlic clove.

Aiming at the technical problems, the technical scheme adopted by the invention is as follows:

the automatic sorting and multi-station cutting processing technology for the cleaned garlic cloves is characterized by comprising the following steps of:

step one, a cleaning procedure, namely cleaning garlic cloves in a water tank, conveying the garlic cloves to an output end through a conveying assembly on a conveying frame in the cleaning process, and performing secondary cleaning through a washing assembly when the garlic cloves are conveyed to the inclined surface of the conveying frame;

step two, a feeding process, namely, conveying the garlic cloves into a feeding box on the feeding frame by a conveying assembly, and conveying the garlic onto a tray through a feeding hole formed in the bottom of the feeding box and a feeding pipe;

step three, a sorting procedure, namely sorting the garlic cloves in the tray by utilizing the centrifugal force generated by the rotation of the tray and matching with a sorting hole a, a sorting hole b and a sorting hole c formed in the bottom of the tray, and then respectively dropping the sorted garlic cloves into a corresponding blanking area a, a blanking area b and a blanking area c and matching with a pushing mechanism to convey the garlic cloves from a blanking pipe to a material tray;

step four, the process of cutting, rotate and take the charging tray to rotate through the swivel mount, cooperate stop gear drive charging tray at the pivoted in-process and carry out the rotation for the even tiling of garlic clove in the charging tray is in the charging tray, then the charging tray continues to rotate to the station of cutting along with the swivel mount, provides power drive cutting mechanism downstream through the cylinder, cuts into the slice through the garlic in the slitting cutter with the charging tray.

Preferably, in the first step, the water in the washing assembly is from the water in the water tank, the water in the water tank is conveyed to the washing bracket through the water pipe a, the water pipe b and the water pump to wash the garlic cloves for the second time through the spray head, and the water after washing flows into the water tank again along the conveying assembly, so that the water is recycled, and the waste of water resources is greatly reduced.

Preferably, in the second step, the bottom surface of the upper bin is provided with an inclined surface which is inclined downwards, and the garlic cloves conveyed into the upper bin can automatically slide to the feeding port through the inclined surface.

Preferably, in the third step, the sorting holes a, b, c are sequentially formed along the bottom of the tray and radially outward of the axis thereof, and the size of the sorting hole a is smaller than that of the sorting hole b, and the size of the sorting hole c is larger than that of the sorting hole b.

Preferably, in the third step, the pushing mechanism is arranged at the bottom of the tray, when the tray rotates, the pushing mechanism is driven to rotate along the blanking area a, the blanking area b and the blanking area c synchronously, garlic cloves in the blanking area a and the blanking area b are pushed to the blanking port and fall into the corresponding receiving box in the rotating process, and the garlic cloves in the blanking area c are conveyed to the tray through the blanking pipe.

As a preferred choice, unloading district an, unloading district b, unloading district c form through the unloading frame that sets up on the workstation, just unloading district an, unloading district b, unloading district c correspond respectively and select separately hole an, select separately hole b, select separately hole c, the unloading frame with the tray is located same vertical axis.

Preferably, in the fourth step, the rotating frame is driven by the driving motor b to rotate, the material tray is rotatably arranged at the end of the rotating frame, when the rotating frame drives the material tray to rotate, the material tray is matched with the limiting mechanism to realize the rotation of the material tray, and the garlic cloves in the material tray are flatly spread in the material tray through centrifugal force.

Preferably, the limiting mechanism comprises a fixed block and a rack arranged on the side face of the fixed block along the rotating track of the rotating frame, a gear ring is arranged on the outer side face of the material tray along the circumferential direction of the outer side face of the material tray, and the gear ring and the rack are located on the same horizontal plane and are matched with each other.

Preferably, in the fourth step, the slitting mechanism comprises a round block arranged at the output end of the air cylinder and a plurality of cutting knives arranged at the bottom of the round block, and the outer dimensions of the round block and the cutting knives are matched with the outer dimension of the inner circle of the material tray.

Preferably, in the third step, the vibrating sleeve a and the vibrating sleeve b are respectively arranged in the sorting hole a and the sorting hole b, and the garlic cloves are prevented from being clamped in the sorting hole a and the sorting hole b due to the fact that the falling angles of the garlic cloves are not aligned or the garlic cloves are not clamped in the sorting hole a and the sorting hole b due to the vibration of the vibrating sleeve a and the vibrating sleeve b in the horizontal direction in the sorting process.

The invention has the beneficial effects that:

(1) the invention cleans garlic cloves by a cleaning part and then conveys the garlic cloves to a feeding component, the garlic cloves are conveyed to the central position in a tray in a sorting component by the feeding component, the tray is driven to rotate by the power provided by a driving motor, the sorting holes a, b and c with different sizes are arranged at the bottom of the tray in a matching way by utilizing the centrifugal force generated by the rotation of the tray, the garlic cloves can be prevented from being clamped in the sorting holes a and b in the sorting process by a vibration mechanism, the garlic cloves in a blanking area a and a blanking area b are respectively transferred to corresponding collecting boxes by the blanking component, the garlic cloves with larger size in the blanking area c are transferred to a material tray of a multi-station cutting part, and in the process of driving the material tray to rotate by the rotation of a rotating frame, the material tray is flatly paved by matching with a limiting mechanism and then the garlic cloves in the material tray are cut into sheets by the cutting component, the multi-station cutting part is provided with four stations of material receiving, tiling, cutting and blanking, and the working track is rotary so that the cutting efficiency is very high.

(2) The garlic clove separating and cutting device comprises a rotary frame, a gear ring, a limiting mechanism, a rack, a gear ring, a rack, a gear rack, a separating component and a cutting component, wherein the gear ring is arranged on the outer side wall of the material plate, the rack is arranged on the side surface of a fixing block of the limiting mechanism along the rotating track of the rotary frame, and when the material plate rotates to the limiting mechanism along with the rotary frame, the gear ring on the material plate is matched with the rack to perform relative motion so that the material plate rotates.

(3) The garlic clove sorting device comprises a tray, a sorting hole a, a sorting hole b and a sorting hole c, wherein the sorting hole a, the sorting hole b and the sorting hole c are sequentially arranged along the radial direction of an axis at the bottom of the tray, and the size of the sorting hole c is larger than that of the sorting hole b and that of the sorting hole a.

(4) The vibrating mechanism comprises a vibrating sleeve a and a vibrating sleeve b, a vibrating frame and a supporting sleeve, wherein the vibrating sleeve a and the vibrating sleeve b are respectively arranged in a sorting hole a and a sorting hole b through elastic pieces, the vibrating frame is arranged on the vibrating sleeve a and the vibrating sleeve b and can rotate along with a tray, the supporting sleeve is fixedly arranged on a workbench, the vibrating frame can rotate along with the tray and takes the supporting sleeve as a center during sorting, and in the rotating process, through mutual movement between a lug a and a lug b which are respectively arranged on the vibrating frame and the supporting sleeve, the vibrating frame horizontally vibrates to drive the vibrating sleeve a and the vibrating sleeve b to horizontally vibrate in the sorting hole a and the sorting hole b, so that garlic cloves are prevented from being clamped in the sorting hole a and the sorting hole b; the garlic cloves which are not provided with the vibration sleeves in the sorting holes c and have larger sizes can fall down certainly.

(5) The discharging frame and the workbench form a discharging area a, a discharging area b and a discharging area c which are respectively arranged corresponding to the sorting holes a, the sorting holes b and the sorting holes c, the sorted garlic cloves can fall from the sorting holes to the corresponding discharging areas to realize the concentration of the garlic cloves, and then the garlic cloves in the discharging areas are pushed down to the corresponding collecting boxes through the pushing mechanism rotating along with the tray to complete the collection of the garlic cloves.

(6) The opening arranged at the upper end of the feeding pipe is larger than the opening arranged at the lower end of the feeding pipe, so that the opening is smaller, the problem that the garlic cloves on the tray are too soon to be sorted to cause blockage and poor sorting effect due to too fast garlic clove feeding is solved.

In conclusion, the garlic clove separating machine has the advantages that the garlic clove separating machine is ingenious in structure, convenient to operate and not prone to malfunction, the steps of cleaning, separating and cutting are arranged, the automation degree of the whole garlic clove separating machine is improved, the labor intensity of workers is greatly reduced, the multi-station cutting part can rapidly cut the separated garlic cloves with high efficiency and high quality, the problem of garlic clove separating is solved, and the garlic clove separating efficiency and garlic clove separating accuracy are improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a schematic view of the overall structure of the present invention;

FIG. 3 is a schematic side view of a cleaning part according to the present invention;

FIG. 4 is a schematic view of the overall structure of the multi-station slitting part according to the invention;

FIG. 5 is a schematic side view of a multi-station slitting part according to the present invention;

FIG. 6 is a schematic view showing the structure of a sorting section in the present invention;

FIG. 7 is a schematic structural view of a blanking assembly of the present invention;

FIG. 8 is a schematic structural view of a vibration mechanism according to the present invention;

FIG. 9 is a structural schematic diagram of the structure of the seismic frame of the present invention;

FIG. 10 is a schematic structural view of a vibrating sheath a according to the present invention;

FIG. 11 is a schematic structural view of a vibration sleeve b according to the present invention;

FIG. 12 is a schematic structural view of a push-in structure according to the present invention;

FIG. 13 is a schematic view of the flushing assembly of the present invention;

FIG. 14 is a schematic structural view of a loading assembly according to the present invention;

FIG. 15 is a schematic view of a driving motor according to the present invention;

Detailed Description

The technical scheme in the embodiment of the invention is clearly and completely explained by combining the attached drawings.

Example one

As shown in fig. 1, a process for automatically sorting and multi-station cutting garlic cloves after cleaning is characterized by comprising the following steps:

step one, a cleaning procedure, namely cleaning garlic cloves in a water tank 11 and conveying the garlic cloves to an output end through a conveying assembly 13 on a conveying frame 12 in the cleaning process, and performing secondary cleaning through a washing assembly 14 when the garlic cloves are conveyed to the inclined surface of the conveying frame 12;

step two, a feeding process, in which the conveying assembly 13 conveys the garlic cloves into a feeding box 22 on a feeding frame 21, and the garlic is conveyed to a tray 351 through a feeding port 221 formed at the bottom of the feeding box 22 and a feeding pipe 23;

step three, a sorting process, namely sorting the garlic cloves in the tray 351 by utilizing the centrifugal force generated by the rotation of the tray 351 and matching with a sorting hole a3511, a sorting hole b3512 and a sorting hole c3513 formed in the bottom of the tray 351, then respectively dropping the sorted garlic cloves into a corresponding blanking area a3611, a blanking area b3612 and a blanking area c3613, and matching with a pushing mechanism 362 to convey the garlic cloves from the blanking pipe 37 to the material tray 44;

step four, the slitting process rotates through the rotating frame 42 and drives the material tray 44 to rotate, the material tray 44 is driven to rotate in the rotating process by matching with the limiting mechanism 45, the garlic cloves in the material tray 44 are uniformly spread in the material tray 44, then the material tray 44 continuously rotates to a slitting station along with the rotating frame 42, power is provided through the air cylinder 463 to drive the slitting mechanism 464 to move downwards, and the garlic in the material tray 44 is slit into sheets through the cutting knife 4642.

In the first step, as shown in fig. 2, water in the washing assembly 14 is supplied from the water in the water tank 11, the water in the water tank 11 is conveyed to the washing support 141 through the water pipe a145, the water pipe b146 and the water pump 144, and the garlic cloves are washed by the spray head 143 for the second time, and the washed water flows into the water tank 11 again along the conveying assembly 13, so that the water is recycled, and the waste of water resources is greatly reduced.

In the second step, as shown in fig. 14, the bottom surface of the upper bin 22 is provided with a slope surface inclined downwards, and the garlic cloves conveyed into the upper bin 22 can automatically slide down to the feeding opening 221 through the slope surface.

As shown in fig. 6, in the third step, the sorting holes a3511, b3512 and c3513 are sequentially opened along the bottom of the tray 351 and the radial direction of the axis thereof, and the size of the sorting hole a3511 is smaller than that of the sorting hole b3512, and the size of the sorting hole c3513 is larger than that of the sorting hole b 3512.

As shown in fig. 6 and 7, in the third step, the pushing mechanism 362 is disposed at the bottom of the tray 351, when the tray 351 rotates, the pushing mechanism 362 is synchronously driven to rotate along the blanking areas a3611, b3612 and c3613, and the garlic cloves in the blanking areas a3611 and b3612 are pushed to the blanking port 363 and fall into the corresponding receiving box 364 during the rotation, and the garlic cloves in the blanking area c3613 are conveyed to the tray 44 through the blanking pipe 37.

As shown in fig. 7, the blanking region a3611, the blanking region b3612, and the blanking region c3613 are formed by a blanking frame 361 disposed on the working table 32, the blanking region a3611, the blanking region b3612, and the blanking region c3613 respectively correspond to the sorting holes a3511, the sorting holes b3512, and the sorting holes c3513, and the blanking frame 361 and the tray 351 are located on the same vertical axis.

In the fourth step, as shown in fig. 5, the rotating frame 42 is driven by the driving motor b43 to rotate, the material tray 44 is rotatably disposed at the end of the rotating frame 42, when the rotating frame 42 drives the material tray 44 to rotate, the material tray 44 is matched with the limiting mechanism 45 to realize the rotation of the material tray 44, and the garlic cloves in the material tray 44 are flatly spread in the material tray 44 by centrifugal force.

As shown in fig. 4, the limiting mechanism 45 includes a fixed block 451 and a rack 452 disposed on a side surface of the fixed block 451 along a rotation track of the rotating frame 42, a gear ring 441 is disposed on an outer side surface of the tray 44 along a circumferential direction thereof, and the gear ring 441 and the rack 452 are located on a same horizontal plane and are engaged with each other.

As shown in fig. 4 and 5, in the fourth step, the dividing mechanism 464 includes a round block 4641 disposed at the output end of the cylinder 463, and a plurality of cutting blades 4642 disposed at the bottom of the round block 4641, wherein the outer dimensions of the round block 4641 and the cutting blades 4642 are matched with the outer dimension of the inner circle of the tray 44.

In the third step, as shown in fig. 6 and 8, a vibrating sleeve a4522 and a vibrating sleeve b4523 are further arranged in the sorting hole a3511 and the sorting hole b3512 respectively, and the garlic cloves are prevented from being stuck in the sorting hole a3511 and the sorting hole b3512 due to the fact that the vibrating sleeve a4522 and the vibrating sleeve b4523 vibrate in the horizontal direction in the sorting process.

As shown in fig. 2 to 15, the present invention provides an automatic sorting and multi-station cutting process after garlic clove cleaning, which comprises:

the washing device comprises a washing part 1, wherein the washing part 1 comprises a water tank 11, a conveying frame 12 arranged in the water tank 11, a conveying assembly 13 arranged at the lower end part of the conveying frame 12, and a washing assembly 14 arranged on the conveying frame 12, and one end of the conveying frame 12 is provided with an output end 121;

the feeding assembly 2 is positioned at the output end 121 of the cleaning part 1, and comprises a feeding frame 21, a feeding box 22 arranged on the feeding frame 21, and a feeding pipe 23 arranged at the bottom of the feeding box 22, wherein the bottom surface of the feeding box 22 is provided with a downward inclined plane, and the bottom surface of the feeding box 22 is also provided with a feeding port 221 communicated with the upper end of the feeding pipe 23;

the sorting part 3 is arranged at one end of the feeding assembly 2 and below the feeding pipe 23, and comprises a supporting table 31, a workbench 32 arranged on the supporting table 31, a driving shaft 33 rotatably arranged on the workbench 32, a driving motor a34 arranged at the bottom of the workbench 32 and arranged at one end of the driving shaft 33, a sorting assembly 35 arranged on the driving shaft 33, and a discharging assembly 36 arranged below the sorting assembly 35 and arranged on the workbench 32;

part 4 is cut to multistation, part 4 is cut to multistation sets up sorting part 3's one end, and it includes support frame 41, sets up swivel mount 42, the setting on the support frame 41 is in support frame 41 bottom drive the driving motor b43 of swivel mount 42, follow the equidistance setting of the circumferencial direction of swivel mount 42 footpath is in the charging tray 44, the setting of swivel mount 42 tip are in stop gear 45 and the relative of swivel mount 42 one side sorting part 3 sets up the subassembly 46 of cutting of the support frame 41 other end, charging tray 44 rotates and sets up on the swivel mount 42, feed inlet 311 has been seted up at the top of brace table 31, charging tray 44 is located the below of feed inlet 311 and along with the rotation of swivel mount 42 respectively with charging tray 44 is located the ascending same axis of vertical side.

Further, as shown in fig. 4 and 5, the limiting mechanism 45 includes a fixing block 451 and a rack 452 disposed along the rotation track of the rotating frame 42 on the side of the fixing block 451, the outer side surface of the tray 44 is provided with a gear ring 441 along the circumferential direction thereof, the gear ring 441 and the rack 452 are located on the same horizontal plane and are matched with each other, when the tray 44 rotates to the limiting mechanism 45 along with the rotating frame 42, the gear ring 441 on the tray 44 will cooperate with the rack 452 to perform relative motion so as to enable the tray 44 to rotate, so that the garlic cloves in the tray 44 will start to uniformly spread outwards under the action of centrifugal force, thereby facilitating the garlic clove cutting process of the cutting assembly 46.

Further, as shown in fig. 4 and 5, the slitting assembly 46 comprises a mounting frame 461, a mounting plate 462 located above the tray 44 and horizontally arranged at the upper end of the mounting frame 461, a cylinder 463 vertically arranged on the mounting plate 462, an output end 121 of the cylinder 463 is arranged downwards and penetrates through the mounting plate 462, and a slitting mechanism 464 located between the mounting plate 462 and the tray 44; the splitting mechanism 464 comprises a round block 4641 arranged at the output end 121 of the cylinder 463, and a plurality of cutting blades 4642 arranged at the bottom of the round block 4641, when the material tray 44 moves to the splitting assembly 46, the splitting mechanism 464 is driven by the cylinder 463 to move downwards to split garlic cloves in the material tray 44 into slices through the cutting blades 4642.

Further, as shown in fig. 4 and 5, the bottom of the mounting frame 461 is further provided with a supporting block 4611, the top surface of the supporting block 4611 is located on the same horizontal plane as the bottom surface of the rotating frame 42, so that when the splitting mechanism 464 splits the garlic cloves in the material tray 44, the supporting block 4611 can reduce a part of downward pressure from the splitting mechanism 464 for the end of the rotating frame 42, and increase the service life of the rotating frame 42; the outer dimensions of the round block 4641 and the cutting knife 4642 are matched with the outer dimension of the inner circle of the material tray 44, so that the cutting mechanism 464 can reach the bottommost part of the material tray 44 to cut garlic cloves more thoroughly when moving downwards for cutting, the axis of the cutting mechanism 464 in the vertical direction is respectively on the same axis with the axis of the material tray 44 in the vertical direction along with the rotation of the rotating frame 42, the cutting mechanism 464 and the material tray 44 are on the same vertical axis when cutting, and the cutting mechanism 464 can accurately enter the material tray 44 when cutting downwards.

Further, as shown in fig. 6, the sorting assembly 35 includes a tray 351, a plurality of sorting holes a3511, a sorting hole b3512 and a sorting hole c3513 are sequentially opened at the bottom of the tray 351 along the circumferential direction of the tray 351 downward and radially outward along the axis of the tray, the size of the sorting hole a3511 is smaller than that of the sorting hole b3512, the size of the sorting hole c3513 is larger than that of the sorting hole b3512, and the center position of the bottom of the tray 351 is set to be a plane and corresponds to the lower end of the feeding pipe 23; the sorting holes a3511, the sorting holes b3512 and the sorting holes c3513 are respectively formed in a circle along the circumferential direction of the bottom of the tray 351, multiple layers are formed along the radial direction of the shaft of the tray 351, the sorting holes are matched with the centrifugal force when the tray 351 rotates, the small garlic cloves firstly fall from the sorting holes a3511, the garlic cloves larger than the sorting holes a3511 in size can move outwards under the action of the centrifugal force, and if the garlic cloves are proper in size to the sorting holes b3512, the garlic cloves fall through the sorting holes b3512, otherwise, the garlic cloves continuously move to the sorting holes c3513 and then fall, and sorting is carried out according to the size of the garlic cloves through the mode.

Further, as shown in fig. 7, 8, 10, and 11, the sorting assembly 35 further includes a vibration mechanism 352, the vibration mechanism 352 includes a vibration sleeve a3522 and a vibration sleeve b3523 respectively disposed in the sorting hole a3511 and the sorting hole b3512 through an elastic member 3521, a vibration frame 3525 disposed at lower ends of the vibration sleeve a3522 and the vibration sleeve b3523 through a connecting rod 3524, and a support sleeve 3526 disposed on the table 32 in a circumferential direction of the driving shaft 33, axes of the support sleeve 3526, the driving shaft 33, and the vibration frame 3525 in a vertical direction are located on the same axis, the vibration frame 3525 rotates with the tray and is centered on the support sleeve 3526 at the time of sorting, and the vibration frame 3525 vibrates horizontally by mutual movement between the protrusions a35251 and the protrusions 35b 262 respectively disposed on the vibration frame 3525 and the support sleeve 3526 during rotation, so that the vibration frame 3525 vibrates horizontally to bring the vibration sleeve a3522 and the vibration sleeve 3523 horizontally in the sorting hole a3511 and the sorting hole 3512, the garlic cloves are prevented from being clamped in the sorting hole a3511 and the sorting hole b 3512; the sorting hole c3513 is not provided with a vibration sleeve, and garlic cloves with larger size arranged in the sorting hole c3513 can fall off certainly; one end of the elastic member 3521 is disposed on the inner walls of the sorting hole a3511 and the sorting hole b3512, and the other end thereof is disposed on the outer side surfaces of the vibration sleeve a3522 and the vibration sleeve b 3523; the upper end of the connecting rod 3524 is arranged on the outer side surfaces of the vibration sleeve a3522 and the vibration sleeve b3523, and the bottom of the connecting rod is arranged at the top of the vibration frame 3525; the diameter sizes of the vibration sleeve a3522 and the vibration sleeve b3523 are respectively matched with the diameter sizes of the sorting hole a3511 and the sorting hole b3512, so that the vibration amplitude of the vibration sleeve a3522 and the vibration amplitude of the vibration sleeve b3523 are larger and better.

Further, as shown in fig. 10 and 11, a circle of bosses 3527 are arranged at the tops of the vibrating sleeve a3522 and the vibrating sleeve b3523 radially outwards along the axis of the vibrating sleeve a3522 and the vibrating sleeve b 3523; the inner wall of the inner circle on the vibration frame 3525 is provided with a plurality of lugs a35251 at equal intervals along the circumferential direction, the outer side of the cylinder wall of the support sleeve 3526 is provided with a limiting block 35261 along the circumferential direction, the outer side of the limiting block 35261 is provided with a plurality of lugs b35262 at equal intervals along the circumferential direction, the lugs b35262 and the lugs a35251 are arranged on the same horizontal plane, the number of the lugs b35262 and the lugs a35251 cannot be equal, the support sleeve 3526 is fixed, the vibration frame 3525 rotates, the distance between two vertexes of the lugs a 251 and the lugs b35262 is negative, so that vibration in the horizontal direction is generated when the lugs a35251 and the lugs b35262 contact in the rotating process, the vibration sleeve 3522 and the vibration sleeve 3523 are synchronously driven to horizontally by matching with the elastic piece 3521, when garlic cloves transversely clamped in the sorting holes or garlic cloves with larger sizes are clamped in the sorting holes with small sizes, the garlic cloves stuck can be moved out of the sorting holes in a vibrating way by the vibration of the vibrating sleeve a3522 and the vibrating sleeve b3523, so that the garlic cloves can be sorted from a new garlic clove sorting hole.

Further, as shown in fig. 6 and 7, the blanking assembly 36 includes a blanking frame 361 disposed on the working table 32, and a plurality of pushing mechanisms 362, a blanking area a3611, a blanking area b3612, and a blanking area c3613 are respectively formed between the blanking frame 361 and the working table 32, and the blanking area a3611, the blanking area b3612, and the blanking area c3613 respectively correspond to the sorting holes a3511, the sorting holes b3512, and the sorting holes c3513, the blanking area a3611, the blanking area b3612, and the blanking area c3613 are in the shape of an annular groove, so that garlic cloves falling from the sorting holes a3511, the sorting holes b3512, and the sorting holes c3513 can be respectively located, the working table 32 is further provided with blanking ports 363 respectively disposed in the blanking areas a3611, the blanking areas b3612, and the blanking areas c3613, the blanking ports 363 of the blanking areas a blanking port 364 are disposed at the bottom of the blanking port 363 corresponding to the blanking areas a3611 and b3612, and the blanking port 3637 is communicated with the blanking port 363, the function of the blanking pipe 37 is to convey the comparatively good garlic cloves of larger size in the blanking area c3613 to the tray 44, and then to lay flat, cut into pieces, and blank.

Further, as shown in fig. 6 and 12, the pushing mechanism 362 is respectively disposed in the blanking area a3611, the blanking area b3612, and the blanking area c3613, and includes a supporting rod 3621 disposed at the bottom of the tray 351, and a pushing block 3622 disposed at the bottom of the supporting rod 3621, the bottom of the pushing block 3622 contacts with the top surface of the workbench 32, the length of the pushing block 3622 is matched with the width of the blanking area a3611, the blanking area b3612, and the blanking area c3613, and the pushing mechanism 362 is used for respectively pushing the garlic falling into the blanking areas from the sorting holes to the blanking ports 363 disposed in different blanking areas, and then falling into the corresponding material receiving boxes 364 from the blanking ports 363.

Further, as shown in fig. 2 and 13, the washing assembly 14 includes washing brackets 141 symmetrically disposed at both sides of the conveying frame 12, a plurality of mounting pipes 142 disposed on the inner wall of the washing brackets 141 along the length direction thereof, spray heads 143 disposed on the mounting pipes 142 along the length direction of the mounting pipes 142 at equal intervals, and a water pump 144 disposed at one side of the water tank 11, wherein one side of the washing brackets 141 is provided with a water pipe a145, one side of the water tank 11 is provided with a water pipe b146, the water pipe a145 and the water pipe b146 are respectively communicated with the water pump 144, the water in the water tank 11 is delivered into the washing brackets 141 through the water pump 144 and the water pipe a145 and the water pipe b146 and then into the respective mounting pipes 142, and then the water is sprayed toward the garlic cloves being delivered through the spray heads 143, so that the garlic cloves after being washed in the water tank 11 are washed again by the spray heads 143 to make the garlic cloves more clean, the cleaned water can enter the water tank 11 again, so that the purpose of recycling is achieved, the waste of water resources is greatly reduced, and the processing cost is reduced.

Further, as shown in fig. 3, the conveying assembly 13 includes driving rollers 131 disposed at both ends of the conveying frame 12, a conveying mechanism 132 disposed on the driving rollers 131, direction-changing wheels 133 disposed at the direction-changing positions of the conveying mechanism 132 and symmetrically disposed at both sides of the conveying frame 12, and the direction of the conveying mechanism 132 is changed by the direction-changing wheels 133 according to the position of the conveying frame 12 where the appearance has an inclined surface, the surface of the conveying mechanism 132 is provided with a plurality of dividing plates 1321 along the length direction thereof, the dividing plates 1321 are used for conveying garlic cloves along the inclined surface of the conveying frame 12 to prevent the garlic cloves from falling off, and the conveying mechanism 132 is not much described again for the prior conveying technology.

The working process is as follows: firstly, the device is started, garlic is poured into the water tank 11 for cleaning, and is conveyed by the conveying assembly 13 arranged on the conveying frame 12, the garlic is cleaned for the second time by the washing assembly 14 when reaching the inclined plane along the conveying assembly 13, then the garlic is conveyed into the upper bin 22 by the conveying assembly 13 and is conveyed into the tray 351 along the inclined plane in the upper bin 22 and the feeding pipe 23, then the tray 351 is driven to rotate by the power provided by the driving motor, the garlic moves outwards along the axial diameter of the tray 351 by using the centrifugal force generated by the rotation of the tray 351, the smaller garlic cloves firstly fall from the sorting hole a3511 in the moving process, the garlic cloves with the size larger than the sorting hole a3511 continue to move outwards under the action of the centrifugal force, the garlic cloves with the size larger than the sorting hole b3512 continue to fall through the sorting hole b3512 if the garlic cloves with the size larger than the sorting hole b 3513, and otherwise the garlic cloves continue to fall after moving to the sorting hole c3513 under the action of the centrifugal force, in the sorting process, the vibration rack 3525 horizontally vibrates to drive the vibration sleeve a3522 and the vibration sleeve b3523 to horizontally vibrate in the sorting hole a3511 and the sorting hole b3512, so that garlic cloves are prevented from being clamped in the sorting hole a3511 and the sorting hole b 3512; then the garlic with different sizes selected by the sorting holes a3511, b3512 and c3513 respectively falls into the corresponding blanking area a3611, b3612 and c3613, then the garlic cloves in the blanking area a3611 and b3612 are pushed into the corresponding receiving box 364 through the pushing mechanism 362 of the tray 351, the collection of the garlic cloves is completed, the garlic with larger size and better quality in the blanking area c3613 is conveyed into the tray 44 of the multi-station splitting part 4 through the blanking pipe 37, then the driving motor b43 provides power to drive the rotating frame 42 to rotate and drive the tray 44 to rotate, when the tray 44 rotates to the limiting mechanism 45 along with the rotating frame 42, the gear ring 441 on the tray 44 performs relative motion with the rack 452 to enable the tray 44 to rotate, the garlic cloves in the tray 44 are evenly spread in the tray 44 outwards under the action of centrifugal force, then the charging tray 44 continues to rotate to the slitting station along with the rotating frame 42, the slitting mechanism 464 is driven to move downwards by the power supplied by the air cylinder 463, the garlic in the charging tray 44 is slit into sheets by the slitting knife, and then the garlic is discharged by rotating to a next station through the rotating frame 42.

In the present invention, it is to be understood that: the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in an orientation or positional relationship indicated in the drawings for convenience and simplicity of description only and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art can be made without departing from the technical spirit of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The automatic sorting and multi-station cutting processing technology for the cleaned garlic cloves is characterized by comprising the following steps of:

step one, a cleaning procedure, namely cleaning garlic cloves in a water tank (11), conveying the garlic cloves to an output end through a conveying assembly (13) on a conveying frame (12) in the cleaning process, and performing secondary cleaning through a washing assembly (14) when the garlic cloves are conveyed to the inclined surface of the conveying frame (12);

step two, a feeding process, namely, conveying garlic cloves into a feeding box (22) on a feeding frame (21) by a conveying assembly (13), and conveying the garlic onto a tray (351) through a feeding hole (221) formed in the bottom of the feeding box (22) and a feeding pipe (23);

step three, a sorting process, namely sorting the garlic cloves in the tray (351) by utilizing the centrifugal force generated by the rotation of the tray (351) and matching with a sorting hole a (3511), a sorting hole b (3512) and a sorting hole c (3513) formed in the bottom of the tray (351), then respectively dropping the sorted garlic cloves into a corresponding blanking area a (3611), a blanking area b (3612) and a blanking area c (3613), and matching with a pushing mechanism (362) to convey the garlic cloves from the blanking pipe (37) to the material tray (44);

step four, in the slitting process, the rotating frame (42) rotates and drives the material tray (44) to rotate, the limiting mechanism (45) is matched to drive the material tray (44) to rotate in the rotating process, garlic cloves in the material tray (44) are uniformly spread in the material tray (44), then the material tray (44) continues to rotate to a slitting station along with the rotating frame (42), the slitting mechanism (464) driven by power provided by the air cylinder (463) moves downwards, and the garlic in the material tray (44) is slit into slices by the cutting knife (4642);

in the third step, the blanking region a (3611), the blanking region b (3612) and the blanking region c (3613) are formed by a blanking frame (361) arranged on a workbench (32), the blanking region a (3611), the blanking region b (3612) and the blanking region c (3613) respectively correspond to the sorting hole a (3511), the sorting hole b (3512) and the sorting hole c (3513), and the blanking frame (361) and the tray (351) are located on the same vertical axis;

the driving shaft (33) is rotationally arranged on the workbench (32); a sorting assembly (35) is disposed on the drive shaft (33); the sorting assembly (35) comprises a tray (351);

a vibration sleeve a (3522) and a vibration sleeve b (3523) are respectively arranged in the sorting hole a (3511) and the sorting hole b (3512) of the tray (351);

the vibration sleeve a (3522) and the vibration sleeve b (3523) are respectively arranged at the sorting hole a (3511) and the sorting hole b (3512) through an elastic piece (3521), the vibration frame (3525) is arranged at the lower end parts of the vibration sleeve a (3522) and the vibration frame b (3523) through a connecting rod (3524), a supporting sleeve (3526) is arranged on the workbench (32) along the circumferential direction of a driving shaft (33), and the vertical axes of the supporting sleeve (3526), the driving shaft (33) and the vibration frame (3525) are positioned on the same axis;

the tops of the vibration sleeve a (3522) and the vibration sleeve b (3523) are provided with a circle of bosses (3527) along the axial direction; a plurality of bumps a (35251) are arranged on the inner wall of the inner circle on the vibration frame (3525) at equal intervals along the circumferential direction, a limiting block (35261) is arranged on the outer side of the cylinder wall of the supporting sleeve 3526 along the circumferential direction, a plurality of bumps b (35262) are arranged on the outer side surface of the limiting block (35261) at equal intervals along the circumferential direction, the bumps b (35262) and the bumps a (35251) are arranged on the same horizontal plane, and the number of the bumps b (35262) and the bumps a (35251) cannot be equal;

the vibration of the vibration sleeve a (3522) and the vibration sleeve b (3523) in the horizontal direction is realized through the mutual movement of the lug a (35251) and the lug b (35262) arranged on the vibration frame (3525) and the supporting sleeve (3526) in the sorting process, and the garlic cloves are prevented from being clamped in the sorting hole a (3511) and the sorting hole b (3512) due to the fact that the falling angles are not right or the sizes are not right.

2. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 1, which is characterized in that:

in the first step, water in the washing assembly (14) comes from water in the water tank (11), the water in the water tank (11) is conveyed to the washing bracket (141) through the water pipe a (145), the water pipe b (146) and the water pump (144) to carry out secondary washing on the garlic cloves through the spray head (143), and the washed water flows into the water tank (11) again along the conveying assembly (13), so that the water is recycled, and the waste of water resources is greatly reduced.

3. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 1, which is characterized in that:

in the second step, the bottom surface of the upper feed box (22) is provided with a slope surface which inclines downwards, and the garlic cloves conveyed into the upper feed box (22) can automatically slide to the feed opening (221) through the slope surface.

4. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 1, which is characterized in that:

in the third step, the sorting holes a (3511), b (3512) and c (3513) are sequentially formed along the bottom of the tray (351) and the radial direction of the axis of the tray, the size of the sorting hole a (3511) is smaller than that of the sorting hole b (3512), and the size of the sorting hole c (3513) is larger than that of the sorting hole b (3512).

5. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 1, which is characterized in that:

in the third step, the pushing mechanism (362) is arranged at the bottom of the tray (351), when the tray (351) rotates, the pushing mechanism (362) is synchronously driven to rotate along the blanking areas a (3611), b (3612) and c (3613), garlic cloves in the blanking areas a (3611) and b (3612) are pushed to the blanking port (363) and fall into the corresponding receiving box (364) in the rotating process, and the garlic cloves in the blanking area c (3613) are conveyed to the tray (44) through the blanking pipe (37).

6. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 1, which is characterized in that:

in the fourth step, the rotating frame (42) is driven by the driving motor b (43) to rotate, the material tray (44) is rotatably arranged at the end part of the rotating frame (42), when the rotating frame (42) drives the material tray (44) to rotate, the material tray (44) is matched with the limiting mechanism (45) to realize the rotation of the material tray (44), and the garlic cloves in the material tray (44) are flatly spread in the material tray (44) through centrifugal force.

7. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 6, which is characterized in that:

stop gear (45) include fixed block (451) and follow swivel mount (42) rotation orbit sets up rack (452) of fixed block (451) side, the lateral surface of charging tray (44) is provided with ring gear (441) along its circumferencial direction, ring gear (441) and rack (452) are located same horizontal plane and cooperate each other.

8. The automatic sorting and multi-station cutting processing technology for cleaned garlic cloves according to claim 1, which is characterized in that:

in the fourth step, the splitting mechanism (464) comprises a round block (4641) arranged at the output end of the cylinder (463) and a plurality of cutting knives (4642) arranged at the bottom of the round block (4641), and the outer dimensions of the round block (4641) and the cutting knives (4642) are matched with the outer dimension of the inner circle of the material tray (44).