CN112590441A - Automatic integrated concave-convex stamping equipment and use method thereof - Google Patents
Automatic integrated concave-convex stamping equipment and use method thereof Download PDFInfo
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- CN112590441A CN112590441A CN202011448509.4A CN202011448509A CN112590441A CN 112590441 A CN112590441 A CN 112590441A CN 202011448509 A CN202011448509 A CN 202011448509A CN 112590441 A CN112590441 A CN 112590441A
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 135
- 230000000694 effects Effects 0.000 claims abstract description 10
- 230000010354 integration Effects 0.000 claims abstract description 6
- 238000004049 embossing Methods 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 14
- 230000005484 gravity Effects 0.000 claims description 11
- 230000009471 action Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 7
- 238000007639 printing Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 230000006978 adaptation Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 3
- 206010053615 Thermal burn Diseases 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 208000036829 Device dislocation Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/0052—Machines or apparatus for embossing decorations or marks, e.g. embossing coins by pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B5/00—Machines or apparatus for embossing decorations or marks, e.g. embossing coins
- B44B5/02—Dies; Accessories
- B44B5/026—Dies
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Abstract
The invention relates to the technical field of printed matter processing, and discloses an automatic integrated concave-convex imprinting device and a using method thereof. This automatic unsmooth impression equipment of integration and application method thereof sets up through the cooperation of switching-over device and extracting device, has increased the linkage nature of structure, conveniently carries out automation to the terrace die and gets material and automatic impression, the phenomenon that appears the skew when having avoided sculpture intaglio impression, improves the impression effect of sculpture intaglio by a wide margin, avoids sculpture intaglio's impression to damage, avoids user's economic loss.
Description
Technical Field
The invention relates to the technical field of printed matter processing, in particular to an automatic integrated concave-convex stamping device and a using method thereof.
Background
The embossing is also called embossing printing, which is a special processing technology in the surface decoration processing of printed matters, in recent years, the development trend of high-grade and various printed matters, especially packaging decoration products, promotes the embossing process to be more popularized and perfect, and the manufacturing of printing plates and embossing equipment gradually realize semi-automation and full automation. It is when carrying out unsmooth impression, need use two printing plates, one is for carving the intaglio, and one is the terrace die, in order to reach the impression effect, the person of needing has fine cooperation precision.
In the process of producing the engraved intaglio plate, a copper plate or a steel plate is usually used as a plate material and is carved by hand or a carving machine, the production mode has low working efficiency and poor matching precision with the male die, so that the engraved intaglio plate is produced in batch by adopting an imprinting method, and the male die and the engraved intaglio plate are extruded and formed to form a set of dies. The existing concave-convex stamping equipment generally adopts manual material taking, the working efficiency is slow, workers are easily scalded in the material taking process due to the fact that the carving intaglio is mostly subjected to heat seal stamping, certain potential safety hazards exist, manual material placing accuracy is poor, deviation is easily caused between the male die and the carving intaglio, and the problem that part of the carving intaglio is damaged by stamping or stamping patterns are uneven is caused, so that the production quality of the carving intaglio is greatly reduced, and certain economic loss is brought to manufacturers.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides automatic integrated concave-convex stamping equipment and a using method thereof, which have the advantages of high working efficiency, high safety performance, high discharging precision and strong structural linkage, and solve the problems that manual material taking of the existing stamping equipment is easy to scald, the working efficiency is low, the discharging precision is poor and the product quality is influenced.
(II) technical scheme
In order to achieve the purposes of high working efficiency, high safety performance, high discharging precision and strong structural linkage, the invention provides the following technical scheme: an automatic integrated concave-convex stamping device comprises a base, wherein a first mounting plate is fixedly connected to the left side of the top of the base, a motor is fixedly mounted at the top of the first mounting plate, a cam is rotatably connected to the position of a front bearing of the motor, a push plate is arranged on the right side of the front of the cam, a first blanking device is arranged at one end, away from the cam, of the push plate, a second mounting plate is arranged between the front side and the rear side of the first blanking device and the top of the base, a limiting device is fixedly connected to the position, located on the right side of the first blanking device, of the top of the base, a material receiving plate is arranged between the bottom of the first blanking device and the top of the limiting device, a reversing device is fixedly mounted at the top of the limiting device, a material taking device is arranged below the reversing device, a second blanking device is fixedly mounted above the front face of the third mounting plate, a second feeding hole is formed in the top of the second blanking device, and a material receiving device is arranged below the second blanking device in the front face of the third mounting plate.
Preferably, the cam is of a triangular structure, a triangular groove is formed in the front of the cam, a bearing of the motor is rotatably connected with the eccentric position of the cam, and the cam is driven to rotate eccentrically through the operation of the motor.
Preferably, the push plate is rotatably connected with the roller through the contact end of the cam, the roller is clamped in the groove of the cam, the roller can reciprocate leftwards and rightwards in the groove conveniently, and the push plate is driven to reciprocate leftwards and rightwards.
Preferably, the first blanking device comprises a first blanking shell, a first feed inlet is fixedly connected to the top of the first blanking shell, a sliding groove is formed in the first blanking shell, the sliding groove is provided with an upper group and a lower group, the back surface of the pushing plate is provided with an upper bearing plate and a lower bearing plate which are matched with the sliding groove, the upper bearing plate is arranged at the upper right corner of the pushing plate, the lower bearing plate is arranged at the lower left corner of the upper bearing plate, the upper surface of the upper bearing plate is an inclined surface, the upper bearing plate and the lower bearing plate are driven to slide in the sliding groove through the left-right reciprocating motion of the pushing plate, the upper bearing plate is located at the middle position of the first blanking shell in an initial state, the male die is located above the upper bearing plate to block blanking, when the upper bearing plate moves rightwards, the lower bearing plate moves to the initial position of the upper bearing plate, in a similar way, when the push plate moves leftwards, the upper bearing plate is driven to move leftwards, and the male die positioned above the lower bearing plate falls, so that the automatic and sequential blanking function is realized.
Preferably, the size of the opening above the material receiving plate is larger than that of the opening below the material receiving plate, so that the falling male die can be conveniently received, the opening is gradually reduced, and the male die can accurately slide down to the material receiving groove conveniently.
Preferably, stop device includes the mount pad, the top of mount pad has seted up relative connecing flitch below open position and has connect the silo, the slotted hole has been seted up to the top intermediate position of mount pad, the slide has transversely been seted up in the inside of mount pad, the inside of slide is provided with the rack, be provided with the connecting plate between the left end of rack and the push pedal, through push pedal reciprocating motion and then drive rack reciprocating motion, increase the linkage nature of structure.
Preferably, the reversing device comprises a limiting shell, a first limiting hole is formed in the upper surface of the limiting shell, a second limiting hole is formed in the right side wall of the limiting shell, a steering column is arranged inside the first limiting hole, a reversing plate is fixedly connected to the top of the steering column, a steering groove is formed in the surface of the steering column, the left side and the right side of the steering groove are smooth inclined surfaces, a limiting rod is fixedly connected to the inside of the second limiting hole relative to the top of the steering groove, a first helical gear is arranged at the bottom of the steering column, the first helical gear is placed inside a groove hole, the lower side of the outer wall of the first helical gear is meshed with a rack, the depth of the groove hole is larger than the height of the first helical gear, the helical gear is driven to rotate for a half turn by the reciprocating rotation of the rack, the steering column is driven to rotate, and when the steering column is anticlockwise, when extracting device moved to connect the silo top, because the guide effect of gag lever post to turning to the groove, the steering column vertically downward removal this moment, and then drives extracting device and gets the material.
Preferably, the top of the material taking device is fixedly connected with the lower part of one end, far away from the steering column, of the reversing plate, the material taking device comprises a material taking shell, a sealing plate is transversely arranged at the middle position inside the material taking shell, an air guide pipe is slidably connected inside the sealing plate, a sucker is arranged at the bottom of the air guide pipe, a piston plate is arranged at the top of the air guide pipe, the piston plate is slidably connected with the inner wall of the material taking shell, a one-way air inlet valve is arranged at the top of the material taking shell, air inlet valves are arranged above the left side wall and the right side wall of the material taking shell, a baffle is arranged inside the air inlet valves, a spring is arranged at the top of the baffle, a push rod is arranged below the baffle, when the material taking device moves downwards, the upper surface of a male die is in contact with the, push out piston board top air through one-way admission valve, get the inside top of material casing this moment and be in the negative pressure state to through sucking disc attraction terrace die top, realize snatching the function to the terrace die.
Preferably, the receiving device comprises an embossing bearing platform, a material taking turntable is arranged above the embossing bearing platform, the bottom of the material taking turntable is connected with a reversing disc in a rotating mode, a second bevel gear is connected to the front face of the third mounting plate in a rotating mode relative to a rack, a one-way ratchet wheel is connected to the bottom of the second bevel gear in a rotating mode, a shifting rod matched with the reversing disc is arranged at the bottom of the one-way ratchet wheel, an engraved plate is placed inside the second discharging device, the engraved plate falls to the position above the material taking turntable under the action of gravity, the second bevel gear is driven to rotate through the rack, the lower one-way ratchet wheel is driven to rotate, the shifting rod is driven to rotate for a circle when the one-way ratchet wheel rotates clockwise, the shifting rod does not rotate when.
Preferably, a convex block is arranged at the bottom of the upper surface of the stamping bearing platform relative to the push rod, when the material taking device moves to the position above the material taking turntable, the material taking device starts to move downwards, the male die is clamped by the material taking device to stamp the engraving intaglio, after the embossing is finished, the push rod is contacted with the convex block, the push rod moves upwards, the baffle is pushed to be separated from the air inlet valve, the air inlet function is realized, the suction disc loses suction force at the moment, and the male die is separated from the material taking device under the action of gravity.
The use method of the concave-convex stamping equipment based on the automatic integration comprises the following steps:
s1, male die blanking stage: the heated male die is sequentially guided into a first blanking shell from a first feeding hole, a motor is started, the motor is operated to drive a cam to eccentrically rotate, a roller is clamped inside a groove of the cam, the roller can conveniently reciprocate left and right inside the groove, and further drive a push plate to reciprocate left and right, so that an upper bearing plate and a lower bearing plate are driven to slide in a sliding groove;
s2, engraving an intaglio plate for blanking: the engraving intaglio is placed inside the second blanking device, falls to the upper side of the material taking turntable under the action of gravity, and drives the bevel gear II to rotate through the rack, so that the lower unidirectional ratchet is driven to rotate, the unidirectional ratchet drives the shifting lever to rotate for a circle when rotating clockwise, the shifting lever does not rotate when rotating anticlockwise, and the material taking turntable cannot be driven to rotate reversely when the rack reciprocates;
s3, material taking preparation: the male die falls to the position above the material receiving plate and slides to the interior of the material receiving groove, the helical gear is driven to rotate for a half circle through the reciprocating rotation of the rack, the steering column is driven to rotate, when the steering column rotates anticlockwise, the reversing plate synchronously rotates for the half circle anticlockwise, when the material taking device moves to the position above the material receiving groove, the steering column vertically moves downwards due to the guiding effect of the limiting rod on the steering groove, and the material taking device is driven to take materials;
s4, material taking stage: when the material taking device moves downwards, the upper surface of the male die is in contact with the sucker, so that the sucker is pushed to move upwards, the air guide pipe and the piston plate synchronously move upwards, air above the piston plate is pushed out through the one-way air inlet valve, and the upper part inside the material taking shell is in a negative pressure state, so that the top of the male die is attracted through the sucker, and the grabbing function of the male die is realized;
s5, imprinting: when the material taking device moves above the material taking turntable, the material taking device starts to move downwards, the material taking device clamps the male die to imprint the engraved intaglio plate, after the imprint is completed, the push rod is contacted with the convex block, the push rod moves upwards to push the baffle plate to be separated from the air inlet valve, the air inlet function is realized, the suction disc loses suction force, and the male die is separated from the material taking device under the action of gravity;
s6, an output stage: the material taking turntable continues to rotate anticlockwise, and the male die and the engraving intaglio which are pressed and printed together are conveyed out to finish the primary pressing and printing of the engraving intaglio;
s7, repeating the steps of S1-S6 to finish the stamping work of the plurality of engraved plates.
(III) advantageous effects
Compared with the prior art, the invention provides an automatic integrated concave-convex imprinting device and a using method thereof, and the device has the following beneficial effects:
1. according to the automatic integrated concave-convex stamping equipment and the using method thereof, the push plate is driven to reciprocate through the rotation of the cam, so that the first blanking device and the second blanking device are driven to realize an automatic blanking function, and the phenomena of scalding and low working efficiency in manual blanking are prevented.
2. This automatic unsmooth impression equipment of integration and application method thereof sets up through the cooperation of switching-over device and extracting device, has increased the linkage nature of structure, conveniently carries out automation to the terrace die and gets material and automatic impression, the phenomenon that appears the skew when having avoided sculpture intaglio impression, improves the impression effect of sculpture intaglio by a wide margin, avoids sculpture intaglio's impression to damage, avoids user's economic loss.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a first discharging device according to the present invention;
FIG. 3 is a schematic view of the structure of the push plate according to the present invention;
FIG. 4 is a schematic structural view of a limiting device and a reversing device of the present invention;
FIG. 5 is a schematic view of a steering column according to the present invention;
FIG. 6 is a schematic view of the structure of the receiving device of the present invention;
FIG. 7 is a schematic view of a material extracting apparatus according to the present invention;
fig. 8 is a schematic view of the steering column of the present invention.
In the figure: 1. a base; 2. a first mounting plate; 3. a motor; 4. a cam; 5. a second mounting plate; 6. a first discharging device; 7. a limiting device; 8. a reversing device; 9. a material taking device; 10. a third mounting plate; 11. a second blanking device; 12. a material receiving device; 13. pushing the plate; 14. a connecting plate; 15. a first blanking shell; 16. a first feed port; 17. a chute; 18. a material receiving plate; 19. a roller; 20. a lower deck plate; 21. an upper deck plate; 22. a mounting seat; 23. a material receiving groove; 24. a slot; 25. a slideway; 26. a rack; 27. a first bevel gear; 28. a limiting rod; 29. a steering column; 30. a reversing plate; 31. a limiting shell; 32. a first limit hole; 33. a second limiting hole; 34. a steering groove; 35. a second feed port; 36. embossing a bearing platform; 37. a bump; 38. a material taking turntable; 39. a reversing disc; 40. a second bevel gear; 41. a one-way ratchet; 42. a deflector rod; 43. taking a material shell; 44. a push rod; 45. an intake valve; 46. a baffle plate; 47. a spring; 48. a one-way intake valve; 49. a sealing plate; 50. a piston plate; 51. an air duct; 52. and (4) sucking discs.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, an automatic integrated concave-convex imprinting apparatus comprises a base 1, a first mounting plate 2 is fixedly connected to the left side of the top of the base 1, a motor 3 is fixedly mounted on the top of the first mounting plate 2, a cam 4 is rotatably connected to a front bearing position of the motor 3, a push plate 13 is arranged on the right side of the front of the cam 4, a first discharging device 6 is arranged at one end of the push plate 13 away from the cam 4, a second mounting plate 5 is arranged between the front side and the rear side of the first discharging device 6 and the top of the base 1, a limiting device 7 is fixedly connected to the top of the base 1 at the right side of the first discharging device 6, a material receiving plate 18 is arranged between the bottom of the first discharging device 6 and the top of the limiting device 7, a reversing device 8 is fixedly mounted on the top of the limiting device 7, a material taking device 9 is arranged below the reversing device 8, and, a second blanking device 11 is fixedly mounted above the front face of the third mounting plate 10, a second feeding hole 35 is formed in the top of the second blanking device 11, and a material receiving device 12 is arranged below the second blanking device 11 on the front face of the third mounting plate 10.
Cam 4 is the triangle-shaped structure, and the triangle-shaped recess has been seted up to its positive inside, and motor 3's bearing is connected with the eccentric position rotation of cam 4, drives cam 4 through motor 3 operation and carries out eccentric rotation.
The contact end of the push plate 13 and the cam 4 is rotatably connected with the roller 19, the roller 19 is clamped inside the groove of the cam 4, the roller 19 can reciprocate left and right inside the groove conveniently, and then the push plate 13 is driven to reciprocate left and right.
The first blanking device 6 comprises a first blanking shell 15, a first feed inlet 16 is fixedly connected to the top of the first blanking shell 15, a sliding groove 17 is formed in the first blanking shell 15, the sliding groove 17 is provided with an upper group and a lower group, the back surface of the push plate 13 is provided with an upper bearing plate 21 and a lower bearing plate 20 which are matched with the sliding groove 17, the upper bearing plate 21 is arranged at the upper right corner of the push plate 13, the lower bearing plate 20 is arranged at the lower left corner of the upper bearing plate 21, the upper surface of the upper bearing plate 21 is an inclined surface, the upper bearing plate 21 and the lower bearing plate 20 are driven to slide in the sliding groove 17 through the left-right reciprocating motion of the push plate 13, in an initial state, the upper bearing plate 21 is located at the middle position of the first blanking shell 15, a male die is located above the upper bearing plate 21, blanking is used for stopping blanking, when the upper bearing plate 21 moves rightwards, the lower bearing, similarly, when the pushing plate 13 moves leftwards, the upper bearing plate 21 is driven to move leftwards, and the male die located above the lower bearing plate 20 falls, so that the automatic and sequential blanking function is realized.
The size of the upper opening of the receiving plate 18 is larger than that of the lower opening, so that the falling male die can be conveniently received, the opening is gradually reduced, and the male die can accurately slide down to the receiving groove 23.
The reversing device 8 comprises a limiting shell 31, a limiting rod 28 is arranged in the limiting shell 31, a first limiting hole 32 is arranged on the upper surface of the limiting shell 31, a second limiting hole 33 is arranged on the right side wall of the limiting shell 31, a steering column 29 is arranged in the first limiting hole 32, the steering column 29 can move up and down along the first limiting hole 32 [ particularly, under the views of fig. 1, 4 and 5, the skilled person can clearly know that, due to the unchanged position of the limiting rod 28, the steering column 29 can move up and down along the first limiting hole 32 under the limitation of the limiting rod 28, in addition, due to the rotation of the steering column 29, the steering column can move down to a set position to realize material taking and impressing when rotating to the upper part of the material receiving groove 23 material taking turntable 38, a reversing plate 30 is fixedly connected to the top of the steering column 29, a steering groove 34 is arranged on the surface of the steering column 29, the left side and the right side of the steering groove 34 are both smooth inclined surfaces, the inside of the second limit hole 33 is fixedly connected with the limit rod 18 relative to the top of the steering groove 34, the bottom of the steering column 29 is provided with a first bevel gear 27, the first bevel gear 27 is placed inside the slotted hole 24, the lower part of the outer wall of the first bevel gear 27 is meshed with the rack 26, the depth of the slotted hole 24 is larger than the height of the first bevel gear 27, the first bevel gear 27 is driven to rotate for a half circle through the reciprocating rotation of the rack 26, the steering column 29 is driven to rotate, when the steering column 29 is anticlockwise, the reversing plate 30 synchronously anticlockwise rotates for a half circle, when the material taking device 9 moves to the position above the material receiving groove 23, due to the guiding effect of the limit rod 28 on the steering groove 34, the limit rod 28 slides in the smooth inclined surface of the steering groove 34, the steering column 29 receives downward pressure, and due to the inclined meshing of, at this time, the steering column 29 moves vertically downward, and the material taking device 9 is driven to take materials.
The top of the material taking device 9 is fixedly connected with the lower part of one end of the reversing plate 30 far away from the steering column 29, the material taking device 9 comprises a material taking shell 43, a sealing plate 49 is transversely arranged at the middle position in the material taking shell 43, an air guide pipe 51 is slidably connected with the inner part of the sealing plate 49, a suction cup 52 is arranged at the bottom of the air guide pipe 51, a piston plate 50 is arranged at the top of the air guide pipe 51, the piston plate 50 is slidably connected with the inner wall of the material taking shell 43, a one-way air inlet valve 48 is arranged at the top of the material taking shell 43, air inlet valves 45 are respectively arranged above the left side wall and the right side wall of the material taking shell 43, a baffle 46 is arranged in the air inlet valves 45, a spring 47 is arranged at the top of the baffle 46, a push rod 44 is arranged below the baffle 46, when the material taking device 9, and then the sucking disc 52 is pushed to move upwards, at the moment, the air duct 51 and the piston plate 50 synchronously move upwards, the air above the piston plate 50 is pushed out through the one-way air inlet valve 48, at the moment, the upper part inside the material taking shell 43 is in a negative pressure state, and therefore the sucking disc 52 is used for sucking the top of the male die, and the function of grabbing the male die is achieved.
The material receiving device 12 comprises an embossing bearing platform 36, a material taking rotating disk 38 is arranged above the embossing bearing platform 36, a reversing disk 39 is rotatably connected to the bottom of the material taking rotating disk 38, a second bevel gear 40 is rotatably connected to the front face of the third mounting plate 10 relative to the rack 26, a one-way ratchet 41 is rotatably connected to the bottom of the second bevel gear 40, a shifting lever 42 matched with the reversing disk 39 is arranged at the bottom of the one-way ratchet 41, an engraved plate is placed inside the second blanking device 11 and falls to the upper side of the material taking rotating disk 38 under the action of gravity, the second bevel gear 40 is driven to rotate through the rack 26, so that the lower one-way ratchet 41 is driven to rotate, the shifting lever 42 is driven to rotate for a circle when the one-way ratchet 41 rotates clockwise, the shifting lever 42 does not rotate when the rack 26.
The upper surface of the impression bearing platform 36 is provided with a convex block 37 at the bottom position relative to the push rod 44, when the material taking device 9 moves to the position above the material taking turntable 38, the material taking device 9 starts to move downwards, the convex block is clamped by the material taking device 9 to carry out impression on the engraved intaglio plate at the moment, after the impression is completed, the push rod 44 is contacted with the convex block 37 at the moment, the push rod 44 moves upwards, the baffle 46 is pushed to be separated from the air inlet valve 45, the air inlet function is realized, the suction disc 52 loses the suction force at the moment, and the.
The use method of the concave-convex stamping equipment based on the automatic integration comprises the following steps:
s1, male die blanking stage: the heated punches are sequentially led into the first blanking shell 15 from the first feed opening 16, the motor 3 is started, the motor 3 is operated to drive the cam 4 to eccentrically rotate, the roller 19 is clamped in the groove of the cam 4, the roller 19 can conveniently reciprocate left and right in the groove, thereby driving the push plate 13 to reciprocate left and right, further driving the upper bearing plate 21 and the lower bearing plate 20 to slide in the sliding groove 17, in the initial state, the upper bearing plate 21 is located at the middle position of the first blanking shell 15, the male die is located above the upper bearing plate 21 and blocks blanking, and when the upper bearing plate 21 moves to the right, at the same time, the lower bearing plate 20 moves to the initial position of the upper bearing plate 21, at which time the male die falls down above the lower bearing plate 20 due to the gravity, and in the same way, when the push plate 13 moves leftwards, the upper bearing plate 21 is driven to move leftwards, and the male die positioned above the lower bearing plate 20 falls, so that the function of automatic and sequential blanking is realized;
s2, engraving an intaglio plate for blanking: placing the engraved plate inside the second blanking device 11, enabling the engraved plate to fall to the position above the material taking turntable 38 under the action of gravity, driving the second bevel gear 40 to rotate through the rack 26, so as to drive the lower unidirectional ratchet 41 to rotate, driving the shift lever 42 to rotate for a circle when the unidirectional ratchet 41 rotates clockwise, enabling the shift lever 42 not to rotate when the unidirectional ratchet 41 rotates anticlockwise, and further not driving the material taking turntable 38 to rotate reversely when the rack 26 reciprocates;
s3, material taking preparation: the male die falls to the position above the material receiving plate 18 and slides to the interior of the material receiving groove 23, the rack 26 rotates in a reciprocating mode to drive the first bevel gear 27 to rotate for a half circle, the steering column 29 is driven to rotate, when the steering column 29 rotates anticlockwise, the reversing plate 30 synchronously rotates for a half circle anticlockwise, and when the material taking device 9 moves to the position above the material receiving groove 23, the steering column 29 vertically moves downwards due to the guiding effect of the limiting rod 28 on the steering groove 34, and the material taking device 9 is driven to take materials;
s4, material taking stage: when the material taking device 9 moves downwards, the upper surface of the male die is in contact with the suction cup 52 at the moment, so that the suction cup 52 is pushed to move upwards, the air guide pipe 51 and the piston plate 50 synchronously move upwards, air above the piston plate 50 is pushed out through the one-way air inlet valve 48, the upper part inside the material taking shell 43 is in a negative pressure state at the moment, and therefore the top of the male die is attracted through the suction cup 52, and the function of grabbing the male die is achieved;
s5, imprinting: when the material taking device 9 moves to the position above the material taking turntable 38, the material taking device 9 starts to move downwards, the material taking device 9 clamps the male die to imprint the engraved intaglio plate, after the embossing is completed, the push rod 44 is contacted with the bump 37 at the moment, the push rod 44 moves upwards to push the baffle plate 46 to be separated from the air inlet valve 45, the air inlet function is realized, the suction disc 52 loses suction force at the moment, and the male die is separated from the material taking device 9 under the action of gravity;
s6, an output stage: the material taking turntable 38 continues to rotate anticlockwise, and the male die and the engraving intaglio which are pressed and printed together are conveyed out, so that one-time pressing and printing of the engraving intaglio is completed;
s7, repeating the steps of S1-S6 to finish the stamping work of the plurality of engraved plates.
To sum up, this automatic unsmooth impression equipment of integration and application method thereof rotates through the cam and drives push pedal reciprocating motion, and then drives first unloader and second unloader and realize automatic unloading function, prevent artifical unloading scald and the phenomenon that work efficiency is low, cooperation through switching-over device and extracting device sets up, the linkage of structure has been increased, conveniently carry out automatic material and automatic impression of getting to the terrace die, the phenomenon that the skew appears when having avoided sculpture intaglio impression, improve the impression effect of sculpture intaglio by a wide margin, avoid sculpture intaglio impression damage, avoid user's economic loss.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an automatic unsmooth impression equipment of integration, includes base 1, its characterized in that: the automatic feeding device is characterized in that a first mounting plate (2) is fixedly connected to the left side of the top of the base (1), a motor (3) is fixedly mounted at the top of the first mounting plate (2), a cam (4) is rotatably connected to the front bearing position of the motor (3), a push plate (13) is arranged on the right side of the front of the cam (4), a first discharging device (6) is arranged at one end, away from the cam (4), of the push plate (13), a second mounting plate (5) is arranged between the front side and the rear side of the first discharging device (6) and the top of the base (1), a limiting device (7) is fixedly connected to the position, located on the right side of the first discharging device (6), of the top of the base (1), a material receiving plate (18) is arranged between the bottom of the first discharging device (6) and the top of the limiting device (7), and a reversing device (8, the utility model discloses a material reversing device, including reversing device (8), the below of base (1) is provided with extracting device (9), the back right-hand member fixedly connected with third mounting panel (10) of base (1), the positive top fixed mounting of third mounting panel (10) has second unloader (11), the top of second unloader (11) is provided with second feed inlet (35), the front of third mounting panel (10) is located the below position of second unloader (11) and is provided with receiving device (12).
2. An automated integrated embossing apparatus as claimed in claim 1, wherein: the cam (4) is of a triangular structure, a triangular groove is formed in the front of the cam, and a bearing of the motor (3) is rotatably connected with the eccentric position of the cam (4).
3. An automated integrated embossing apparatus as claimed in claim 1, wherein: the push plate (13) is rotatably connected with a roller (19) through the contact end of the cam (4), and the roller (19) is clamped in the groove of the cam (4).
4. An automated integrated embossing apparatus as claimed in claim 1, wherein: first unloading device (6) are including first unloading casing (15), the first feed inlet (16) of top fixedly connected with of first unloading casing (15), spout (17) have been seted up to the inside of first unloading casing (15), it has upper and lower two sets of to set up spout (17), the back of push pedal (13) is provided with upper carrier plate (21) and lower carrier plate (20) with spout (17) looks adaptation, upper carrier plate (21) set up the upper right corner position in push pedal (13), lower carrier plate (20) set up the lower left corner position in upper carrier plate (21) relatively, the upper surface of upper carrier plate (21) is the inclined plane.
5. An automated integrated embossing apparatus as claimed in claim 1, wherein: the size of the upper opening of the material receiving plate (18) is larger than that of the lower opening.
6. An automated integrated embossing apparatus as claimed in claim 1, wherein: the limiting device (7) comprises a mounting seat (22), a material receiving groove (23) is formed in the top of the mounting seat (22) opposite to the opening position below the material receiving plate (18), a slotted hole (24) is formed in the middle of the top of the mounting seat (22), a slide way (25) is transversely formed in the mounting seat (22), a rack (26) is arranged in the slide way (25), and a connecting plate (14) is arranged between the left end of the rack (26) and the push plate (13); the reversing device (8) comprises a limiting shell (31), a first limiting hole (32) is formed in the upper surface of the limiting shell (31), a second limiting hole (33) is formed in the right side wall of the limiting shell (31), a steering column (29) is arranged in the first limiting hole (32), the top of the steering column (29) is fixedly connected with a reversing plate (30), the surface of the steering column (29) is provided with a steering groove (34), the left side and the right side of the steering groove (34) are both smooth inclined surfaces, a limiting rod (18) is fixedly connected inside the second limiting hole (33) opposite to the top of the steering groove (34), the bottom of the steering column (29) is provided with a first bevel gear (27), the first bevel gear (27) is placed inside the slotted hole (24), the lower part of the outer wall of the groove is meshed with a rack (26), and the depth of the groove hole (24) is greater than the height of a bevel gear I (27); the material taking device is characterized in that the top of the material taking device (9) is fixedly connected with the lower portion of one end, far away from a steering column (29), of a reversing plate (30), the material taking device (9) comprises a material taking shell (43), a sealing plate (49) is transversely arranged at the middle position of the interior of the material taking shell (43), an air guide pipe (51) is slidably connected to the interior of the sealing plate (49), a sucking disc (52) is arranged at the bottom of the air guide pipe (51), a piston plate (50) is arranged at the top of the air guide pipe (51), and the piston plate (50) is slidably connected with the inner wall of the material taking shell (43.
7. An automated integrated embossing apparatus according to claim 6, wherein: get the top of material casing (43) and be provided with one-way admission valve (48), the top of getting the left and right sides wall of material casing (43) all is provided with air inlet valve (45).
8. An automated integrated embossing apparatus as claimed in claim 7, wherein: a baffle (46) is arranged inside the air inlet valve (45), a spring (47) is arranged at the top of the baffle (46), and a push rod (44) is arranged below the baffle (46).
9. An automated integrated embossing apparatus according to claim 6 or 8, wherein: receiving device (12) are including impression cushion cap (36), the top of impression cushion cap (36) is provided with gets material carousel (38), the bottom of getting material carousel (38) rotates and is connected with switching-over dish (39), the relative rack (26) in front of third mounting panel (10) rotates and is connected with bevel gear two (40), the bottom of bevel gear two (40) rotates and is connected with one-way ratchet (41), the bottom of one-way ratchet (41) is provided with driving lever (42) with switching-over dish (39) looks adaptation, the bottom position of the relative push rod (44) of upper surface of impression cushion cap (36) is provided with lug (37).
10. A method of using the automated integrated embossing apparatus according to any one of claims 1 to 9, characterized in that: the using method comprises the following steps:
s1, male die blanking stage: the heated male die is guided into a first blanking shell (15) from a first feeding hole (16) in sequence, a motor (3) is started, a cam (4) is driven to rotate eccentrically through the operation of the motor (3), a roller (19) is clamped inside a groove of the cam (4), the roller (19) is convenient to reciprocate left and right inside the groove, and further drives a push plate (13) to reciprocate left and right, so that an upper bearing plate (21) and a lower bearing plate (20) are driven to slide in a sliding groove (17), in an initial state, the upper bearing plate (21) is located in the middle position of the first blanking shell (15), the male die is located above the upper bearing plate (21), blanking is blocked, when the upper bearing plate (21) moves rightwards, the lower bearing plate (20) moves to the initial position of the upper bearing plate (21), at the male die falls to the upper part of the lower bearing plate (20) under the action of gravity, the same process, when the push, the upper bearing plate (21) is driven to move left, and the male die positioned above the lower bearing plate (20) falls down at the moment, so that the function of automatic and sequential blanking is realized;
s2, engraving an intaglio plate for blanking: the carving intaglio is placed inside the second blanking device (11), falls to the upper side of the material taking turntable (38) under the action of gravity, and drives the second bevel gear (40) to rotate through the rack (26), so that the lower unidirectional ratchet (41) is driven to rotate, the unidirectional ratchet (41) drives the shift lever (42) to rotate for a circle when rotating clockwise, the shift lever (42) does not rotate when rotating anticlockwise, and the material taking turntable (38) cannot be driven to rotate reversely when the rack (26) reciprocates;
s3, material taking preparation: the male die falls to the position above the material receiving plate (18), slides to the interior of the material receiving groove (23), and then drives the first bevel gear (27) to rotate for a half circle through the reciprocating rotation of the rack (26), so as to drive the steering column (29) to rotate, when the steering column (29) is anticlockwise, the reversing plate (30) synchronously anticlockwise rotates for a half circle, when the material taking device (9) moves to the position above the material receiving groove (23), the steering column (29) vertically moves downwards at the moment due to the guiding effect of the limiting rod (28) on the steering groove (34), so as to drive the material taking device (9) to take materials;
s4, material taking stage: when the material taking device (9) moves downwards, the upper surface of the male die is in contact with the sucker (52) at the moment, so that the sucker (52) is pushed to move upwards, the air guide pipe (51) and the piston plate (50) move upwards synchronously, air above the piston plate (50) is pushed out through the one-way air inlet valve (48), and the upper part inside the material taking shell (43) is in a negative pressure state at the moment, so that the top of the male die is attracted through the sucker (52), and the grabbing function of the male die is realized;
s5, imprinting: when the material taking device (9) moves to the position above the material taking turntable (38), the material taking device starts to move downwards, the material taking device (9) clamps the male die to imprint the engraved intaglio plate, after the embossing is completed, the push rod (44) is contacted with the bump (37) at the moment, the push rod (44) moves upwards, the baffle (46) is pushed to be separated from the air inlet valve (45), the air inlet function is realized, the suction disc (52) loses suction force at the moment, and the male die is separated from the material taking device (9) due to the action of gravity;
s6, an output stage: the material taking rotary disc (38) continues to rotate anticlockwise, and the male die and the engraving intaglio which are pressed and printed together are conveyed out to finish the primary pressing and printing of the engraving intaglio;
s7, repeating the steps of S1-S6 to finish the stamping work of the plurality of engraved plates.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011448509.4A CN112590441A (en) | 2020-12-11 | 2020-12-11 | Automatic integrated concave-convex stamping equipment and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011448509.4A CN112590441A (en) | 2020-12-11 | 2020-12-11 | Automatic integrated concave-convex stamping equipment and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112590441A true CN112590441A (en) | 2021-04-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011448509.4A Withdrawn CN112590441A (en) | 2020-12-11 | 2020-12-11 | Automatic integrated concave-convex stamping equipment and use method thereof |
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| CN (1) | CN112590441A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055848A (en) * | 2021-11-10 | 2022-02-18 | 昆明频安印务有限公司 | Polygonal box body forming device and method |
-
2020
- 2020-12-11 CN CN202011448509.4A patent/CN112590441A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114055848A (en) * | 2021-11-10 | 2022-02-18 | 昆明频安印务有限公司 | Polygonal box body forming device and method |
| CN114055848B (en) * | 2021-11-10 | 2024-03-19 | 昆明频安印务有限公司 | Polygonal box body forming device and method |
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Application publication date: 20210402 |