CN112595565B - Preparation method of 2xxx series aluminum alloy transmission electron microscope sample - Google Patents

Preparation method of 2xxx series aluminum alloy transmission electron microscope sample Download PDF

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CN112595565B
CN112595565B CN202011353844.6A CN202011353844A CN112595565B CN 112595565 B CN112595565 B CN 112595565B CN 202011353844 A CN202011353844 A CN 202011353844A CN 112595565 B CN112595565 B CN 112595565B
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CN112595565A (en
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张振军
曲展
张哲峰
宫柏山
刘睿
张鹏
王强
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Institute of Metal Research of CAS
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N23/20008Constructional details of analysers, e.g. characterised by X-ray source, detector or optical system; Accessories therefor; Preparing specimens therefor

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Abstract

The invention discloses a preparation method of a 2xxx series aluminum alloy transmission electron microscope sample, and belongs to the technical field of transmission electron microscope sample preparation. The method comprises the steps of selecting nitric acid and methanol with certain concentrations according to the ratio of 1: 3, controlling the double-spraying voltage to be 18-22V, and thinning the sample on a double-spraying electrolytic thinning instrument at the double-spraying temperature of 5-10 ℃. The proper selection of the double-spraying liquid, the double-spraying voltage and the double-spraying temperature ensures that the surface of a sample is bright, reduces the potential difference between a second phase and a matrix, effectively avoids the occurrence of sieve pores, realizes uniform thinning, can achieve the thinning effect within 10-20 s, greatly improves the efficiency, has no stress and heat input in the thinning process, and provides a rapid and reliable sample preparation method. The invention can conveniently and simply prepare the transmission sample without sieve pores and with larger thin area, and has important reference significance for preparing the transmission sample of the metal material containing a coarse second phase.

Description

Preparation method of 2xxx series aluminum alloy transmission electron microscope sample
Technical Field
The invention relates to the technical field of transmission electron microscope sample preparation, in particular to a preparation method of a 2xxx series aluminum alloy transmission electron microscope sample.
Background
The 2xxx series aluminum alloy is widely applied to the fields of rail transit, aerospace and the like due to higher specific strength, specific stiffness, excellent corrosion resistance, processing and forming performance and other comprehensive mechanical properties. With the rapid development and the further deepening of the lightweight concept in the fields of high-speed railways, aerospace and the like in China, the 2xxx series aluminum alloy is more and more widely applied to important equipment in the fields. Although China is a large using country of aluminum alloy, China is not a strong country, a plurality of product specifications and process standards directly imitate the foreign countries, and with the development of the industrialization process, the service environment of 2xxx aluminum alloy is more and more rigorous, higher requirements are provided for the mechanical property of the material, and the macroscopic mechanical property of the material is closely related to the microstructure and the deformation mechanism of the material. The transmission electron microscope is essential in the research and development of materials as a main characterization means for researching the microstructure characteristics and the evolution of the materials, and has important significance for deeply disclosing a potential mechanism behind the macroscopic performance of the materials and improving the application of key aluminum alloy components in the independent research and development and the product updating in China.
The first and most important step in transmission electron microscopy is to obtain a good transmission sample, the preparation of which accounts for more than 90% of the whole transmission experiment workload. At present, the preparation of a 2xxx series aluminum alloy transmission electron microscope sample mainly comprises three methods of ion thinning, double-spraying thinning and double-spraying post-ion thinning. The method can generate interference of external factors such as stress, dislocation and the like, and simultaneously consumes long time, one day or even several days is generally needed for preparing a good transmission sample, while the thickness of the sample prepared by electrolytic double spraying is required to be about 40-50 um, the stress, dislocation and the like can not be introduced by the electrolytic double spraying, the double spraying thinning time is short, and the efficiency is obviously higher than that of ion thinning. Therefore, at present, in order to save time and improve efficiency, electrolysis double spraying is generally adopted. However, since the interface between the second phase in the 2xxx aluminum alloy and the matrix is relatively active and the second phase is in a coarse lath shape, the periphery of the second phase is preferentially corroded in the electrolytic double-spraying process and then is washed away by the double-spraying beam to form a sieve hole, so that a high-quality sample is difficult to obtain. Therefore, it is currently generally adopted to perforate under double-jet and reduce the thickness to a certain thickness and then perform ion thinning, so that the preparation time of the transmission sample can be shortened to several hours, but the success rate of sample preparation is not high, and the area of a thin area is small. Therefore, it is urgent to find a method for preparing a high-quality transmission sample simply and rapidly, which is convenient to operate and does not introduce external interferences such as stress, dislocation and the like.
Disclosure of Invention
Aiming at the problems that the quality of the existing double-spraying thinning preparation sample is poor and the period of the ion thinning preparation sample is long, the invention aims to provide the preparation method of the 2xxx series aluminum alloy transmission electron microscope sample, the method is suitable for the preparation of the 2xxx series aluminum alloy material transmission electron microscope sample containing a large precipitated phase, can avoid the occurrence of sieve pores, prepare the transmission sample with excellent quality, further improve the efficiency and realize simpler and more convenient sample preparation.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
a preparation method of a 2xxx series aluminum alloy transmission electron microscope sample comprises the following steps:
(1) mechanically thinning a 2xxx series aluminum alloy sample on metallographic abrasive paper to a thickness of 40-50 um, and punching the mechanically thinned sample through a puncher to obtain a metal wafer with the diameter of 3 mm;
(2) adding double-spraying liquid into an electrolytic bath of the electrolytic double-spraying thinning instrument, and adjusting the flow rate of an injection pump of the electrolytic double-spraying thinning instrument to ensure that the opposite double-spraying liquid sprayed by the double nozzles has certain pressure and is just in contact with and is aligned with the middle of the two nozzles;
(3) adding liquid nitrogen into the electrolytic bath for cooling, and measuring the temperature of the double-spraying liquid in the electrolytic bath by using a thermometer to control the temperature of the double-spraying liquid in the electrolytic bath to be between 5 and 10 ℃;
(4) the method comprises the following steps of (1) installing a metal wafer sample prepared in the step (1) on a sample clamp, inserting the sample clamp into the middle of two nozzles of an electrolysis double-spraying thinning instrument, adjusting the double-spraying voltage to be 18-22V, setting proper light transmittance and then starting double spraying to thin the sample;
(5) and after the sample is subjected to double-spraying perforation to the set light transmittance, the alarm of the double-spraying instrument is sounded, and the sample is taken down and is sequentially washed by water and absolute ethyl alcohol, so that the aluminum alloy transmission electron microscope sample is obtained.
In the step (1), 400#, 800#, 1200# and 2000# sandpaper are sequentially adopted to mechanically thin the sample, a smooth and flat glass plate is placed below the sandpaper, the sample is dragged by a rubber to be ground on the sandpaper in an 8-shaped track so as to realize uniform thinning, and the sample is prevented from being uneven and generating extinction stripes under a transmission electron microscope to influence subsequent observation.
In the step (2), the double-spraying liquid is prepared by mixing nitric acid with the concentration of 14-15 mol/L and methanol with the concentration of 24.56-24.68 mol/L according to the weight ratio of 1: 3, the low-proportion and weak-acidity nitromethanol double-spray liquid effectively avoids the condition that the surface of a sample is oxidized due to over-strong acidity of an electrolyte.
In the step (4), the temperature of the double-spraying process is controlled to be between 5 and 10 ℃, and the potential difference between the second phase and the matrix can be reduced in the temperature range, so that uniform thinning is realized, and the area of a thin area is larger.
In the step (4), the current is 180 mA-220 mA in the double-spraying process, and the temperature in the electrolytic cell is controlled to be 5-10 ℃ so as to avoid the occurrence of sieve pores caused by temperature deviation.
In the step (5), the double-spraying thinning time is generally between 10s and 20s, the sample clamp is taken down and then is firstly cleaned in distilled water, then the sample is taken down from the sample clamp and is sequentially cleaned in water and absolute ethyl alcohol cleaning solution in a multi-stage manner, at least three water and absolute ethyl alcohol cleaning solution are respectively placed, the process of immersing and taking out the sample in the cleaning process is circulated for at least 10 times, and the surface tension of the cleaning solution is fully utilized to clean the sample.
The design mechanism and beneficial effects of the invention are as follows
1. Compared with the commonly adopted method at present that ion thinning is carried out after double-spraying thinning is carried out at a lower temperature, the thinning rate is higher, the period for preparing the sample is shortened, the sample is simple to process, the thinning process is free of stress, thermal activation is not generated, other additional interferences such as dislocation and the like are not introduced, the surface of the sample is bright and flat, the area of a thin area is large, the quality of a transmission electron microscope picture is improved, and the method is suitable for preparing a large number of high-quality 2xxx series aluminum alloy metal transmission samples.
2. The traditional double-spraying liquid for preparing the aluminum alloy is perchloric acid alcohol, but the corrosion resistance of the 2xxx aluminum alloy is poor, and the surface of a sample is seriously oxidized by adopting the traditional perchloric acid alcohol. In order to solve the problem, the invention adopts a less corrosive nitromethanol solution, reduces the concentration of double spraying liquid, and adopts nitric acid with volume fraction of 25% and methanol with volume fraction of 75% to form double spraying liquid, thereby better controlling the size of a thin area and eliminating the phenomenon of surface oxidation of a sample.
3. Through experimental trials of performing large-amplitude voltage regulation between 10V and 60V, the most suitable double-spraying voltage of the 2xxx series aluminum alloy is found to be between 18V and 22V, and the surface of the sample is bright. If the voltage is too high, the surface of the sample becomes black, and if the voltage is too low, the surface of the sample becomes dark and scratches are present. The invention provides a proper double-spraying voltage range, and can realize good double-spraying effect of the 2xxx series aluminum alloy.
4. On the basis of the 2-3 experiments, the surface of the sample still has a sieve hole, the area of the thin area is small, and a high-quality transmission sample is difficult to obtain. The sieve holes appear in the way that the potential difference between the second phase and the matrix is too large to realize uniform thinning, so that the periphery of the second phase is preferentially corroded, and the second phase is washed away under the action of the double-jet flow, so that the sieve holes appear. The double spraying temperature is adjusted between minus 50 ℃ and 25 ℃, and a great deal of experiments show that for 2xxx series aluminum alloy, the potential difference between the second phase and the matrix can be reduced by increasing the double spraying temperature, the mesh number of the sample is reduced along with the increase of the double spraying temperature, but the surface of the sample is oxidized due to the overhigh temperature. When the temperature is controlled between 5 ℃ and 10 ℃ in the double-spraying process, uniform thinning can be realized, the sample basically has no sieve pores, the yield is improved, and good double-spraying effect can be obtained.
5. In the invention, the mechanical thinning of the sample is sequentially carried out by adopting 400#, 800#, 1200# and 2000# sandpaper, a smooth and flat glass plate is placed under the sandpaper, and the sample is dragged by a rubber to grind on the sandpaper in an 8-shaped track so as to realize uniform thinning, so that the sample is prevented from being uneven to generate extinction stripes to influence subsequent observation.
6. In the invention, the temperature in the electrolytic cell is strictly controlled to be between 5 and 10 ℃ in the double-spraying process, the over-high or over-low temperature is avoided, the current in the double-spraying process is about 180 to 220mA, and the large double-spraying current can realize the quick thinning.
7. In the invention, the double-spraying thinning time is generally 10-20 s, the sample is taken down from the sample clamp and sequentially subjected to multistage cleaning in water and absolute ethyl alcohol cleaning solution, the water and absolute ethyl alcohol cleaning solution are respectively placed at least three times, the process of immersing and taking out the sample is circulated for at least 10 times during cleaning, and the surface tension of the cleaning solution is fully utilized to clean the sample.
Drawings
Fig. 1 is a 2024 aluminum alloy sample prepared by a conventional dual spray process.
Fig. 2 is a 2024 aluminum alloy sample prepared by ion milling after double spraying.
FIG. 3 is a 2024 aluminum alloy sample prepared using the dual spray process of the present invention.
FIG. 4 is a TEM image of a second phase of a 2024 aluminum alloy sample prepared by the dual spray process of the present invention.
FIG. 5 is a TEM image of the dislocation configuration of a 2024 aluminum alloy sample prepared by the dual spray process of the present invention.
Detailed Description
The present invention will be described in more detail with reference to examples. In the example, a sample of 2024 aluminum alloy over-aged at 180 ℃ for 120h is taken as an example, and a transmission sample is prepared by the following specific steps:
step 1: mechanically thinning a sample to a thickness of 40-50 um from the upper part to the lower part of a metal sheet with a thickness of 500um by using a spark wire cutting machine and sequentially adopting 400#, 800#, 1200# and 2000# abrasive paper, placing a smooth and flat glass plate under the abrasive paper in the sample grinding process, dragging the sample to grind on the abrasive paper in an 8-shaped track by using a rubber, and punching the mechanically thinned sample by using a puncher to obtain a metal wafer with a diameter of 3 mm;
step 2: the example used a Tenupol-5 model electrolytic double spray instrument from the struers corporation for a double spray experiment. Nitric acid with the concentration of 14-15 mol/L and methanol with the concentration of 24.56-24.68 mol/L are mixed in an electrolytic tank of a double-spraying thinning instrument according to the ratio of 1: 3, mixing the two solutions in a volume ratio to form double-spraying liquid, and adjusting the flow rate of an injection pump of the double-spraying electrolytic thinning instrument to ensure that the opposite double-spraying liquid sprayed by the double nozzles has certain pressure and is just in contact with and is aligned with the middle of the two nozzles;
and 3, step 3: adding liquid nitrogen into the electrolytic tank for cooling, and measuring the temperature of the double-spray liquid in the electrolytic tank by using a thermometer to control the temperature in the electrolytic tank to be between 5 and 10 ℃;
and 4, step 4: placing a 2024 aluminum alloy sample with the diameter of 3mm on a double-spraying sample clamp, inserting the sample into a double-spraying instrument, adjusting the double-spraying voltage to be about 20V, setting the light transmittance to be 180, and then starting double spraying to thin the sample;
and 5: the double-spraying thinning time is generally 10-20 s, the alarm of a light transmittance double-spraying instrument is sounded when a sample is subjected to double-spraying perforation, the sample clamp is taken down and then is firstly cleaned in distilled water, then the sample is taken down from the sample clamp and is sequentially cleaned in water and absolute ethyl alcohol cleaning liquid in a multistage manner, 5 water and absolute ethyl alcohol cleaning liquid are respectively placed, the process of immersing and taking out the sample during cleaning is at least circulated for 10 times, and the sample is cleaned by fully utilizing the surface tension of the cleaning liquid so as to obtain the sample with a clean and bright surface.
The effects of the sample prepared by the method and the sample prepared by the traditional process parameters are respectively observed by a metallographic microscope, as shown in fig. 1, the sample is a 2024 aluminum alloy sample prepared by the traditional double-spraying process parameters, the double-spraying process parameters are 18V in voltage, the double-spraying temperature is-30 ℃ to-20 ℃, the double-spraying current is 70mA to 90mA, the double-spraying time is 1 to 2min, the double-spraying effect is poor, a large number of sieve pores exist on the surface of the sample, and the thin area of the sample is small. As shown in FIG. 2, in the 2024 aluminum alloy sample prepared by ion thinning after double spraying, because the potential around the second phase is higher during double spraying and is preferentially corroded, a plurality of thin areas with smaller areas exist on the sample, and under the action of ion bombardment, a large number of holes are simultaneously formed on the surface of the sample, and the holes are combined to form larger holes, so that the sample is basically free of the thin areas, and the quality is poorer. As shown in fig. 3, compared with the sample prepared by the conventional double-spraying method, the 2024 aluminum alloy sample prepared by the double-spraying process of the present invention has a clean and flat surface and only one large hole, and when the prepared sample is observed by a transmission electron microscope, the thin area of the sample is large and the quality of the sample is good. As shown in FIG. 4, a TEM picture of a second phase taken by an undeformed sample of 2024 aluminum alloy prepared by the double-spray process of the invention can clearly see the morphology of the second phase, no dislocation and other additional artifacts are introduced during the sample preparation process, and the prepared TEM sample has high quality. As shown in FIG. 5, a dislocation configuration TEM picture of a sample of the deformed 2024 aluminum alloy prepared by the double-jet process is taken, no additional dislocation is introduced in the sample preparation process, the dislocation configuration is clear and visible, and the prepared TEM sample has high quality. Therefore, the TEM sample with good effect can be very conveniently and quickly prepared by adopting the method, and the TEM picture with high quality can be obtained.
In the preparation process of a transmission electron microscope sample, nitric acid with the concentration of 14-15 mol/L and methanol with the concentration of 24.56-24.68 mol/L are selected according to the ratio of 1: 3, controlling the double-spraying voltage to be 18-22V, and thinning the sample on a double-spraying electrolytic thinning instrument at the double-spraying temperature of 5-10 ℃. The proper selection of the double-spraying liquid, the double-spraying voltage and the double-spraying temperature ensures that the surface of a sample is bright, the potential difference between a second phase and a matrix is reduced, the occurrence of sieve pores is effectively avoided, the uniform thinning is realized, the thinning effect can be achieved within 10-20 s, the double-spraying time is shortened, and the efficiency is greatly improved. Compared with other complex processes such as ion thinning after double spraying, the invention has high thinning rate, greatly saves the time and cost of experiments, particularly introduces false images and great errors to the observation of tissues seriously affected by thermal activation, deformation and the like of GP regions, dislocations and the like, has no stress and heat input in the thinning process, provides a rapid and reliable sample preparation method, and has important reference significance for the preparation of metal material transmission samples containing thick second phases.

Claims (5)

1. A preparation method of a 2xxx series aluminum alloy transmission electron microscope sample is characterized by comprising the following steps: the method comprises the following steps:
(1) mechanically thinning a 2xxx series aluminum alloy sample on metallographic abrasive paper to a thickness of 40-50 um, and punching the mechanically thinned sample through a puncher to obtain a metal wafer with the diameter of 3 mm;
(2) adding double-spraying liquid into an electrolytic bath of the electrolytic double-spraying thinning instrument, and adjusting the flow rate of an injection pump of the electrolytic double-spraying thinning instrument to ensure that the opposite double-spraying liquid sprayed by the double nozzles has certain pressure and is just in contact with and is aligned with the middle of the two nozzles; the double-spraying liquid is prepared by mixing nitric acid with the concentration of 14-15 mol/L and methanol with the concentration of 24.56-24.68 mol/L according to the weight ratio of 1: 3, the low-proportion and weak-acidity double-spray liquid of the nitromethanol effectively avoids the condition that the surface of a sample is oxidized due to over strong acidity of the electrolyte;
(3) adding liquid nitrogen into the electrolytic bath for cooling, and measuring the temperature of the double-spraying liquid in the electrolytic bath by using a thermometer to control the temperature of the double-spraying liquid in the electrolytic bath to be between 5 and 10 ℃;
(4) the method comprises the following steps of (1) installing a metal wafer sample prepared in the step (1) on a sample clamp, inserting the sample clamp into the middle of two nozzles of an electrolytic double-spraying thinning instrument, adjusting the double-spraying voltage to be 18-22V, adjusting the current to be 180-220 mA in the double-spraying process, setting proper light transmittance and then starting double-spraying to thin the sample; the double-spraying thinning time is between 10s and 20 s;
(5) and after the sample is subjected to double-spraying perforation to the set light transmittance, the alarm of the double-spraying instrument is sounded, and the sample is taken down and is sequentially washed by water and absolute ethyl alcohol, so that the aluminum alloy transmission electron microscope sample is obtained.
2. The method for preparing a 2 xxx-series aluminum alloy transmission electron microscope sample according to claim 1, wherein: in the step (1), 400#, 800#, 1200# and 2000# sandpaper are sequentially adopted to mechanically thin the sample, a smooth and flat glass plate is placed below the sandpaper, the sample is dragged by a rubber to be ground on the sandpaper in an 8-shaped track so as to realize uniform thinning, and the sample is prevented from being uneven and generating extinction stripes under a transmission electron microscope to influence subsequent observation.
3. The method for preparing a 2xxx series aluminum alloy transmission electron microscope sample as claimed in claim 1, wherein: in the step (4), the temperature of the double-spraying process is controlled between 5 ℃ and 10 ℃, and the potential difference between the second phase and the matrix can be reduced in the temperature range, so that uniform thinning is realized, and the area of a thin area is larger.
4. The method for preparing a 2 xxx-series aluminum alloy transmission electron microscope sample according to claim 1, wherein: in the step (4), the temperature in the electrolytic tank is controlled to be between 5 and 10 ℃ in the double-spraying process, so that the occurrence of sieve pores caused by temperature deviation is avoided.
5. The method for preparing a 2xxx series aluminum alloy transmission electron microscope sample as claimed in claim 1, wherein: in the step (5), the sample clamp is taken down and then washed in distilled water, then the sample clamp is taken down and washed in water and absolute ethyl alcohol washing liquid in a multistage way, at least three water and absolute ethyl alcohol washing liquids are respectively placed, the process of immersing and taking out the sample is circulated for at least 10 times during washing, and the surface tension of the washing liquid is fully utilized to clean the sample.
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