CN112547008A - Carbon microsphere for adsorbing dioxin - Google Patents
Carbon microsphere for adsorbing dioxin Download PDFInfo
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- CN112547008A CN112547008A CN202011267645.3A CN202011267645A CN112547008A CN 112547008 A CN112547008 A CN 112547008A CN 202011267645 A CN202011267645 A CN 202011267645A CN 112547008 A CN112547008 A CN 112547008A
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- formaldehyde
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- 239000004005 microsphere Substances 0.000 title claims abstract description 88
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 87
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 72
- HGUFODBRKLSHSI-UHFFFAOYSA-N 2,3,7,8-tetrachloro-dibenzo-p-dioxin Chemical compound O1C2=CC(Cl)=C(Cl)C=C2OC2=C1C=C(Cl)C(Cl)=C2 HGUFODBRKLSHSI-UHFFFAOYSA-N 0.000 title claims abstract 13
- 238000001179 sorption measurement Methods 0.000 claims abstract description 41
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 40
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000004372 Polyvinyl alcohol Substances 0.000 claims abstract description 33
- 229920002451 polyvinyl alcohol Polymers 0.000 claims abstract description 33
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 30
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 claims abstract description 26
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 23
- 239000003999 initiator Substances 0.000 claims abstract description 23
- 239000002245 particle Substances 0.000 claims abstract description 21
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 15
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 15
- 238000002360 preparation method Methods 0.000 claims abstract description 15
- 239000012298 atmosphere Substances 0.000 claims abstract description 14
- 229920000642 polymer Polymers 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 230000003213 activating effect Effects 0.000 claims abstract description 5
- 238000010000 carbonizing Methods 0.000 claims abstract description 5
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 claims description 60
- 239000011148 porous material Substances 0.000 claims description 38
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 36
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 claims description 20
- 238000002156 mixing Methods 0.000 claims description 11
- 238000003763 carbonization Methods 0.000 claims description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 8
- 239000012300 argon atmosphere Substances 0.000 claims description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 230000004913 activation Effects 0.000 claims description 6
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 claims description 6
- 229910052786 argon Inorganic materials 0.000 claims description 5
- VILCJCGEZXAXTO-UHFFFAOYSA-N 2,2,2-tetramine Chemical compound NCCNCCNCCN VILCJCGEZXAXTO-UHFFFAOYSA-N 0.000 claims description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 3
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical compound CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 claims description 3
- 239000004312 hexamethylene tetramine Substances 0.000 claims description 3
- 235000010299 hexamethylene tetramine Nutrition 0.000 claims description 3
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 239000003575 carbonaceous material Substances 0.000 abstract description 2
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 47
- 238000003756 stirring Methods 0.000 description 16
- 239000007789 gas Substances 0.000 description 10
- 230000006872 improvement Effects 0.000 description 9
- 239000012071 phase Substances 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 8
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 8
- 239000005011 phenolic resin Substances 0.000 description 8
- 229920001568 phenolic resin Polymers 0.000 description 8
- 239000002041 carbon nanotube Substances 0.000 description 7
- 229910021393 carbon nanotube Inorganic materials 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 238000006068 polycondensation reaction Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000007790 solid phase Substances 0.000 description 6
- 238000001994 activation Methods 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 238000001914 filtration Methods 0.000 description 5
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 5
- 238000007605 air drying Methods 0.000 description 4
- 150000002013 dioxins Chemical class 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 239000003463 adsorbent Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 229960004011 methenamine Drugs 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229960001124 trientine Drugs 0.000 description 2
- 238000004056 waste incineration Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 206010028980 Neoplasm Diseases 0.000 description 1
- 208000031320 Teratogenesis Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 201000011510 cancer Diseases 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 150000004826 dibenzofurans Chemical class 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000007772 electrode material Substances 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000013335 mesoporous material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002574 poison Substances 0.000 description 1
- 231100000614 poison Toxicity 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
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- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28016—Particle form
- B01J20/28021—Hollow particles, e.g. hollow spheres, microspheres or cenospheres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3078—Thermal treatment, e.g. calcining or pyrolizing
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/30—Processes for preparing, regenerating, or reactivating
- B01J20/3085—Chemical treatments not covered by groups B01J20/3007 - B01J20/3078
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/20—Halogens or halogen compounds
- B01D2257/206—Organic halogen compounds
- B01D2257/2064—Chlorine
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Abstract
The invention discloses a carbon microsphere for adsorbing dioxin, which is mainly prepared from the following raw materials in parts by weight: 25-35 parts of phenol, 25-40 parts of formaldehyde, 0.4-2 parts of an initiator, 30-50 parts of water, 1-10 parts of polyvinyl alcohol and 2-5 parts of a cross-linking agent; the sum of the parts by weight of the phenol, the formaldehyde, the initiator, the water, the polyvinyl alcohol and the cross-linking agent is 100 parts; the preparation method comprises the following steps: firstly, reacting phenol, formaldehyde, an initiator, water and polyvinyl alcohol to obtain a prepolymer, then adding a cross-linking agent, curing to obtain polymer microspheres, finally carbonizing in an inert atmosphere, and activating in a carbon dioxide atmosphere to obtain finished carbon microspheres. By implementing the method, the carbon microspheres with uniform particle size and large surface area can be obtained, and the adsorption rate of the carbon microspheres on dioxin is up to more than 80 percent and is more than 20 percent higher than that of the existing porous carbon material.
Description
Technical Field
The invention relates to the technical field of dioxin adsorption, in particular to carbon microspheres for dioxin adsorption.
Background
Dioxins are a generic term for polychlorinated biphenyldioxins (PCDDs) and polychlorinated dibenzofurans (PCDFs), and are considered as "one of the most toxic poisons on the earth". Dioxin is fat soluble, can be enriched in human body, and can cause cancer and teratogenesis after long-term micro-intake. The main source of dioxin is currently waste incineration. Dioxin in the waste incineration flue gas exists in two forms of solid phase and gas phase. The solid-phase dioxin means that the dioxin exists in a solid phase after being adhered to other particles such as fly ash and the like and can be directly removed by a bag-type dust collector. While dioxin in the gas phase exists in the gas phase, which is difficult to be adsorbed. Research shows that 50-70% of dioxin exists in a solid phase form, and the solid phase dioxin is easy to adsorb and detect; conventional porous materials have poor adsorption of gas phase dioxin, which makes it difficult to detect and remove. An improved method is to use carbon nano tube to adsorb and detect, the carbon nano tube can form pi-pi combined bond with dioxin molecule, and the absorption of solid phase and gas phase dioxin is enhanced. However, the adsorption rate of dioxin is still difficult to meet the requirement, and the preparation cost of carbon nanotubes is too high to be popularized.
On the other hand, mesoporous carbon has attracted a wide range of attention because it has a rich pore structure and pore volume and is very expected to be used as an adsorbent, a catalyst support, an energy storage material, and the like. Compared with other mesoporous materials, the mesoporous carbon material has more special properties, such as higher specific surface area and porosity, structural plasticity, diversity of mesoporous shapes, adjustability of pore wall composition and properties and the like. In addition, the mesoporous carbon also has the advantages of simple synthesis, easy operation, no physiological toxicity and the like. Has great application prospect in the fields of electrochemical electrode materials, catalyst carriers, chromatographic column adsorbents, protein separation and the like. At present, the preparation of the mesoporous carbon microsphere mainly adopts a hard template and a soft template, the preparation process is relatively complex, the template is selective, and the precise regulation and control of the specific surface area of the mesoporous carbon microsphere are difficult to realize.
Disclosure of Invention
The invention aims to solve the technical problem of providing a carbon microsphere for adsorbing dioxin, which has uniform particle size and large surface area, and the adsorption rate of the carbon microsphere for adsorbing dioxin is up to more than 80%.
In order to solve the technical problems, the invention provides a carbon microsphere for adsorbing dioxin, which is mainly prepared from the following raw materials in parts by weight:
25-35 parts of phenol, 25-40 parts of formaldehyde, 0.4-2 parts of an initiator, 30-50 parts of water, 1-10 parts of polyvinyl alcohol and 2-5 parts of a cross-linking agent;
the sum of the parts by weight of the phenol, the formaldehyde, the initiator, the water, the polyvinyl alcohol and the cross-linking agent is 100 parts;
the preparation method comprises the following steps:
(1) uniformly mixing phenol, formaldehyde, an initiator and water, adding polyvinyl alcohol, and reacting at 90-100 ℃ for 0.5-2 h to obtain a prepolymer;
(2) adding a cross-linking agent into the prepolymer, reacting at 90-100 ℃ for 1-6 h, and curing to obtain polymer microspheres;
(3) carbonizing the polymer microspheres in an inert atmosphere, and then activating in a carbon dioxide atmosphere to obtain the finished carbon microspheres.
As an improvement of the above technical scheme, the weight ratio of phenol to formaldehyde is 1: (1-1.1).
As an improvement of the technical scheme, the initiator is one or more of diethylamine, triethylamine, triethanolamine, sodium carbonate and sodium hydroxide;
as an improvement of the technical scheme, the cross-linking agent is selected from one or more of diethylenetriamine, triethylenetetramine, hexamethylenetetramine and hexamethylphosphoric triamide.
As an improvement of the technical scheme, the initiator is triethylamine, and the cross-linking agent is diethylenetriamine.
As an improvement of the technical scheme, the health-care food is prepared from the following raw materials in parts by weight:
26-30 parts of phenol, 26-35 parts of formaldehyde, 0.7-1.0 part of triethylamine, 33-38 parts of water, 2-6 parts of polyvinyl alcohol and 3-4 parts of diethylenetriamine;
the total weight of phenol, formaldehyde, triethylamine, water, polyvinyl alcohol and diethylenetriamine is 100 parts;
as an improvement of the technical scheme, in the step (3), the polymer microspheres are carbonized in an argon or nitrogen atmosphere, the carbonization temperature is 750-950 ℃, the carbonization time is 1-5 h, and the heating rate in the carbonization process is 5-10 ℃/min.
As an improvement of the technical scheme, in the step (3), the activation temperature is 750-950 ℃, and the activation time is 0.5-6 h.
As an improvement of the technical scheme, the purity of the nitrogen, the argon and the carbon dioxide is 99.9 to 99.999 percent.
As an improvement of the technical scheme, the particle size of the carbon microsphere is 1-200 mu m, and the specific surface area is 450-2500 m2A pore diameter of 1 to 15nm and a pore volume of 0.5 to 5cm3/g。
The implementation of the invention has the following beneficial effects:
the carbon microsphere is prepared from phenol, formaldehyde, an initiator, water, polyvinyl alcohol and a cross-linking agent; the polyvinyl alcohol can stabilize the cross-linking polymerization process of phenol and formaldehyde, thereby effectively regulating and controlling the particle size, specific surface area, pore volume and pore diameter of the carbon microsphere. Meanwhile, the carbon microsphere is subjected to high-temperature carbonization and then is activated in a carbon dioxide atmosphere, so that the particle size, the specific surface area, the pore volume and the pore diameter of the carbon microsphere can be further optimized. The carbon microsphere obtained based on the formula and the preparation method has the dioxin adsorption rate of over 80 percent.
Drawings
FIG. 1 is a flow chart of a method for preparing carbon microspheres for dioxin adsorption according to the present invention;
FIG. 2 is a microscopic topography of the carbon microsphere of example 1 of the present invention;
FIG. 3 is another topographical view of a carbon microsphere according to example 1 of the present invention;
FIG. 4 is a graph showing the adsorption profile of the carbon microspheres of example 1 of the present invention;
FIG. 5 is a graph showing the pore size distribution of the carbon microsphere of example 1;
FIG. 6 is a graph showing the results of an adsorption experiment of carbon microspheres in test example 1 of the present invention;
FIG. 7 is a graph showing the results of an adsorption experiment of carbon nanotubes in comparative test example 1 of the present invention;
FIG. 8 is a graph showing the results of an adsorption experiment of activated carbon in comparative test example 2 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail with reference to the accompanying drawings.
The invention provides a carbon microsphere for adsorbing dioxin, which is mainly prepared from the following raw materials in parts by weight:
25-35 parts of phenol, 25-40 parts of formaldehyde, 0.4-2 parts of an initiator, 30-50 parts of water, 1-10 parts of polyvinyl alcohol and 2-5 parts of a cross-linking agent; the sum of the parts by weight of the phenol, the formaldehyde, the initiator, the water, the polyvinyl alcohol and the cross-linking agent is 100 parts.
Wherein, phenol and formaldehyde are main polymerization monomers, which can be condensed to form spherical phenolic resin, thereby providing a good foundation for preparing the carbon microspheres by later carbonization. Specifically, the phenol is used in an amount of 25 to 35 parts, preferably 26 to 30 parts, and illustratively 26 parts, 27 parts, 28 parts, and 29 parts, but is not limited thereto. The formaldehyde is used in an amount of 25 to 40 parts, preferably 26 to 35 parts, and illustratively 27 parts, 28 parts, 30 parts, 33 parts, 34 parts, but is not limited thereto.
Preferably, the ratio of the phenol to the formaldehyde is 1: (1-1.1), and more preferably 1 (1.02-1.06). The method controls the use amount of formaldehyde to be larger than that of phenol (the molar ratio is 3.13-3.45: 1), can reduce the generation amount of hydroxymethyl in the polycondensation process, is convenient for controlling the properties such as particle size, specific surface area and the like, and can form more pores on the surface of the spherical phenolic resin microspheres through the control, so that the pore volume and the pore diameter are improved, and the adsorption capacity on dioxin is further improved.
The initiator is an important component for catalyzing the condensation polymerization reaction of phenol and formaldehyde, and has great influence on the stability of a system and the quality of a product. In the invention, the initiator can be selected from alkaline substances, and specifically, one or more of diethylamine, triethylamine, triethanolamine, sodium carbonate and sodium hydroxide can be selected. Preferably, triethylamine is selected as the initiator in the invention, which can ensure that the polycondensation reaction is smoothly carried out, and spherical phenolic resin with excellent performances is obtained. The initiator is used in an amount of 0.4 to 2 parts, preferably 0.7 to 1.0 part, and may be exemplified by 0.7 part, 0.8 part, 0.9 part, and 1.0 part, but is not limited thereto.
The water is used to form a dispersion system, which has a large influence on the particle size distribution, pore size, and pore volume of the spherical phenolic resin. Specifically, the amount of water is 30-50 parts, and the solid content of the whole system can be controlled to be 60-70% (namely, the phenol, the formaldehyde, the initiator, the cross-linking agent and the polyvinyl alcohol account for 60-70% of the total mass of the reaction system) by the amount of water. Preferably, the amount of water is 33 to 38 parts. Exemplary may be 34 parts, 35 parts, 37 parts, but not limited thereto.
The polyvinyl alcohol is a good dispersant and stabilizer, and is added into a phenol and formaldehyde polycondensation system, so that the polycondensation process can be effectively stabilized, and various properties of the carbon microspheres, such as particle size, specific surface area, pore volume, pore diameter and the like, can be effectively regulated and controlled. Specifically, the dosage of the polyvinyl alcohol is 1-10 parts, when the dosage is less than 1 part, the phenolic resin formed by polycondensation is blocky, the particle size of the carbon microsphere is too large, and the adsorption capacity is poor; when the amount is more than 10 parts, the surface area is large although the particle size is small; but the pore volume and the pore diameter are relatively small, and the carbon microsphere has poor adsorption capacity to gas-phase dioxin. Preferably, the amount of polyvinyl alcohol is 2 to 6 parts, and more preferably 2 to 3 parts.
The cross-linking agent can be selected from one or more of diethylene triamine, triethylene tetramine, hexamethylene tetramine and hexamethyl phosphoric triamide, but is not limited to the cross-linking agent; preferably, the crosslinking agent is diethylenetriamine. The amount of the cross-linking agent is 2-5 parts, preferably 3-4 parts.
Furthermore, in order to achieve good control over various properties of the carbon microsphere, the preparation method of the invention also needs to be combined. Specifically, referring to fig. 1, the method for preparing carbon microspheres for dioxin adsorption according to the present invention includes the following steps:
s1: uniformly mixing phenol, formaldehyde, an initiator and water, adding polyvinyl alcohol, and reacting at 90-100 ℃ for 0.5-2 h to obtain a prepolymer;
specifically, S1 includes:
s11: adding phenol and formaldehyde into a three-neck flask, and starting stirring;
s12: under the condition of uniform stirring, adding water and an initiator, and continuously stirring until the mixture is uniformly mixed;
specifically, the stirring speed is 300-500 rpm, the stirring speed has obvious influence on the polycondensation reaction, and when the stirring speed is less than 300rpm, the system cannot be well dispersed, and massive phenolic resin is easily formed; when the stirring speed is more than 500rpm, the dispersion strength is too high, which results in too large a particle size distribution range of the spherical phenolic resin and is disadvantageous to the comprehensive performance of the spherical phenolic resin. Preferably, the stirring speed is 400 rpm.
S13: adding polyvinyl alcohol, and reacting at 90-100 ℃ for 0.5-2 h to obtain a prepolymer.
S2: adding a cross-linking agent into the prepolymer, reacting for 1-6 h at 90-100 ℃, and curing to obtain polymer microspheres;
specifically, S2 includes:
s21: adding a cross-linking agent into the prepolymer, reacting for 1-6 h at 90-100 ℃, and curing to obtain an intermediate;
s22: filtering, cleaning and drying the intermediate to obtain polymer microspheres;
s3: carbonizing the polymer microspheres in an inert atmosphere, and then activating in a carbon dioxide atmosphere to obtain the finished carbon microspheres.
Specifically, S3 includes:
s31: carbonizing the polymer microspheres in an inert atmosphere;
specifically, the inert atmosphere is a nitrogen atmosphere or an argon atmosphere, but is not limited thereto. The purities of the nitrogen and the argon are 99.9-99.999%.
Specifically, the carbonization process comprises: and (3) heating the polymer microspheres to 750-950 ℃ at the heating rate of 5-10 ℃/min, and then preserving the heat for 1-5 h (carbonization time).
S32: and activating the carbonized polymer microspheres in a carbon dioxide atmosphere to obtain finished carbon microspheres.
Specifically, the purity of the carbon dioxide is 99.9% -99.999%.
Specifically, the activation process comprises: and after carbonization, introducing carbon dioxide, replacing the inert atmosphere with carbon dioxide atmosphere, then preserving the heat at 750-950 ℃ for 0.5-6 h (activation time), and cooling to room temperature along with the furnace after activation is finished to obtain the finished product of the carbon microsphere for dioxin adsorption.
The carbon microsphere obtained by the formula and the preparation method has the particle size of 1-200 mu m and the specific surface area of 450-2500 m2A pore diameter of 1 to 15nm and a pore volume of 0.5 to 5cm3(ii)/g; it has good adsorption capacity to dioxin. The research shows that the gas-phase dioxin mainly exists in a molecular form, the long axis of the molecule is about 1.2-2 nm, the short axis is about 0.5-1.1 nm, the thickness of the molecule is about 0.2-0.4 nm, and the most effective adsorption pore diameter for the gas-phase dioxin is 1-4 nm and 5-20 nm. According to the invention, the aperture of the carbon microsphere is controlled to be 1-15 nm by regulating and controlling the reaction process, so that the effective adsorption of gas-phase dioxin is realized.
The invention is illustrated below in specific examples:
example 1
The present embodiment provides a carbon microsphere for adsorbing dioxin, which has the following formula:
28.7 parts of phenol, 30.5 parts of formaldehyde, 0.8 part of triethylamine, 34.5 parts of water, 2 parts of polyvinyl alcohol and 3.5 parts of diethylenetriamine.
The preparation method comprises the following steps:
adding phenol and formaldehyde into a 500mL three-neck flask, uniformly mixing, adding triethylamine and deionized water at a constant stirring speed of 400rpm, uniformly mixing, adding polyvinyl alcohol, reacting for 1h at a water bath condition of 97 ℃ under the condition of a stirring speed of 400r/min, then adding diethylenetriamine, and continuing to perform a crosslinking reaction for 4h at the temperature of 97 ℃. Followed by filtration and washing several times with deionized water. And (3) after the obtained sample is subjected to forced air drying at the temperature of 80 ℃ for 12h, keeping the temperature for 3h at the temperature of 850 ℃ under the protection of argon atmosphere, wherein the heating rate is 5 ℃/min, then introducing carbon dioxide gas, and keeping the temperature for 3h, thereby obtaining a finished product of the carbon microsphere for dioxin adsorption.
The carbon microsphere obtained by the embodiment has the particle size of 60-150 mu m and the specific surface area of 1677m2G, pore diameter of about 2.5nm and pore volume of 1.07cm3/g。
The microscopic morphologies of the carbon microspheres obtained by the example are shown in fig. 2 to 3, and it can be seen from the figures that the carbon microspheres of the present invention have a high degree of uniformity in particle size. The adsorption curve of the carbon microsphere is shown in FIG. 4, and the pore size distribution curve is shown in FIG. 5.
Example 2
The present embodiment provides a carbon microsphere for adsorbing dioxin, which has the following formula:
28.5 parts of phenol, 30.1 parts of formaldehyde, 0.8 part of triethylamine, 34.2 parts of water, 3 parts of polyvinyl alcohol and 3.4 parts of diethylenetriamine.
The preparation method comprises the following steps:
adding phenol and formaldehyde into a 500mL three-neck flask, uniformly mixing, adding triethylamine and deionized water at a constant stirring speed of 400rpm, uniformly mixing, adding polyvinyl alcohol, reacting for 1h at a water bath condition of 97 ℃ under the condition of a stirring speed of 400r/min, then adding diethylenetriamine, and continuing to perform a crosslinking reaction for 4h at the temperature of 97 ℃. Followed by filtration and washing several times with deionized water. And (3) after the obtained sample is subjected to forced air drying at the temperature of 80 ℃ for 12h, keeping the temperature for 3h at the temperature of 850 ℃ under the protection of argon atmosphere, wherein the heating rate is 5 ℃/min, then introducing carbon dioxide gas, and keeping the temperature for 6h, thereby obtaining a finished product of the carbon microsphere for dioxin adsorption.
The carbon microsphere obtained by the embodiment has the particle size of 5-30 mu m and the specific surface area of 2436m2G, pore diameter of about 5nm and pore volume of 1.27cm3/g。
Example 3
The present embodiment provides a carbon microsphere for adsorbing dioxin, which has the following formula:
27 parts of phenol, 27 parts of formaldehyde, 0.7 part of triethylamine, 38 parts of water, 4 parts of polyvinyl alcohol and 3.3 parts of diethylenetriamine.
The preparation method comprises the following steps:
adding phenol and formaldehyde into a 500mL three-neck flask, uniformly mixing, adding triethylamine and deionized water at a constant stirring speed of 400rpm, uniformly mixing, adding polyvinyl alcohol, reacting for 40min in a water bath at 97 ℃ under the condition that the stirring speed is 400r/min, then adding diethylenetriamine, and continuing to perform a crosslinking reaction for 4h at 97 ℃. Followed by filtration and washing several times with deionized water. And (3) after the obtained sample is subjected to forced air drying at the temperature of 80 ℃ for 12h, keeping the temperature for 3h at the temperature of 850 ℃ under the protection of argon atmosphere, wherein the heating rate is 5 ℃/min, then introducing carbon dioxide gas, and keeping the temperature for 1h, thereby obtaining a finished product of the carbon microsphere for dioxin adsorption.
The carbon microsphere obtained by the embodiment has the particle size of 3-20 mu m and the specific surface area of 2491m2G, pore diameter of about 7.5nm and pore volume of 0.73cm3/g。
Example 4
The present embodiment provides a carbon microsphere for adsorbing dioxin, which has the following formula:
27 parts of phenol, 27 parts of formaldehyde, 0.7 part of triethylamine, 37.3 parts of water, 5 parts of polyvinyl alcohol and 3 parts of diethylenetriamine.
The preparation method is the same as in example 3.
The carbon microsphere obtained by the embodiment has the particle size of 1-15 mu m and the specific surface area of 2411m2G, pore diameter of about 8.5nm and pore volume of 0.85cm3/g。
Example 5
The present embodiment provides a carbon microsphere for adsorbing dioxin, which has the following formula:
26.5 parts of phenol, 26.5 parts of formaldehyde, 0.7 part of triethylamine, 37.3 parts of water, 6 parts of polyvinyl alcohol and 3 parts of diethylenetriamine.
The preparation method is the same as in example 3.
The carbon microsphere obtained by the embodiment has the particle size of 1-10 mu m and the specific surface area of 2821m2G, pore diameter of about 8.5nm and pore volume of 0.65cm3/g。
Example 6
The present embodiment provides a carbon microsphere for adsorbing dioxin, which has the following formula:
27.2 parts of phenol, 28.8 parts of formaldehyde, 0.8 part of triethylamine, 38.4 parts of water, 1 part of polyvinyl alcohol and 3.8 parts of diethylenetriamine.
The preparation method comprises the following steps:
adding phenol and formaldehyde into a 500mL three-neck flask, uniformly mixing, adding triethylamine and deionized water at a constant stirring speed of 400rpm, uniformly mixing, adding polyvinyl alcohol, reacting for 40min in a water bath at 97 ℃ under the condition that the stirring speed is 400r/min, then adding diethylenetriamine, and continuing to perform a crosslinking reaction for 4h at 97 ℃. Followed by filtration and washing several times with deionized water. And (3) after the obtained sample is subjected to forced air drying at the temperature of 80 ℃ for 12h, keeping the temperature for 3h at the temperature of 850 ℃ under the protection of argon atmosphere, wherein the heating rate is 5 ℃/min, then introducing carbon dioxide gas, and keeping the temperature for 0.5h, thereby obtaining a finished product of the carbon microsphere for dioxin adsorption.
The carbon microsphere obtained by the embodiment has the particle size of 120-200 mu m and the specific surface area of 1103m2Per g, pore diameter of about 5nm and pore volume of 0.57cm3/g。
Test example 1
In this test example, the carbon microsphere prepared in example 1 was used as a medium to perform a dioxin adsorption experiment, specifically, 17 kinds of dioxin (including low-chlorinated dioxin and high-chlorinated dioxin) standard samples were added to the carbon microsphere prepared in example 1, toluene was used as a solvent to collect dioxin adsorbed on the carbon microsphere, and the amount of dioxin adsorbed on the carbon microsphere was quantitatively analyzed by a magnetic mass spectrometer and a gas chromatograph-mass spectrometer, and the result shows that the adsorption rate of the carbon microsphere is as high as 80% or more, and the result is shown in fig. 6.
Comparative test example 1
In the experimental example, the carbon nanotube was used as a medium to perform a dioxin adsorption experiment, specifically, 17 kinds of dioxins were subjected to an adsorption experiment, the experimental process was consistent with that of experimental example 1, and the detection result showed that the carbon nanotube has an adsorption rate of about 57%, as shown in fig. 7.
Comparative test example 2
In the experimental example, activated carbon is used as a medium to perform a dioxin adsorption experiment, specifically, 17 kinds of dioxin are subjected to an adsorption experiment, the experimental process is consistent with that of experimental example 1, and the detection result shows that the activated carbon has an adsorption rate of about 51%, as shown in fig. 8.
As can be seen from comparison between test example 1 and comparative test examples 1 and 2, the adsorption capacity of the carbon microspheres of the present invention to dioxin was higher than that of carbon nanotubes and activated carbon by 20% or more.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (10)
1. The carbon microsphere for adsorbing dioxin is characterized by being mainly prepared from the following raw materials in parts by weight:
25-35 parts of phenol, 25-40 parts of formaldehyde, 0.4-2 parts of an initiator, 30-50 parts of water, 1-10 parts of polyvinyl alcohol and 2-5 parts of a cross-linking agent;
the sum of the parts by weight of the phenol, the formaldehyde, the initiator, the water, the polyvinyl alcohol and the cross-linking agent is 100 parts;
the preparation method comprises the following steps:
(1) uniformly mixing phenol, formaldehyde, an initiator and water, adding polyvinyl alcohol, and reacting at 90-100 ℃ for 0.5-2 h to obtain a prepolymer;
(2) adding a cross-linking agent into the prepolymer, reacting at 90-100 ℃ for 1-6 h, and curing to obtain polymer microspheres;
(3) carbonizing the polymer microspheres in an inert atmosphere, and then activating in a carbon dioxide atmosphere to obtain the finished carbon microspheres.
2. The carbon microsphere for dioxin adsorption according to claim 1, wherein the weight ratio of phenol to formaldehyde is 1: (1-1.1).
3. The carbon microsphere for adsorbing dioxin according to claim 1, wherein the initiator is one or more selected from diethylamine, triethylamine, triethanolamine, sodium carbonate, and sodium hydroxide;
4. the carbon microsphere for dioxin adsorption according to claim 1, wherein the crosslinking agent is one or more selected from the group consisting of diethylenetriamine, triethylenetetramine, hexamethylenetetramine, and hexamethylphosphoric triamide.
5. The carbon microsphere for adsorbing dioxin according to any one of claims 1 to 4, wherein the initiator is triethylamine and the crosslinking agent is diethylenetriamine.
6. The carbon microsphere for dioxin adsorption according to claim 1, which is prepared from the following raw materials in parts by weight:
26-30 parts of phenol, 26-35 parts of formaldehyde, 0.7-1.0 part of triethylamine, 33-38 parts of water, 2-6 parts of polyvinyl alcohol and 3-4 parts of diethylenetriamine;
the total weight of phenol, formaldehyde, triethylamine, water, polyvinyl alcohol and diethylenetriamine is 100 parts;
7. the carbon microsphere for dioxin adsorption according to claim 1, wherein in step (3), the polymer microsphere is carbonized in an argon or nitrogen atmosphere at a carbonization temperature of 750 to 950 ℃ for 1 to 5 hours at a temperature rise rate of 5 to 10 ℃/min during carbonization.
8. The carbon microsphere for dioxin adsorption according to claim 7, wherein in step (3), the activation temperature is 750 to 950 ℃ and the activation time is 0.5 to 6 hours.
9. The carbon microsphere for dioxin adsorption according to claim 8, wherein the purity of the nitrogen, argon, carbon dioxide is 99.9 to 99.999%.
10. The carbon microsphere for dioxin adsorption according to claim 9, wherein the carbon microsphere has a particle diameter of 1 to 200 μm and a specific surface area of 1100 to 2900m2A pore diameter of 1 to 15nm and a pore volume of 0.5 to 5cm3/g。
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