CN112551965A - High-reliability concrete - Google Patents

High-reliability concrete Download PDF

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Publication number
CN112551965A
CN112551965A CN202110072952.4A CN202110072952A CN112551965A CN 112551965 A CN112551965 A CN 112551965A CN 202110072952 A CN202110072952 A CN 202110072952A CN 112551965 A CN112551965 A CN 112551965A
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CN
China
Prior art keywords
parts
concrete
portions
reliability
mass
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CN202110072952.4A
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Chinese (zh)
Inventor
彭建雄
赵素波
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Guangdong Xinbenda Building Materials Industry Co ltd
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Guangdong Xinbenda Building Materials Industry Co ltd
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Priority to CN202110072952.4A priority Critical patent/CN112551965A/en
Publication of CN112551965A publication Critical patent/CN112551965A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00241Physical properties of the materials not provided for elsewhere in C04B2111/00
    • C04B2111/00293Materials impermeable to liquids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, i.e. waterproof or water-repellent materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/34Non-shrinking or non-cracking materials
    • C04B2111/343Crack resistant materials

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to high-reliability concrete which comprises the following components in parts by mass: 35 to 45 portions of stones, 15 to 20 portions of cement, 15 to 20 portions of sand, 2 to 4 portions of silica fume powder, 1 to 2 portions of adhesive, 8 to 12 portions of reinforcing filler and the balance of water. The high-reliability concrete further comprises 1 to 2 parts of a waterproof additive. The waterproof additive comprises the following components in parts by mass: 36 to 44 parts of water reducing agent, 18 to 22 parts of asphalt, 18 to 22 parts of silicone, 15 to 20 parts of air entraining agent and 3 to 7 parts of expanding agent. The expanding agent comprises the following components in parts by mass: 8 to 12 parts of red mud, 18 to 22 parts of calcium stearate, 5 to 10 parts of modified calcium oxide, 18 to 20 parts of fly ash, 16 to 20 parts of calcium aluminosilicate, 4 to 6 parts of sodium methylsilicate and 18 to 20 parts of polyethylene glycol. The formed building has extremely high structural strength, strong impact resistance, excellent anti-cracking capability and good ageing resistance.

Description

High-reliability concrete
Technical Field
The invention relates to the field of concrete manufacturing, in particular to high-reliability concrete.
Background
The common concrete is artificial stone which is prepared by taking cement as a main cementing material, adding water, sand, stones and chemical additives and mineral admixtures if necessary, mixing the materials according to a proper proportion, uniformly stirring, densely molding, curing and hardening. Concrete is mainly divided into two stages and states: plastic state before setting and hardening, namely fresh concrete or concrete mixture; hardened, i.e. hardened concrete or concrete. The concrete strength grade is divided into cubic compression strength standard values, and the common Chinese concrete strength grade is divided into 14 grades. The generalized concrete is an artificial stone prepared from a cementing material, coarse and fine aggregates, water and other additives according to a proper proportion, and in civil engineering, the most widely applied concrete is the ordinary concrete: the cement concrete is prepared by taking cement as a cementing material and sand and stone as aggregate and adding water for stirring.
However, in concrete, sand, stone, called aggregate, acts as a framework; the cement and water form cement paste, and the cement paste wraps the surface of the aggregate and fills gaps of the aggregate. Before hardening, the cement slurry plays a role in lubrication, so that the mixture is endowed with certain workability, and the construction is convenient. After the cement slurry is hardened, the aggregate is cemented into a solid whole. However, the structural strength of the conventional concrete is not high, and the requirement of a specific working condition cannot be met.
Disclosure of Invention
Therefore, it is necessary to provide a high-reliability concrete for solving the technical problems that the traditional concrete is not high in structural strength and cannot meet the requirements of specific working conditions.
The high-reliability concrete comprises the following components in parts by mass: 35 to 45 portions of stones, 15 to 20 portions of cement, 15 to 20 portions of sand, 2 to 4 portions of silica fume powder, 1 to 2 portions of adhesive, 8 to 12 portions of reinforcing filler and the balance of water.
In one embodiment, the high reliability concrete further comprises 1 to 2 parts of a water-proofing additive.
In one embodiment, the waterproof additive comprises the following components in parts by mass: 36 to 44 parts of water reducing agent, 18 to 22 parts of asphalt, 18 to 22 parts of silicone, 15 to 20 parts of air entraining agent and 3 to 7 parts of expanding agent.
In one embodiment, the expanding agent comprises the following components in parts by mass: 8 to 12 parts of red mud, 18 to 22 parts of calcium stearate, 5 to 10 parts of modified calcium oxide, 18 to 20 parts of fly ash, 16 to 20 parts of calcium aluminosilicate, 4 to 6 parts of sodium methylsilicate and 18 to 20 parts of polyethylene glycol.
In one embodiment, the high reliability concrete further comprises 3 to 6 parts of reinforcing fibers.
In one embodiment, the reinforcing fiber comprises the following components in parts by mass: 30 to 50 parts of alkali-resistant glass fiber, 8 to 20 parts of modified polypropylene fiber, 8 to 20 parts of plastic steel fiber and 20 to 30 parts of nylon fiber.
In one embodiment, the reinforcing fibers further comprise 18 to 20 parts of plant fibers.
In one embodiment, the plant fiber is a mixture of sisal hemp fiber, straw fiber and stalk fiber.
In one embodiment, the adhesive comprises the following components in parts by mass: 50 to 70 parts of epoxy resin, 20 to 30 parts of polyvinyl chloride resin, 10 to 30 parts of vinyl resin and 10 to 30 parts of isophthalic acid type resin.
In one embodiment, the reinforcing filler comprises the following components in parts by mass: 4 to 10 parts of carbon silica powder, 20 to 30 parts of vermiculite particles, 20 to 30 parts of fly ash, 35 to 40 parts of calcium carbonate powder and 4 to 10 parts of plant ash.
The building formed by the high-reliability concrete has extremely high structural strength, strong impact resistance, excellent anti-cracking capability and good ageing resistance, and the building formed by the high-reliability concrete has strong impermeability.
Drawings
FIG. 1 is a composition diagram of a concrete with high reliability in one embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, the present invention provides a high reliability concrete, which comprises the following components in parts by mass: 35 to 45 portions of stones, 15 to 20 portions of cement, 15 to 20 portions of sand, 2 to 4 portions of silica fume powder, 1 to 2 portions of adhesive, 8 to 12 portions of reinforcing filler and the balance of water. Further, the high-reliability concrete comprises the following components in parts by mass: 38 to 42 portions of stones, 16 to 18 portions of cement, 17 to 19 portions of sand, 2.5 to 3.5 portions of silica fume powder, 1.2 to 1.8 portions of adhesive, 9 to 11 portions of reinforcing filler and the balance of water.
In order to increase the adhesion of the components in the high reliability concrete, thereby increasing the structural strength of the building formed by the high reliability concrete. In this embodiment, the adhesive comprises the following components in parts by mass: 50 to 70 parts of epoxy resin, 20 to 30 parts of polyvinyl chloride resin, 10 to 30 parts of vinyl resin and 10 to 30 parts of isophthalic acid type resin. Further, the adhesive comprises the following components in parts by mass: 52 to 65 parts of epoxy resin, 22 to 28 parts of polyvinyl chloride resin, 12 to 24 parts of vinyl resin and 12 to 20 parts of isophthalic acid type resin. Specifically, the adhesive comprises the following components in parts by mass: 53 parts of epoxy resin, 23 parts of polyvinyl chloride resin, 12 parts of vinyl resin and 12 parts of isophthalic acid type resin. In this manner, the binder increases the adhesion between the components of the high reliability concrete, thereby increasing the structural strength of the building formed by the high reliability concrete.
In order to increase the structural strength of a building formed by the high-reliability concrete, in one embodiment, the reinforcing filler comprises the following components in parts by mass: 4 to 10 parts of carbon silica powder, 20 to 30 parts of vermiculite particles, 20 to 30 parts of fly ash, 35 to 40 parts of calcium carbonate powder and 4 to 10 parts of plant ash. Further, the reinforcing filler comprises the following components in parts by mass: 5 to 9 parts of carbon silica powder, 22 to 28 parts of vermiculite particles, 22 to 28 parts of fly ash, 36 to 38 parts of calcium carbonate powder and 5 to 8 parts of plant ash. Specifically, the reinforcing filler comprises the following components in parts by mass: 7 parts of carbon silica powder, 24 parts of vermiculite particles, 25 parts of fly ash, 37 parts of calcium carbonate powder and 7 parts of plant ash. The vermiculite particles have good adsorbability and fireproof insulation, and are beneficial to the adhesion of the reinforcing filler and other components in high-reliability concrete. On one hand, the fly ash is used for utilizing industrial waste to realize the purposes of environmental protection and energy saving. On the other hand, the main components of the fly ash are silicon dioxide, aluminum oxide and ferric chloride, so that the structural strength of the concrete can be further increased. The calcium carbonate powder in the embodiment is high-concentration calcium carbonate powder, and can directly increase the structural strength of the concrete. In the embodiment, the main component of the plant ash is potassium carbonate, which is beneficial to filling gaps in concrete, so that all components in the high-reliability concrete are tightly combined, and the compressive strength and the impermeability of the concrete are improved. In this way, the reinforcing filler increases the structural strength of the building formed by the high reliability concrete.
The building formed by the high-reliability concrete has extremely high structural strength, strong impact resistance, excellent anti-cracking capability and good ageing resistance, and the building formed by the high-reliability concrete has strong impermeability.
In order to increase the waterproof performance of the building formed by the high reliability concrete, in one embodiment, the high reliability concrete further comprises 1 to 2 parts of a waterproof additive. The waterproof additive comprises the following components in parts by mass: 36 to 44 parts of water reducing agent, 18 to 22 parts of asphalt, 18 to 22 parts of silicone, 15 to 20 parts of air entraining agent and 3 to 7 parts of expanding agent. Further, the waterproof additive comprises the following components in parts by mass: 37 to 43 parts of water reducing agent, 19 to 21 parts of asphalt, 19 to 21 parts of silicone, 16 to 19 parts of air entraining agent and 4 to 6 parts of expanding agent. Specifically, the waterproof additive comprises the following components in parts by mass: 38 parts of water reducing agent, 20 parts of asphalt, 20 parts of silicone glue, 17 parts of air entraining agent and 5 parts of expanding agent. The water reducing agent has good dispersion effect, after cement is mixed with water, due to the hydration effect of cement particles, the cement particles show that a double electric layer structure is formed, so that a solvated water film is formed, and the surfaces of the cement particles are provided with opposite charges so that association effect is generated among the cement particles, so that cement paste forms a flocculation structure, 10% -30% of mixing water is wrapped in the cement particles and can not participate in free flow and lubrication effect, and the fluidity of a concrete mixture is influenced. After the water reducing agent is added, the water reducing agent molecules can be directionally adsorbed on the surfaces of cement particles, so that the surfaces of the cement particles are provided with the same charges (usually negative charges), an electrostatic repulsion effect is formed, the cement particles are promoted to be mutually dispersed, a flocculation structure is disintegrated, wrapped partial water is released and flows, and the fluidity of a concrete mixture is effectively increased. Asphalt, silicone and air entraining agent all have good waterproof performance, can further increase the impervious water performance of the building that the high reliability concrete formed.
Further, in one embodiment, the expanding agent comprises the following components in parts by mass: 8 to 12 parts of red mud, 18 to 22 parts of calcium stearate, 5 to 10 parts of modified calcium oxide, 18 to 20 parts of fly ash, 16 to 20 parts of calcium aluminosilicate, 4 to 6 parts of sodium methylsilicate and 18 to 20 parts of polyethylene glycol. Further, the expanding agent comprises the following components in parts by mass: 9 to 11 parts of red mud, 19 to 21 parts of calcium stearate, 6 to 8 parts of modified calcium oxide, 19 to 20 parts of fly ash, 17 to 19 parts of calcium aluminosilicate, 4 to 5 parts of sodium methylsilicate and 19 to 20 parts of polyethylene glycol. Specifically, the expanding agent comprises the following components in parts by mass: 10 parts of red mud, 20 parts of calcium stearate, 7 parts of modified calcium oxide, 19 parts of fly ash, 19 parts of calcium aluminosilicate, 5 parts of sodium methyl silicate and 20 parts of polyethylene glycol. The expanding agent is dried and condensed to compact the high-reliability concrete, so that the impermeability of the high-reliability concrete is improved, and the water seepage resistance and the crack resistance of a building formed by the high-reliability concrete are improved.
In order to increase the pressure resistance of the building formed by the high reliability concrete, in one embodiment, the high reliability concrete further comprises 3 to 6 parts of reinforcing fibers. The reinforcing fiber comprises the following components in parts by mass: 30 to 50 parts of alkali-resistant glass fiber, 8 to 20 parts of modified polypropylene fiber, 8 to 20 parts of plastic steel fiber and 20 to 30 parts of nylon fiber. Further, the reinforcing fiber further comprises 18 to 20 parts of plant fiber. In this example, the plant fiber is a mixture of sisal hemp fiber, straw fiber and stalk fiber. The carbon silica powder in the reinforcing filler can be well combined with the reinforcing fibers, so that the reinforcing fibers are protected on one hand, and the carbon silica powder is combined with the reinforcing fibers to form composite fibers, so that the impact resistance of a building formed by the high-reliability concrete is further improved. Thus, the reinforcing fiber increases the bonding tightness of the components in the high reliability concrete, and increases the structural strength and the impact resistance of a building formed by the high reliability concrete.
The technical features of the above embodiments can be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the above embodiments are not described, but should be considered as the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The high-reliability concrete is characterized by comprising the following components in parts by mass: 35 to 45 portions of stones, 15 to 20 portions of cement, 15 to 20 portions of sand, 2 to 4 portions of silica fume powder, 1 to 2 portions of adhesive, 8 to 12 portions of reinforcing filler and the balance of water.
2. The high reliability concrete according to claim 1, further comprising 1 to 2 parts of a water-proofing additive.
3. The high-reliability concrete according to claim 2, wherein the waterproof additive comprises the following components in parts by mass: 36 to 44 parts of water reducing agent, 18 to 22 parts of asphalt, 18 to 22 parts of silicone, 15 to 20 parts of air entraining agent and 3 to 7 parts of expanding agent.
4. The high-reliability concrete according to claim 3, wherein the expanding agent comprises the following components in parts by mass: 8 to 12 parts of red mud, 18 to 22 parts of calcium stearate, 5 to 10 parts of modified calcium oxide, 18 to 20 parts of fly ash, 16 to 20 parts of calcium aluminosilicate, 4 to 6 parts of sodium methylsilicate and 18 to 20 parts of polyethylene glycol.
5. The high reliability concrete of claim 1, further comprising 3 to 6 parts of reinforcing fibers.
6. The concrete with high reliability as claimed in claim 5, wherein the reinforcing fiber comprises the following components in parts by mass: 30 to 50 parts of alkali-resistant glass fiber, 8 to 20 parts of modified polypropylene fiber, 8 to 20 parts of plastic steel fiber and 20 to 30 parts of nylon fiber.
7. The concrete according to claim 6, wherein the reinforcing fibers further comprise 18 to 20 parts of plant fibers.
8. The concrete according to claim 7, wherein the plant fiber is a mixture of sisal, straw and stalk fibers.
9. The high-reliability concrete according to claim 1, wherein the binder comprises the following components in parts by mass: 50 to 70 parts of epoxy resin, 20 to 30 parts of polyvinyl chloride resin, 10 to 30 parts of vinyl resin and 10 to 30 parts of isophthalic acid type resin.
10. The high-reliability concrete according to claim 1, wherein the reinforcing filler comprises the following components in parts by mass: 4 to 10 parts of carbon silica powder, 20 to 30 parts of vermiculite particles, 20 to 30 parts of fly ash, 35 to 40 parts of calcium carbonate powder and 4 to 10 parts of plant ash.
CN202110072952.4A 2021-01-20 2021-01-20 High-reliability concrete Pending CN112551965A (en)

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CN113121174A (en) * 2021-04-25 2021-07-16 南通市国石商品混凝土有限公司 High-temperature-resistant flame-retardant explosion-proof high-strength concrete and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113121174A (en) * 2021-04-25 2021-07-16 南通市国石商品混凝土有限公司 High-temperature-resistant flame-retardant explosion-proof high-strength concrete and preparation method thereof

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