CN112570937A - Control system and method for synchronous welding of wire forming machine - Google Patents
Control system and method for synchronous welding of wire forming machine Download PDFInfo
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- CN112570937A CN112570937A CN202011423789.3A CN202011423789A CN112570937A CN 112570937 A CN112570937 A CN 112570937A CN 202011423789 A CN202011423789 A CN 202011423789A CN 112570937 A CN112570937 A CN 112570937A
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- welding
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- forming machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a control system for synchronous welding of a wire forming machine, which comprises a human-computer operation interface, a control module and a welding module, wherein the human-computer operation interface is used for configuring position information of a plurality of welding points to be welded and welding current information required by each welding point; the control module is used for executing a pre-configured cylinder action module so as to control the action of the cylinder and further replace the die; the power module is used for driving the die to sequentially move to the welding point according to the configured position information of the welding point; and the execution module is used for controlling the welding machine to execute welding action on each welding point according to the configured welding current information. According to the system, a user can realize automatic quick replacement of the die, automatic positioning and automatic welding of the welding point are realized, positioning is quick and accurate, and in addition, a control method for synchronous welding is provided.
Description
Technical Field
The invention relates to the technical field of synchronous welding of wire forming machines, in particular to a control system and a control method for synchronous welding of a wire forming machine.
Background
When a conventional wire forming machine is used for welding, a welding head can only be moved manually, and then each welding point is welded for multiple times, the welding effects are different, the automation degree is low, the working efficiency is low, and with the continuous development of modern manufacturing technology, new manufactured products are changeable, and how to ensure that the wire forming machine can produce various products of different types quickly and efficiently is particularly important.
Disclosure of Invention
The invention aims to provide a control system for synchronous welding of a wire forming machine, which can realize automatic quick replacement of a die and automatic positioning and automatic welding of a welding point, has quick positioning and accurate positioning, can be used for simply and conveniently changing the position of the welding point and welding current information through a human-computer operation interface when different types of products are produced, and has strong universality.
In order to realize the purpose, the following technical scheme is adopted:
a control system for synchronous welding of a wire forming machine comprises
The human-computer operation interface is used for configuring position information of a plurality of welding points to be welded and welding current information required by each welding point;
the control module is used for executing a pre-configured cylinder action module so as to control the action of the cylinder and further replace the die;
the power module is used for driving the die to sequentially move to the welding point according to the configured position information of the welding point;
and the execution module is used for controlling the welding machine to execute welding action on each welding point according to the configured welding current information.
Further, the cylinder action module comprises cylinder up-and-down movement, cylinder back-and-forth movement, cylinder bolting-down and loosening movement.
Further, the power module comprises a transverse shaft motor for driving the die to move in an X axis and a longitudinal shaft motor for driving the die to move in a Y axis.
Further, the control system for the synchronous welding of the wire forming machine further comprises a position detection module, and the position detection module is used for detecting whether the air cylinder reaches a preset position when acting.
Further, the control system for the synchronous welding of the wire forming machine further comprises a time delay module.
In order to achieve the above purpose, a control method for synchronous welding of a wire forming machine is also provided, which comprises the following steps:
s1: configuring position information of a plurality of welding points to be welded and welding current information required by each welding point through a human-computer operation interface;
s2: the control module executes a pre-configured cylinder action module to control the cylinder to perform the actions of front and back, up and down, bolting and loosening so as to replace the die;
s3: sequentially moving the die to the welding points through a power module according to the position information of the plurality of welding points configured in S1;
s4: and controlling the welding head of the welding machine to descend through the air cylinder by the execution module, and controlling the welding head to finish welding action on each welding point according to the welding current information configured in S1 after the position detection module detects that the air cylinder reaches a preset position.
Further, the S1 specifically includes the following steps:
s11: the abscissa of a plurality of welding points is taken as a column, the ordinate of a plurality of welding points is taken as a column, and the coordinate of each welding point is sequentially input into a flow table of a human-computer operation interface;
s12: inputting welding current information of each welding point in a flow chart;
s13: configuring logic execution information between the pads, and configuring time delay information between the pads by a time delay module.
Further, the S3 specifically includes the following steps:
s31: and according to the principle from top to bottom, controlling the mold to move to the corresponding welding point through the power module according to the abscissa and the ordinate of the welding point input in the flow chart.
By adopting the scheme, the invention has the beneficial effects that:
1) according to the system, a user can realize automatic quick replacement of the die, automatic positioning and automatic welding of the welding point, and the positioning is quick and accurate;
2) when different types of products are produced, the position of a welding point and the welding current information are changed only through a human-computer operation interface, so that the method is simple and convenient, and has strong universality;
3) when data are stored, only the welding point position and the welding current information configured by a user are needed to be stored, so that the storage space is saved;
4) through the mutual matching of the transverse shaft motor and the longitudinal shaft motor, the die can be driven to rapidly move to a welding point, and the welding head is controlled to complete welding according to different welding current information, so that the rapidness, high efficiency, accuracy and consistency of production can be ensured;
5) the control method for synchronous welding is reasonable in design, popular and easy to understand, adopts flow design, has no invalid judgment, and is high in execution speed and working efficiency.
Drawings
FIG. 1 is a schematic block diagram of the system of the present invention;
FIG. 2 is a flow chart of the method of the present invention;
wherein the figures identify the description:
1-man-machine operation interface; 2-a control module;
3-a power module; 4-execution module.
Detailed Description
The invention is described in detail below with reference to the figures and the specific embodiments.
Referring to fig. 1, the present invention provides a control system for synchronous welding of a wire forming machine, which comprises
The human-computer operation interface 1 is used for configuring position information of a plurality of welding points to be welded and welding current information required by each welding point;
the control module 2 is used for executing a pre-configured cylinder action module so as to control the action of the cylinder and further replace the die;
the power module 3 is used for driving the dies to sequentially move to the welding points according to the configured position information of the welding points;
and the execution module 4 is used for controlling the welding machine to execute welding action on each welding point according to the configured welding current information.
The cylinder action module comprises a cylinder, a cylinder and a cylinder locking and unlocking mechanism, wherein the cylinder moves up and down, moves back and forth, and is locked and released; the power module 3 comprises a transverse shaft motor for driving the die to do X-axis motion and a longitudinal shaft motor for driving the die to do Y-axis motion; the control system for the synchronous welding of the wire forming machine further comprises a position detection module, wherein the position detection module is used for detecting whether the air cylinder reaches a preset position when acting; the control system for the synchronous welding of the wire forming machine further comprises a time delay module.
Referring to fig. 2, there is further provided a control method for synchronous welding of a wire forming machine, including the steps of:
s1: the position information of a plurality of welding points to be welded and the welding current information required by each welding point are configured through the human-computer operation interface 1;
s2: the control module 2 executes a pre-configured cylinder action module to control the cylinder to perform the actions of front and back, up and down, bolting and loosening so as to replace the die;
s3: controlling the mold to move to the welding points in sequence through the power module 3 according to the position information of the plurality of welding points configured in the S1;
s4: and the execution module 4 controls the welding head of the welding machine to descend through the air cylinder, and controls the welding head to finish welding action on each welding point according to the welding current information configured in S1 after the position detection module detects that the air cylinder reaches a preset position.
Wherein, the S1 specifically includes the following steps:
s11: the abscissa of a plurality of welding points is taken as a column, the ordinate of a plurality of welding points is taken as a column, and the coordinate of each welding point is sequentially input into a flow table of the human-computer operation interface 1;
s12: inputting welding current information of each welding point in a flow chart;
s13: configuring logic execution information between the pads, and configuring time delay information between the pads by a time delay module.
The S3 specifically includes the following steps:
s31: according to the principle from top to bottom, the die is controlled by the power module 3 to move to the corresponding welding point according to the abscissa and the ordinate of the welding point input in the flow chart.
The working principle of the invention is as follows:
in the invention, a set of control software is developed by utilizing common programming technologies (such as C, C + +, VC + +, VERILOG, VHDL and the like), and the synchronous welding control system can also be embedded, so that a user can configure the position information of a plurality of welding points to be welded and the welding current information required by each welding point on the human-computer operation interface 1, thereby realizing the production of different types of products, and the system is simple and convenient and has strong universality.
As shown in fig. 1, one embodiment of the control system for synchronous welding of a wire forming machine according to the present invention includes a human-machine interface 1, a control module 2, a power module 3, and an execution module 4, wherein the related modules cooperate with each other through a computer program to control the operation of the welding machine, and a control method for synchronous welding is provided, specifically,
1) inputting the abscissa and the ordinate of a welding point to be welded in a flow chart on the human-computer operation interface 1, wherein the abscissa is a column, the ordinate is a column, and welding current information is input at the corresponding welding point;
2) configuring logic execution information (sequentially executed from top to bottom) and time delay information between welding points;
3) controlling the air cylinder to perform the actions of front and back, up and down, bolting and loosening according to a pre-configured air cylinder action module so as to automatically replace a corresponding mould;
4) after the die is replaced, the die is driven to move to the welding point positions input in the first row and the first column in the flow table through the transverse shaft motor and the longitudinal shaft motor, then the welding head is controlled to descend by controlling the cylinder, and after the position detection module detects that the cylinder reaches a preset position, the welding head is controlled to perform welding action according to welding current information of the welding point in the flow table;
5) according to the principle of from top to bottom, according to the row number in the flow chart, sequentially moving the die to the corresponding welding point position, and sequentially executing welding actions, wherein when time delay information between welding points is met, the action needs to be suspended, and after the time delay, the next action can be continued;
6) and after all the welding points in the flow table are judged to be completely executed, controlling the die to return to the initial position, and executing the next die replacement action.
Data (welding point position information and welding current information) configured on the human-computer operation interface 1 can be stored, each different product can be independently stored as a file, the data can be read out only when needed to be produced, the number of the storable files can be up to 2000, and then various diversified products can be produced.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. A control system for synchronous welding of a wire forming machine is characterized by comprising
The human-computer operation interface is used for configuring position information of a plurality of welding points to be welded and welding current information required by each welding point;
the control module is used for executing a pre-configured cylinder action module so as to control the action of the cylinder and further replace the die;
the power module is used for driving the die to sequentially move to the welding point according to the configured position information of the welding point;
and the execution module is used for controlling the welding machine to execute welding action on each welding point according to the configured welding current information.
2. The control system for synchronous welding of a wire forming machine according to claim 1, wherein the cylinder action module comprises cylinder up and down movement, cylinder back and forth movement, cylinder bolting and unclamping movement.
3. The control system for synchronous welding of a wire forming machine according to claim 1, wherein the power module comprises a transverse axis motor for driving the die to move in an X-axis and a longitudinal axis motor for driving the die to move in a Y-axis.
4. The control system for synchronous welding of a wire forming machine according to claim 1, further comprising a position detection module for detecting whether the cylinder has reached a predetermined position when the cylinder is actuated.
5. The control system for wire forming machine synchronized welding of claim 1, further comprising a time delay module.
6. A control method for synchronous welding of a wire forming machine is characterized by comprising the following steps:
s1: configuring position information of a plurality of welding points to be welded and welding current information required by each welding point through a human-computer operation interface;
s2: the control module executes a pre-configured cylinder action module to control the cylinder to perform the actions of front and back, up and down, bolting and loosening so as to replace the die;
s3: sequentially moving the die to the welding points through a power module according to the position information of the plurality of welding points configured in S1;
s4: and controlling the welding head of the welding machine to descend through the air cylinder by the execution module, and controlling the welding head to finish welding action on each welding point according to the welding current information configured in S1 after the position detection module detects that the air cylinder reaches a preset position.
7. The method for controlling the synchronous welding of the wire forming machine according to claim 6, wherein the step S1 specifically comprises the steps of:
s11: the abscissa of a plurality of welding points is taken as a column, the ordinate of a plurality of welding points is taken as a column, and the coordinate of each welding point is sequentially input into a flow table of a human-computer operation interface;
s12: inputting welding current information of each welding point in a flow chart;
s13: configuring logic execution information between the pads, and configuring time delay information between the pads by a time delay module.
8. The method for controlling the synchronous welding of the wire forming machine according to claim 7, wherein the step S3 specifically comprises the steps of:
s31: and according to the principle from top to bottom, controlling the mold to move to the corresponding welding point through the power module according to the abscissa and the ordinate of the welding point input in the flow chart.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011423789.3A CN112570937B (en) | 2020-12-08 | 2020-12-08 | Control system and method for synchronous welding of wire rod forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011423789.3A CN112570937B (en) | 2020-12-08 | 2020-12-08 | Control system and method for synchronous welding of wire rod forming machine |
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| Publication Number | Publication Date |
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| CN112570937A true CN112570937A (en) | 2021-03-30 |
| CN112570937B CN112570937B (en) | 2023-05-26 |
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| CN202011423789.3A Active CN112570937B (en) | 2020-12-08 | 2020-12-08 | Control system and method for synchronous welding of wire rod forming machine |
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| CN110539519A (en) * | 2019-09-11 | 2019-12-06 | 深圳市亚启科技有限公司 | Control system and method of oil press |
| CN110640265A (en) * | 2019-09-29 | 2020-01-03 | 佛山耀立电气有限公司 | Automatic welding method and device and welding machine |
| CN111391331A (en) * | 2020-02-26 | 2020-07-10 | 神通科技集团股份有限公司 | Glove box ultrasonic welding equipment capable of quickly changing mold |
| CN111805109A (en) * | 2020-06-23 | 2020-10-23 | 贵州民族大学 | Spot welding system |
-
2020
- 2020-12-08 CN CN202011423789.3A patent/CN112570937B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203316901U (en) * | 2013-06-27 | 2013-12-04 | 丁小生 | Welding machine of compressor |
| CN204397312U (en) * | 2014-11-26 | 2015-06-17 | 必能信超声(上海)有限公司 | Die-changing apparatus and bonding machine |
| CN106624331A (en) * | 2016-12-06 | 2017-05-10 | 广州市科普超声电子技术有限公司 | Ultrasonic welding device for wire harness and rapid forming welding system |
| CN207272488U (en) * | 2017-08-25 | 2018-04-27 | 上海佰顿新材料科技有限公司 | A kind of device of planer-type automatic welding plate |
| CN110539519A (en) * | 2019-09-11 | 2019-12-06 | 深圳市亚启科技有限公司 | Control system and method of oil press |
| CN110640265A (en) * | 2019-09-29 | 2020-01-03 | 佛山耀立电气有限公司 | Automatic welding method and device and welding machine |
| CN111391331A (en) * | 2020-02-26 | 2020-07-10 | 神通科技集团股份有限公司 | Glove box ultrasonic welding equipment capable of quickly changing mold |
| CN111805109A (en) * | 2020-06-23 | 2020-10-23 | 贵州民族大学 | Spot welding system |
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| CN112570937B (en) | 2023-05-26 |
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