CN112590355A - Single sheet material compounding device and process thereof - Google Patents
Single sheet material compounding device and process thereof Download PDFInfo
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- CN112590355A CN112590355A CN202011426594.4A CN202011426594A CN112590355A CN 112590355 A CN112590355 A CN 112590355A CN 202011426594 A CN202011426594 A CN 202011426594A CN 112590355 A CN112590355 A CN 112590355A
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- sheet material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/083—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets being passed between the coating roller and one or more backing rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
- B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention discloses a single sheet material compounding device and a process thereof, and particularly relates to the field of mechanical equipment, wherein the device comprises 12 parts: the device comprises a feeder mechanism, an uninterrupted feeding mechanism, a triangular belt paper feeding mechanism, a deviation correcting mechanism, a sheet material gluing mechanism, a lower layer sheet material chip pasting mechanism, an upper layer sheet material conveying mechanism, a lower layer sheet material conveying mechanism, an upper layer sheet material compounding mechanism, a lower layer sheet material compounding mechanism, a circular knife die cutting mechanism, an adsorption belt conveying mechanism, a small hole and frame waste discharging mechanism and a finished product collecting and stacking mechanism. The invention realizes uninterrupted feeding through the technological methods of feeding of the feeder mechanism, the uninterrupted feeding mechanism, the triangular belt paper feeding mechanism, the deviation rectifying mechanism, sheet material gluing, chip pasting of a lower layer of sheet material, the upper and lower layer of sheet material conveying mechanisms, compounding of the upper and lower layer of sheet material, circular knife die cutting, conveying of the adsorption belt, waste discharging of small holes and frames and finished product receiving and stacking mechanism, improves the working efficiency, has good man-machine effect, realizes power rotation of the waste discharging wheel, and is convenient for cleaning blocked materials.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to equipment and a process for compounding single sheets.
Background
In the prior art at home and abroad, in the process of realizing material film compounding, film blowing, printing and compounding are finished by one device. The film blowing machine processes the plastic particles into a film, the printing machine prints colored patterns on the plastic film, and the compounding machine performs gluing compounding on the printed colored plastic film and other plastic films. Then obtaining the composite film which has certain strength and can prevent water leakage, light transmission, freezing and cooking. The processing mode has the defects of long production period, large energy loss, high cost, low efficiency and the like. In addition, the traditional production equipment can only be used for compounding single-layer sheet materials, and can not be used for compounding double-layer bulk materials.
However, the existing single-sheet material compounding machine still has more defects in practical use, such as incapability of realizing uninterrupted feeding and low production efficiency; the man-machine has poor power efficiency, and when the cutter skin is replaced by changing the model, the equipment needs to be disassembled in sections and then replaced, which wastes time and labor; the frame is discharged waste and is not provided with a power-free waste discharge wheel, and the clamping materials cannot be cleaned.
Disclosure of Invention
In order to overcome the defects of the prior art, the embodiment of the invention provides a device for compounding single sheet materials and a process thereof, and the problems to be solved by the invention are as follows: the existing single-sheet material compounding machine cannot realize uninterrupted feeding and is low in production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: an apparatus for compounding individual sheets, the apparatus comprising 12 components: the automatic feeding device comprises a feeding mechanism, an uninterrupted feeding mechanism, a triangular belt paper feeding mechanism, a deviation correcting mechanism, a sheet material gluing mechanism, a lower layer sheet material chip pasting mechanism, an upper layer sheet material conveying mechanism, a lower layer sheet material conveying mechanism, a circular cutter die cutting mechanism, an adsorption belt conveying mechanism, a small hole and frame waste discharging mechanism and a finished product collecting and stacking mechanism, wherein the feeding mechanism, the uninterrupted feeding mechanism, the triangular belt paper feeding mechanism, the deviation correcting mechanism, the sheet material gluing mechanism, the lower layer sheet material chip pasting mechanism, the upper layer sheet material conveying mechanism, the lower layer sheet material conveying mechanism, the upper layer sheet material compounding mechanism, the lower layer sheet material compounding mechanism, the circular cutter die cutting mechanism, the adsorption belt conveying mechanism, the small hole and frame waste discharging mechanism and the finished product.
In a preferred embodiment, the feeder mechanism includes a first frame, a paper pressing rod, a suction nozzle, a blowing nozzle, a vacuum connector, a blowing nozzle connector and a sensor, the paper pressing rod and the sensor are disposed at two ends of the outer side of the first frame, the paper pressing rod and the sensor are disposed correspondingly, the suction nozzle and the blowing nozzle are disposed at the bottom of the first frame, and the vacuum connector and the blowing nozzle connector are disposed at one side of the first frame and arranged in an up-and-down arrangement.
In a preferred embodiment, the uninterrupted feeding mechanism comprises a fixing plate, a first feeding platform, a second feeding platform, a paper blocking rod, a lifting screw rod, an adjusting hand wheel and an air cylinder, wherein the first feeding platform and the second feeding platform are movably arranged on one side of the fixing plate, the paper blocking rod is embedded in the first feeding platform and the second feeding platform, the lifting screw rod and the adjusting hand wheel are arranged on one side of the fixing plate, and the air cylinder is arranged at the bottom of one side, close to the fixing plate, of the first feeding platform and the second feeding platform.
In a preferred embodiment, the triangular belt paper feeding mechanism comprises a second frame, a punching belt, a second sensor and a vacuum pumping interface, wherein the punching belt is arranged on one side of the second frame and is arranged in a triangular shape, and the second sensor and the vacuum pumping interface are arranged on the second frame and are positioned on two sides of the punching belt; the deviation correcting mechanism comprises a conveying upper plate, a spiral fine adjustment mechanism, a screw rod module, an anti-bouncing steel ball, a third sensor, a double-piece ultrasonic detection mechanism and an inclined conveying belt, wherein the anti-bouncing steel ball, the third sensor and the double-piece ultrasonic detection mechanism are all arranged above the conveying upper plate, and the spiral fine adjustment mechanism, the screw rod module and the inclined conveying belt are all arranged below the conveying upper plate.
In a preferred embodiment, the sheet material gluing mechanism comprises a glue cylinder, a glue attaching wheel and a glue rotating wheel, wherein the glue attaching wheel is arranged at the bottom discharge end of the glue cylinder, the glue rotating wheel is positioned below the glue attaching wheel, and the glue rotating wheel and the glue attaching wheel are arranged in a tangent mode; the lower layer of sheet material chip pasting mechanism comprises a material placing coil, a material shifting plate, a first vacuum drum and a material receiving coil, wherein the drum surface of the vacuum drum is provided with an adsorption hole; the upper and lower sheet material conveying mechanisms comprise vacuum conveying belts, and the circular knife die cutting mechanism comprises a third rack, a circular cutting upper roller, a circular cutting lower roller, a transmission gear, a roller pressure adjusting knob, a locking cylinder, a bottom plate, a pull rod adjusting plate, a telescopic plate, a cylinder, a floating joint, a supporting bearing, a linear sliding rail, a telescopic plate rack, a driving rack, a rack sliding rail mounting plate and a linear sliding rail.
In a preferred embodiment, the adsorption belt conveying mechanism comprises a fourth frame, a vacuum air suction opening, a transmission motor, a conveying press roller and a punching adsorption conveying belt, wherein the vacuum air suction opening and the transmission motor are both arranged at one side of the fourth frame, the conveying press roller and the punching adsorption conveying belt are both located above the fourth frame, and the conveying press roller is located above the punching adsorption conveying belt.
In a preferred embodiment, the small hole and frame waste discharge mechanism comprises a small hole waste discharge mechanism and a frame waste discharge mechanism, the small hole waste discharge mechanism comprises a trachea quick connector, a guide sleeve, a compression roller spring, a guide sleeve side fixing plate, a compression roller, an air knife cavity, a waste discharge hole plate, a waste discharge air blowing cavity and an air draft cavity, the guide sleeve side fixing plate is arranged at two ends of the compression roller, the guide sleeve and the compression roller spring are both positioned at the top of one end of the compression roller, the guide sleeve is positioned above the compression roller spring, the air knife cavity is positioned above the compression roller, the waste discharge hole plate, the waste discharge air blowing cavity and the air draft cavity are all arranged below the compression roller, and the waste discharge hole plate, the waste discharge air blowing cavity and the air draft cavity are sequentially arranged from top to bottom; frame waste discharge mechanism includes that first curb plate, second curb plate, the roller is dialled to the waste discharge, fast bolt, belt tensioning roller, belt driving roller, conveying motor, the roller band pulley is dialled to the waste discharge, driving roller band pulley, carry the hold-in range, motor straining device, power waste discharge motor, the frame of wasting discharge, finished product hangtag, waste discharge wheel quick detach axle, waste discharge wheel, fast bolt regulating block, mould guide pin bushing, compression roller, hold-in range, synchronous pulley, first tensioning band pulley and second tensioning band pulley.
In a preferred embodiment, finished product receipts material stacking mechanism includes the fifth frame, pushes away material cylinder, receives the material platform, connects material platform, elevator motor, receives the material pinch roller and receives the material baffle, receive the material platform and connect the material platform all to set up at one side top of fifth frame, just receive the material platform and be located the below and the dislocation set that connect the material platform, push away the material cylinder setting and keep away from the one side that connects the material platform in the fifth frame, elevator motor sets up the bottom in the fifth frame, receive the material pinch roller and receive the material baffle and all set up at the top that connects the material platform.
The process flow for compounding the single sheet materials comprises the following steps:
the method comprises the following steps: paper is placed on a platform of the uninterrupted feeding mechanism, and a platform sensor senses the paper;
step two: the platform of the feeding mechanism is continuously moved and ascended, after a sensor on the feeder mechanism senses that the materials are in place, the paper starts to be blown loose, and the suction head falls down to adsorb the paper;
step three: the triangular belt of the triangular belt paper feeding mechanism is provided with adsorption holes for sucking up paper materials and conveying the paper materials to the deviation correcting mechanism;
step four: the deviation correcting mechanism conveys the conveyed single sheet material to the sheet material gluing mechanism and corrects the position of the sheet material in a single direction;
step five: when the sheet materials pass below the sheet material gluing mechanism, gluing by a glue rotating wheel;
step six: after being peeled off by a chip sticking mechanism of a lower layer of sheet material, the chip is adsorbed, rotated and stuck to a lower layer of single sheet material through a vacuum drum;
step seven: the vacuum conveyer belts of the two upper and lower sheet material conveyer mechanisms adsorb the glued upper and lower sheet materials and convey the sheet materials oppositely;
step eight: the single sheet materials of the upper layer and the lower layer are compounded through a compression roller of an upper sheet material compounding mechanism and a lower sheet material compounding mechanism, specifically, a vacuum adsorption hole is formed in a vacuum conveying line, the upper sheet material and the lower sheet material are adsorbed through a vacuum conveying belt and conveyed in opposite directions and compounded at a junction, and the compounded sheet materials are conveyed to a flat knife cutting or circular knife cutting station through a plurality of pairs of compression rollers;
step nine: after a color code sensor of the circular cutter die-cutting mechanism senses that paper comes, rotary die-cutting is started;
step ten: the adsorption belt of the adsorption belt conveying mechanism conveys the die-cut single sheet material forwards continuously;
step eleven: discharging the single sheet after die cutting through the small hole, the air knife of the frame waste discharging mechanism and the lower air draft small hole, and then discharging waste through the frame;
step twelve: and stacking and discharging finished products through a finished product receiving and stacking mechanism.
The invention has the technical effects and advantages that:
1. the invention realizes uninterrupted feeding by the technical methods of feeding of the feeder mechanism, the uninterrupted feeding mechanism, the triangular belt paper feeding mechanism, the deviation rectifying mechanism, sheet material gluing, chip pasting of a lower layer of sheet material, sheet material conveying of an upper layer and a lower layer, sheet material compounding of the upper layer and the lower layer, circular knife die cutting, adsorption belt conveying, small hole and frame waste discharge and finished product receiving and stacking mechanism, improves the working efficiency, has good man-machine effect, realizes power rotation of a waste discharge wheel, and is convenient for cleaning blocked materials.
Drawings
FIG. 1 is a process flow diagram of the present invention in operation;
FIG. 2 is a schematic structural view of a feeder mechanism of the present invention;
FIG. 3 is a schematic structural view of another perspective of the feeder mechanism of the present invention;
FIG. 4 is a schematic structural diagram of an uninterruptible feeding mechanism according to the present invention;
FIG. 5 is a schematic view of a partial structure of an uninterruptible feeding mechanism according to the present invention;
FIG. 6 is a schematic structural diagram of a triangular belt paper feeding mechanism according to the present invention;
FIG. 7 is a schematic structural diagram of a deviation correcting mechanism of the present invention;
FIG. 8 is a schematic diagram of the construction of the glue station and the glue wheel for the sheet of the present invention;
FIG. 9 is a schematic view of the construction of the lower sheet-material chip-bonding station and vacuum drum of the present invention;
FIG. 10 is a schematic illustration of the single sheet of the present invention as it is being adhered and transferred;
FIG. 11 is a schematic view of an upper sheet vacuum transfer line and a lower sheet vacuum transfer line of the present invention;
FIG. 12 is a schematic structural view of the circular knife die-cutting mechanism of the present invention during operation;
FIG. 13 is a schematic view of the circular knife die-cutting mechanism of the present invention after being assembled;
FIG. 14 is a schematic structural view of the circular knife die-cutting mechanism of the present invention;
FIG. 15 is a schematic structural view of a quick cutter blade retracting mechanism in circular cutter die cutting according to the present invention;
FIG. 16 is a schematic structural view of a driving part in the quick-change blade retracting mechanism of the present invention;
FIG. 17 is a schematic structural view of an adsorption belt conveying mechanism according to the present invention;
FIG. 18 is a schematic structural view of a single sheet pinhole waste discharge mechanism of the present invention;
FIG. 19 is a schematic structural diagram of an air knife blowing mechanism in the small hole waste discharging mechanism for single sheet materials according to the present invention;
FIG. 20 is a schematic structural view of another perspective of the air knife blowing mechanism of the present invention;
FIG. 21 is a schematic structural view of a small hole waste discharge system in a single sheet small hole waste discharge mechanism according to the present invention;
FIG. 22 is a schematic structural view of a sheet-fed edge frame waste discharge mechanism of the present invention;
FIG. 23 is a schematic structural view of the single sheet frame waste discharge mechanism of the present invention when opened;
FIG. 24 is a schematic view of another alternate side of the sheet edge reject mechanism of the present invention;
FIG. 25 is a schematic structural view of a power waste discharge pinch roller assembly in the single sheet frame waste discharge mechanism of the present invention;
FIG. 26 is a schematic structural view of another perspective of the power waste puck assembly of the present invention;
fig. 27 is a schematic structural view of a finished product stacking and discharging mechanism of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The single-sheet compounding device of the embodiment of the invention comprises 12 parts: the device comprises a feeding mechanism 1, an uninterrupted feeding mechanism 2, a triangular belt feeding mechanism 3, a deviation correcting mechanism 4, a sheet material gluing mechanism 5, a lower layer sheet material chip pasting mechanism 6, an upper layer sheet material feeding mechanism 7, a lower layer sheet material compounding mechanism 8, a circular knife die cutting mechanism 9, an adsorption belt conveying mechanism 10, a small hole and frame waste discharging mechanism 11 and a finished product collecting and stacking mechanism 12, wherein the feeding mechanism 1, the uninterrupted feeding mechanism 2, the triangular belt feeding mechanism 3, the deviation correcting mechanism 4, the sheet material gluing mechanism 5, the lower layer sheet material chip pasting mechanism 6, the upper layer sheet material conveying mechanism 7, the lower layer sheet material compounding mechanism 8, the circular knife die cutting mechanism 9, the adsorption belt conveying mechanism 10, the small hole and frame waste discharging mechanism 11 and the finished product stacking mechanism 12 are sequentially arranged from left to right (as shown in figure 1).
The feeder mechanism 1 comprises a first rack, a paper pressing rod 13, a suction nozzle 14, a blowing nozzle 15, a vacuum port connector 16, a blowing port connector 17 and a sensor 18, wherein the paper pressing rod 13 and the sensor 18 are arranged at two ends of the outer side of the first rack, the paper pressing rod 13 and the sensor 18 are correspondingly arranged, the suction nozzle 14 and the blowing nozzle 15 are arranged at the bottom of the first rack, and the vacuum port connector 16 and the blowing port connector 17 are arranged on one side of the first rack and arranged up and down.
The working principle of the Feida feeding mechanism is as follows: when blowing platform paper rises, the paper depression bar is by jack-up, and the depression bar is sensed to the sensor, and vacuum port connects the evacuation, and the gas blow port connects and blows, and the blowing nozzle blows and loosens the paper, and the suction nozzle is at first under the dead weight with the paper contact, then is plugged up the back behind the suction nozzle, and whole suction nozzle rises together with the paper and lifts (as shown in fig. 2 and 3).
Incessant feed mechanism 2 includes fixed plate, first feeding platform 19, second feeding platform 20, fender paper pole 21, lift lead screw 22, adjusting hand wheel 23 and cylinder 24, one side at the fixed plate is established in first feeding platform 19 and the activity of second feeding platform 20, fender paper pole 21 inlays the inside of establishing at first feeding platform 19 and second feeding platform 20, lift lead screw 22 and adjusting hand wheel 23 set up the one side at the fixed plate, cylinder 24 establishes the one side bottom that first feeding platform 19 and second feeding platform 20 are close to the fixed plate.
The working principle of the uninterrupted feeding mechanism is as follows: the adjusting hand wheel rotates to adjust the front and rear positions of the paper blocking rod, and uninterrupted feeding is realized through cross feeding of the first feeding platform and the second feeding platform; at first artifical blowing on second feeding platform, after the sensor response had the material, first feeding platform down rotated 90 degrees, and second feeding platform passes through ball screw, rises first feeding platform top, then first feeding platform is rotatory back, and second feeding platform down moves, puts the paper back on first feeding platform, continues down the motion. And then repeatedly cross over the first loading platform (as shown in fig. 4 and 5).
The triangular belt paper feeding mechanism 3 comprises a second rack, a punching belt 25, a second sensor 26 and a vacuumizing interface 27, wherein the punching belt 25 is arranged on one side of the second rack and is triangular, and the second sensor 26 and the vacuumizing interface 27 are arranged on the second rack and are positioned on two sides of the punching belt 25; the deviation rectifying mechanism 4 comprises a conveying upper plate 28, a spiral fine adjustment 29, a screw rod module 30, an anti-jumping steel ball 31, a third sensor 32, a double-piece ultrasonic detection 33 and an inclined conveying belt 34, wherein the anti-jumping steel ball 31, the third sensor 32 and the double-piece ultrasonic detection 33 are all arranged above the conveying upper plate 28, and the spiral fine adjustment 29, the screw rod module 30 and the inclined conveying belt 34 are all arranged below the conveying upper plate 28.
The triangular belt paper feeding mechanism has the working principle that: after the vacuum port is connected with a vacuum pump, the vacuum solenoid valve is used for controlling, the punching belt is used for adsorbing paper after the vacuum is opened, and then the belt is used for conveying the paper to the next station (as shown in figure 6);
the principle of operation of the deviation correcting mechanism is as follows: after the paper is conveyed, the paper passes through the lower part of the anti-bouncing steel ball and leans against the reference side through the inclined conveying belt, and the function of correcting the position is achieved before a single sheet (die cutting) (the parallelism in the paper conveying can be adjusted through spiral fine adjustment, and the lead screw module can move back and forth and can adjust the reference position relative to the circular knife before the single sheet (die cutting) (as shown in figure 7).
The sheet material gluing mechanism 5 comprises a glue material cylinder, a glue attaching wheel and a glue rotating wheel, wherein the glue attaching wheel is arranged at the discharge end of the bottom of the glue material cylinder, the glue rotating wheel is positioned below the glue attaching wheel, and the glue rotating wheel and the glue attaching wheel are arranged in a tangent mode; the lower-layer chip sheet sticking mechanism 6 comprises a material placing coil, a material shifting plate, a first vacuum drum and a material receiving coil, and the drum surface of the vacuum drum is provided with adsorption holes; the upper and lower sheet material conveying mechanism 7 comprises a vacuum conveying belt, the upper and lower sheet material compounding mechanism 8 comprises a press roller, and the circular knife die-cutting mechanism 9 comprises a third rack, a circular cutting upper roller 35, a circular cutting lower roller 36, a transmission gear 37, a roller pressure adjusting knob 38, a locking cylinder 39, a bottom plate 40, a pull rod 41, a pull rod adjusting plate 42, an expansion plate 43, a cylinder 44, a floating joint 45, a support bearing 46, a linear slide rail 47, an expansion plate rack 48, a driving rack 49, a rack slide rail mounting plate 50 and a linear slide rail 51.
The sheet material gluing working principle is as follows: after the single sheet material is conveyed, the rubber wheel is partially coated with rubber through the rubber wheel, and the rubber is coated on the single sheet material in a rotating way; the wheel surface of the rubber wheel can be partially processed into a boss, so that after the rubber wheel rotates rubber through a downward rubber wheel, the rubber is partially adhered (as shown in fig. 8).
The working principle of chip sticking of the lower layer sheet stock is as follows: when the lower layer of single sheet material passes through the lower part, the first vacuum drum adsorbs the chip stripped by the stripping plate, and then the chip is stuck to the single sheet material coated with glue by rotating anticlockwise. Material roll placing: and placing the finished chip coil stock. Material collection: collecting the stripped coil stock bottom film; a material shifting plate: peeling the chip off the base film; a first vacuum drum: the circumferential surface is provided with a suction hole, and vacuum is pumped through the shaft end to form a vacuum suction function (as shown in the upper part of figures 9 and 11).
The upper and lower layer of the sheet material conveying working principle: when the upper single sheet passes over the vacuum drum, the second vacuum drum sucks the upper single sheet, and rotates 180 degrees clockwise to stick the upper single sheet to the lower single sheet (as shown in fig. 10 and fig. 11 at the lower part).
The working principle of circular knife die cutting is as follows: (1) a quick cutter changing leather telescoping mechanism is connected through a floating joint by an air cylinder, a rack is pushed to move (a rack and a linear slide rail are fixedly connected through a mounting plate), the rack is pushed to move (the rack and the linear slide rail are fixedly connected onto a telescopic plate) through 3 times of gear set stroke amplification, the telescopic plate is quickly stretched, and a connecting rod mechanism is used for tensioning a die cutting assembly when the die cutting leather telescoping mechanism stretches out, so that supporting force is provided (as shown in figures 12-16).
The adsorption belt conveying mechanism 10 comprises a fourth rack, a vacuum air suction opening 52, a transmission motor 53, a conveying compression roller 54 and a punching adsorption conveying belt 55, wherein the vacuum air suction opening 52 and the transmission motor 53 are both arranged on one side of the fourth rack, the conveying compression roller 54 and the punching adsorption conveying belt 55 are both located above the fourth rack, and the conveying compression roller 54 is located above the punching adsorption conveying belt 55.
Adsorption belt conveying working principle: after the single sheet is cut by the circular knife, the sheet enters a belt for conveying, and the perforated belt is vacuumized through a vacuum air suction opening to provide stable and reliable forward conveying of the sheet without displacement (as shown in figure 17).
The small hole and frame waste discharge mechanism 10 comprises a small hole waste discharge mechanism and a frame waste discharge mechanism, the small hole waste discharge mechanism comprises a trachea quick connector 56, a guide sleeve 57, a compression roller spring 58, a guide sleeve side fixing plate 59, a compression roller 60, an air knife cavity 61, a waste discharge hole plate 62, a waste discharge air blowing cavity 63 and an air draft cavity 64, the guide sleeve side fixing plate 59 is arranged at two ends of the compression roller 60, the guide sleeve 57 and the compression roller spring 58 are both positioned at the top of one end of the compression roller 60, the guide sleeve 57 is positioned above the compression roller spring 58, the air knife cavity 61 is positioned above the compression roller 60, the waste discharge hole plate 62, the waste discharge air blowing cavity 63 and the air draft cavity 64 are all arranged below the compression roller 60, and the waste discharge hole plate 62, the waste discharge air blowing cavity 63 and the air draft cavity 64 are sequentially; the frame waste discharge mechanism comprises a first side plate 65, a second side plate 66, a waste discharge dial roller 67, a quick bolt 68, a belt tensioning roller 69, a belt transmission roller 70, a conveying motor 71, a waste discharge dial roller belt pulley 72, a transmission roller belt pulley 73, a conveying synchronous belt 74, a motor tensioning mechanism 75, a power waste discharge motor 76, a waste discharge frame 77, a finished product hangtag 78, a waste discharge wheel quick-release shaft 79, a waste discharge wheel 80, a quick bolt adjusting block 81, a mold guide sleeve 82, a compression roller 83, a synchronous belt 84, a synchronous belt pulley 85, a first tensioning belt pulley 86 and a second tensioning belt pulley 87.
The working principle of the small-hole waste discharge mechanism is as follows: the single sheet material (die cutting) is pressed by a compression roller of an air knife blowing mechanism and conveyed, the air knife blows small-hole waste materials into a waste discharge cavity through a waste discharge hole plate, the air draft cavity discharges waste through the high single sheet material (die cutting) small holes, and an up-blowing and down-sucking structure is adopted, so that waste discharge effectively has a blanking and collecting function; the air blowing mechanism of the upper air blowing knife adopts an integrated structure with a compression roller, and can be provided with large and small sheet materials, and the compression roller adopts a self-adaptive flexible design; the downward suction adopts the structural design of a waste discharge pore plate and an air suction cavity, and has the functions of adsorbing a single sheet material and collecting blanking (as shown in figures 18-21);
the frame waste discharge mechanism has the working principle that: (1) the frame is wasted discharge conveyer belt. The conveying part consists of a belt, a tensioning roller, a driving roller and a waste discharge shifting roller, the transmission is respectively connected with a waste discharge shifting roller belt wheel, the driving roller belt wheel and the tensioning roller through a synchronous belt by a stepping motor to realize the accurate conveying of the belt, and a waste discharge frame is discharged from the lower part of the waste discharge shifting roller (as shown in figures 22-24);
(2) power waste discharge pinch roller subassembly: the assembly mainly comprises a waste discharge wheel, a compression roller, a belt tensioning mechanism and a quick locking mechanism, wherein the waste discharge wheel mainly has the function of pressing a vertical frame with a frame waste discharge to the position below a waste discharge poking roller. The compression roller is mainly used for pressing a conveying frame to prevent the frame from running, and the stepping motor transmits power through the synchronous wheel tension wheel to realize power rotation of the waste discharge wheel (as shown in figures 25 and 26).
Finished product receipts material stacking mechanism 12 includes the fifth frame, pushes away material cylinder 88, receives material platform 89, connects material platform 90, elevator motor 91, receives material pinch roller 92 and receives material baffle 93, receive material platform 89 and connect material platform 90 all to set up at one side top of fifth frame, just receive material platform 89 and be located the below and the dislocation set who connects material platform 90, push away the material cylinder 88 setting and keep away from one side that connects material platform 90 in the fifth frame, elevator motor 91 sets up the bottom in the fifth frame, receive material pinch roller 92 and receive material baffle 93 and all set up at the top that connects material platform 90.
The working principle of finished product stacking and discharging is as follows: after a single sheet material is subjected to die cutting, waste is discharged through the small holes, after the frame is discharged, the product enters the material receiving platform through the material receiving pressing wheel, the lifting motor drives the screw rod to gradually descend to stack the material, and after the material is stacked to a certain height, the material pushing cylinder acts to push a finished product onto the material receiving platform (as shown in fig. 27).
The process flow for compounding the single sheet materials comprises the following steps:
the method comprises the following steps: paper is placed on a platform of the uninterrupted feeding mechanism 2, and a platform sensor senses the paper;
step two: the platform of the uninterrupted feeding mechanism 2 moves upwards, after a sensor on the feeder mechanism 1 senses that the material is in place, the paper starts to be blown loose, and the suction head falls down to adsorb the paper;
step three: an adsorption hole is formed in the triangular belt of the triangular belt paper feeding mechanism 3, and the paper material is adsorbed and conveyed to the deviation rectifying mechanism 4;
step four: the deviation correcting mechanism 4 conveys the conveyed single sheet material to the position of the sheet material gluing mechanism 5 and corrects the position of the sheet material in a single direction;
step five: when the sheet stock passes below the sheet stock gluing mechanism 5, gluing by a glue rotating wheel;
step six: after being peeled off by the lower layer sheet material chip pasting mechanism 6, the chip is adsorbed, rotated and pasted on a lower layer single sheet material through the vacuum drum;
step seven: the vacuum conveyer belts of the two upper and lower sheet material conveyer mechanisms 7 suck the glued upper and lower sheet materials to convey in opposite directions (as shown in fig. 11);
step eight: the upper and lower layers of single sheet materials are compounded through the compression rollers of the upper and lower layer sheet material compounding mechanism 8, specifically, a vacuum conveying line is provided with a vacuum adsorption hole, the upper and lower layer sheet materials are adsorbed through a vacuum conveying belt and conveyed oppositely and compounded at the intersection, and then the compounded sheet materials are conveyed to a flat knife cutting or circular knife cutting station through a plurality of pairs of compression rollers (as shown in figures 1 and 11);
step nine: after a color code sensor of the circular cutter die-cutting mechanism 9 senses that the paper comes, rotary die-cutting is started;
step ten: the adsorption belt of the adsorption belt conveying mechanism 10 conveys the die-cut single sheet materials forward continuously;
step eleven: the single sheet material after die cutting is subjected to waste discharge through the small hole and the air knife of the frame waste discharge mechanism 11 and the lower air draft small hole, and then is subjected to waste discharge through the frame;
step twelve: the finished products are stacked and discharged through the finished product receiving and stacking mechanism 12.
In summary, the following steps: the invention uses a feeder mechanism to feed materials, a continuous feeding mechanism, a triangular belt paper feeding mechanism, a deviation correcting mechanism, a sheet material gluing mechanism, a lower layer sheet material chip pasting mechanism, an upper layer sheet material conveying mechanism, a lower layer sheet material compounding mechanism, and a circular knife die cutting mechanism. The technical method of the adsorption belt conveying, small hole and frame waste discharging and finished product receiving stacking mechanism achieves uninterrupted feeding, improves working efficiency, is good in man-machine effect, achieves power rotation of the waste discharge wheel, and is convenient for cleaning clamped materials.
And finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (9)
1. A single sheet material compounding device is characterized in that: the apparatus is composed of 12 major parts: the device comprises a feeder mechanism (1), an uninterrupted feeding mechanism (2), a V-belt paper feeding mechanism (3), a deviation correcting mechanism (4), a sheet material gluing mechanism (5), a lower layer sheet material chip pasting mechanism (6), an upper layer sheet material conveying mechanism and a lower layer sheet material conveying mechanism (7), an upper layer sheet material compounding mechanism and a lower layer sheet material compounding mechanism (8), a circular knife die cutting mechanism (9), an adsorption belt conveying mechanism (10), a small hole and frame waste discharging mechanism (11) and a finished product receiving and stacking mechanism (12), wherein the feeder mechanism (1), the uninterrupted feeding mechanism (2), the V-belt paper feeding mechanism (3), the deviation correcting mechanism (4), the sheet material gluing mechanism (5), the lower layer sheet material chip pasting mechanism (6), the upper layer material conveying mechanism and the lower layer sheet material conveying mechanism (7), the upper layer sheet material compounding mechanism and the lower layer sheet material compounding mechanism (8), the circular knife die cutting mechanism (9), the adsorption, The finished product receiving and stacking mechanisms (12) are arranged in sequence from left to right.
2. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: the feeder comprises a feeding mechanism (1) and is characterized in that the feeding mechanism (1) comprises a first rack, a paper pressing rod (13), a suction nozzle (14), a blowing nozzle (15), a vacuum port connector (16), a blowing port connector (17) and a sensor (18), the paper pressing rod (13) and the sensor (18) are arranged at two ends of the outer side of the first rack, the paper pressing rod (13) and the sensor (18) are correspondingly arranged, the suction nozzle (14) and the blowing nozzle (15) are arranged at the bottom of the first rack, and the vacuum port connector (16) and the blowing port connector (17) are arranged on one side of the first rack and arranged up and down.
3. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: incessant feed mechanism (2) include fixed plate, first feeding platform (19), second feeding platform (20), fender paper pole (21), lift lead screw (22), adjusting hand wheel (23) and cylinder (24), one side at the fixed plate is established in first feeding platform (19) and second feeding platform (20) activity, fender paper pole (21) inlay the inside of establishing at first feeding platform (19) and second feeding platform (20), lift lead screw (22) and adjusting hand wheel (23) set up the one side at the fixed plate, cylinder (24) are established and are close to one side bottom of fixed plate in first feeding platform (19) and second feeding platform (20).
4. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: the triangular belt paper feeding mechanism (3) comprises a second rack, a punching belt (25), a second sensor (26) and a vacuumizing interface (27), wherein the punching belt (25) is arranged on one side of the second rack and is arranged in a triangular shape, and the second sensor (26) and the vacuumizing interface (27) are arranged on the second rack and are positioned on two sides of the punching belt (25); the deviation rectifying mechanism (4) comprises a conveying upper plate (28), a spiral fine adjustment mechanism (29), a screw rod module (30), an anti-jumping steel ball (31), a third sensor (32), a double-piece ultrasonic detection mechanism (33) and an inclined conveying belt (34), wherein the anti-jumping steel ball (31), the third sensor (32) and the double-piece ultrasonic detection mechanism (33) are all arranged above the conveying upper plate (28), and the spiral fine adjustment mechanism (29), the screw rod module (30) and the inclined conveying belt (34) are all arranged below the conveying upper plate (28).
5. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: the sheet material gluing mechanism (5) comprises a glue cylinder, a glue attaching wheel and a glue rotating wheel, wherein the glue attaching wheel is arranged at the discharge end of the bottom of the glue cylinder, the glue rotating wheel is positioned below the glue attaching wheel, and the glue rotating wheel and the glue attaching wheel are arranged in a tangent mode; the lower-layer sheet material chip sticking mechanism (6) comprises a material placing coil, a material shifting plate, a first vacuum drum and a material receiving coil, wherein the drum surface of the vacuum drum is provided with adsorption holes; the upper and lower sheet material conveying mechanism (7) comprises a vacuum conveying belt, and the circular knife die-cutting mechanism (9) comprises a third rack, a circular cutting upper roller (35), a circular cutting lower roller (36), a transmission gear (37), a roller pressure adjusting knob (38), a locking cylinder (39), a bottom plate (40), a pull rod (41), a pull rod adjusting plate (42), an expansion plate (43), a cylinder (44), a floating joint (45), a supporting bearing (46), a linear sliding rail (47), an expansion plate rack (48), a driving rack (49), a rack sliding rail mounting plate (50) and a linear sliding rail (51).
6. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: adsorption belt conveyor (10) include fourth frame, vacuum suction opening (52), driving motor (53), carry compression roller (54) and punch and adsorb conveyer belt (55), vacuum suction opening (52) and driving motor (53) all set up the one side in the fourth frame, carry compression roller (54) and punch and adsorb conveyer belt (55) and all be located the top of fourth frame, just carry compression roller (54) to be located the top that punches and adsorb conveyer belt (55).
7. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: pinhole and frame waste discharge mechanism (10) are including pinhole waste discharge mechanism and frame waste discharge mechanism, pinhole waste discharge mechanism includes trachea quick-operation joint (56), direction guide pin bushing (57), compression roller spring (58), guide pin bushing side fixed plate (59), compression roller (60), air knife cavity (61), waste discharge orifice plate (62), waste discharge blow cavity (63) and convulsions cavity (64), guide pin bushing side fixed plate (52) set up at compression roller (60) both ends, just direction guide pin bushing (51) and compression roller spring (52) all are located the top of compression roller (60) one end, just direction guide pin bushing (51) are located the top of compression roller spring (52), air knife cavity (61) are located the top of compression roller (60), waste discharge orifice plate (62), waste discharge blow cavity (63) and convulsions cavity (64) all set up the below of compression roller (60), just waste discharge orifice plate (62), The waste discharge blowing cavity (63) and the air draft cavity (64) are sequentially arranged from top to bottom; the frame waste discharge mechanism comprises a first side plate (65), a second side plate (66), a waste discharge shifting roller (67), a quick bolt (68), a belt tensioning roller (69), a belt driving roller (70), a conveying motor (71), a waste discharge shifting roller belt wheel (72), a driving roller belt wheel (73), a conveying synchronous belt (74), a motor tensioning mechanism (75), a power waste discharge motor (76), a waste discharge frame (77), a finished product hanging tag (78), a waste discharge wheel quick-release shaft (79), a waste discharge wheel (80), a quick bolt adjusting block (81), a mold guide sleeve (82), a pressing roller (83), a synchronous belt (84), a synchronous belt wheel (85), a first tensioning belt wheel (86) and a second tensioning belt wheel (87).
8. The apparatus of claim 1 wherein said apparatus for laminating said individual sheets comprises: finished product receipts material stacking mechanism (12) include the fifth frame, push away material cylinder (88), receive material platform (89), connect material platform (90), elevator motor (91), receive material pinch roller (92) and receive material baffle (93), receive material platform (89) and connect material platform (90) all to set up at one side top of fifth frame, just receive material platform (89) and be located the below and the dislocation set who connects material platform (90), push away the material cylinder (88) and set up the one side of keeping away from material platform (90) in the fifth frame, elevator motor (91) set up the bottom in the fifth frame, receive material pinch roller (92) and receive material baffle (93) and all set up the top of connecing material platform (90).
9. The process for single sheet material lamination as claimed in any one of claims 1 to 8, wherein said process flow for single sheet material lamination comprises the steps of:
the method comprises the following steps: paper is placed on a platform of the uninterrupted feeding mechanism (2), and a platform sensor senses the paper;
step two: the platform of the uninterrupted feeding mechanism (2) moves upwards, after a sensor on the feeder mechanism (1) senses that the materials are in place, the paper starts to be blown loose, and the suction head falls down to adsorb the paper;
step three: an adsorption hole is formed in the triangular belt of the triangular belt paper feeding mechanism (3), and the paper material is adsorbed and conveyed to the deviation correcting mechanism (4);
step four: the deviation correcting mechanism (4) conveys the conveyed single sheet materials to the position of the sheet material gluing mechanism (5) and corrects the position of the sheet materials in a single direction;
step five: when the sheet stock passes below the sheet stock gluing mechanism (5), gluing by a glue rotating wheel;
step six: after being peeled by a lower layer sheet material chip pasting mechanism (6), the chip is adsorbed, rotated and pasted on a lower layer single sheet material through a vacuum drum;
step seven: the vacuum conveyer belts of the two upper and lower sheet material conveyer mechanisms (7) adsorb the glued upper and lower sheet materials and convey the sheet materials oppositely;
step eight: the upper layer and the lower layer of single sheet materials are compounded through the compression rollers of the upper layer and the lower layer of sheet material compounding mechanism (8), specifically, a vacuum adsorption hole is formed in a vacuum conveying line, the upper layer and the lower layer of sheet materials are adsorbed through a vacuum conveying belt and conveyed oppositely, the sheet materials are compounded at the intersection, and the compounded sheet materials are conveyed to a flat knife cutting or circular knife cutting station through a plurality of pairs of compression rollers;
step nine: after a color code sensor of the circular cutter die-cutting mechanism (9) senses that the paper comes, rotary die-cutting is started;
step ten: the adsorption belt of the adsorption belt conveying mechanism (10) conveys the single sheet material after die cutting forward;
step eleven: the single sheet after die cutting is subjected to waste discharge through the small hole, an air knife of the frame waste discharge mechanism (11) and the small hole for downward air draft, and then is subjected to waste discharge through the frame;
step twelve: the finished products are stacked and discharged through a finished product receiving and stacking mechanism (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011426594.4A CN112590355A (en) | 2020-12-09 | 2020-12-09 | Single sheet material compounding device and process thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011426594.4A CN112590355A (en) | 2020-12-09 | 2020-12-09 | Single sheet material compounding device and process thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114506146A (en) * | 2021-12-21 | 2022-05-17 | 江西省科学院能源研究所 | Laminator capable of improving mold stripping efficiency of flat plate type photovoltaic hot water assembly |
| CN114559705A (en) * | 2022-01-13 | 2022-05-31 | 深圳市哈德胜精密科技股份有限公司 | Single-sheet mounting process for RFID (radio frequency identification) tag chips |
-
2020
- 2020-12-09 CN CN202011426594.4A patent/CN112590355A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114506146A (en) * | 2021-12-21 | 2022-05-17 | 江西省科学院能源研究所 | Laminator capable of improving mold stripping efficiency of flat plate type photovoltaic hot water assembly |
| CN114506146B (en) * | 2021-12-21 | 2023-10-27 | 江西省科学院能源研究所 | Laminating machine for improving demolding efficiency of flat-plate type photovoltaic hot water component |
| CN114559705A (en) * | 2022-01-13 | 2022-05-31 | 深圳市哈德胜精密科技股份有限公司 | Single-sheet mounting process for RFID (radio frequency identification) tag chips |
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