CN112599350B - Lead arrangement method, three-spiral coil winding method and transformer - Google Patents

Lead arrangement method, three-spiral coil winding method and transformer Download PDF

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CN112599350B
CN112599350B CN202011373582.XA CN202011373582A CN112599350B CN 112599350 B CN112599350 B CN 112599350B CN 202011373582 A CN202011373582 A CN 202011373582A CN 112599350 B CN112599350 B CN 112599350B
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wire
row
winding
layer
wires
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CN112599350A (en
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李祖
王宝臣
魏广建
郭艳君
张立民
牟文占
康亚斌
杨帆
安颖
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Baoding Tianwei Group Tebian Electric Co Ltd
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Baoding Tianwei Group Tebian Electric Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • H01F41/06Coil winding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections

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  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Of Transformers For General Uses (AREA)

Abstract

The invention provides a lead arrangement method, a three-spiral coil winding method and a transformer, belonging to the technical field of transformer manufacturing, wherein the lead arrangement method is used for reasonably arranging and reversely twisting and winding leads to be wound before winding to obtain a first lead line, a second lead line and a third lead line; the lead arranging method, the three-spiral coil winding method and the transformer provided by the invention can solve the problem of lead winding in the winding process of the three-spiral coil.

Description

Lead arrangement method, three-spiral coil winding method and transformer
Technical Field
The invention belongs to the technical field of transformer manufacturing, and particularly relates to a lead arrangement method, a three-spiral coil winding method and a transformer.
Background
The spiral coil is a winding form which can be used for medium and large-sized transformers and under the working conditions of low voltage and large current. The spiral coil is formed by winding one or more rows of conducting wires in parallel. One column of wire is wound to form what is referred to as a single helical coil and two columns of wire are wound to form what is referred to as a double helical coil. In practical application, even-numbered columns of conducting wires are generally adopted for winding, such as two columns or four columns. But sometimes due to limitations of factors such as the number of winding turns, axial and radial dimensions, etc., or to achieve some better effect, a triple-spiral coil has to be used, i.e. a parallel winding of three wires.
In the winding process of the coil, each row of the three rows of the conducting wires is formed by stacking a plurality of conducting wires. In order to ensure that the lengths of the wires are equal and the sum of the leakage induction potentials generated at the positions of the leakage magnetic fields is equal, the wires need to be transposed in the winding process. Even-numbered lines are simpler, and two lines can be exchanged, but the three spiral coils relate to the third line, so that the complexity of conductor transposition is increased sharply. If three rows of wires are wound according to the flat cable like the even rows of wires, the wires are wound after multiple transposition, and the wires cannot be wound continuously.
Disclosure of Invention
The invention aims to provide a lead arranging method, a three-spiral coil winding method and a transformer, and aims to solve the problem of lead winding in the winding process of the three-spiral coil.
In order to achieve the purpose, the invention adopts the technical scheme that: provided is a wire arranging method including the steps of:
s1, arranging 6N wire wheels, winding a lead on each wire wheel, dividing the 6N wire wheels into three rows and sequentially arranging the three rows in the horizontal direction to form a left row, a middle row and a right row, dividing each row of the wire wheels into two rows in the vertical direction, wherein the number of the wire wheels in each row is N, N is an integer, and N is more than 1;
the wires led out from the N wire wheels in each row are stacked up and down to be arranged, the wire on the uppermost layer is defined as the first layer, and the like, and the wire on the lowermost layer is the Nth layer;
s2, determining the twisting method of the wire: aiming at the wire row formed by the first layer to the Nth layer, the wire of the first layer is shifted from one side of the wire row to the Nth layer according to a certain shifting direction, so that the 2 nd layer to the Nth layer before shifting are changed into the first layer to the N-1 th layer, the process is repeated according to the same shifting direction, the current wire of the first layer is continuously shifted to the Nth layer until the Nth layer at the beginning of the wire row is changed into the first layer, and the shifting direction is clockwise or anticlockwise;
s3, forming a third wire row: twisting and winding the N leads of the upper row of wire wheels in the left row and the N leads of the upper row of wire wheels in the middle row according to the twisting and winding method of S2 to form a first sub-row and a second sub-row respectively, wherein the shifting direction of the leads during twisting and winding is determined to be clockwise or anticlockwise according to the winding direction of the three-spiral coil;
stacking the second sub-column on the first sub-column along the vertical direction to form a third lead column;
s4, forming a first wire row: twisting and winding the N leads of the upper wire discharging wheel in the right row and the N leads of the lower wire discharging wheel in the middle row according to the twisting and winding method of S2 to form a third sub-row and a fourth sub-row respectively, wherein the shifting direction of the leads during twisting and winding is opposite to the shifting direction of the leads in S3;
stacking the fourth sub-column on the third sub-column along the vertical direction to form a first lead column;
s5, twisting the N wires of the lower wire guide wheel of the left row according to the twisting method of S2 to form a fifth sub-row, wherein the changing direction of the wires in twisting is the same as that of the wires in S3;
twisting the N leads of the lower wire guide wheel of the right column according to the twisting method of S2 to form a sixth sub-column, wherein the shifting direction of the leads during twisting is opposite to the shifting direction of the leads in S3;
s6, forming a second wire row: sequentially and alternately taking out the current lowest layer wires of the fifth subcolumn and the sixth subcolumn for stacking to form a second wire column, namely taking out the lowest layer wire of the fifth subcolumn firstly, then taking out the lowest layer wire of the sixth subcolumn, taking out the current lowest layer wire of the fifth subcolumn for the third time, and repeating the steps until all the wires of the fifth subcolumn and the sixth subcolumn enter the second wire column;
and S7, finishing the wire arrangement, and leading the first wire row, the second wire row and the third wire row to a winding die to wind the three-spiral coil.
Further, when the triple-spiral coil is wound in the left direction, the direction of the shift of the wire in step S3 is counterclockwise.
Further, when the triple-spiral coil is wound in the right direction, the direction of the displacement of the wire in step S3 is clockwise.
Further, the left, middle and right columns are arranged in a straight line, and the arrangement direction is parallel to the axis of the winding die.
Further, the wire wheels in each row are linearly arranged, and the arrangement direction is vertical to the arrangement direction of the left side row, the middle row and the right side row.
Furthermore, the wire wheel is arranged on the lead frame, and the bottom of the lead frame is provided with a caster wheel which can move in a direction parallel to the axis of the winding die.
Furthermore, the wire is a flat wire made of metal material.
Further, the first, second and third columns of wires are separated from each other by a clip.
The invention also provides a winding method of the triple-spiral coil, and the winding method of the triple-spiral coil is arranged by the lead arranging method before the lead is wound.
The invention also provides a transformer which comprises the three-spiral coil, and the three-spiral coil is wound by the winding method of the three-spiral coil.
Compared with the prior art, the wire arrangement method provided by the invention has the advantages that the wire is twisted and wound in the wire arrangement process, the twisting and winding sequence and direction are correspondingly arranged according to the transposition sequence and direction of the wire during the winding of the coil, the wire in the straightening state is wound in advance in the wire arranging stage, and the reverse twisting and winding are eliminated and straightened one by one during the wire transposition in the winding process of the coil, so that the parallel wires can still keep the ordered arrangement among the wires after multiple times of cross transposition, mutual winding cannot occur, and the smooth winding of the three-spiral coil is ensured.
Compared with the prior art, the winding method of the triple-spiral coil provided by the invention has the advantages that the arrangement is carried out through the wire arrangement method, so that the parallel wires can still keep the orderly arrangement among the wires after multiple times of cross transposition, mutual winding cannot occur, the smooth winding of the triple-spiral coil can be ensured, and the winding efficiency is high and the winding quality is good.
Compared with the prior art, the transformer provided by the invention comprises the three-spiral coil which is wound by the winding method of the three-spiral coil, so that the three-spiral coil can be smoothly wound, and the production efficiency and the product quality of the transformer are improved.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed for the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic diagram illustrating an implementation of a wire arrangement method according to an embodiment of the present invention;
FIG. 2 is a view taken along the line A in FIG. 1;
FIG. 3 is a schematic diagram of a wire transposition during winding of a prior art triple-spiral coil;
fig. 4 is a schematic diagram of a wire stranding method according to an embodiment of the present invention;
fig. 5 is a schematic diagram of a first wire column, a second wire column and a third wire column in the wire arranging method according to the embodiment of the invention;
fig. 6 is a schematic structural view of a triple-spiral coil wound by the triple-spiral coil winding method according to the embodiment of the present invention.
In the figure: 51. a wire wheel; 52. winding a mold; 521. a stay; 53. a lead frame; 61. a left column; 62. a middle column; 63. a right column; 71. a first wire row; 72. a second line of wires; 73. a third wire row; 81. a clear bit; 82. a bottom position.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 and fig. 2, the method for arranging the conductive wires according to the present invention will now be described.
The lead arranging method comprises the following steps:
s1, providing 6N wire wheels 51, each wire wheel 51 being wound with a wire, dividing the 6N wire wheels 51 into three rows and sequentially arranging the three rows in the horizontal direction to form a left row 61, a middle row 62 and a right row 63, each row of wire wheels 51 being divided into two rows in the up-down direction, the number of the wire wheels 51 in each row being N, where N is an integer and N > 1, and for clarity of illustration, N is 2 in fig. 1 and 2;
the wires led out from the N wire wheels 51 in each row are stacked up and down to be arranged, the wire on the uppermost layer is defined as the first layer, and the like, and the wire on the lowermost layer is the Nth layer;
s2, determining the twisting method of the wire: for the wire array composed of the first layer to the nth layer, the wire of the first layer is shifted from one side of the wire array to the nth layer according to a certain shifting direction, so that the 2 nd layer to the nth layer before shifting are changed into the first layer to the N-1 th layer, the above process is repeated according to the same shifting direction, and the current wire of the first layer is continuously shifted to the nth layer until the nth layer at the beginning of the wire array is changed into the first layer, wherein the shifting direction is clockwise or counterclockwise, as shown in fig. 4, N is 4;
s3, forming a third wire row 73: twisting the N leads of the upper wire arrangement wheel 51 of the left row 61 and the N leads of the upper wire arrangement wheel 51 of the middle row 62 according to the twisting method of S2 to form a first sub-row and a second sub-row respectively, wherein the shifting direction of the leads during twisting is determined to be clockwise or anticlockwise according to the winding direction of the three-spiral coil;
stacking the second sub-row on the first sub-row in the up-down direction to form a third wire row 73;
s4, forming a first wire row 71: twisting the N wires of the upper wire guide wheel 51 in the right row 63 and the N wires of the lower wire guide wheel 51 in the middle row 62 according to the twisting method of S2 to form a third sub-row and a fourth sub-row respectively, wherein the direction of the wire displacement during twisting is opposite to the direction of the wire displacement in S3, namely if the direction of the wire displacement in S3 is clockwise, the direction of the wire displacement in the step is anticlockwise, and if the direction of the wire displacement in S3 is anticlockwise, the direction of the wire displacement in the step is clockwise;
stacking the fourth sub-column on the third sub-column along the up-down direction to form a first wire column 71;
s5, twisting the N wires of the lower wire guide wheel 51 of the left row 61 according to the twisting method of S2 to form a fifth sub-row, wherein the changing direction of the wires during twisting is the same as the changing direction of the wires in S3;
twisting the N wires of the lower wire guide wheel 51 of the right column 63 according to the twisting method of S2 to form a sixth sub-column, wherein the shifting direction of the wires during twisting is opposite to the shifting direction of the wires in S3;
s6, forming the second wire row 72: sequentially and alternately taking out the current lowest layer of wires of the fifth subcolumn and the sixth subcolumn for stacking to form a second wire column 72, namely taking out the lowest layer of wires of the fifth subcolumn, then taking out the lowest layer of wires of the sixth subcolumn, taking out the current lowest layer of wires of the fifth subcolumn for the third time, and so on until the wires of the fifth subcolumn and the sixth subcolumn all enter the second wire column 72;
s7, after winding, the first wire row 71, the second wire row 72, and the third wire row 73 are led to the winding die 52 to wind the triple-helical coil.
Compared with the prior art, the wire arrangement method provided by the invention has the advantages that the wire is twisted and wound in the wire arrangement process, the twisting and winding sequence and direction are correspondingly arranged according to the transposition sequence and direction of the wire during the winding of the coil, the wire in the straightening state is wound in advance in the wire arranging stage, and the reverse twisting and winding are eliminated and straightened one by one during the wire transposition in the winding process of the coil, so that the parallel wires can still keep the ordered arrangement among the wires after multiple times of cross transposition, mutual winding cannot occur, and the smooth winding of the three-spiral coil is ensured.
The following is a detailed description of the wire arrangement method provided by the present invention, which can eliminate the possible winding of the wire during the winding of the coil by the twisting of the wire.
First, a wire transposition method in winding a triple-spiral coil will be described with reference to fig. 3. The method can be found in a general transformer design manual, and belongs to the prior art. Fig. 3 shows a three-spiral coil wound by 12 parallel wires, wherein squares represent the cross section of the wires, the numbers in the squares are the wire serial numbers, one number represents one wire, the numbers outside the squares represent the number of turns, and 0 turn represents the starting position; each turn has three columns of squares representing three columns of wires, for example, the No. 1, No. 2, No. 3, No. 4 wires in the 0 turn form one column, similarly, the No. 5, No. 6, No. 7, No. 8 wires form one column, and the No. 9, No. 10, No. 11, No. 12 wires form one column. In practical applications, a horizontal winding device is generally used, the axis of the winding mold 52 is arranged horizontally, in fig. 3, the left-right direction is the axial direction of the coil, the up-down direction is the radial direction of the coil, also called radial direction, and four wires in the same column are arranged with the lowest layer at the inner diameter side and the highest layer at the outer diameter side. A structure of a column of conductors is also referred to as a cake.
When the number of the parallel-connected wires is an integral multiple of 6, one-time equidistant complete transposition is generally adopted, and the transposition mode is eight-character cross transposition, as shown in fig. 3. For convenience of description, the left column of wires in the same turn is called a left wire cake, the middle column of wires is called a middle wire cake, and the right column of wires is called a right wire cake. After starting the winding, the first transposition occurs on the left and middle cakes of 1 turn: the No. 1 conducting wire on the uppermost layer of the left side wire cake is transposed to the uppermost layer of the middle wire cake, and the transposition process is represented by an arc arrow at the middle upper part of 1 turn; and simultaneously, the No. 8 conducting wire at the lowest layer of the middle wire cake is transposed to the lowest layer of the left wire cake, and the transposition process is represented by an arc arrow at the lower part in 1 turn. The second transposition occurs between the middle cake and the right cake of 2 turns: the No. 9 conducting wire on the uppermost layer of the right wire cake is transposed to the uppermost layer of the middle wire cake, and the transposition process is represented by an arc arrow at the upper middle part of 2; meanwhile, the No. 7 conducting wire at the lowest layer of the middle wire cake is transposed to the lowest layer of the right wire cake, and the transposition process is represented by an arc arrow at the lower part in 2 turns. And finishing equidistant complete transposition by taking the sequence as the order.
It should be noted that the arc-shaped arrow in fig. 3 can reflect the moving direction of the wire during the wire transposition. For example, when the No. 8 conducting wire at the lowest layer of the middle wire cake is transposed to the lowest layer of the left wire cake in 1 turn, the No. 8 conducting wire moves clockwise when viewed from the direction vertical to the paper surface according to the direction shown by the lower arc arrow. In the same way, the arc arrow at the upper part in the 1 turn indicates that the No. 1 conducting wire at the uppermost layer of the wire cake on the left side moves clockwise, the arc arrow at the upper part in the 2 turn indicates that the No. 9 conducting wire at the uppermost layer of the wire cake on the right side moves anticlockwise, and the arc arrow at the lower part in the 2 turn indicates that the No. 7 conducting wire at the lowermost layer of the middle wire cake moves anticlockwise.
Next, the method of twisting the conductive wire described in step S2 will be described with reference to fig. 4, where fig. 4 shows the counterclockwise twisting process of the conductive wire. For a more clear illustration, N is set to 4 in fig. 4. Each box in fig. 4 represents a wire cross-section and the numbers within the boxes represent wire numbers. Note that fig. 4 does not relate to the conductor numbers in fig. 1.
For convenience of description, the five-column squares in fig. 4 are named as a first column, a second column, a third column, a fourth column and a fifth column from left to right. In step S2, when N is 4, the four wires in the left row 61 are aligned in a vertical row to form a wire row shown in the first row, and the wires are in a straightened state and are not twisted with each other. After twisting and winding are started, in a first step, as shown in a second row, the No. 1 conducting wire at the uppermost layer moves from the left side of the conducting wire row to the lowermost layer from top to bottom anticlockwise according to a path shown by an arc arrow, and the No. 2 conducting wire is located at the uppermost layer; secondly, as shown in the third row, moving the No. 2 conducting wire at the uppermost layer from the left side of the conducting wire row to the lowermost layer from the left side of the conducting wire row to the uppermost layer at the moment, wherein the No. 3 conducting wire is positioned at the uppermost layer, according to the path shown by the arc arrow and anticlockwise from top to bottom like the No. 1 conducting wire; and thirdly, similarly moving the No. 3 conducting wire at the uppermost layer to the lowermost layer to form a first sub-column shown in a fifth column as shown in a fourth column. The wires are continuous wires, one end of each wire is wound on the wire wheel 51, and the other end of each wire is wound on the winding mold 52, so that when the first step to the third step are carried out, the wires on the uppermost layer are wound with the other three wires in the process of moving to the lowermost layer, and the reverse twisting is realized.
Fig. 4 shows the counterclockwise twisted wire, when the twisted wire is twisted clockwise, the uppermost wire moves clockwise from top to bottom from the right side of the wire row to the lowermost wire.
Finally, with reference to fig. 3 and 5, it is explained why the wire arrangement method provided by the present invention can eliminate the winding that may occur due to wire transposition when winding a coil by twisting the wire. When N is 2 and the direction of the wire shift in step S3 is counterclockwise, the first wire column 71, the second wire column 72, and the third wire column 73 in step S7 may be represented by fig. 5. In fig. 5, squares represent the cross-section of a wire, the numbers in the squares represent the wire numbers, and the curved arrows in the squares indicate the direction of shifting of the wire. The No. 1 conductive line and the No. 2 conductive line in the third conductive line column 73 are the second subcolumn, and the No. 3 conductive line and the No. 4 conductive line are the first subcolumn, all formed in step S3. The No. 9 conductive line and the No. 10 conductive line in the first conductive line column 71 are the fourth subcolumn, and the No. 11 conductive line and the No. 12 conductive line are the third subcolumn, all formed in step S4. The conductive lines in the second conductive line array 72 are formed by alternately stacking conductive lines in a fifth subcolumn and a sixth subcolumn, the conductive line No. 8 is the lowermost conductive line in the fifth subcolumn, the conductive line No. 7 is the lowermost conductive line in the sixth subcolumn, the conductive line No. 6 is the inner penultimate conductive line (indicating the original position) in the fifth subcolumn, and the conductive line No. 5 is the inner penultimate conductive line (indicating the original position) in the sixth subcolumn.
In step S3, the direction of the wire shift is counterclockwise, so in fig. 5, all the squares of the third wire row 73 are counterclockwise arrows; similarly, the squares of the first wire row 71 are clockwise arrows, and the counterclockwise and clockwise arrows of the second wire row 72 are alternately shown.
The transposition shown in fig. 3 is performed using the three columns of conductors shown in fig. 5. For ease of viewing, the conductors at the same locations in fig. 5 and 3 are provided with the same reference numbers. Comparing the 12 wires in fig. 5 with the 12 wires with 0 turns in fig. 3, it can be seen that the transposition indicated by the curved arrow below 1 turn in fig. 3 corresponds to the transposition of wire No. 8 in the second wire column 72 to the lowest layer of the third wire column 73 in fig. 5, the curved arrow below 1 turn in fig. 3 is counterclockwise, and the curved arrow inside wire No. 8 in fig. 5 is clockwise. That is, the wire 8 in fig. 5 twisted in the opposite direction just can counteract the winding of the wire caused by the counterclockwise transposition represented by the curved arrow below the 1 turn in fig. 3. Similarly, wire number 1 in the third wire column 73 in fig. 5 can counteract the twisting of the wire caused by the clockwise shift represented by the curved arrow above the 1 turn in fig. 3. By analogy, each reversely twisted wire in fig. 5 can counteract the wire winding caused by the transposition indicated by the corresponding arc arrow in fig. 3, so that the parallel wires can still keep the ordered arrangement among the wires after multiple times of cross transposition, mutual winding cannot occur, and the smooth winding of the triple-spiral coil can be ensured.
It should be noted that, as specified in the design manual, the first transposition on the inner diameter side is generally the transposition of the second wire row 72 to the third wire row 73, i.e., the transposition indicated by the curved arrow below 1 turn in fig. 3. The wire arrangement method of the present application is derived based on the above-mentioned specifications. Even if the actual situation does not conform to the design manual, the skilled person can easily derive the modified lead arrangement method according to the idea provided by the present invention, and the methods are all within the protection scope of the present application.
As a specific embodiment of the wire arranging method provided by the present invention, when the triple-helical coil is in the left winding direction, the wire shift direction in step S3 is counterclockwise, and when the triple-helical coil is in the right winding direction, the wire shift direction in step S3 is clockwise, that is, the wire shift and twisting directions need to be determined according to the winding direction of the triple-helical coil to be wound, so as to ensure that the twisting direction is correct, and the wire winding caused by transposition can be cancelled.
As an embodiment of the method for arranging the wires according to the present invention, referring to fig. 1 and 2, the left column 61, the middle column 62 and the right column 63 are linearly arranged and linearly arranged, and the arrangement direction is parallel to the axis of the winding mold 52. So that the wire can be conveniently led from the reel 51 to the winding die 52.
As an embodiment of the method for arranging wires according to the present invention, referring to fig. 1 and 2, the wire wheels 51 in each row are linearly arranged in a direction perpendicular to the arrangement direction of the left column 61, the middle column 62, and the right column 63. The arrangement mode of the wire wheel 51 is beneficial to reducing the occupied space of the wire wheel 51 and improving the space utilization rate. Especially, when the numerical value of N is larger, the flat cable and the winding wire can be ensured not to occupy too large space.
Referring to fig. 2, a reel 51 is disposed on a lead frame 53, and a caster is disposed at the bottom of the lead frame 53 and can move parallel to the axial direction of a winding mold 52. As the wire is wound, the winding position moves along the axial direction of the winding mold 52, and the movable lead frame 53 can be adapted to the movement of the winding position. Specifically, the lead frame 53 may be moved by manual driving or may be moved automatically.
As a specific implementation manner of the wire arrangement method provided by the present invention, the wire is a flat wire made of a metal material. Specifically, the conducting wire is a flat copper wire or a flat aluminum wire.
As a specific embodiment of the wire arrangement method provided by the present invention, the first wire row 71, the second wire row 72, and the third wire row 73 are separated from each other by a wire clamp, so that it is ensured that wires in three rows are not mixed up, which is beneficial to improving the winding efficiency. Specifically, the wire clamp is of an n-shaped structure with a downward opening, the width of the opening of the wire clamp is the same as that of the wire, the wire can be effectively constrained into a line, the wire clamp is taken down after the wire is transposed, and the wire clamp is inserted after the transposition is completed.
The invention also provides a winding method of the triple-spiral coil, which arranges the wires by the wire arrangement method before the wires are wound, so that the parallel wires can still keep the orderly arrangement of the wires after multiple cross transposition, mutual winding can not occur, the smooth winding of the triple-spiral coil can be ensured, and the winding efficiency is high and the quality is good.
Fig. 5 is a schematic perspective view of a three-spiral coil during winding. During winding, eight-character cross transposition is adopted, the wire at the uppermost layer of the third wire row 73 is firstly transposed to the uppermost layer of the second wire row 72, namely, the bright position 81, and the wire at the lowermost layer of the second wire row 72 is transposed to the lowermost layer of the third wire row 73, namely, the bottom position 82, in the interval from the next stay 521 (according to the coil development diagram). And then in the interval of the next stay 521, the topmost wire of the first wire row 71 is replaced by the second wire row 72, in the interval of the next stay 521, the last wire (which is the original position) at the lower layer of the second wire row 72 is replaced by the first wire row 71, and the rest is repeated to finish all the replacement.
The invention also provides a transformer which comprises the three-spiral coil, wherein the three-spiral coil is wound by the winding method of the three-spiral coil, so that the three-spiral coil can be smoothly wound, and the production efficiency and the product quality of the transformer are improved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The lead arranging method is characterized by comprising the following steps:
s1, arranging 6N wire wheels, winding a lead on each wire wheel, dividing the 6N wire wheels into three rows and sequentially arranging the three rows in the horizontal direction to form a left row, a middle row and a right row, dividing each row of the wire wheels into two rows in the vertical direction, wherein the number of the wire wheels in each row is N, N is an integer, and N is more than 1;
the wires led out from the N wire wheels in each row are stacked up and down to be arranged, the wire on the uppermost layer is defined as the first layer, and the like, and the wire on the lowermost layer is the Nth layer;
s2, determining the twisting method of the wire: aiming at the wire row formed by the first layer to the Nth layer, the wire of the first layer is shifted from one side of the wire row to the Nth layer according to a certain shifting direction, so that the 2 nd layer to the Nth layer before shifting are changed into the first layer to the N-1 th layer, the process is repeated according to the same shifting direction, the current wire of the first layer is continuously shifted to the Nth layer until the Nth layer at the beginning of the wire row is changed into the first layer, and the shifting direction is clockwise or anticlockwise;
s3, forming a third wire row: twisting and winding the N leads of the upper row of wire wheels in the left row and the N leads of the upper row of wire wheels in the middle row according to the twisting and winding method of S2 to form a first sub-row and a second sub-row respectively, wherein the shifting direction of the leads during twisting and winding is determined to be clockwise or anticlockwise according to the winding direction of the three-spiral coil;
stacking the second sub-column on the first sub-column along the vertical direction to form a third lead column;
s4, forming a first wire row: twisting and winding the N leads of the upper wire discharging wheel in the right row and the N leads of the lower wire discharging wheel in the middle row according to the twisting and winding method of S2 to form a third sub-row and a fourth sub-row respectively, wherein the shifting direction of the leads during twisting and winding is opposite to the shifting direction of the leads in S3;
stacking the fourth sub-column on the third sub-column along the vertical direction to form a first lead column;
s5, twisting the N wires of the lower wire guide wheel of the left row according to the twisting method of S2 to form a fifth sub-row, wherein the changing direction of the wires in twisting is the same as that of the wires in S3;
twisting the N leads of the lower wire guide wheel of the right column according to the twisting method of S2 to form a sixth sub-column, wherein the shifting direction of the leads during twisting is opposite to the shifting direction of the leads in S3;
s6, forming a second wire row: sequentially and alternately taking out the current lowest layer wires of the fifth subcolumn and the sixth subcolumn for stacking to form a second wire column, namely taking out the lowest layer wire of the fifth subcolumn firstly, then taking out the lowest layer wire of the sixth subcolumn, taking out the current lowest layer wire of the fifth subcolumn for the third time, and repeating the steps until all the wires of the fifth subcolumn and the sixth subcolumn enter the second wire column;
and S7, finishing the wire arrangement, and leading the first wire row, the second wire row and the third wire row to a winding die to wind the three-spiral coil.
2. The wire arranging method as claimed in claim 1, wherein when the triple-helical coil is wound in a left direction, the direction of the wire displacement in step S3 is counterclockwise.
3. The wire arranging method as claimed in claim 1, wherein when the triple-helical coil is wound in the right direction, the direction of the displacement of the wire in step S3 is clockwise.
4. The wire routing method of claim 1, wherein the left, middle and right columns are arranged linearly and in a direction parallel to an axis of the winding die.
5. The wire arranging method according to claim 4, wherein the wire wheels in each row are arranged in a straight line in a direction perpendicular to the arrangement direction of the left, middle and right columns.
6. The wire arranging method according to claim 5, wherein the wire reel is provided on a lead frame, and a caster is provided at a bottom of the lead frame and is movable in parallel to an axial direction of the winding mold.
7. The wire routing method of claim 1, wherein the wires are flat wires made of a metal material.
8. The wire routing method of claim 1, wherein the first, second, and third columns of wires are separated from each other by a wire clamp.
9. A method of winding a triple-spiral coil, wherein the wire is arranged by the wire arranging method of any one of claims 1 to 8 before winding.
10. The transformer, characterized by comprising a triple-spiral coil, wherein the triple-spiral coil is formed by winding according to the winding method of the triple-spiral coil in claim 9.
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CN101630585A (en) * 2009-06-19 2010-01-20 西安交通大学 Distributed winding flexible transformer by mixed winding of magnetic conductive wire and electrical wire
CN102136365A (en) * 2011-01-06 2011-07-27 常州联力变压器有限公司 Method for interchanging windings by single spiral mode of three parallel-connected lead wires
CN202704690U (en) * 2012-06-07 2013-01-30 萧嘉美 Wire-releasing ship with improved structure

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Publication number Priority date Publication date Assignee Title
CN86100947A (en) * 1985-02-06 1986-11-05 库曼公司 The winding method and the equipment of toroidal transformer low pressure winding
CN200947373Y (en) * 2006-08-31 2007-09-12 上海宝钢设备检修有限公司 Multiple parallel wires coiling continuous coil composite switch structure
CN101620923A (en) * 2009-06-15 2010-01-06 宁波天安(集团)股份有限公司 Method for replacing double/quadruple helix coil of transformer with long-circle section
CN101630585A (en) * 2009-06-19 2010-01-20 西安交通大学 Distributed winding flexible transformer by mixed winding of magnetic conductive wire and electrical wire
CN102136365A (en) * 2011-01-06 2011-07-27 常州联力变压器有限公司 Method for interchanging windings by single spiral mode of three parallel-connected lead wires
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