CN112571704B - Multi-functional environmental protection rubber pad production facility - Google Patents
Multi-functional environmental protection rubber pad production facility Download PDFInfo
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- CN112571704B CN112571704B CN202011320254.3A CN202011320254A CN112571704B CN 112571704 B CN112571704 B CN 112571704B CN 202011320254 A CN202011320254 A CN 202011320254A CN 112571704 B CN112571704 B CN 112571704B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007613 environmental effect Effects 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 238000001816 cooling Methods 0.000 claims abstract description 54
- 238000007599 discharging Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 43
- 238000003860 storage Methods 0.000 claims abstract description 33
- 238000003825 pressing Methods 0.000 claims abstract description 17
- 238000007493 shaping process Methods 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 36
- 239000000498 cooling water Substances 0.000 claims description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 230000002093 peripheral effect Effects 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 12
- 238000013016 damping Methods 0.000 claims description 9
- 238000007664 blowing Methods 0.000 claims description 7
- 238000003756 stirring Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 230000005611 electricity Effects 0.000 claims description 2
- 239000004744 fabric Substances 0.000 claims 4
- 238000007789 sealing Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 19
- 239000007924 injection Substances 0.000 abstract description 19
- 238000004513 sizing Methods 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 8
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000009826 distribution Methods 0.000 description 18
- 238000000465 moulding Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/52—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3433—Feeding the material to the mould or the compression means using dispensing heads, e.g. extruders, placed over or apart from the moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2007/00—Flat articles, e.g. films or sheets
- B29L2007/002—Panels; Plates; Sheets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses multifunctional environment-friendly rubber pad production equipment, and relates to the technical field of rubber pad production. The invention comprises a body; the body comprises a discharging mechanism, two groups of symmetrically arranged connecting frames are fixedly connected to the circumferential side surface of the discharging mechanism, a forming mechanism is fixedly mounted on the circumferential side surface of the discharging mechanism through the connecting frames, a group of guide rods distributed in a rectangular array are fixedly connected to the top surface of the forming mechanism, a top seat is fixedly mounted at the top end of each group of guide rods, and two groups of symmetrically arranged electric push main rods are fixedly connected to the surface of the top seat; the movable ends of the two groups of electric push main rods are fixedly connected with a pressing mechanism. According to the invention, through the design of the feeding mechanism, the pressing mechanism, the forming mechanism and the discharging mechanism, the device can sequentially complete the processes of storage of a sizing material to be formed, injection of the sizing material by the discharging mechanism, forming and extrusion of the rubber pad, demoulding of the formed rubber pad and cooling and shaping of the formed rubber pad in an automatic assembly line mode.
Description
Technical Field
The invention belongs to the technical field of rubber mat production, and particularly relates to multifunctional environment-friendly rubber mat production equipment.
Background
The rubber pad has extensive application in daily life, along with the expansion of market, more and more rubber pad derivative products get into market, the rubber pad product all will use rubber granule and glue to carry out the hot melt shaping in process of production, processing is semi-manufactured goods rubber pad, the processing equipment degree of automation of present semi-manufactured goods rubber pad is low, can't realize the continuous material loading and the continuous unloading process of sizing material, therefore degree of automation is lower, because degree of automation is lower, cause it to need a large amount of workman to carry out the auxiliary operation, the rise of cost of enterprise has been caused, and current rubber pad production facility is producing the rubber pad after, can't realize the quick cooling of cushion, therefore the yields of cushion is lower.
Therefore, there is a need for a new rubber mat production apparatus to solve the above problems in the background art.
Disclosure of Invention
The invention aims to provide multifunctional environment-friendly rubber pad production equipment, which solves the problem of low automation degree of the existing rubber pad production equipment through the design of a discharging mechanism, a forming mechanism and a pressing mechanism.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a production device of a multifunctional environment-friendly rubber pad, which comprises a body; the body comprises a discharging mechanism, two groups of symmetrically arranged connecting frames are fixedly connected to the peripheral side surface of the discharging mechanism, a forming mechanism is fixedly mounted on the peripheral side surface of the discharging mechanism through the connecting frames, a group of guide rods distributed in a rectangular array is fixedly connected to the top surface of the forming mechanism, a top seat is fixedly mounted at the top end of the group of guide rods, and two groups of symmetrically arranged electric push main rods are fixedly connected to the surface of the top seat;
two sets of electricity pushes away mobile jib movable end fixedly connected with mechanism of exerting pressure, and is a set of guide bar week side all with mechanism of exerting pressure sliding connection, two it has mechanism of exerting pressure matched with waste material to arrange the fill still fixed mounting between the connected frame internal surface, footstock top surface fixed mounting has feed mechanism, footstock bottom surface fixed mounting has the pump body, the fixed intercommunication of pipeline and feed mechanism is passed through to the one end of pump body inlet, the fixed intercommunication of ripple tubular metal resonator and mechanism of exerting pressure is passed through to the one end of pump body liquid outlet.
Preferably, the discharging mechanism comprises a fixed frame, a first annular driving assembly is fixedly mounted between the inner surfaces of the fixed frame, an annular conveying belt is connected to the peripheral side face of the first annular driving assembly, a group of cold air blowing pipes which are distributed in a linear array and are communicated with each other through the cold air blowing pipes are fixedly connected between the inner surfaces of the fixed frame, a group of water cooling rollers a which are distributed in a linear array are further rotatably connected between the inner surfaces of the fixed frame, a water distribution pipe is fixedly connected to the surface of the fixed frame, the end parts of the water cooling rollers a are both rotatably communicated with the water distribution pipe, and one surface of each of the two groups of connecting frames is fixedly connected with the fixed frame.
Preferably, the forming mechanism comprises a forming frame, the bottom ends of the guide rods are fixedly connected with the forming frame, the two surfaces of the connecting frame are fixedly connected with the forming frame, a second annular driving assembly is fixedly mounted between the inner surfaces of the forming frame, the circumferential side face of the second annular driving assembly is connected with an annular pressure bearing belt, the upper surface and the lower surface of the annular pressure bearing belt are provided with symmetrically arranged forming cavities, a set of heating plates are fixedly connected inside the annular pressure bearing belt and correspond to the two forming cavities, two side faces of the forming frame are fixedly connected with a set of electric propulsion auxiliary rods, the top face of each electric propulsion auxiliary rod is fixedly connected with a cooling frame, a set of water cooling rollers b distributed in a linear array are fixedly connected between the inner surfaces of the cooling frame, two side faces of the cooling frame are respectively and fixedly connected with a cooling water inlet pipe and a cooling water outlet pipe, two ends of the water cooling rollers b are respectively communicated with the cooling water inlet pipe and the cooling water outlet pipe, and the circumferential side face of the water cooling rollers b are matched with the annular pressure bearing belt.
Preferably, the mechanism of exerting pressure includes movable frame, and is a set of guide bar week side all with movable frame sliding connection, two sets of the electric push mobile jib bottom all with movable frame fixed connection, it is connected with the roating seat to rotate between the movable frame internal surface, a fixed frame fixed surface is connected with main driving motor, the one end and the roating seat fixed connection of main driving motor output shaft, fixed mounting has third annular drive subassembly between the roating seat internal surface, third annular drive subassembly week side is connected with the annular pressure area, movable frame axle center position rotates and is connected with the inlet pipe, fixed mounting has a set of distributing pipe that is linear array and communicates in proper order between the roating seat internal surface, the one end and the fixed intercommunication of distributing pipe of inlet pipe feed inlet, it is a set of distributing pipe surface all fixed intercommunication has a set of notes stub bar that is linear array and distributes, and is a set of distributing pipe week side all fixed mounting has heating element, the one end of the discharge gate is passed through corrugated metal pipe and is rotated the intercommunication with the inlet pipe, annular pressure area week side fixed connection has two symmetries to set up and with shaping convex plate cavity complex.
Preferably, feed mechanism includes the storage hopper, a set of damping bolster that is circumference array distribution of storage hopper bottom surface fixedly connected with is a set of damping bolster bottom all with footstock fixed connection, the vibrating motor that storage hopper week side fixedly connected with bisymmetry set up, pipeline and pump body intercommunication are passed through to the one end of storage hopper discharge gate, storage hopper inner wall fixedly connected with mounting bracket, mounting bracket axle center fixedly connected with auxiliary motor, the one end fixedly connected with spiral stirring vane of auxiliary motor output shaft, the inside fixed mounting of storage hopper has heating coil, the one end fixed mounting of storage hopper discharge gate has the valve, storage hopper top surface joint has the closing cap.
Preferably, still fixed mounting has to press the complex negative pressure dust absorption pipe with the annular between the movable frame internal surface, movable frame fixed surface is connected with the negative pressure dust catcher, the one end of negative pressure dust catcher induction port passes through the pipeline and manages fixed intercommunication with the negative pressure dust absorption, fixed mounting has to press the complex heating seat with the annular between the roating seat internal surface, the inside fixed mounting of heating seat has a set of heating rod.
Preferably, the first annular driving assembly comprises a driving roller, a driven roller and a material conveying motor, the peripheral side surfaces of the driving roller and the driven roller are connected with the annular conveying belt, one end of an output shaft of the material conveying motor is fixedly connected with the driving roller, and the first annular driving assembly is identical to the second annular driving assembly and the third annular driving assembly in structural characteristics.
Preferably, the discharging mechanism, the waste discharge hopper, the forming mechanism, the pressing mechanism and the feeding mechanism are sequentially distributed in the body from bottom to top, and a discharge inclined plane is fixedly arranged in the waste discharge hopper.
Preferably, the cooling water inlet pipe and the cooling water outlet pipe are provided with connecting joints at the end parts, and the water cooling roller b is arranged on the inner side of the annular bearing belt.
Preferably, the use steps of the multifunctional environment-friendly rubber pad production equipment are as follows:
SS001, pre-laying, wherein before use, a cooling water inlet pipe and a cooling water outlet pipe are communicated with external cooling water circulating feeding equipment so as to feed circulating cooling liquid into the water-cooling roller b, a cold air distribution pipe is communicated with external cold air source feeding equipment so as to continuously feed cold air into a cold air blow pipe, and a molten-state sizing material is placed into a storage hopper;
SS002, forming operation, during operation, the auxiliary motor works at a set rotating speed, then drives the spiral stirring blade to stir the sizing material, the heating coil pipe heats the sizing material, under the driving of the main driving motor in an initial state, the discharging direction of the material injection head is vertically downward, the discharging position of the material injection head is opposite to the forming cavity, after alignment, the pump body works, after the pump body works, the sizing material with a specified amount is sent into the forming cavity at a set speed and a set pressure, after the sending is finished, the pump body stops working, the main driving motor drives the rotary seat to rotate 180 degrees, after the rotary seat rotates 180 degrees, the discharging direction of the material injection head is upward, the direction of the annular pressing belt is downward, after the rotation is finished, the electric push main rod works, then the movable frame is driven to displace along the direction of the guide rod, and after the movable frame displaces by a specified stroke, the forming convex block is matched with the forming cavity, then the forming work of the rubber pad is completed, after the extrusion is carried out for a specified time, the movable frame is automatically reset, after the automatic reset, the main driving motor works, then the discharging direction of the material injection head is continuously downward, then the next material injection work is conveniently carried out, when the forming convex block is extruded with the forming concave cavity, the heating sheet in the forming concave cavity is in a heating state, the water cooling roller b is not contacted with the annular bearing belt, after the forming is finished, the heating sheet stops working, simultaneously, under the action of the electric push auxiliary rod, the water cooling roller b is contacted with the annular bearing belt, then the preliminary cooling of the formed rubber pad is realized so as to be convenient for demoulding, after the preliminary water cooling is carried out for a specified time, the second annular driving assembly works, then, another forming concave cavity enters a station, in the process of entering the station, the formed rubber pad then enters the annular conveying belt, and the annular conveying work is carried out on the formed rubber pad by the annular conveying belt, in the conveying process, the water-cooling roller a and the cold air blowing pipe realize the re-cooling of the formed rubber mat. The invention has the following beneficial effects:
1. according to the invention, through the design of the feeding mechanism, the pressing mechanism, the forming mechanism and the discharging mechanism, the device can sequentially complete the processes of storage of a sizing material to be formed, injection of the sizing material by the discharging mechanism, forming and extrusion of the rubber pad, demolding of the formed rubber pad and cooling and fixing of the formed rubber pad in an automatic assembly line mode, and through the automatic realization of the functions, the automation degree of the device is effectively improved, and the use cost of an enterprise is further reduced.
2. According to the invention, through the design of the sizing material injection mechanism and the extrusion mechanism in the forming mechanism, the fixed station design of the traditional forming device is changed into a convertible station design, and through the conversion of the stations, the sizing material injection and the extrusion forming operation of the sizing material to be formed can be conveniently and rapidly carried out.
3. According to the invention, through the design of the water-cooling roller and the cold air blowing pipe, the device can be combined with two modes of water cooling and air cooling to quickly realize the fixing operation of the formed rubber mat, so that the yield of defective products is effectively reduced.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of a multifunctional environmental-friendly rubber mat production facility;
FIG. 2 is a schematic cross-sectional view of FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is a schematic view of the discharge mechanism;
FIG. 6 is a schematic structural view of a molding mechanism;
FIG. 7 is an enlarged view of a portion of FIG. 6 at C;
FIG. 8 is a schematic structural view of the mounting frame, the rotary base and the injection head;
FIG. 9 is a schematic structural view of a pressing mechanism;
FIG. 10 is a schematic view of the structure of the distributing pipe, the feeding pipe, the heating assembly and the injection head;
fig. 11 is a schematic sectional structure view of the feeding mechanism.
In the drawings, the components represented by the respective reference numerals are listed below:
1. a body; 2. a discharging mechanism; 3. a connecting frame; 4. a molding mechanism; 5. a guide bar; 6. a top seat; 7. electrically pushing the main rod; 8. a pressure applying mechanism; 9. a waste discharge hopper; 10. a feeding mechanism; 11. a pump body; 12. a fixed frame; 13. a first annular drive assembly; 14. an endless conveyor belt; 15. distributing pipes by cold air; 16. blowing a cold air; 17. a water-cooled roller a; 18. a water distribution pipe; 19. forming a frame; 20. a second annular drive assembly; 21. an annular bearing belt; 22. forming a concave cavity; 23. a heating plate; 24. an electric push rod; 25. a cooling frame; 26. a water-cooled roller b; 27. a cooling water inlet pipe; 28. a cooling water outlet pipe; 29. a movable frame; 30. a rotating base; 31. a main drive motor; 32. a third annular drive assembly; 33. an annular press belt; 34. a feed pipe; 35. a distributing pipe; 36. injecting a material head; 37. a heating assembly; 38. a storage hopper; 39. a damping buffer; 40. a vibration motor; 41. a mounting frame; 42. an auxiliary motor; 43. a helical mixing blade; 44. a heating coil; 45. a negative pressure dust suction pipe; 46. a negative pressure dust collector.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, the present invention relates to a multifunctional environmental protection rubber pad production equipment, which comprises a main body 1; the rubber mat forming machine comprises a body 1 and a forming mechanism 2, wherein the body 1 comprises a discharging mechanism 2, the discharging mechanism 2 is used for storing molten rubber to be processed, two groups of symmetrically arranged connecting frames 3 are fixedly connected to the peripheral sides of the discharging mechanism 2, the forming mechanism 4 is fixedly mounted on the peripheral sides of the discharging mechanism 2 through the connecting frames 3, and the forming mechanism 4 is used for forming rubber mats;
a group of guide rods 5 distributed in a rectangular array is fixedly connected to the top surface of the forming mechanism 4, a top seat 6 is fixedly installed at the top end of the group of guide rods 5, and two groups of symmetrically arranged electric push main rods 7 are fixedly connected to the surface of the top seat 6;
the movable ends of the two groups of electric push main rods 7 are fixedly connected with a pressure applying mechanism 8, the peripheral side surfaces of the guide rods 5 are in sliding connection with the pressure applying mechanism 8, a waste discharging hopper 9 matched with the pressure applying mechanism 8 is fixedly arranged between the inner surfaces of the two connecting frames 3, and the waste discharging hopper 9 is used for discharging waste in the pressure applying mechanism 8;
6 top surface fixed mounting of footstock has feed mechanism 10, 6 bottom surface fixed mounting of footstock has pump body 11, the one end of the pump body 11 inlet is passed through the pipeline and is fixed the intercommunication with feed mechanism 10, the one end of the pump body 11 liquid outlet is passed through ripple tubular metal resonator and is fixed the intercommunication with application of pressure mechanism 8.
As further shown in fig. 5, fig. 1 and fig. 2, the discharging mechanism 2 includes a fixed frame 12, a first annular driving assembly 13 is fixedly installed between inner surfaces of the fixed frame 12, an annular conveying belt 14 is connected to a circumferential side of the first annular driving assembly 13, a group of cold air blowing pipes 16 which are distributed in a linear array and are communicated with each other through a cold air distribution pipe 15 are fixedly connected between inner surfaces of the fixed frame 12, the cold air distribution pipe 15 is communicated with an external cold air supply feeding device when in operation, and the external cold air supply can be an air cooler or other refrigeration devices; the first annular driving assembly 13 is used for driving the annular conveying belt 14 to run at a set rotating speed; the endless conveyor belt 14 is provided for discharging the molded rubber mat;
a group of water-cooling rollers a17 which are distributed in a linear array are rotatably connected between the inner surfaces of the fixed frames 12, the surfaces of the fixed frames 12 are fixedly connected with water distribution pipes 18, the end parts of the group of water-cooling rollers a17 are rotatably communicated with the water distribution pipes 18, and one surface of each of the two groups of connecting frames 3 is fixedly connected with the fixed frame 12; during operation, the water distribution pipe 18 is communicated with an external cold water source supply device, so that the water-cooling roller a17 can realize cooling operation, and the water-cooling roller a17 is used for cooling the rubber mat after molding.
As further shown in fig. 6, fig. 1 and fig. 2, the forming mechanism 4 includes a forming frame 19, the bottom ends of a group of guide rods 5 are fixedly connected to the forming frame 19, one surface of each of two groups of connecting frames 3 is fixedly connected to the forming frame 19, a second annular driving assembly 20 is fixedly installed between the inner surfaces of the forming frame 19, an annular bearing belt 21 is connected to the circumferential side of the second annular driving assembly 20, and the upper and lower surfaces of the annular bearing belt 21 are both provided with symmetrically-arranged forming cavities 22; the specification of the molding cavity 22 can be customized according to actual requirements; the surface of the annular bearing belt 21 is wrapped with a stainless steel soft iron plate;
a group of heating sheets 23 is fixedly connected to the positions, corresponding to the two molding cavities 22, inside the annular bearing belt 21, a group of electric auxiliary pushing rods 24 is fixedly connected to both side surfaces of the molding frame 19, a group of cooling frames 25 is fixedly connected to the top surfaces of the two groups of electric auxiliary pushing rods 24, a group of water cooling rollers b26 distributed in a linear array are fixedly connected between the inner surfaces of the cooling frames 25, and a cooling water inlet pipe 27 and a cooling water outlet pipe 28 are respectively and fixedly connected to both side surfaces of the cooling frames 25;
when the cooling device works, the cooling water inlet pipe 27 and the cooling water outlet pipe 28 are communicated with external cooling water circulating feeding equipment, cooling water is circularly fed into the water-cooling roller b26, and efficient cooling of the annular bearing belt 21 is realized through circulating feeding of the cooling water;
two ends of the water-cooling roller b26 are respectively communicated with a cooling water inlet pipe 27 and a cooling water outlet pipe 28, and the circumferential side surface of the water-cooling roller b26 is matched with the annular bearing belt 21.
As further shown in fig. 1, 2, 8 and 9, the pressing mechanism 8 includes a movable frame 29, and the peripheral sides of a group of guide rods 5 are slidably connected to the movable frame 29;
the bottom ends of the two groups of electric push main rods 7 are fixedly connected with a movable frame 29, a rotating base 30 is rotatably connected between the inner surfaces of the movable frame 29, a main driving motor 31 is fixedly connected to one surface of the fixed frame 12, one end of an output shaft of the main driving motor 31 is fixedly connected with the rotating base 30, a third annular driving assembly 32 is fixedly installed between the inner surfaces of the rotating base 30, and the peripheral side of the third annular driving assembly 32 is connected with an annular pressing belt 33; a power-off brake is fixedly arranged in the main driving motor 31, and the main driving motor 31 can effectively perform self-limiting on the rotating base 30 in a power-off state through the arrangement of the power-off brake;
the axial position of the movable frame 29 is rotatably connected with a feed pipe 34, a group of distribution pipes 35 which are in a linear array and are sequentially communicated are fixedly installed between the inner surfaces of the rotary seat 30, one end of a feed port of the feed pipe 34 is fixedly communicated with the distribution pipes 35, a group of injection heads 36 which are in a linear array distribution are fixedly communicated with the surfaces of the distribution pipes 35, and heating components 37 are fixedly installed on the peripheral side surfaces of the distribution pipes 35; the heating assembly 37 is used for heating the material injection head 36 and the material distribution pipe 35, the probability that the sizing material is blocked in the material distribution pipe 35 and the material injection head 36 is effectively reduced through the realization of the heating operation, and the heating assembly 37 is matched with a temperature control circuit or a temperature control resistor when working, so that the stability of the heating assembly 37 when working is effectively ensured through the temperature control circuit and the temperature control resistor;
the one end of the discharge gate of the pump body 11 is rotationally communicated with the feeding pipe 34 through a corrugated metal pipe, and the annular pressing belt 33 is fixedly connected with two symmetrical forming convex plates which are arranged symmetrically and matched with the forming cavity 22.
As further shown in fig. 8 and 11, the feeding mechanism 10 includes a storage hopper 38, a group of damping cushion members 39 distributed in a circumferential array is fixedly connected to a bottom surface of the storage hopper 38, bottom ends of the group of damping cushion members 39 are fixedly connected to the top base 6, and two symmetrically arranged vibration motors 40 are fixedly connected to circumferential sides of the storage hopper 38;
when the vibration type rubber material storage hopper works, the two vibration motors 40 work at a set vibration frequency, and through vibration of the vibration motors 40, on one hand, the blanking effect of the storage hopper 38 is promoted, and on the other hand, the retention rate of rubber materials in the storage hopper 38 can be effectively reduced; the damping bumper 39 is provided to enhance the vibration effect of the vibration motor 40;
the one end of storage hopper 38 discharge gate passes through the pipeline and feeds through with the pump body 11, storage hopper 38 inner wall fixedly connected with mounting bracket 41, mounting bracket 41 axle center position fixedly connected with auxiliary motor 42, the one end fixedly connected with spiral stirring vane 43 of auxiliary motor 42 output shaft, the inside fixed mounting of storage hopper 38 has heating coil 44, and heating coil 44 is the electrothermal tube, and the effect that the electrothermal tube set up lies in making the sizing material keep being molten state, the one end fixed mounting of storage hopper 38 discharge gate has the valve, storage hopper 38 top surface joint has the closing cap.
Further as shown in fig. 4 and 9, still fixed mounting has the negative pressure dust absorption pipe 45 who presses the belt 33 complex with the annular between the internal surface of movable frame 29, movable frame 29 fixed surface is connected with negative pressure dust catcher 46, the one end of negative pressure dust catcher 46 induction port is passed through pipeline and negative pressure dust absorption pipe 45 fixed intercommunication, fixed mounting has the heating seat of pressing the belt 33 complex with the annular between the internal surface of roating seat 30, the inside fixed mounting of heating seat has a set of heating rod, and negative pressure dust absorption pipe 45 is used for pressing the remaining impurity on the belt 33 to the annular and carries out the negative pressure and inhale and remove, and then guarantees the clean effect on the belt 33 surface of annular pressure.
Further, the first annular driving assembly 13 includes a driving roller, a driven roller and a material conveying motor, the peripheral side surfaces of the driving roller and the driven roller are connected with the annular conveying belt 14, one end of an output shaft of the material conveying motor is fixedly connected with the driving roller, and the first annular driving assembly 13 has the same structural characteristics as the second annular driving assembly 20 and the third annular driving assembly 32.
As further shown in fig. 1 and 2, the discharging mechanism 2, the waste discharging hopper 9, the forming mechanism 4, the pressing mechanism 8 and the feeding mechanism 10 are sequentially distributed inside the body 1 from bottom to top, and a discharging inclined plane is fixedly arranged inside the waste discharging hopper 9.
Further, the ends of the cooling water inlet pipe 27 and the cooling water outlet pipe 28 are provided with connecting joints, and the water cooling roller b26 is arranged inside the annular bearing belt 21.
The use steps of the multifunctional environment-friendly rubber pad production equipment are as follows:
SS001, pre-laying, wherein before use, a cooling water inlet pipe 27 and a cooling water outlet pipe 28 are communicated with external cooling water circulating feeding equipment so as to feed circulating cooling liquid into the water-cooling roller b26, a cold air distribution pipe 15 is communicated with external cold air source feeding equipment so as to continuously feed cold air into a cold air blow pipe 16, and sizing materials in a molten state are placed into a storage hopper 38;
SS002, forming operation, during operation, the auxiliary motor 41 works at a set rotating speed to drive the spiral stirring blade 43 to stir the rubber material, the heating coil 44 heats the rubber material, in an initial state, under the driving of the main driving motor 31, the discharging direction of the material injection head 36 is vertically downward, the discharging position of the material injection head is opposite to the forming cavity 22, after alignment, the pump body 11 works, after the pump body 11 works, a specified amount of rubber material is fed into the forming cavity 22 at a set speed and a set pressure, after the feeding is finished, the pump body 11 stops working, the main driving motor 31 drives the rotary seat 30 to rotate 180 degrees, after the rotary seat 30 rotates 180 degrees, the discharging direction of the material injection head 36 is upward, the direction of the annular pressing belt 33 is downward, after the rotation is finished, the electric push main rod 7 works, after the electric push main rod 7 works, the movable frame 29 is driven to displace along the direction of the guide rod 5, when the movable frame 29 moves for a specified travel, the forming convex block is matched with the forming concave cavity 22 to complete the forming work of the rubber pad, after the rubber pad is extruded for a specified time, the movable frame 29 automatically resets, after the automatic resetting, the main driving motor 31 works to enable the discharging direction of the material injection head 36 to continue downwards so as to facilitate the next material injection work, when the forming convex block is extruded with the forming concave cavity 22, the heating sheet 23 in the forming concave cavity 22 is in a heating state, the water-cooling roller b26 is not in contact with the annular bearing belt 21, after the forming is finished, the heating sheet 23 stops working, and simultaneously under the action of the electric auxiliary push rod 24, the water-cooling roller b26 is in contact with the annular bearing belt 21 to realize the primary cooling of the formed rubber pad so as to facilitate the demoulding, after the primary water-cooling for a specified time, the second annular driving assembly 20 works, and then the other forming concave cavity 22 enters a station and in the process of entering the station, the rubber mat that the shaping finishes then gets into annular conveyer belt 14 on, annular conveyer belt 14 carries the operation to the rubber mat after the shaping finishes, and in transportation process, water-cooling roller a17 and cold wind blowpipe 16 realize the recooling to the shaping rubber mat.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. The utility model provides a multi-functional environmental protection rubber pad production facility, includes body (1), its characterized in that: the body (1) comprises a discharging mechanism (2), two groups of symmetrically arranged connecting frames (3) are fixedly connected to the peripheral side surfaces of the discharging mechanism (2), a forming mechanism (4) is fixedly mounted on the peripheral side surfaces of the discharging mechanism (2) through the connecting frames (3), a group of guide rods (5) distributed in a rectangular array are fixedly connected to the top surface of the forming mechanism (4), a top seat (6) is fixedly mounted at the top end of each guide rod (5), and two groups of symmetrically arranged electric push main rods (7) are fixedly connected to the surface of the top seat (6);
the movable ends of the two groups of electric push main rods (7) are fixedly connected with a pressure applying mechanism (8), the peripheral side surfaces of one group of guide rods (5) are slidably connected with the pressure applying mechanism (8), a waste discharge hopper (9) matched with the pressure applying mechanism (8) is fixedly installed between the inner surfaces of the two connecting frames (3), a feeding mechanism (10) is fixedly installed on the top surface of the top seat (6), a pump body (11) is fixedly installed on the bottom surface of the top seat (6), one end of a liquid inlet of the pump body (11) is fixedly communicated with the feeding mechanism (10) through a pipeline, and one end of a liquid outlet of the pump body (11) is fixedly communicated with the pressure applying mechanism (8) through a corrugated metal pipe; the discharging mechanism (2) comprises a fixed frame (12), a first annular driving assembly (13) is fixedly installed between the inner surfaces of the fixed frame (12), annular conveying belts (14) are connected to the peripheral side surfaces of the first annular driving assembly (13), a group of cold air blowing pipes (16) which are distributed in a linear array mode and are communicated with each other through cold air distributing pipes (15) are fixedly connected between the inner surfaces of the fixed frame (12), a group of water cooling rollers a (17) which are distributed in a linear array mode are further rotatably connected between the inner surfaces of the fixed frame (12), a water distributing pipe (18) is fixedly connected to the surface of the fixed frame (12), the end parts of the group of water cooling rollers a (17) are rotatably communicated with the water distributing pipe (18), and one surface of each of the two groups of connecting frames (3) is fixedly connected with the fixed frame (12); mechanism of exerting pressure (8) is including movable frame (29), and is a set of guide bar (5) week side all with movable frame (29) sliding connection, two sets of electricity pushes away mobile jib (7) bottom all with movable frame (29) fixed connection, it is connected with roating seat (30) to rotate between movable frame (29) the internal surface, fixed frame (12) a fixed surface is connected with main drive motor (31), the one end and roating seat (30) fixed connection of main drive motor (31) output shaft, fixed mounting has third annular drive assembly (32) between roating seat (30) the internal surface, third annular drive assembly (32) week side is connected with annular and presses area (33), movable frame (29) axle center position rotates and is connected with inlet pipe (34), fixed mounting has a set of cloth pipe (35) that is linear array and communicate in proper order between roating seat (30) the internal surface, the one end and the fixed intercommunication of cloth pipe (35) feed inlet of inlet pipe (34), and is a set of cloth pipe (35) surface all fixed intercommunication has a set of notes stub bar (36) that are linear array and distribute, and is a set of cloth pipe (35) week side all fixed mounting has heating element (37), the one end of the discharge gate of pump body (11) is passed through ripple tubular metal resonator and is rotated the intercommunication with inlet pipe (34), the annular is pressed and is pressed side fixedly connected with bisymmetry setting and join in marriage with shaping cavity (22) and is joined in marriage the setting of side all sides (33) and is pressed And (4) forming a convex plate.
2. The production equipment of a multifunctional environmental-friendly rubber pad as claimed in claim 1, wherein, the forming mechanism (4) comprises forming frames (19), the bottom ends of one group of guide rods (5) are fixedly connected with the forming frames (19), one surface of each of the two groups of connecting frames (3) is fixedly connected with the forming frames (19), a second annular driving component (20) is fixedly arranged between the inner surfaces of the forming frames (19), the circumferential side surface of the second annular driving component (20) is connected with an annular bearing belt (21), the upper surface and the lower surface of the annular pressure bearing belt (21) are both provided with symmetrically arranged forming concave cavities (22), a group of heating plates (23) are fixedly connected in the annular bearing belt (21) and at positions corresponding to the two forming cavities (22), two side surfaces of the forming frame (19) are fixedly connected with a group of electric push auxiliary rods (24), the top surfaces of the two groups of electric push auxiliary rods (24) are fixedly connected with a cooling frame (25), a group of water-cooling rollers b (26) which are distributed in a linear array are fixedly connected between the inner surfaces of the cooling frames (25), two side surfaces of the cooling frame (25) are respectively and fixedly connected with a cooling water inlet pipe (27) and a cooling water outlet pipe (28), two ends of one group of water-cooling rollers b (26) are respectively communicated with the cooling water inlet pipe (27) and the cooling water outlet pipe (28), the circumferential side surface of the water-cooling roller b (26) is matched with the annular bearing belt (21).
3. The production equipment for the multifunctional environment-friendly rubber gasket as claimed in claim 2, wherein the feeding mechanism (10) comprises a storage hopper (38), a set of damping buffer parts (39) distributed in a circumferential array is fixedly connected to the bottom surface of the storage hopper (38), and a set of damping buffer parts (39) is fixedly connected to the bottom end of the damping buffer parts (39), and the top seat (6) is fixedly connected to the bottom end of the storage hopper (38), the vibration motors (40) are symmetrically arranged on the circumferential side of the storage hopper (38), one end of the discharge port of the storage hopper (38) is communicated with the pump body (11) through a pipeline, the inner wall of the storage hopper (38) is fixedly connected with a mounting frame (41), the axial center of the mounting frame (41) is fixedly connected with an auxiliary motor (42), one end of an output shaft of the auxiliary motor (42) is fixedly connected with spiral stirring blades (43), the heating coil (44) is fixedly arranged inside the storage hopper (38), one end of the discharge port of the storage hopper (38) is fixedly connected with a valve, and a storage hopper (38) top surface is clamped with a sealing cover.
4. The production equipment of the multifunctional environment-friendly rubber pad as claimed in claim 1, wherein a negative pressure dust suction pipe (45) matched with the annular pressing belt (33) is further fixedly installed between the inner surfaces of the movable frames (29), a negative pressure dust suction machine (46) is fixedly connected to the surfaces of the movable frames (29), one end of a suction port of the negative pressure dust suction machine (46) is fixedly communicated with the negative pressure dust suction pipe (45) through a pipeline, a heating seat matched with the annular pressing belt (33) is fixedly installed between the inner surfaces of the rotary seats (30), and a group of heating rods is fixedly installed inside the heating seat.
5. The production equipment of a multifunctional environment-friendly rubber gasket as claimed in claim 1, wherein the first annular driving assembly (13) comprises a driving roller, a driven roller and a material conveying motor, the peripheral sides of the driving roller and the driven roller are both connected with the annular conveyer belt (14), one end of an output shaft of the material conveying motor is fixedly connected with the driving roller, and the first annular driving assembly (13) has the same structural characteristics as the second annular driving assembly (20) and the third annular driving assembly (32).
6. The production equipment for the multifunctional environment-friendly rubber pad as claimed in claim 1, wherein the discharging mechanism (2), the waste discharging hopper (9), the forming mechanism (4), the pressing mechanism (8) and the feeding mechanism (10) are sequentially distributed inside the body (1) from bottom to top, and a discharging inclined plane is fixedly arranged inside the waste discharging hopper (9).
7. The production equipment for a multifunctional environmental-friendly rubber pad according to claim 2, wherein the ends of the cooling water inlet pipe (27) and the cooling water outlet pipe (28) are provided with connecting joints, and the water-cooling roller b (26) is arranged inside the annular bearing belt (21).
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CN207310367U (en) * | 2017-08-21 | 2018-05-04 | 广东美适地毯有限公司 | Automatic production line for rubber pads |
CN207172539U (en) * | 2017-09-11 | 2018-04-03 | 嘉兴创奇电缆有限公司 | A kind of energy-saving rubber line cooling device for being easy to fast cooling |
CN207747292U (en) * | 2017-12-26 | 2018-08-21 | 于都海瑞密封防腐科技有限公司 | A kind of preserving and sealing diaphragm production compression molding device |
CN209181367U (en) * | 2018-12-27 | 2019-07-30 | 黄石昌辉环保设备有限公司 | A kind of aluminium cooler |
CN210389906U (en) * | 2019-03-11 | 2020-04-24 | 重庆亿杰电子有限责任公司 | Spiral feeding device for injection molding machine |
CN211363179U (en) * | 2019-12-24 | 2020-08-28 | 镇江亿维硅材料科技有限公司 | Efficient forming machine for silicone rubber |
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Effective date of registration: 20221107 Address after: 311300 The first and second floors of 203 #, No. 68, Dakang Road, Qingshanhu Street, Lin'an District, Hangzhou, Zhejiang Applicant after: Hangzhou Changyixin Silicone Technology Co.,Ltd. Address before: 224000 Innovation Incubation Park of Yancheng science and Education City, Yancheng City, Jiangsu Province Applicant before: He Baoqing |
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