CN112563081B

CN112563081B - Full-automatic fuse riveting machine

Info

Publication number: CN112563081B
Application number: CN202011390783.0A
Authority: CN
Inventors: 赵文华; 赵佳豪
Original assignee: Dongguan Jiahao Seiko Technology Co ltd
Current assignee: Dongguan Jiahao Seiko Technology Co ltd
Priority date: 2020-12-02
Filing date: 2020-12-02
Publication date: 2022-07-05
Anticipated expiration: 2040-12-02
Also published as: CN112563081A

Abstract

The invention discloses a full-automatic fuse riveting machine which comprises a cabinet and a workbench arranged on the cabinet, wherein the workbench is provided with a computer control device and a processing device, the processing device comprises a fuse cutting and carrying mechanism, a fuse transplanting mechanism, two incoming line end punching mechanisms, a fuse riveting mechanism and a finished product taking-out mechanism, the fuse cutting and carrying mechanism carries a fuse and cuts pins at two ends of the fuse, the fuse transplanting mechanism moves the cut fuse to the fuse riveting mechanism, the two incoming line end punching mechanisms respectively wire bonding material terminals at one ends of the wires, the fuse riveting mechanism rivets the fuse on the two wires with the wire bonding material terminals, and the finished product taking-out mechanism carries a finished product to a finished product collecting position. The riveting device is simple in structure and small in occupied area, the fuse can be riveted on the wire rod automatically, traditional labor is replaced, labor intensity of workers is reduced, labor cost is saved, and production efficiency is improved.

Description

Full-automatic fuse riveting machine

Technical Field

The invention relates to the technical field of riveting machines, in particular to a full-automatic fuse riveting machine.

Background

A fuse (fuse) is an electric device that fuses a fuse body by heat generated by itself when a current exceeds a predetermined value, thereby breaking an electric circuit. The fuse melts the melt by the heat generated by the fuse after the current exceeds a specified value for a period of time, so as to cut off the circuit; a current protector is made by applying the principle. The fuse is widely applied to high and low voltage distribution systems, control systems and electric equipment, and is one of the most commonly applied protection devices as a protector for short circuit and overcurrent.

In large-scale electrical equipment, a fuse is connected to a live wire as a fuse to protect the electrical equipment, a common access mode is to cut an opening on the live wire to access the fuse, the method can only aim at small-batch electrical equipment, and the production requirements cannot be met for large-batch electrical equipment, so that a fuse riveting machine appears in the market. Although the fuse riveting machine can rivet and press fuses on the wires in large batch, the fuse riveting machine is often required to be matched with a wire pressing terminal machine, a wire peeling machine and a wire cutting machine for use, so that the occupied area of equipment is large, a plurality of workers are required to operate simultaneously, the labor intensity is large, the cost is high, and the production efficiency is low.

Disclosure of Invention

The invention aims to provide a full-automatic fuse riveting machine which has the advantages of simple structure and small equipment floor area, can be used for riveting a fuse on a wire rod in a full-automatic manner, replaces the traditional labor, reduces the labor intensity of the labor, saves the labor cost, improves the production efficiency, and solves the problems brought forward by the technical background.

In order to achieve the purpose, the invention provides the following technical scheme: a full-automatic fuse riveting machine comprises a machine cabinet and a workbench arranged on the machine cabinet, wherein the workbench is provided with a computer control device and a processing device, the processing device works under the control of the computer control device, the processing device comprises a fuse cutting and carrying mechanism, a fuse transplanting mechanism, two incoming line end punching mechanisms, a fuse riveting mechanism and a finished product taking-out mechanism, the fuse cutting and carrying mechanism carries a fuse and cuts pins at two ends of the fuse to a proper length, the fuse cutting and carrying mechanism comprises a fixed bottom plate, a second motor and cutting round teeth, a left side plate and a right side plate are vertically arranged on the fixed bottom plate, carrying straight teeth are arranged between the left side plate and the right side plate, a carrying straight tooth driving shaft for driving the carrying straight teeth to move back and forth is arranged on the carrying straight teeth in a penetrating manner, and the front end for carrying the straight teeth is provided with a discharging hole for placing the fuse, the rear end is provided with a carrying driving shaft, the carrying driving shaft is connected with a second motor and a carrying straight-tooth driving shaft through a belt respectively, two cutting round teeth are arranged and fixedly arranged at two ends of the carrying driving shaft, two carrying round teeth are arranged between the two cutting round teeth, one side of each cutting round tooth is provided with a material foot cutting knife matched with the cutting round tooth, the material foot cutting knife is fixedly arranged on a material foot cutting knife shaft, two ends of the material foot cutting knife shaft are connected with a left side plate and a right side plate respectively, a fuse material retaining groove is arranged below the carrying round teeth and used for placing a fuse with cut pins, the fuse material retaining groove moves the cut fuse to a fuse riveting mechanism through a fuse transplanting mechanism, the fuse transplanting mechanism comprises a sheet metal plate, and a first sliding rail is fixedly arranged on the sheet metal plate, the first slide rail is provided with a first slide block in a sliding manner, the sheet metal plate is further provided with a third motor for driving the first slide block to slide along the length direction of the first slide rail, the first slide block is fixedly provided with a translation plate, the translation plate is fixedly provided with a second slide rail, the second slide rail is provided with a second slide block in a sliding manner, the translation plate is further fixedly provided with a fourth motor for driving the second slide block to move along the length direction of the second slide rail, the second slide block is fixedly provided with a lifting strip, the lifting strip is fixedly provided with a first pneumatic finger for clamping a fuse, the two wire inlet end punching mechanisms respectively punch wire terminals at two ends of a wire, each wire inlet end punching mechanism comprises a wire straightening mechanism, a wire inlet guide mechanism, a wire cutting and peeling mechanism and a wire terminal pressing mechanism, and each wire straightening mechanism comprises a wire straightening plate, the wire straightening vertical plate is fixedly connected with the workbench through a connecting block, the wire straightening vertical plate is sequentially provided with a wire inlet traction wheel, a first wire inlet wheel set and a second wire inlet wheel set from right to left, the first wire inlet wheel set and the second wire inlet wheel set are both formed by a plurality of staggered wire inlet rollers, both ends of the second wire inlet wheel set are provided with wire inlet guide positioning holes, the wire inlet guide mechanism is positioned between the wire straightening mechanism and the wire cutting and peeling mechanism and comprises a sheet metal protective cover fixedly arranged on the workbench, a wire inlet driving wheel and a wire inlet driven wheel which are arranged on the sheet metal protective cover, the wire inlet driving wheel and the wire inlet driven wheel are arranged in a tangent mode, the wire inlet guide mechanism further comprises a fifth motor, the fifth motor is fixedly arranged at the bottom of the workbench, and the output end of the fifth motor is rotatably connected with the wire inlet driving wheel after penetrating through the sheet metal protective cover, the wire cutting and peeling mechanism comprises a stand column fixedly arranged on a workbench and two groups of cutter modules arranged on the stand column, the two groups of cutter modules are oppositely arranged from top to bottom, each group of cutter modules consists of two peeling knives and one cutting knife, the cutting knife is positioned between the two peeling knives, the bottom of the stand column is further provided with a sixth motor for driving the two groups of cutter modules to cut and peel, the wire cutting and peeling mechanism further comprises a seventh motor, the seventh motor is fixedly arranged at the bottom of the workbench, the output end of the seventh motor penetrates through the workbench and then is fixedly connected with a rotary carrier plate, a third slide rail is fixedly arranged on the rotary carrier plate, a third slide block is slidably arranged on the third slide rail, and a second pneumatic finger is fixedly arranged on the third slide block, the rotary carrier plate is also fixedly provided with an eighth motor for driving the third slide block to move along the length direction of the third slide rail, the wire terminal pressing mechanism comprises a terminal pressing rack, a terminal pressing slide block and a terminal upper clamping die, the terminal pressing rack is fixedly provided with a terminal material tray and a ninth motor, the output end of the ninth motor is fixedly connected with the terminal pressing slide block, the terminal pressing slide block is connected with the terminal upper clamping die through a terminal pressure adjusting screw rod, the terminal lower clamping die is arranged right below the terminal upper clamping die, one side of the terminal lower clamping die is provided with a terminal material guide plate, the wire material terminal on the terminal material tray is guided into the space between the terminal upper clamping die and the terminal lower clamping die through the terminal material guide plate to rivet and press the wire material terminal, the fuse riveting mechanism rivets the fuse on two wires with the wire material terminals, and the finished product taking-out mechanism carries the wire riveted and pressed by the fuse riveting mechanism to a finished product collecting position, the riveting mechanism of the fuse comprises a machine body base, a machine body main body, a riveting sliding block, an upper pressing knife mechanism and a lower pressing knife mechanism, wherein the machine body main body is vertically arranged on the machine body base, and the top end of the machine body main body is provided with a terminal pay-off reel and a first motor, the output end of the first motor is connected with a speed reducer, the output end of the speed reducer is fixedly connected with a riveting sliding block through an eccentric shaft, the riveting sliding block is arranged in the riveting sliding seat in a sliding manner, and a terminal pressure joint hanging head is fixedly arranged on the riveting sliding block, one end of the terminal pressure joint hanging head far away from the riveting sliding block is connected with an upper pressing knife mechanism, the lower pressing knife mechanism is arranged below the upper pressing knife mechanism, and two terminal guide plates are arranged between the lower pressing cutter mechanism and the upper pressing cutter mechanism, and the terminal guide plates are used for guiding fuse terminals on the terminal pay-off reel into the space between the lower pressing cutter mechanism and the upper pressing cutter mechanism to be riveted on the fuses.

Preferably, the bottom of rack is provided with universal castor, universal castor is provided with four, four universal castor distributes in the bottom four corners of rack.

Preferably, go up the die cutter mechanism include with fuselage main part fixed connection's fourth slider fixed plate and set up the fourth slider on the fourth slider fixed plate, it is provided with the fourth slide rail to slide in the fourth slider, fourth slide rail fixed mounting is on last die cutter mounting panel, go up die cutter mounting panel top and offer the U-shaped groove position that is used for installing terminal pressure festival hanging head, and go up die cutter mounting panel bottom fixed mounting have two last riveting sword that are used for riveting fuse terminal, two go up the axis symmetric distribution of die cutter mounting panel more than the riveting sword.

Preferably, the lower pressing knife mechanism comprises a knife holder fixing base plate fixedly mounted on the machine body base and two lower pressing knife fixing bases vertically arranged on the knife holder fixing base plate, the lower pressing knife fixing bases are fixedly mounted with lower riveting knives, one side of the lower part of each lower riveting knife is provided with a waste collecting groove, and the lower riveting knives correspond to the positions of the terminal guide plates.

Preferably, finished product taking out mechanism includes the finished product conveyer belt and sets up the finished product conveyer belt safety cover on the finished product conveyer belt, the front end of finished product conveyer belt is provided with the pneumatic finger of third, the pneumatic finger of third is used for placing the wire rod of the good fuse of riveting on the finished product conveyer belt, finished product taking out mechanism still includes the tenth motor of drive finished product conveyer belt work.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention provides a full-automatic fuse riveting machine, which comprises a machine cabinet, a workbench arranged on the machine cabinet, a computer control device and a processing device which are arranged on the workbench, wherein the overall structure is simple, the occupied area is small, the working of the processing device is controlled by the computer control device, and the automatic production is realized, the processing device in the invention comprises a fuse cutting and carrying mechanism, a fuse transplanting mechanism, two wire incoming and punching mechanisms, a fuse riveting mechanism and a finished product taking-out mechanism, wherein the fuse cutting and carrying mechanism carries a fuse and cuts pins at two ends of the fuse to a proper length, the fuse transplanting mechanism moves the cut fuse to the fuse riveting mechanism, the two wire incoming and punching mechanisms respectively wire a terminal of one end of each of two wires and peel the other end of each of the two wires, fuse riveting mechanism is with the fuse riveting on two wires of beating the wire rod terminal, and finished product take-out mechanism carries the wire rod of the good fuse of fuse riveting mechanism department riveting to the finished product department of collecting, and whole processing linkage is strong, need not manual operation, has practiced thrift the cost of labor, has reduced artificial intensity of labour, simultaneously effectual improvement production efficiency.

Drawings

FIG. 1 is a block diagram of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is an enlarged view of A of FIG. 1 according to the present invention;

FIG. 4 is an overall view of the cutting and carrying mechanism of the fuse of the present invention;

FIG. 5 is a partial block diagram of the fuse cutting and handling mechanism of the present invention;

FIG. 6 is a block diagram of the fuse transplanting mechanism of the present invention;

FIG. 7 is a partial block diagram of the incoming line termination mechanism of the present invention;

FIG. 8 is an enlarged view of B of FIG. 7 according to the present invention;

fig. 9 is a structural view of a wire terminal-pressing mechanism of the present invention;

FIG. 10 is an exploded view of the fuse riveting mechanism of the present invention;

FIG. 11 is a structural view of the upper blade pressing mechanism of the present invention;

FIG. 12 is a structural view of a down-cutter mechanism of the present invention;

fig. 13 is a structural diagram of a finished product riveted by the fuse riveting press of the invention.

The reference numbers and designations in the drawings are as follows:

1. a cabinet; 2. a work table; 3. a computer control device; 4. a fuse cutting and carrying mechanism; 41. fixing the bottom plate; 42. a left side plate; 43. a right side plate; 44. carrying straight teeth; 45. conveying a straight tooth driving shaft; 46. a discharging port; 47. carrying the driving shaft; 48. a belt; 49. a second motor; 410. cutting off the circular teeth; 411. carrying the round teeth; 412. a stub bar cutting knife; 413. a stub bar cutting off cutter shaft; 414. a fuse material blocking groove; 5. a fuse transplanting mechanism; 51. sheet metal plate; 52. a first slide rail; 53. a first slider; 54. a third motor; 55. a translation plate; 56. a second slide rail; 57. a second slider; 58. a fourth motor; 59. a lifting bar; 510. a first pneumatic finger; 6. an incoming line terminal punching mechanism; 61. a wire straightening mechanism; 611. straightening the vertical plate by the wire; 612. connecting blocks; 613. a wire inlet traction wheel; 614. a first wire inlet wheel set; 615. a second wire inlet wheel set; 616. feeding a wire roller; 617. leading the wire into a positioning hole; 62. a wire inlet guide mechanism; 621. a metal plate protective cover; 622. a wire inlet driving wheel; 623. a wire inlet driven wheel; 624. a fifth motor; 625. a length sensor; 63. a wire cutting and peeling mechanism; 631. a column; 632. a cutter module; 633. a skinning knife; 634. cutting knife; 635. a sixth motor; 636. a seventh motor; 637. rotating the carrier plate; 638. a third slide rail; 639. a third slider; 6310. a second pneumatic finger; 6311. an eighth motor; 64. a wire terminal pressing mechanism; 641. a terminal crimping frame; 642. a terminal tray; 643. a ninth motor; 644. the terminal presses the slider downwards; 645. the terminal pressure is large and small; 646. clamping a die on the terminal; 647. clamping the lower terminal mold; 648. a terminal material guide plate; 7. the fuse is riveted with the pressing mechanism; 71. a body base; 72. a main body of the body; 73. a terminal pay-off reel; 74. a first motor; 75. a speed reducer; 76. an eccentric shaft; 77. riveting the slide block; 78. riveting the sliding seat; 79. a terminal pressure node suspension head; 710. an upper pressing knife mechanism; 7101. a fourth slider fixing plate; 7102. a fourth slider; 7103. a fourth slide rail; 7104. an upper pressing knife mounting plate; 7105. a U-shaped slot position; 7106. riveting and pressing a cutter; 711. a cutter pressing mechanism; 7111. the cutter holder is fixed on the bottom plate; 7112. a pressing knife fixing seat; 7113. riveting and pressing a cutter; 7114. a waste collection tank; 712. a terminal guide plate; 8. a finished product taking-out mechanism; 81. a finished product conveyor belt; 82. protecting the finished product conveyor belt; 83. a third pneumatic finger; 84. a tenth motor; 9. a universal caster.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and fig. 2, an embodiment of the present invention: a full-automatic fuse riveting machine comprises a machine cabinet 1 and a workbench 2 arranged on the machine cabinet 1, wherein a computer control device 3 and a processing device are arranged on the workbench 2, the processing device works under the control of the computer control device 3, the full-automatic processing of the fuse riveting machine is realized through the computer control device 3, the traditional manual operation is replaced, the labor cost is saved, the labor intensity of workers is reduced, and meanwhile, the production efficiency is effectively improved, in the embodiment, the computer control device 3 is a PLC (programmable logic controller) which is a well-known technology and is not repeated any more, the processing device comprises a fuse cutting and carrying mechanism 4, a fuse transplanting mechanism 5, two incoming line end beating mechanisms 6, a fuse riveting mechanism 7 and a finished product taking-out mechanism 8, wherein the fuse cutting and carrying mechanism 4 carries fuses and cuts pins at two ends of the fuses to a proper length, fuse transplanting mechanism 5 removes to fuse riveting mechanism 7 after will cutting, two wire rod terminals are beaten to the both ends of two wires respectively to inlet wire end-beating mechanism 6, every inlet wire end-beating mechanism 6 cuts peeling mechanism 63 and wire rod by wire rod alignment mechanism 61, inlet wire guiding mechanism 62, wire rod and presses terminal mechanism 64 to constitute, fuse riveting mechanism 7 is with the fuse riveting on two wire rods of beating the wire rod terminal, finished product withdrawing mechanism 8 is carried the wire rod of fuse riveting mechanism 7 department riveting fuse to finished product collection department.

Referring to fig. 1 again, the bottom of the cabinet 1 is provided with four casters 9, the four casters 9 are distributed at four corners of the bottom of the cabinet 1, and manpower can be saved through the casters 9 during transportation, which is convenient and practical.

Referring to fig. 4 and 5, the fuse cutting and conveying mechanism 4 includes a fixed bottom plate 41, a second motor 49 and cutting circular teeth 410, a left side plate 42 and a right side plate 43 are vertically disposed on the fixed bottom plate 41, a conveying straight tooth 44 is disposed between the left side plate 42 and the right side plate 43, a conveying straight tooth driving shaft 45 for driving the conveying straight tooth 44 to move back and forth is disposed on the conveying straight tooth 44, a discharge port 46 for placing a fuse is disposed at the front end of the conveying straight tooth 44, a conveying driving shaft 47 is disposed at the rear end of the conveying straight tooth 44, the conveying driving shaft 47 is respectively connected with the second motor 49 and the conveying straight tooth driving shaft 45 through a belt 48, two cutting circular teeth 410 are disposed, the two cutting circular teeth 410 are fixedly mounted at two ends of the conveying driving shaft 47, two conveying circular teeth 411 are disposed between the two cutting circular teeth 410, a material foot cutting knife 412 adapted to one side of the two cutting circular teeth 410 is disposed, stub bar cutting off cutter 412 fixed mounting is on stub bar cutting off cutter arbor 413, the both ends of stub bar cutting off cutter arbor 413 are connected with left side plate 42 and right side plate 43 respectively, the below of transport round tooth 411 is provided with fuse fender silo 414, fuse fender silo 414 is used for placing the fuse that has cut the pin.

By adopting the technical scheme, the fuse cutting and carrying mechanism 4 places the fuse at the discharging hole 46 in the working process, the carrying straight teeth 44 carry the fuse at the discharging hole 46 to the cutting circular teeth 410 under the action of the carrying straight teeth driving shaft 45, the cutting circular teeth 410 are matched with the material leg cutting knife 412 to cut off the pins at two ends of the fuse to a proper length, and then the fuse cut off by the pins is carried to the fuse material blocking groove 414 by the two carrying circular teeth 411 to wait for entering the next process.

Referring to fig. 6, the fuse transplanting mechanism 5 includes a sheet metal plate 51, a first slide rail 52 is fixedly mounted on the sheet metal plate 51, a first slide block 53 is slidably disposed on the first slide rail 52, a third motor 54 for driving the first slide block 53 to slide along the length direction of the first slide rail 52 is further disposed on the sheet metal plate 51, a translation plate 55 is fixedly mounted on the first slide block 53, a second slide rail 56 is fixedly mounted on the translation plate 55, a second slide block 57 is slidably disposed on the second slide rail 56, a fourth motor 58 for driving the second slide block 57 to move along the length direction of the second slide rail 56 is further fixedly mounted on the translation plate 55, a lifting bar 59 is fixedly mounted on the second slide block 57, and a first pneumatic finger 510 for clamping a fuse is fixedly mounted on the lifting bar 59.

By adopting the above technical scheme, when the fuse transplanting mechanism 5 works, the first pneumatic finger 510 is driven by the third motor 54 and the fourth motor 58 to move along the X axis and the Y axis, and then the fuse at the fuse blocking groove 414 is sent to the fuse riveting mechanism 7 for riveting.

Referring to fig. 7, the wire straightening mechanism 61 includes a wire straightening vertical plate 611, the wire straightening vertical plate 611 is fixedly connected to the workbench 2 through a connecting block 612, the wire straightening vertical plate 611 is sequentially provided with a wire feeding traction wheel 613, a first wire feeding wheel set 614 and a second wire feeding wheel set 615 from right to left, the first wire feeding wheel set 614 and the second wire feeding wheel set 615 are both formed by a plurality of wire feeding rollers 616 which are arranged in a staggered manner, and two ends of the second wire feeding wheel set 615 are both provided with wire feeding guiding positioning holes 617.

By adopting the above technical scheme, the wire is drawn by the wire-feeding traction wheel 613 to pass through the first wire-feeding wheel set 614 and the second wire-feeding wheel set 615 in sequence and then guided out to the wire-feeding guide mechanism 62 through the wire-feeding guide positioning hole 617, and the wire is straightened through the plurality of staggered wire-feeding rollers 616 on the first wire-feeding wheel set 614 and the second wire-feeding wheel set 615, so that the next process can work conveniently.

Please refer to fig. 7 again, the incoming line guiding mechanism 62 is located between the wire straightening mechanism 61 and the wire cutting and peeling mechanism 63, and includes a metal plate protection cover 621 fixedly mounted on the working table 2, and an incoming line driving wheel 622 and an incoming line driven wheel 623 which are arranged on the metal plate protection cover 621, the incoming line driving wheel 622 and the incoming line driven wheel 623 are arranged in a tangent manner, the incoming line guiding mechanism 62 further includes a fifth motor 624, the fifth motor 624 is fixedly mounted at the bottom of the working table 2, an output end of the fifth motor 624 penetrates through the metal plate protection cover 621 and then is rotatably connected with the incoming line driving wheel 622, and a length sensor 625 is arranged at the front end of the incoming line driving wheel 622 on the metal plate protection cover 621.

Through adopting above-mentioned technical scheme, fifth motor 624 drives the inlet wire action wheel 622 and rotates, and inlet wire action wheel 622 cooperates with the inlet wire from driving wheel 623 and transports the wire rod between inlet wire action wheel 622 and the inlet wire from driving wheel 623 to wire rod cutting peeling mechanism 63, and length inductor 625 is used for the length of response inlet wire to give the signal that computer control device 3 control fifth motor 624 opened and shut.

Referring to fig. 7 and 8, the wire cutting and peeling mechanism 63 includes an upright post 631 fixedly mounted on the worktable 2, and two sets of cutter modules 632 disposed on the upright post 631, the two sets of cutter modules 632 are disposed in opposite directions, each set of cutter modules 632 includes two peeling knives 633 and a cutting knife 634, wherein the cutting knife 634 is disposed between the two peeling knives 633, a sixth motor 635 for driving the two sets of cutter modules 632 to cut and peel is further disposed at the bottom of the upright post 631, the wire cutting and peeling mechanism 63 further includes a seventh motor 636, the seventh motor 636 is fixedly mounted at the bottom of the worktable 2, an output end of the seventh motor penetrates through the worktable 636 and is fixedly connected with a rotary carrier plate 637, a third slide rail 638 is fixedly mounted on the rotary carrier plate 637, a third slide block 639 is slidably disposed on the third slide rail 638, a second pneumatic finger 6310 is fixedly mounted on the third slide block 639, an eighth motor 6311 for driving the third sliding block 639 to move along the length direction of the third sliding rail 638 is further fixedly mounted on the rotation carrier 637.

By adopting the above technical scheme, the sixth motor 635 drives the two sets of cutter modules 632 to cut the wire rod guided in by the incoming line guide mechanism 62 into a required length, and simultaneously, the peeling knife 633 near one side of the incoming line guide mechanism 62 peels the end of the guided wire rod, then the second pneumatic finger 6310 clamps the wire rod at the cutting end and drives the wire rod to rotate 180 ° under the action of the seventh motor 636, and then the second pneumatic finger 6310 moves the initial end of the cut wire rod to the peeling knife 633 near one side of the second pneumatic finger 6310 to peel the wire rod under the action of the eighth motor 6311, so that both ends of the wire rod are peeled and wait for entering the next process.

Referring to fig. 9, the wire pressing terminal mechanism 64 includes a terminal pressing frame 641, a terminal pressing slider 644 and a terminal upper clamping die 646, wherein a terminal tray 642 and a ninth motor 643 are fixedly mounted on the terminal pressing frame 641, an output end of the ninth motor 643 is fixedly connected to the terminal pressing slider 644, the terminal pressing slider 644 is connected to the terminal upper clamping die 646 through a terminal pressure adjusting screw 645, a terminal lower clamping die 647 is disposed right below the terminal upper clamping die 646, a terminal guide plate 648 is disposed at one side of the terminal lower clamping die 647, and a wire terminal on the terminal tray 642 is guided into a space between the terminal upper clamping die 646 and the terminal lower clamping die 647 through the terminal guide plate 648 to rivet and press a wire terminal.

Through adopting above-mentioned technical scheme, the wire rod that both ends were peeled is placed card mould 647 department under the terminal by second pneumatic finger 6310, and then ninth motor 643 drive terminal pushes down slider 644 and pushes down, and terminal pushes down slider 644 and drives card mould 646 simultaneously and pushes down on the terminal to rivet the leading-in wire rod terminal of terminal stock guide 648 on the wire rod, the wire rod of having pressed the wire rod terminal is moved to fuse riveting mechanism 7 department riveting fuse by second pneumatic finger 6310.

Referring to fig. 10 to 12, the fuse riveting mechanism 7 includes a body base 71, a body main body 72, a riveting slider 77, an upper pressing blade mechanism 710 and a lower pressing blade mechanism 711, the body main body 72 is vertically disposed on the body base 71, a terminal pay-off reel 73 and a first motor 74 are disposed at a top end of the body main body 72, a speed reducer 75 is connected to an output end of the first motor 74, an output end of the speed reducer 75 is fixedly connected to the riveting slider 77 through an eccentric shaft 76, the riveting slider 77 is slidably disposed in the riveting slider 78, a terminal pressure joint hanging head 79 is fixedly mounted on the riveting slider 77, one end of the terminal pressure joint hanging head 79, which is far from the riveting slider 77, is connected to the upper pressing blade mechanism 710, the lower pressing blade mechanism 711 is disposed below the upper pressing blade mechanism 710, and two terminal guide plates 712 are disposed between the lower pressing blade mechanism 711 and the upper pressing blade mechanism 710, the two terminal guide plates 712 guide the fuse terminals on the terminal reel 73 between the lower blade pressing mechanism 711 and the upper blade pressing mechanism 710, and rivet and press the fuse terminals on the fuse.

Specifically, go up die cutter mechanism 710 and include fourth slider fixed plate 7101 and the fourth slider 7102 of setting on fourth slider fixed plate 7101 with fuselage main part 72 fixed connection, it is provided with fourth slide rail 7103 to slide in the fourth slider 7102, fourth slide rail 7103 fixed mounting is on last die cutter mounting panel 7104, go up die cutter mounting panel 7104 top and offer the U-shaped groove position 7105 that is used for installing terminal pressure festival to hang head 79, and go up die cutter mounting panel 7104 bottom fixed mounting have two last riveting sword 7106 that are used for riveting fuse terminal, two go up the axis symmetric distribution of die cutter mounting panel 7104 above riveting sword 7106.

Specifically, the lower knife pressing mechanism 711 includes a knife holder fixing base plate 7111 fixedly installed on the body base 71 and two lower knife fixing bases 7112 vertically arranged on the knife holder fixing base plate 7111, two lower knife fixing bases 7112 are all fixedly installed with lower riveting knives 7113, a waste collecting tank 7114 is arranged on one side below the lower riveting knives 7113, and the positions of the lower riveting knives 7113 and the terminal guide plate 712 correspond.

By adopting the above technical scheme, when the fuse riveting mechanism 7 works, the first motor 74 drives the eccentric shaft 76 to rotate after passing through the speed reducer 75, the eccentric shaft 76 drives the riveting slider 77 to move up and down along the length direction of the riveting slider 78, the riveting slider 77 drives the upper pressing knife mechanism 710 to press down and cooperate with the lower pressing knife mechanism 711 to rivet and press the fuse between the wires of the two wire terminal riveting mechanisms 6, and the finished product shown in fig. 13 is obtained.

Referring to fig. 1 and fig. 3 again, the finished product take-out mechanism 8 includes a finished product conveyor belt 81 and a finished product conveyor belt protective cover 82 disposed on the finished product conveyor belt 81, a third pneumatic finger 83 is disposed at a front end of the finished product conveyor belt 81, the third pneumatic finger 83 is used for placing a wire rod riveted with a fuse on the finished product conveyor belt 81, and the finished product take-out mechanism 8 further includes a tenth motor 84 for driving the finished product conveyor belt 81 to work.

By adopting the technical scheme, the finished product at the fuse riveting mechanism 7 is placed on the finished product conveyor belt 81 by the third pneumatic finger 83, and the tenth motor 84 drives the finished product conveyor belt 81 to move the finished product to the finished product collection position.

Referring to fig. 13, fig. 13 is a structural diagram of a finished product riveted by a fuse riveting press according to the present invention, and the processing process flow thereof is as follows: firstly, the fuse 50 is carried and cut through the fuse cutting and carrying mechanism 4, redundant pins of the fuse are cut off to meet the processing requirement, and then the fuse 50 at the fuse cutting and carrying mechanism 4 is carried to the fuse riveting and pressing mechanism 7 by the fuse transplanting mechanism 5 to wait for processing; meanwhile, the wire straightening mechanism 61, the wire guiding mechanism 62, the wire cutting and peeling mechanism 63 and the wire terminal pressing mechanism 64 of one of the wire incoming end punching mechanisms 6 respectively straighten, guide in, cut, peel and rivet one of the wires A10 to the A terminal 20, the other wire incoming end punching mechanism 6 rivets the B terminal 40 to the wire B30 in the same manner, and the wire A10 and the wire B30 which are riveted to the A terminal 20 and the B terminal 40 are clamped to the fuse riveting mechanism 7 by a second pneumatic finger 6310 on the wire cutting and peeling mechanism 63; finally, the fuse crimping mechanism 7 crimps both ends of the fuse 50 between the wire a10 and the wire B30 through the terminals C60, respectively, to obtain a finished product. The whole process flow of the invention does not need manual operation, replaces the traditional manual work, reduces the labor intensity of the manual work, saves the labor cost and improves the production efficiency.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a full-automatic fuse riveting machine which characterized in that: comprises a cabinet (1) and a workbench (2) arranged on the cabinet (1), wherein the workbench (2) is provided with a computer control device (3) and a processing device, the processing device works under the control of the computer control device (3), the processing device comprises a fuse cutting and carrying mechanism (4), a fuse transplanting mechanism (5), two incoming wire end beating mechanisms (6), a fuse riveting mechanism (7) and a finished product taking-out mechanism (8), wherein the fuse cutting and carrying mechanism (4) carries the fuse and cuts pins at two ends of the fuse to proper length, the fuse cutting and carrying mechanism (4) comprises a fixed bottom plate (41), a second motor (49) and a cutting circular tooth (410), a left side plate (42) and a right side plate (43) are vertically arranged on the fixed bottom plate (41), and carrying straight teeth (44) are arranged between the left side plate (42) and the right side plate (43), the fuse cutting machine is characterized in that a conveying straight-tooth driving shaft (45) for driving the straight-tooth driving shaft to move back and forth is arranged on the conveying straight tooth (44) in a penetrating mode, a discharging hole (46) for placing a fuse is formed in the front end of the conveying straight tooth (44), a conveying driving shaft (47) is arranged at the rear end of the conveying straight tooth (44), the conveying driving shaft (47) is connected with a second motor (49) and the conveying straight-tooth driving shaft (45) through a belt (48), two circular cutting teeth (410) are arranged, two circular cutting teeth (410) are fixedly installed at two ends of the conveying driving shaft (47), two conveying circular cutting teeth (411) are arranged between the circular cutting teeth (410), two material foot cutting knives (412) matched with the circular cutting teeth (410) are arranged on one side of the circular cutting teeth (410), the material foot cutting knives (412) are fixedly installed on a material foot cutting knife shaft (413), two ends of the material foot cutting knife shaft (413) are connected with a left side plate (42) and a right side plate (43) respectively, a fuse blocking groove (414) is arranged below the carrying circular teeth (411), the fuse blocking groove (414) is used for placing a fuse cut by a pin, the fuse transplanting mechanism (5) moves the cut fuse to a fuse riveting mechanism (7), the fuse transplanting mechanism (5) comprises a sheet metal plate (51), a first sliding rail (52) is fixedly mounted on the sheet metal plate (51), a first sliding block (53) is arranged on the first sliding rail (52) in a sliding manner, a third motor (54) for driving the first sliding block (53) to slide along the length direction of the first sliding rail (52) is further arranged on the sheet metal plate (51), a translation plate (55) is fixedly mounted on the first sliding block (53), a second sliding rail (56) is fixedly mounted on the translation plate (55), and a second sliding block (57) is arranged on the second sliding rail (56) in a sliding manner, the wire pressing and straightening device is characterized in that a fourth motor (58) for driving a second sliding block (57) to move along the length direction of a second sliding rail (56) is further fixedly mounted on the translation plate (55), a lifting bar (59) is fixedly mounted on the second sliding block (57), a first pneumatic finger (510) for clamping a fuse is fixedly mounted on the lifting bar (59), two wire pressing and straightening mechanisms (6) respectively press wire terminals at two ends of a wire, each wire pressing and straightening mechanism (6) is composed of a wire straightening mechanism (61), a wire guiding mechanism (62), a wire cutting and peeling mechanism (63) and a wire pressing and terminal mechanism (64), each wire straightening mechanism (61) comprises a wire straightening vertical plate (611), each wire straightening vertical plate (611) is fixedly connected with the workbench (2) through a connecting block (612), and a wire straightening vertical plate (611) is sequentially provided with a wire inlet traction wheel (613), a traction wheel (613), and a traction wheel (611) from right to left, First inlet wire wheelset (614) and second inlet wire wheelset (615), first inlet wire wheelset (614) and second inlet wire wheelset (615) constitute by inlet wire running roller (616) that a plurality of dislocation set, the both ends of second inlet wire wheelset (615) all are provided with inlet wire guide locating hole (617), inlet wire guiding mechanism (62) are located wire straightening mechanism (61) and wire and cut between peeling mechanism (63), and it includes panel beating safety cover (621) of fixed mounting on workstation (2) and inlet wire action wheel (622) and the inlet wire of setting on panel beating safety cover (621) from driving wheel (623), inlet wire action wheel (622) and inlet wire are from tangent setting of driving wheel (623), inlet wire guiding mechanism (62) still include fifth motor (624), fifth motor (624) fixed mounting is in the bottom of workstation (2), and the output of fifth motor (624) runs through behind panel beating (621) with inlet wire action wheel safety cover (622) rotate even and be connected with inlet wire action wheel safety cover (623) Connect, the front end that lies in inlet wire action wheel (622) on panel beating safety cover (621) is provided with length inductor (625), the wire rod cuts skinning mechanism (63) and includes stand (631) of fixed mounting on workstation (2) and sets up two sets of cutter module (632) on stand (631), and is two sets of cutter module (632) sets up in opposite directions from top to bottom, and every group cutter module (632) comprises two skinning knives (633) and one cutting knife (634), wherein cuts knife (634) and is located between two skinning knives (633), the bottom of stand (631) still is provided with sixth motor (635) that drives two sets of cutter module (632) and cut and skin, wire rod cuts skinning mechanism (63) still includes seventh motor (636), seventh motor (636) fixed mounting is in workstation (2) bottom, and the output of seventh motor (636) runs through workstation (2) after with rotatory support plate (637) fixed connection, a third slide rail (638) is fixedly mounted on the rotary carrier plate (637), a third slide block (639) is slidably disposed on the third slide rail (638), a second pneumatic finger (6310) is fixedly mounted on the third slide block (639), an eighth motor (6311) for driving the third slide block (639) to move along the length direction of the third slide rail (638) is further fixedly mounted on the rotary carrier plate (637), the wire pressing terminal mechanism (64) comprises a terminal crimping rack (641), a terminal pressing slide block (644) and a terminal upper clamping die (646), a terminal tray (642) and a ninth motor (643) are fixedly mounted on the terminal crimping rack (641), an output end of the ninth motor (643) is fixedly connected with the terminal pressing slide block (644), and the terminal pressing slide block (644) is connected with the terminal upper clamping die (646) through a terminal pressure large and small joint screw rod (645), a lower terminal clamping die (647) is arranged right below the upper terminal clamping die (646), one side of the lower terminal clamping die (647) is provided with a terminal guide plate (648), wire terminals on the terminal material tray (642) are led into the space between the upper terminal clamping die (646) and the lower terminal clamping die (647) through the terminal guide plate (648) to be riveted with the wire terminals, the fuse is riveted on two wires with the wire terminals, the finished product taking-out mechanism (8) carries the wires riveted with the fuse at the fuse riveting mechanism (7) to a finished product collecting position, the fuse riveting mechanism (7) comprises a machine body base (71), a machine body main body (72), a riveting sliding block (77), an upper pressing knife mechanism (710) and a lower pressing knife mechanism (711), the machine body main body (72) is vertically arranged on the machine body base (71), and the top end of the machine body main body (72) is provided with a terminal pay-off reel (73) and a first motor (74), the output end of the first motor (74) is connected with a speed reducer (75), the output end of the speed reducer (75) is fixedly connected with a riveting sliding block (77) through an eccentric shaft (76), the riveting sliding block (77) is arranged in a riveting sliding seat (78) in a sliding way, and a terminal pressure joint hanging head (79) is fixedly arranged on the riveting sliding block (77), one end of the terminal pressure joint hanging head (79) far away from the riveting sliding block (77) is connected with an upper pressing knife mechanism (710), the lower knife pressing mechanism (711) is arranged below the upper knife pressing mechanism (710), and two terminal guide plates (712) are arranged between the lower pressing knife mechanism (711) and the upper pressing knife mechanism (710), and fuse terminals on the terminal pay-off reel (73) are guided into a space between the lower pressing knife mechanism (711) and the upper pressing knife mechanism (710) by the two terminal guide plates (712) to be riveted on the fuses.

2. The full-automatic fuse riveting press machine of claim 1, characterized in that: the bottom of rack (1) is provided with universal caster (9), universal caster (9) are provided with four, four universal caster (9) distribute in the bottom four corners of rack (1).

3. The full-automatic fuse riveting press machine of claim 1, characterized in that: go up broach mechanism (710) including with fuselage main part (72) fixed connection's fourth slider fixed plate (7101) and set up fourth slider (7102) on fourth slider fixed plate (7101), it is provided with fourth slide rail (7103) to slide in fourth slider (7102), fourth slide rail (7103) fixed mounting is on last broach mounting panel (7104), go up broach mounting panel (7104) top and offer U-shaped trench (7105) that are used for installing terminal pressure festival hanging head (79), and go up broach mounting panel (7104) bottom fixed mounting have two be used for riveting on of riveting fuse terminal rivet broach (7106), two go up the symmetry distribution of axis of broach mounting panel (7104) more than rivet broach (7106).

4. The full-automatic fuse riveting press machine of claim 1, characterized in that: lower knife mechanism (711) include blade holder PMKD (7111) of fixed mounting on fuselage base (71) and set up two lower knife fixing base (7112) on blade holder PMKD (7111) perpendicularly, two equal fixed mounting has down riveting knife (7113) on lower knife fixing base (7112), it is provided with garbage collection groove (7114) to rivet knife (7113) below one side down, and rivets knife (7113) down corresponding with the position of terminal deflector (712).

5. The full-automatic fuse riveting press machine of claim 1, characterized in that: finished product withdrawing mechanism (8) include finished product conveyer belt (81) and set up finished product conveyer belt safety cover (82) on finished product conveyer belt (81), the front end of finished product conveyer belt (81) is provided with the pneumatic finger of third (83), the pneumatic finger of third (83) is used for placing the wire rod of the good fuse of riveting on finished product conveyer belt (81), finished product withdrawing mechanism (8) still include tenth motor (84) of drive finished product conveyer belt (81) work.