CN112602456B - Fresh corn peeling flotation machine for corn juice production and corn juice-containing fruit juice production method - Google Patents
Fresh corn peeling flotation machine for corn juice production and corn juice-containing fruit juice production method Download PDFInfo
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- CN112602456B CN112602456B CN202011401215.6A CN202011401215A CN112602456B CN 112602456 B CN112602456 B CN 112602456B CN 202011401215 A CN202011401215 A CN 202011401215A CN 112602456 B CN112602456 B CN 112602456B
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/02—Harvesting of standing crops of maize, i.e. kernel harvesting
- A01D45/021—Cornheaders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a fresh corn peeling flotation machine for corn juice production, which comprises a protective shell, an inclined material guide plate, a clamping mechanism, a cutting mechanism, an air blower, a bract pusher and a corn pusher. Through the section reduce gradually positive cutting fixed slot and anti-cutting fixed slot fix the maize, make the cutting process effectively go on, drive the high-speed bottom of rotating the bright maize of cutting knife through the cutting motor alone and cut, make the cutting of cutting knife can not receive the influence of the motion of whole cutterbar and carry out effectual cutting, strengthen the flotation effect, through setting up wedge-shaped drainage diaphragm, wedge-shaped drainage diaphragm can effectively reduce the resistance that meets in the corresponding slurcam motion process, and because the effect in drainage hole and drainage groove effectively reduces the resistance of the water that receives in the motion process, and then can effectively reduce the power of the motor that corresponds, effectual energy saving.
Description
Technical Field
The invention relates to the technical field of corn processing, in particular to a fresh corn peeling flotation machine for corn juice production.
Background
The corn juice is rich in more than 30 nutrient substances which are necessary for human bodies and are not easy to synthesize. Such as iron, calcium, selenium, zinc, potassium, magnesium, manganese, phosphorus, glutathione, glucose, amino acids, etc. The main characteristics are as follows: the product has effects of improving brain cell activity, improving memory, promoting growth and development, enhancing beneficial bacteria, inhibiting harmful bacteria, preventing cell aging, delaying aging, and preventing and resisting cancer. The corn juice is a nutritional health-care beverage taking corn as a main raw material, has simple production process, low cost and fragrant and delicious flavor, is suitable for men and women, old and young, and has great market potential.
The production of the corn juice needs to use fresh corns for squeezing, liquid endosperm in corn germs is squeezed out and then is subjected to deep processing to prepare common corn juice drinks on the market, and before the corn is squeezed and juiced, the peeling operation of the fresh corn cannot be suitable for the peeling operation of a common corn peeling machine due to the fact that the fresh corn is rich in a large amount of moisture. In the prior art, for example, patent document CN203505106U discloses an improved peeling mechanism for a corn peeling machine, which discloses that corn is peeled by a plurality of roller sets 6, in such a way that not only corn kernels are easily damaged, but also skins of fresh corn are not easily peeled off, and in order to solve the above problems, a fresh corn peeling flotation machine for corn juice production is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides the fresh corn peeling flotation machine for producing the corn juice, which has the advantages of no need of manual peeling operation, thorough separation, high separation efficiency and the like, and solves the problems of corn kernel damage and incomplete peeling.
(II) technical scheme
In order to solve the technical problems, the invention provides the following technical scheme: the fresh corn peeling flotation machine for producing corn juice comprises a protective shell and an air blower, wherein an inclined guide plate is arranged at the top end of one end inside the protective shell, a clamping mechanism is arranged at one end, away from the protective shell, of the inclined guide plate, a cutting mechanism is arranged above the clamping mechanism, the clamping mechanism comprises a fixed clamping plate, a movable clamping plate, a spring piston, a movable push plate and a push plate motor, one side of the fixed clamping plate is welded and fixed on the inclined guide plate, a plurality of tangential cutting fixing grooves are formed in one side, close to the movable clamping plate, of the fixed clamping plate, a plurality of reverse cutting fixing grooves are formed in one side, close to the fixed clamping plate, of the movable clamping plate, a plurality of piston mounting columns are arranged on one side, away from the fixed clamping plate, of the movable clamping plate, the piston mounting columns are hollow semi-closed columns, and spring pistons are arranged inside the piston mounting columns, spring piston comprises piston rod, spacing dish and buffer spring, the one end and the activity push pedal welded fastening of spacing dish are kept away from to the piston rod, one side that spring piston was kept away from to the activity push pedal is provided with the internal thread erection column, the internal thread erection column outside is provided with a plurality of strengthening ribs, internal thread hole has been seted up to internal thread erection column central authorities, push pedal motor one side is provided with drive screw, threaded hole portion including drive screw's one end runs through the setting.
Preferably, the top end of the forward cutting fixing groove is a semi-cylindrical groove with a semicircular section, the bottom end of the forward cutting fixing groove is a semi-circular table groove with a gradually reduced section, the reverse cutting fixing groove and the tangent cutting fixing groove are identical in size and shape, and the reverse cutting fixing groove and the tangent cutting fixing groove are in one-to-one correspondence.
Preferably, cutting mechanism is including installation fixed plate, rack mounting panel, rack driver, cutterbar, the spacing groove has been seted up to installation fixed plate central authorities, installation fixed plate top is provided with the fixed plate, fixed plate top and the inside top welded fastening of protecting sheathing, welded fastening between fixed plate bottom and the rack mounting panel, the inside movable mounting of rack mounting panel has the rack, the rack driver includes rack driving motor and drive gear, the cutterbar is including cutting motor, cutting loop bar, cutting pivot, be connected through the bearing rotation between cutting loop bar and the cutting pivot, cutting loop bar bottom is provided with driven gear, cutting pivot bottom mounting is provided with the cutting knife.
Preferably, the driving motor drives the driving gear to rotate, the driving gear rotates to drive the rack to rotate, the rack rotates to drive the cutter to move in the limiting groove, and the cutting motor drives the cutting knife to rotate through the cutting rotating shaft.
Preferably, protective housing top one end is provided with the feed inlet, protective housing openly one end is provided with the bract egress opening, the one end from the top down that the bract egress opening was kept away from to protective housing has set gradually water inlet and outlet, one side bottom that protective housing is close to the feed inlet is provided with the maize egress opening, protective housing keeps away from one side central authorities that the maize egress opening was seted up to the air-blower mounting groove, the inside division board that is provided with of protective housing, the intercommunication mouth has been seted up on the division board top, the intercommunication mouth sets up under fixture.
Preferably, one end of the inclined guide plate is fixedly welded to the top end of one end, close to the feeding hole, in the protective shell, an included angle of 30 degrees is formed between the inclined guide plate and the horizontal plane, a plurality of guide grooves are formed in the upper surface of the inclined guide plate, and the guide grooves correspond to the tangent cutting fixing grooves one to one.
Preferably, air-blower mounting groove internally mounted is fixed with the air-blower, the air-blower includes fan mounting panel and a plurality of fan, a plurality of fan mounting grooves have been seted up on the fan mounting panel, the inside fan that all installs of fan mounting groove, the fan mounting groove is close to the inside isolation guard plate that all is provided with of one end of air-blower surface.
Preferably, the inside one end of keeping away from the air-blower mounting groove of protecting sheathing is provided with the bract impeller, the bract impeller includes vertical motor, vertical screw rod and bract slurcam, vertical motor drive vertical screw rod rotates, bract slurcam one side is provided with vertical screw rod mounting hole, vertical screw rod runs through to be set up inside vertical screw rod mounting hole.
Preferably, the inside bottom of protecting sheathing is provided with the maize impeller, the maize impeller includes horizontal motor, horizontal screw rod, transverse positioning pole and maize pushing plate, horizontal motor drive horizontal screw rod rotates, maize pushing plate one side is provided with horizontal screw rod mounting hole, the maize pushing plate is kept away from one side of horizontal screw rod mounting hole and is provided with the transverse positioning pole mounting hole, horizontal screw rod runs through the setting inside horizontal screw rod mounting hole, the transverse positioning pole runs through the setting inside transverse positioning pole mounting hole.
Preferably, the bottom ends of the bract push plate and the corn push plate are both provided with a water filtering transverse plate, the water filtering transverse plate is of a wedge-shaped structure, the upper surface of the water filtering transverse plate is provided with a plurality of water filtering holes, and the bottom ends of the bract push plate and the corn push plate are both provided with a plurality of water filtering grooves.
A method for producing fruit juice containing corn juice comprises the step of arranging the fresh corn peeling flotation machine for producing the corn juice.
(III) advantageous effects
Compared with the prior art, the invention provides a fresh corn peeling flotation machine for corn juice production, which has the following beneficial effects:
1. this kind of a flotation device is peeld to bright maize for production of corn juice, send into the middle of tangent cutting fixed slot and the anti-cutting fixed slot that corresponds with the baffle box respectively with bright maize through a plurality of baffle box that sets up on it through setting up the slope stock guide, guarantee only a maize in the middle of every tangent cutting fixed slot and the anti-cutting fixed slot when cutting the tail end of maize, reduce the interference to cutting process, and the cross-section of tangent cutting fixed slot and anti-cutting fixed slot bottom reduces gradually, make the maize stably fixed between tangent cutting fixed slot and anti-cutting fixed slot, make cutting process effectively go on.
2. This kind of a flotation machine is peeld to bright maize for maize juice production, make drive gear rotate and drive the rack and move on the rack mounting panel through setting up driving motor, and drive whole cutterbar through rack motion in the motion of spacing groove, the motion of cutterbar in the spacing groove can be controlled through control driving motor's motion, and because the cutting motor drives the high-speed rotation of cutting knife through the cutting pivot alone and cuts the bottom of bright maize, make the cutting of cutting knife can not receive the influence of the motion of whole cutterbar, can effectually cut off the connection between maize bud and the maize main part, strengthen the effect of separation and sorting between maize bud and the maize main part among the flotation process.
3. This kind of flotation device is peeld to bright maize for production of corn juice, through setting up spring piston, spring piston's buffer spring guarantees that the centre gripping of maize is stable when the maize carries out the cutting action, because buffer spring can do the flexible of certain limit in the piston erection column, the compression and the extension through buffer spring 333 can be with the different batches of bright maize of the size specification inequality stabilize the centre gripping, in order to make things convenient for cutting the maize bottom, and the distance between fixed grip block of push pedal motor through activity push pedal and spring piston control and the activity grip block, make and can conveniently control dropping of maize through control push pedal motor.
4. This kind of flotation device is peeld to bright maize for corn juice production, through setting up the air-blower, will separate the back and receive buoyancy and float the bract on the liquid level, blow to the inside one side of keeping away from the bract impeller of the one end of blower fan of protecting sheathing through a plurality of blower fans that set up on the air-blower and gather, make things convenient for later stage bract impeller to push the bract and collect the recovery in the bract egress opening, effectually separate the recovery with the maize bract.
5. This kind of a flotation machine is peeld to bright maize for corn juice production, through setting up wedge-shaped drainage diaphragm, the bract or the maize of separating the flotation set up wedge-shaped drainage diaphragm and shovel through bract slurcam or maize slurcam bottom that correspond separately, wedge-shaped drainage diaphragm can effectively reduce the resistance that meets in the slurcam motion process that corresponds, and because a plurality of drainage holes that set up on the drainage diaphragm, under the effect of a plurality of drainage grooves that the slurcam bottom was seted up, the rivers that shovel in the motion process of whole bract impeller or maize impeller are discharged through drainage hole and drainage groove, can effectively reduce the resistance of the water that receives in the motion process, and then can effectively reduce the power of the motor that corresponds, effectual energy saving.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a second schematic perspective view of the present invention;
FIG. 3 is a schematic diagram of the overall explosion of the present invention;
FIG. 4 is a schematic cross-sectional view of the present invention;
FIG. 5 is an exploded view of the clamping mechanism of the present invention;
FIG. 6 is a cross-sectional view of the clamping mechanism of the present invention;
FIG. 7 is an exploded view of the cutting mechanism of the present invention;
FIG. 8 is an exploded schematic view of the blower of the present invention;
FIG. 9 is a schematic perspective view of the bract pushing plate of the present invention;
fig. 10 is a schematic perspective view of the corn pushing plate of the present invention.
In the figure: 1. a protective housing; 11. a feed inlet; 12. a bract outlet; 13. a water inlet; 14. A water outlet; 15. a corn outflow; 16. a blower mounting groove; 17. a partition plate; 18. a communication port; 2. inclining the material guide plate; 21. a material guide chute; 3. a clamping mechanism; 31. fixing the clamping plate; 311. Tangent cutting the fixed groove; 32. a movable clamping plate; 321. cutting the fixed groove reversely; 322. a piston mounting post; 33. a spring piston; 331. a piston rod; 332. a limiting disc; 333. a buffer spring; 34. A movable push plate; 341. an internal thread mounting post; 342. reinforcing ribs; 343. an internally threaded bore; 35. a push plate motor; 351. a drive screw; 4. a cutting mechanism; 41. mounting a fixed plate; 411. a limiting groove; 412. a fixing plate; 42. a rack mounting plate; 43. a rack; 44. a rack driver; 441. a rack drive motor; 442. a drive gear; 45. a cutter; 451. cutting the motor; 452. cutting the loop bar; 453. cutting the rotating shaft; 454. a driven gear; 455. a cutting knife; 5. a blower; 51. A fan mounting plate; 52. a blower fan; 53. a fan mounting groove; 54. an isolation guard plate; 6. a bract pusher; 61. a longitudinal motor; 62. a longitudinal screw; 63. a bract pushing plate; 64. a screw mounting hole; 65. a water filtering transverse plate; 66. water filtering holes; 67. a water filtering tank; 7. a corn pusher; 71. A transverse motor; 72. a transverse screw; 73. a transverse positioning rod; 74. a corn pushing plate; 75. a transverse screw mounting hole; 76. and a transverse positioning rod mounting hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As introduced by the background art, the defects in the prior art are that in order to solve the technical problems, the application provides a fresh corn peeling flotation machine for producing corn juice.
In a typical embodiment of the present application, as shown in fig. 1-10, a fresh corn peeling and flotation machine for corn juice production comprises a protective casing 1 and an air blower 5, wherein an inclined material guide plate 2 is disposed at a top end of an inner end of the protective casing 1, a clamping mechanism 3 is disposed at an end of the inclined material guide plate 2 away from the protective casing 1, a cutting mechanism 4 is disposed above the clamping mechanism 3, the clamping mechanism 3 comprises a fixed clamping plate 31, a movable clamping plate 32, a spring piston 33, a movable push plate 34 and a push plate motor 35, one side of the fixed clamping plate 31 is welded and fixed on the inclined material guide plate 2, one side of the fixed clamping plate 31 close to the movable clamping plate 32 is provided with a plurality of tangential cutting fixing slots 311, one side of the movable clamping plate 32 close to the fixed clamping plate 31 is provided with a plurality of reverse cutting fixing slots 321, one side of the movable clamping plate 32 away from the fixed clamping plate 31 is provided with a plurality of piston mounting posts 322, piston erection column 322 is hollow semi-closed cylinder, piston erection column 322 internally mounted is provided with spring piston 33, spring piston 33 is by piston rod 331, spacing dish 332 and buffer spring 333 are constituteed, the one end and the activity push pedal 34 welded fastening of spacing dish 332 are kept away from to piston rod 331, one side that spring piston 33 was kept away from to activity push pedal 34 is provided with internal thread erection column 341, the internal thread erection column 341 outside is provided with a plurality of strengthening ribs 342, internal thread hole 343 has been seted up to internal thread erection column 341 central authorities, push pedal motor 35 one side is provided with driving screw 351, inside the one end of driving screw 351 runs through the setting including screw hole 343.
Further, tangent cutting fixed slot 311 top is the semicircular cylinder groove that the cross-section is semicircular, and tangent cutting fixed slot 311 bottom is the semicircle platform groove that the cross-section reduces gradually, and the big or small shape of anti-cutting fixed slot 321 and tangent cutting fixed slot 311 is unanimous, one-to-one between anti-cutting fixed slot 321 and the tangent cutting fixed slot 311, and then makes just in time the compound die between anti-cutting fixed slot 321 and the tangent cutting fixed slot 311 for the maize can be stabilized fixedly in the semicircle platform inslot portion that the cross-section of cutting fixed slot reduces gradually.
Further, the cutting mechanism 4 includes an installation fixing plate 41, a rack mounting plate 42, a rack 43, a rack driver 44, and a cutter 45, a limiting groove 411 is formed in the center of the installation fixing plate 41, a fixing plate 412 is disposed on the top end of the installation fixing plate 41, the top end of the fixing plate 412 is welded and fixed with the top end inside the protective casing 1, the bottom end of the fixing plate 412 is welded and fixed with the rack mounting plate 42, the rack 43 is movably mounted inside the rack mounting plate 42, the rack driver 44 includes a rack driving motor 441 and a driving gear 442, the cutter 45 includes a cutting motor 451, a cutting sleeve 452, and a cutting rotating shaft 453, the cutting sleeve 452 is rotatably connected with the cutting rotating shaft 453 through a bearing, a driven gear 454 is disposed at the bottom end of the cutting sleeve 452, and a cutting knife 455 is fixedly disposed at the bottom end of the cutting rotating shaft 453.
Further, the driving gear 442 is driven by the driving motor 442 to rotate, the driving gear 442 drives the rack 43 to rotate, the rack 43 drives the cutter 45 to move in the limiting groove 411, the cutting motor 451 drives the cutter 454 to rotate through the cutting rotating shaft 453, and then the driving gear 442 drives the rack 43 to move through the driving gear 442, and the cutter 45 moves in the limiting groove 411 through the movement of the rack 43, and the cutter 454 rotates at a high speed to cut the bottom end of the fresh corn under the action of the cutting motor 451.
Further, a feed inlet 11 is arranged at one end of the top end of the protective casing 1, a bract flow outlet 12 is arranged at one end of the front side of the protective casing 1, a water inlet 13 and a water outlet 14 are sequentially arranged at one end, away from the bract flow outlet 12, of the protective casing 1 from top to bottom, a corn flow outlet 15 is arranged at the bottom end of one side, close to the feed inlet 11, of the protective casing 1, an air blower installation groove 16 is formed in the center of one side, away from the corn flow outlet 15, of the protective casing 1, a partition plate 17 is arranged inside the protective casing 1, a communication port 18 is formed in the top end of the partition plate 17, and the communication port 18 is arranged under the clamping mechanism 3.
Further, the fixed welding of one end of slope stock guide 2 is provided with 30 contained angles on the top of the inside one end that is close to feed inlet 11 of protecting sheathing 1 between slope stock guide 2 and the horizontal plane, has seted up a plurality of baffle chutes 21 on the slope stock guide 2 upper surface, and the one-to-one between baffle chute 21 and the tangent fixed slot 311 for the conveying through baffle chute 21 can upwards be fixed with the maize bottom centre gripping between anti-cutting fixed slot 321 and tangent fixed slot 311.
Further, air-blower 5 is fixed with to air-blower mounting groove 16 internally mounted, air-blower 5 includes fan mounting plate 51 and a plurality of blower fan 52, a plurality of fan mounting grooves 53 have been seted up on fan mounting plate 51, blower fan 52 is all installed to fan mounting groove 53 inside, fan mounting groove 53 all is provided with the isolation guard plate 54 near the inside one end of air-blower 5 surface, and then make air-blower 5 can 2 blow out the air current through blower fan 52 and will receive buoyancy to float the inside one end of keeping away from blower fan 52 of protecting sheathing 1 on the liquid level.
Further, the inside one end of keeping away from air-blower mounting groove 16 of protecting sheathing 1 is provided with bract impeller 6, and bract impeller 6 includes vertical motor 61, vertical screw 62 and bract pushing plate 63, and vertical motor 61 drives vertical screw 62 and rotates, and bract pushing plate 63 one side is provided with vertical screw mounting hole 64, and vertical screw 62 runs through the setting inside vertical screw mounting hole 64, and then makes and to drive vertical screw 62 through vertical motor 61 and rotate and can remove bract pushing plate 63.
Further, the inside bottom of protective housing 1 is provided with maize impeller 7, maize impeller 7 includes horizontal motor 71, horizontal screw 72, horizontal locating lever 73 and maize pushing plate 74, horizontal motor 71 drives horizontal screw 72 and rotates, maize pushing plate 74 one side is provided with horizontal screw mounting hole 75, maize pushing plate 74 is kept away from one side of horizontal screw mounting hole 75 and is provided with horizontal locating lever mounting hole 76, horizontal screw 72 runs through the setting inside horizontal screw mounting hole 75, horizontal locating lever 73 runs through the setting inside horizontal locating lever mounting hole 76, and then make and drive horizontal screw 72 through horizontal motor 71 and rotate, and make maize pushing plate 74 remove under the effect of horizontal locating lever 73.
Further, all be provided with drainage diaphragm 65 in bract catch 63 and maize catch 74 bottom, drainage diaphragm 65 is the wedge structure, a plurality of drainage holes 66 have been seted up to drainage diaphragm 65 upper surface, a plurality of drainage grooves 67 have all been seted up in bract catch 63 and maize catch 74 bottom, and then make and reduce the resistance that bract catch 63 and maize catch 74 gos forward the in-process under the combined action through drainage holes 66 and drainage grooves 67, make bract catch 63 and maize catch 74 promote respectively that bract and maize can be easier the power of the motor of saving correspondence.
A method for producing corn juice-containing juice by using the fresh corn husking flotation machine for corn juice production according to any one of claims 1 to 9.
The working principle is as follows: when the corn peeling machine is used, firstly, fresh corns with similar specifications and sizes to be peeled are upwards fed into the interior of the protective shell 1 through the feeding hole 11 arranged at the top end of the protective shell 1, the fresh corns fall onto the inclined guide plate 2 through the action of gravity, a 30-degree included angle is formed between the inclined guide plate 2 and the horizontal plane, a plurality of guide grooves 21 are formed in the upper surface of the inclined guide plate 2, the fresh corns to be peeled are conveyed to the middle of the tangent cutting fixing groove 311 and the anti-cutting fixing groove 321 in the guide grooves 21 which are in one-to-one correspondence with the tangent cutting fixing groove 311 and are arranged at the top end of the inclined guide plate 2, and the fresh corns are stably fixed in the semicircular groove portions, with gradually reduced sections, at the bottom ends of the tangent cutting fixing groove 311 and the anti-cutting fixing groove 321.
Because the inside spring piston 33 that is provided with of piston erection column 322 of activity grip block 32 for the maize is stable with the maize centre gripping under the buffer spring 333 effect of spring piston 33 when falling into between tangent cutting fixed slot 311 and the anti-cutting fixed slot 321, because buffer spring 333 and spacing dish 332 set up make buffer spring 333 can do the flexible of certain limit in piston erection column 322, and because the big small and big specifications of the bright maize of different batches are different, can stabilize the centre gripping between tangent cutting fixed slot 311 and anti-cutting fixed slot 321 with the maize through buffer spring 333's compression and extension, in order to make things convenient for the later stage to cut the maize bottom.
Because the work of driving motor 442 drives drive gear 442 through the connecting rod and rotates, and mesh between drive gear 422 and the rack 43, make drive gear 422 rotate and drive rack 43 and move on rack mounting panel 42, and because mesh between the driven gear 454 that sets up on rack 43 and the cutterbar 45, make the whole cutterbar 45 of drive move in spacing groove 411 when rack 43 moves, because it is connected through bearing rotation between cutting loop bar 452 and the cutting pivot 453, make cutting motor 451 drive the bottom of fresh corn to rotate at a high speed through cutting pivot 453, cut off the connection between corn bract and the corn main part, make in the flotation process conveniently separate separation between corn bract and the corn main part.
After the corn that must be got the centre gripping of fixed grip block 31 and activity grip block 32 is cut completely, drive screw 351 through push pedal motor 35 work and rotate, and because inside threaded hole 343, meshing mutually between the screw thread of internal thread hole 343 and drive screw 351 was run through to drive screw 351, make push pedal motor 35 drive whole activity push pedal 34 through drive screw 351 and move on division board 17 top, make activity push pedal 34 keep away from fixed grip block 31, and through welded fastening's piston rod 331 and activity push pedal 34, keep away from fixed grip block 31 through spacing disc 332 pulling activity grip block 31, make interval increase between fixed grip block 31 and the activity grip block 32, the corn that cuts off the bottom under the effect of gravity falls the bottom of protective housing 1 through intercommunication mouth 18 and carries out the flotation.
After the blowing of once cutting is accomplished, push pedal motor 35 reverses and drives movable push pedal 34 through drive screw 351 and be close to fixed grip block 31 and reset for can the centre gripping again between fixed grip block 31 and the activity grip block 32 and wait that the bright maize of cutting cuts the separation, repeat this circulation, make the bright maize of waiting to detach the bract cut the bottom that the completion falls into protecting sheathing 1 completely and carry out the flotation operation.
Let in clean water in to protecting sheathing 1 through positive water inlet 13 of protecting sheathing 1, the maize root and the maize main part that are produced by the cutting fall into the aquatic through intercommunication mouth 18, because the hydroscopicity of maize bract is stronger than the maize, and under the continuous impact of rivers, make to produce the separation between the bract in the maize main part and the maize, the maize bract is because its density is lower to float near the liquid level, the maize is because the density is great to sink into submarine, sorting has been carried out between bract and the maize, and because the effect of rivers can wash the maize, make things convenient for the processing of squeezing in later stage to handle.
In the flotation process, the bracts floating on the liquid surface under the action of buoyancy are blown to one side of the bract pusher 6 at one end, far away from the air blowing fan 52, of the protective shell 1 through the air blowing fan 52 arranged on the air blower 5, the longitudinal screw 62 is driven to rotate through the longitudinal motor 61 due to the meshing between the longitudinal screw 62 and the threads inside the longitudinal thread mounting hole 64, so that the bract pushing plate 63 is driven to move, the bracts floating on the liquid surface generated by the flotation are gradually pushed through the wedge-shaped water filtering transverse plate 65, the wedge-shaped water filtering transverse plate 65 can effectively reduce the resistance encountered in the movement process of the whole bract pusher 6, and the water flow shoveled in the movement process of the whole bract pusher 6 is discharged through the water filtering holes 66 and the water filtering grooves 67 due to the water filtering holes 66 arranged on the wedge-shaped water filtering transverse plate 65 and the water filtering grooves 67 arranged at the bottom end of the bract pushing plate 63, the water pressure during the movement can be effectively removed, so that the whole bract pusher 6 pushes the bracts into the bract flow outlet 15 to be collected and recovered.
Immerse the bright maize of protecting sheathing 1 bottom, under the effect through maize impeller 7, because horizontal screw 72 runs through the setting inside horizontal screw mounting hole 75, horizontal positioning rod 73 runs through the setting inside horizontal positioning rod mounting hole 76, mesh mutually between the inside screw thread of horizontal screw 72 and horizontal screw mounting hole 75, make horizontal motor 71 drive horizontal screw 72 and rotate, and make maize kickboard 74 remove under the effect of horizontal positioning rod 73, promote the clean maize of accomplishing of flotation to collect in maize egress opening 15 and handle, treat to collect and discharge the sewage after the completion with the flotation through outlet 14, accomplish the skinning flotation work of bright maize.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Flotation device is peeld with bright maize to maize juice production, including protecting sheathing (1) and air-blower (5), its characterized in that: protecting sheathing (1) top one end is provided with feed inlet (11), protecting sheathing (1) openly one end is provided with bract egress opening (12), the one end from the top down that bract egress opening (12) were kept away from in protecting sheathing (1) has set gradually water inlet (13) and outlet (14), the inside one end top of protecting sheathing (1) is provided with slope stock guide (2), the one end that protecting sheathing (1) was kept away from in slope stock guide (2) is provided with fixture (3), fixture (3) top is provided with cutting mechanism (4), fixture (3) are including fixed grip block (31), activity grip block (32), spring piston (33), activity push pedal (34) and push pedal motor (35), one side welded fastening of fixed grip block (31) is on slope stock guide (2), fixed grip block (31) are close to one side of activity grip block (32) and have been seted up a plurality of tangent cuts fixedly Groove (311), a plurality of anti-cutting fixed grooves (321) have been seted up to one side that activity grip block (32) is close to fixed grip block (31), one side that fixed grip block (31) was kept away from in activity grip block (32) is provided with a plurality of piston erection columns (322), piston erection column (322) are hollow semi-closed cylinder, piston erection column (322) internally mounted is provided with spring piston (33), spring piston (33) comprises piston rod (331), spacing dish (332) and buffer spring (333), the one end and the activity push pedal (34) welded fastening that spacing dish (332) were kept away from in piston rod (331), one side that spring piston (33) were kept away from in activity push pedal (34) is provided with internal thread erection column (341), the internal thread erection column (341) outside is provided with a plurality of strengthening ribs (342), internal thread hole (343) have been seted up to internal thread erection column (341) central authorities, the cutting mechanism (4) comprises an installation fixing plate (41), a rack installation plate (42), a rack (43), a rack driver (44) and a cutter (45), wherein a limit groove (411) is formed in the center of the installation fixing plate (41), a fixing plate (412) is arranged at the top end of the installation fixing plate (41), the top end of the installation fixing plate (41) is welded and fixed with the top end in the protective shell (1), welded fastening between fixed plate (412) bottom and rack mounting panel (42), rack mounting panel (42) inside movable mounting has rack (43), rack driver (44) are including rack driving motor (441) and drive gear (442), cutterbar (45) are including cutting motor (451), cutting loop bar (452), cutting pivot (453), rotate through the bearing between cutting loop bar (452) and the cutting pivot (453) and be connected, cutting loop bar (452) bottom is provided with driven gear (454), cutting pivot (453) bottom mounting is provided with cutting knife (455).
2. The peeling and flotation machine for fresh corn for corn juice production according to claim 1, characterized in that: the driving motor (441) drives the driving gear (442) to rotate, the driving gear (442) rotates to drive the rack (43) to rotate, the rack (43) rotates to drive the cutter (45) to move in the limiting groove (411), and the cutting motor (451) drives the cutting knife (455) to rotate through the cutting rotating shaft (453).
3. The peeling and flotation machine for fresh corn for corn juice production according to claim 2, characterized in that: one side bottom that protecting sheathing (1) is close to feed inlet (11) is provided with maize egress opening (15), air-blower mounting groove (16) have been seted up to one side central authorities that protecting sheathing (1) kept away from maize egress opening (15), protecting sheathing (1) inside is provided with division board (17), intercommunication mouth (18) have been seted up on division board (17) top, intercommunication mouth (18) set up under fixture (3), the fixed welding of one end of slope stock guide (2) is on the inside top that is close to the one end of feed inlet (11) of protecting sheathing (1), be provided with 30 contained angle between slope stock guide (2) and the horizontal plane, a plurality of baffle boxes (21) have been seted up on slope stock guide (2) upper surface, one-to-one between stock guide (21) and tangent cut fixed slot (311).
4. The peeling and flotation machine for fresh corn for corn juice production according to claim 3, characterized in that: air-blower mounting groove (16) internally mounted is fixed with air-blower (5), air-blower (5) are including fan mounting panel (51) and a plurality of blast fan (52), a plurality of fan mounting grooves (53) have been seted up on fan mounting panel (51), blast fan (52) are all installed to fan mounting groove (53) inside, fan mounting groove (53) are close to the inside isolation guard plate (54) that all is provided with of one end of air-blower (5) surface.
5. The peeling and flotation machine for fresh corn for corn juice production according to claim 4, characterized in that: the inside one end of keeping away from air-blower mounting groove (16) of protecting sheathing (1) is provided with bract impeller (6), bract impeller (6) are including vertical motor (61), vertical screw rod (62) and bract impeller plate (63), vertical motor (61) drive vertical screw rod (62) rotate, bract impeller plate (63) one side is provided with vertical screw rod mounting hole (64), vertical screw rod (62) run through the setting inside vertical screw rod mounting hole (64).
6. The peeling and flotation machine for fresh corn for producing corn juice as claimed in claim 5, characterized in that: the corn pushing device is characterized in that a corn pushing device (7) is arranged at the bottom end inside the protective shell (1), the corn pushing device (7) comprises a transverse motor (71), a transverse screw (72), a transverse positioning rod (73) and a corn pushing plate (74), the transverse motor (71) drives the transverse screw (72) to rotate, a transverse screw mounting hole (75) is formed in one side of the corn pushing plate (74), a transverse positioning rod mounting hole (76) is formed in one side, away from the transverse screw mounting hole (75), of the corn pushing plate (74), the transverse screw (72) is arranged inside the transverse screw mounting hole (75) in a penetrating mode, and the transverse positioning rod (73) is arranged inside the transverse positioning rod mounting hole (76) in a penetrating mode;
the corn bract pushing plate is characterized in that water filtering transverse plates (65) are arranged at the bottom ends of the bract pushing plate (63) and the corn pushing plate (74), the water filtering transverse plates (65) are of wedge-shaped structures, a plurality of water filtering holes (66) are formed in the upper surfaces of the water filtering transverse plates (65), and a plurality of water filtering grooves (67) are formed in the bottom ends of the bract pushing plate (63) and the corn pushing plate (74).
7. A method for producing corn juice-containing juice by installing the fresh corn husking flotation machine for corn juice production according to any one of claims 1 to 6, characterized in that: firstly, the bottom end of fresh corn with similar size and specification to be peeled is upwards fed into the interior of a protective shell through a feeding hole arranged at the top end of the protective shell, the fresh corn falls onto an inclined guide plate under the action of gravity, because an included angle of 30 degrees is arranged between the inclined guide plate and a horizontal plane, and a plurality of guide grooves are arranged on the upper surface of the inclined guide plate, the fresh corn to be peeled is conveyed to the middle of a tangent cutting fixed groove and an inverse cutting fixed groove in the guide grooves at the top end of the inclined guide plate, which are in one-to-one correspondence with the tangent cutting fixed grooves, and is stably fixed in semicircular grooves with gradually reduced sections at the bottom ends of the tangent cutting fixed groove and the inverse cutting fixed groove, because a spring piston is arranged in a piston mounting column of a movable clamping plate, the corn is stably clamped under the action of a buffer spring of the spring piston when falling between the tangent cutting fixed groove and the inverse cutting fixed groove, because the buffer spring and the limiting disc are arranged, the buffer spring can stretch out and draw back in the piston mounting column to a certain extent, and because the sizes and specifications of different batches of fresh corns are different, the corns can be stably clamped between the tangent cutting fixing groove and the reverse cutting fixing groove through the compression and the extension of the buffer spring so as to be convenient for later-period cutting of the bottom ends of the corns, because the driving motor works, the driving gear is driven to rotate through the connecting rod and is meshed with the rack, the driving gear drives the rack to move on the rack mounting plate, and because the rack is meshed with the driven gear arranged on the cutter, the rack drives the whole cutter to move in the limiting groove while moving, because the cutting sleeve rod is rotatably connected with the cutting rotating shaft through the bearing, the cutting motor drives the cutting knife to rotate at a high speed through the cutting rotating shaft so as to cut the bottom ends of the fresh corns, the corn bract and the corn main body are connected and cut off, the corn bract and the corn main body are conveniently separated and sorted in the flotation process, after the corn clamped by the fixed clamping plate and the movable clamping plate is completely cut, the driving screw rod is driven to rotate through the work of the pushing plate motor, one end of the driving screw rod penetrates through the inner threaded hole, the inner threaded hole is meshed with the thread of the driving screw rod, the pushing plate motor drives the whole movable pushing plate to move at the top end of the partition plate through the driving screw rod, the movable pushing plate is far away from the fixed clamping plate, the movable clamping plate is pulled far away from the fixed clamping plate through the piston rod and the movable pushing plate which are fixedly welded, the distance between the fixed clamping plate and the movable clamping plate is increased, the corn with the bottom cut off under the action of gravity falls to the bottom end of the protective shell through the communicating port for flotation, after the material is discharged after one-time cutting, the motor of the push plate is reversely rotated to drive the movable push plate to be close to the fixed clamping plate for resetting through the driving screw, so that the fresh corn to be cut can be clamped between the fixed clamping plate and the movable clamping plate again for cutting and separating, the circulation is repeated, the fresh corn to be subjected to bract removal is completely cut and falls into the bottom end of the protective shell for flotation operation, clean water is introduced into the protective shell through the front water inlet of the protective shell, the root part of the corn and the corn body generated by cutting fall into the water through the communicating port, the water absorption of the corn bract is stronger than that of the corn, and under the continuous impact action of water flow, the bract on the corn body is separated from the corn, the corn bract floats near the liquid level due to lower density, the corn sinks to the bottom due to higher density, and the separation is performed between the corn and the corn, the corn can be cleaned under the action of water flow, the later-stage squeezing processing is facilitated, in the flotation process, the bracts floating on the liquid surface under the action of buoyancy are blown to one side, far away from the bract impeller at one end of the blowing fan, of the protective shell through the plurality of blowing fans arranged on the air blower, the longitudinal screw is driven to rotate through the longitudinal motor due to the fact that the longitudinal screw is meshed with the threads inside the longitudinal thread mounting hole, the bract push plate is driven to move, the bracts floating on the liquid surface and generated in the flotation process are gradually pushed through the wedge-shaped transverse water filtering plate, the wedge-shaped transverse water filtering plate can effectively reduce resistance encountered in the movement process of the whole bract impeller, and the water flow shoveled in the movement process of the whole bract impeller is discharged through the water filtering holes and the water filtering grooves due to the plurality of water filtering holes arranged on the wedge-shaped transverse water filtering plate, can effectively get rid of the water pressure in the motion process, make whole bract impeller promote the bract and collect the recovery in the bract egress opening, sink into the bright maize of protecting sheathing bottom, under the effect through the maize impeller, because horizontal screw rod runs through the setting inside horizontal screw rod mounting hole, horizontal positioning rod runs through the setting inside horizontal positioning rod mounting hole, mesh mutually between the inside screw thread of horizontal screw rod and horizontal screw thread mounting hole, make horizontal motor drive horizontal screw rod rotate, and make the maize kickboard remove under the effect of horizontal positioning rod, promote the clean maize of accomplishing of flotation and collect the processing in the maize egress opening, treat to collect the sewage after accomplishing the back and after rinsing the flotation through the outlet discharge, accomplish the skinning flotation work of bright maize.
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| KR20130101731A (en) * | 2012-03-06 | 2013-09-16 | 타프기계공업(주) | Peeling machine of corn and peeling method of corn using thereof |
| CN206576253U (en) * | 2017-02-20 | 2017-10-24 | 贵州梵净天馨生物科技有限公司 | A kind of lily cuiller segment separator |
| CN108093883A (en) * | 2017-12-21 | 2018-06-01 | 苏州市嘉明机械制造有限公司 | A kind of cutting means of peeling machine |
| CN108040619A (en) * | 2017-12-21 | 2018-05-18 | 苏州市嘉明机械制造有限公司 | A kind of peeling machine with water tank |
| CN108040596A (en) * | 2017-12-21 | 2018-05-18 | 苏州市嘉明机械制造有限公司 | A kind of immersion type apparatus for peeling off |
| CN108262780B (en) * | 2018-01-31 | 2024-05-17 | 华中农业大学 | Automatic separating and collecting device for fresh corn cob tail cutting and bract |
| CN208113369U (en) * | 2018-02-07 | 2018-11-20 | 天津市富龙蔬菜专业合作社 | Mobile eggplant picking device |
| CN208258962U (en) * | 2018-03-21 | 2018-12-21 | 四川民福记食品有限公司 | Vegetable washer |
| CN208166852U (en) * | 2018-04-19 | 2018-11-30 | 滁州克莱帝玻璃科技有限公司 | A kind of hearth glass production cutter device |
| CN209682272U (en) * | 2018-10-31 | 2019-11-26 | 四川欧宝路管业有限责任公司 | A kind of draining PPR pipe special cutting device |
| CN210550064U (en) * | 2019-08-01 | 2020-05-19 | 绍兴三雄汽配有限公司 | Auto-parts grinding device |
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Effective date of registration: 20211013 Address after: 430090 Weihu Road 392, Hannan District, Wuhan City, Hubei Province Applicant after: WUHAN JINHUIQUAN FOOD BEVERAGE Co.,Ltd. Address before: 318000 room 3111, 3rd floor, building B, Junyue building, Jiaojiang District, Taizhou City, Zhejiang Province Applicant before: Yue Xiaofang |
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Denomination of invention: Fresh corn peeled flotation machine for corn juice production and method for producing juice containing corn juice Granted publication date: 20211029 Pledgee: Wuhan rural commercial bank Limited by Share Ltd. economic and Technological Development Zone Branch Pledgor: WUHAN JINHUIQUAN FOOD BEVERAGE CO.,LTD. Registration number: Y2024980020629 |